Automatic tin soldering machine for data line production
By integrating the wire stroke, wire stripping and limiting functions in the automatic soldering machine, and using components such as conveying structure, wire stroke structure and press-fit cutting structure, the problem of incoherence of data line production automation processes in the existing technology is solved, efficient and stable automated production is achieved, and manual operation costs and errors are reduced.
Patent Information
- Application Number
- CN202510095395.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-21
- Publication Date
- 2025-04-15
- Estimated Expiration
- 2045-01-21
AI Technical Summary
The existing automatic soldering machines used for data line production have complex operations such as line stroke, stripping and limiting during the processing process, which leads to low production efficiency, unstable product quality, and it is difficult to achieve a coherent automation process from line stroke to line stripping and then to limiting.
An automatic soldering machine with integrated wire stroke, wire stripping and limiting functions was designed. By setting up a conveying structure, clamping components, stable adjustment structure, wire stroke structure, press-fit cutting structure and telescopic wire stroke frame, the stable transmission of data lines, accurate wire stroke, automatic skin stripping and limiting, and reducing manual operation.
It realizes efficient automation of data line production, improves production stability and efficiency, reduces errors and costs of manual operation, and ensures consistency of product quality and high success rate of welding quality.
Smart Images

Figure CN119834014A_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of automatic soldering machines, and in particular relates to an automatic soldering machine used for data line production. Background Art
[0002] The automatic soldering machine used in data cable production is a specially designed automated equipment. It is mainly used in the data cable manufacturing process to automatically complete the task of melting the tin and forming solder joints at the connecting parts of the data cable (such as between the wire and the interface pin) by precisely controlling the welding parameters. This equipment can automatically perform tin feeding, heating and welding operations according to preset programs and parameters, reducing the instability and errors of manual welding.
[0003] At present, a Chinese patent with announcement number CN112536495B discloses a field of electromechanical automation, and in particular, relates to a soldering machine. The technical problem to be solved is: to provide a soldering machine that can save human resources, improve welding efficiency, and can perform multi-wire welding. The technical solution is: a soldering machine, including a frame one, a support rod, a frame two, a soldering assembly one, a wire assembly one, etc.; four support rods are fixedly connected to the four corners of the frame one, the support rods are fixedly connected to the frame two, and the soldering assembly one is fixedly connected to the middle position of the frame one. This invention adds a soldering assembly one, a wire assembly one, a soldering assembly two, and a wire assembly two so that the device can perform multi-wire welding, optimizes the single mode of traditional single-wire welding, and can also save labor.
[0004] The existing automatic soldering machines used for data line production have the following disadvantages when used:
[0005] 1. When the data cable is processed by the automatic soldering machine, the work of wire drawing, wire stripping and line limiting needs to be completed manually step by step. The operation process is extremely complicated, which not only consumes a lot of manpower and time, but also frequently causes errors caused by human factors, which seriously affects the stability and consistency of product quality;
[0006] 2. The partial introduction of semi-automatic equipment makes it difficult to achieve a coherent automated process from wire drawing to wire stripping to limiting, which greatly restricts the improvement of production efficiency and cannot meet the needs of large-scale industrial production. Summary of the invention
[0007] The purpose of the present invention is to target an existing automatic soldering machine for data line production, which has the advantages of realizing efficient and automated production. The conveying structure and the clamping assembly ensure stable transmission and positioning of the data line, thereby improving production stability. The wire-straightening structure cooperates with the pressing and cutting structure to automatically complete the wire-straightening and accurately slot the wires, thereby improving the wire-straightening efficiency and accuracy. The integrated wire stripping function utilizes the auxiliary cutting and pressing and cutting structures to accurately strip the wires without damaging the wires. The telescopic wire-straightening frame can limit the positions of the wires after stripping, thereby providing convenience for welding and ensuring welding quality and success rate. The overall process is integrated to reduce manual operations and improve production efficiency and product quality.
[0008] The above technical purpose of the present invention is achieved through the following technical solutions: an automatic soldering machine for data cable production, comprising a soldering machine structure, a conveying structure is arranged on the front side of the soldering machine structure, a clamping assembly is arranged on the surface of the conveying structure, a data cable assembly is clamped on the inner wall of the clamping assembly, a stabilizing adjustment structure is bolted on the top of the soldering machine structure, an output assembly is bolted on the inner wall of the stabilizing adjustment structure, a wire drawing structure is slidably connected to the inner wall of the stabilizing adjustment structure, the surface of the output assembly is threadedly connected to the inner wall of the wire drawing structure, a pressing cutting structure is arranged on the top of the wire drawing structure, an auxiliary cutting structure is bolted on the inner wall of the wire drawing structure, a telescopic wire drawing frame is bolted on the rear side of the clamping assembly, and the telescopic wire drawing frame is movably connected to the clamping assembly.
[0009] By adopting the above technical scheme, by setting up a soldering machine structure, a conveying structure, a clamping component, a data line component, a stable adjustment structure, an output component, a wire drawing structure, a pressing and cutting structure, an auxiliary cutting structure and a telescopic wire drawing frame, firstly, the conveying structure cooperates with the clamping component to stably transmit the data line component, thereby improving production efficiency and stability. During the transmission process, the data line component is firmly clamped on the inner wall of the clamping component to ensure its accurate position, thus laying the foundation for subsequent processes. Secondly, an efficient and coordinated working mode is formed among the stable adjustment structure, the output component, the wire drawing structure and the pressing and cutting structure. When the data line component is transmitted to the special structure by the conveying structure, the data line component is stably clamped on the inner wall of the clamping component to ensure its accurate position, thus laying the foundation for subsequent processes. When the wire is in a fixed position, the conveying structure stops conveying, and the output component starts to drive the wire drawing structure to slide on the inner wall of the stable adjustment structure, so that the wire drawing structure moves smoothly toward the wire drawing and stripping end of the data cable component until the surface of the data cable component contacts the surface of the wire drawing structure, and then the pressing and cutting structure performs auxiliary limiting at the top of the data cable component. At the same time, the wire drawing structure starts to rotate slowly to perform the wire drawing operation. During the rotation of the wire drawing structure, the pressing and cutting structure continues to assist in pressing, so that each line of the data cable component is accurately engaged in the corresponding wire groove, thereby realizing efficient auxiliary wire drawing. While the wire drawing structure rotates, the output component will further output the dynamic The force pushes the entire wire drawing structure to move to the side away from the data line component, further strengthening the auxiliary wire drawing effect and making the arrangement of each line more neat and orderly. When the wire drawing structure moves to the predetermined position, the wire drawing structure will also complete a half-circle rotation. At this time, the auxiliary cutting structure will rotate with the rotation of the wire drawing structure, so that the auxiliary cutting structure rotates to the bottom of the data line component. Then, the pressing and cutting structure will rotate and switch to the cutting position, cooperate with the auxiliary cutting structure, and accurately cut the wire head of the data line component. Then the output component will output and peel off the cut part. After the peeling is completed, the pressing and cutting structure will rotate again. Position, then, the output component drives the wire drawing component to move close to the data cable component again, and completes a half circle, so that the wire drawing structure returns to its initial state, which is convenient for the subsequent telescopic wire drawing frame to be extended and retracted, and directly inserted into the data cable component to ensure that each line is accurately positioned in the corresponding groove, which provides great convenience for subsequent welding work. When the telescopic wire drawing frame completes the separation limit, the output component will output, so that the wire drawing structure returns to its initial position, ensuring the quality of data cable assembly production. The soldering machine structure has highly integrated multiple key parts such as wire drawing and wire stripping, which greatly improves the degree of production automation and work efficiency, and effectively reduces labor costs and the risk of human errors.
[0010] The present invention is further configured as follows: the stabilizing adjustment structure includes a stabilizing frame, a sliding rod and a fixed block, the fixed block is bolted to the stabilizing frame on one side close to the stabilizing frame, the surface of the sliding rod is bolted to the inner wall of the fixed block, the inner wall of the wire-pulling structure is slidably connected to the surface of the sliding rod, the surface of the output assembly is bolted to the inner wall of the stabilizing frame, and the surface of the wire-pulling structure is slidably connected to the inner wall of the stabilizing frame.
[0011] By adopting the above technical scheme, a stable track and support are provided for the movement of the wire-winding structure by setting up a stabilizing frame, a sliding rod and a fixed block. The bolting of the fixed block and the stabilizing frame enhances the overall stability. The positions of the sliding rod and the fixed block are fixed to facilitate the subsequent sliding of the wire-winding structure on the stable sliding rod surface, thereby ensuring the accuracy and stability of its movement. At the same time, the connection between the output assembly and the stabilizing frame, as well as the sliding cooperation between the wire-winding structure and the stabilizing frame, ensure the effective transmission of power and precise control of the wire-winding structure, laying the foundation for subsequent complex operations such as wire winding and wire stripping, and helping to improve the stability and reliability of the entire production process.
[0012] The present invention is further configured as follows: the output assembly includes a motor assembly, a mounting block and a threaded rod, the threaded rod is rotatably connected to the mounting block, the surface of the mounting block is bolted to the inner wall of the stabilizing frame, the front side of the motor assembly is bolted to the rear side of the stabilizing frame, the output end of the motor assembly is bolted to the rear side of the threaded rod, and the surface of the threaded rod is threadedly connected to the inner wall of the wire-drawing structure.
[0013] By adopting the above technical solution, a motor assembly, a mounting block and a threaded rod are set up, the output end of the motor assembly is connected to the threaded rod, and the motor assembly is rotatably connected to the stabilizing frame through the mounting block. When the motor assembly is started, it can accurately drive the threaded rod to rotate, and the threaded rod is threadedly connected to the inner wall of the wire-winding structure, so that the rotational motion of the motor assembly is converted into the linear motion of the wire-winding structure along the threaded rod. This power transmission and motion conversion method can accurately control the position and moving speed of the wire-winding structure.
[0014] The present invention is further configured as follows: the wire-winding structure includes a control block, a slider, a fixed plate, a support frame and a rotating wire-winding assembly; the top of the control block is bolted to the bottom of the fixed plate, the surface of the control block is slidably connected to the inner wall of the stabilizing frame, the inner wall of the control block is threadedly connected to the surface of the threaded rod, the top of the slider is bolted to the bottom of the fixed plate, the inner wall of the slider is slidably connected to the surface of the sliding rod, the top of the fixed plate is bolted to the inner wall of the support frame, the rotating wire-winding assembly is rotatably connected to the support frame, the top of the auxiliary cutting structure is bolted to the inner wall of the rotating wire-winding assembly, and the surface of the data cable assembly is movably connected to the surface of the rotating wire-winding assembly.
[0015] The above technical scheme is adopted, by setting a control block, a slider, a fixed plate, a support frame and a rotating wire-straightening assembly, the control block in the wire-straightening structure is threadedly connected to the threaded rod and slidingly cooperates with the stabilizing frame, so that the control block can achieve precise movement according to the rotation of the threaded rod under stable guidance, and the cooperation between the slider and the sliding rod further enhances the stability of the movement of the control block. The fixed plate and the support frame provide a stable supporting structure for the rotating wire-straightening assembly to ensure the stability of the rotating wire-straightening assembly during rotation. The rotating wire-straightening assembly is movably connected to the surface of the data cable assembly, so that the data cable assembly can be effectively straightened during rotation. The connection between the auxiliary cutting structure and the rotating wire-straightening assembly ensures the subsequent cutting operation of the data cable assembly. The coordinated work of various components improves the efficiency and accuracy of wire-straightening and wire-stripping operations.
[0016] The present invention is further configured as follows: the rotating wire-winding assembly includes a rotating shaft, a deflection correction frame, an eccentric guide plate and a roller, the surface of the rotating shaft is bolted to the inner wall of the roller, the rotating shaft is rotatably connected to the support frame, the inner wall of the deflection correction frame is bolted to the surface of the roller, the inner wall of the eccentric guide plate is bolted to the surface of the roller, the top of the auxiliary cutting structure is bolted to the inner wall of the roller, the surface of the data line assembly is in contact with the surface of the roller, and the surface of the data line assembly is in contact with the surface of the eccentric guide plate.
[0017] By adopting the above technical scheme, a rotating shaft, a deflection correction frame, an eccentric guide plate and a roller are set, and the rotating shaft in the rotating wire drawing assembly is bolted to the roller and rotatably connected to the support frame, so as to ensure that the roller can rotate stably. The deflection correction frame and the eccentric guide plate are bolted to the roller, so that when the roller rotates, the data cable assembly can be corrected and guided, ensuring that the data cable assembly maintains the correct position and direction during the wire drawing process, avoiding problems such as offset or entanglement, and the connection between the auxiliary cutting structure and the roller enables the auxiliary cutting structure to accurately cut the data cable assembly when the roller rotates to a specific position. The surface contact between the roller and the data cable assembly and the contact between the eccentric guide plate and the data cable assembly realize efficient and precise wire drawing operation on the data cable assembly, thereby improving the processing quality of the product.
[0018] The present invention is further configured as follows: the auxiliary cutting structure includes a mounting plate, a first electric lifting assembly and a first skin cutting assembly, the top of the first skin cutting assembly is bolted to the bottom of the first electric lifting assembly, the top of the first electric lifting assembly is bolted to the bottom of the mounting plate, and the top of the mounting plate is bolted to the inner wall of the drum.
[0019] By adopting the above technical scheme, a mounting plate, a first electric lifting assembly and a first skin cutting assembly are set, and the mounting plate of the auxiliary cutting structure is bolted to the inner wall of the drum, thereby ensuring the stable position of the mounting plate on the rotating wire drawing assembly. The first electric lifting assembly can accurately control the lifting height of the first skin cutting assembly according to the control instruction. When the data cable assembly needs to be skinned, the first skin cutting assembly is driven by the first electric lifting assembly to move, so that the first skin cutting assembly can accurately cut the data cable assembly, which is convenient for subsequent peeling operations. When cutting is not required, the first skin cutting assembly can be reset to avoid interference with the normal wire drawing operation.
[0020] The present invention is further configured as follows: the pressing and cutting structure includes a rotating mechanism, a mounting frame, an active skin cutting mechanism and a wire pulling pressing mechanism, the rear side of the mounting frame is bolted to the front side of the rotating mechanism, the bottom of the rotating mechanism is bolted to the top of the active skin cutting mechanism, the top of the wire pulling pressing mechanism is bolted to the bottom of the rotating mechanism, and the bottom of the wire pulling pressing mechanism contacts the top of the data cable assembly.
[0021] By adopting the above technical scheme, by setting a rotating mechanism, a mounting frame, an active skin cutting mechanism and a wire pulling and pressing mechanism, the rotating mechanism in the pressing and cutting structure can realize the flexible rotation of the active skin cutting mechanism and the wire pulling and pressing mechanism to adapt to different operating requirements. The mounting frame and the rotating mechanism are bolted to ensure the stability of the entire structure. The active skin cutting mechanism and the wire pulling and pressing mechanism are respectively connected to the bottom of the rotating mechanism. Driven by the rotating mechanism, they can quickly switch between the two functions of wire pulling and skin cutting. The wire pulling and pressing mechanism contacts the top of the data cable assembly, and plays a role of pressing and limiting during the wire pulling process, ensuring that each line of the data cable assembly can be accurately inserted into the corresponding wire groove, and the active skin cutting mechanism performs skin cutting operations on the data cable assembly when needed. This integrated setting improves the versatility of the soldering machine structure and the convenience of operation.
[0022] The present invention is further configured as follows: the wire drawing and pressing mechanism includes a second electric lifting assembly, a buffer pressing assembly, a connecting frame and a rotating wheel, the surface of the rotating wheel is rotatably connected to the inner wall of the connecting frame, the top of the connecting frame is bolted to the bottom of the buffer pressing assembly, the top of the buffer pressing assembly is bolted to the bottom of the second electric lifting assembly, the top of the second electric lifting assembly is bolted to the bottom of the rotating mechanism, and the bottom of the rotating wheel contacts the top of the data cable assembly.
[0023] By adopting the above technical scheme, through setting a second electric lifting assembly, a buffer pressing assembly, a connecting frame and a rotating wheel, the second electric lifting assembly of the wire drawing and pressing mechanism can accurately control the lifting height of the buffer pressing assembly, the connecting frame and the rotating wheel. The rotating connection between the rotating wheel and the connecting frame can provide sufficient pressure to press the lines of the data cable assembly into the wire groove when in contact with the data cable assembly, and can reduce the wear of the data cable assembly during the rotation process. The setting of the buffer pressing assembly can play a buffering role in the pressing process to avoid damage to the data cable assembly due to excessive pressure. The connection between the second electric lifting assembly and the rotating mechanism enables the wire drawing and pressing mechanism to flexibly adjust the position and pressure according to different stages and needs during the entire wire drawing and stripping process, thereby improving the accuracy and reliability of the wire drawing and pressing operations, and helping to improve product quality.
[0024] The present invention is further configured as follows: the active skin cutting mechanism includes a fixed frame, a third electric lifting assembly and a second skin cutting assembly, the top of the second skin cutting assembly is bolted to the bottom of the third electric lifting assembly, the top of the third electric lifting assembly is bolted to the bottom of the fixed frame, and the top of the fixed frame is bolted to the bottom of the rotating mechanism.
[0025] By adopting the above technical solution, a fixed frame, a third electric lifting assembly and a second skin cutting assembly are set, and the fixed frame in the active skin cutting mechanism is bolted to the bottom of the rotating mechanism, thereby ensuring the stable position of the fixed frame in the entire structure, and the third electric lifting assembly can accurately control the lifting and lowering of the second skin cutting assembly. When the rotating mechanism rotates the active skin cutting mechanism to a suitable position, the third electric lifting assembly can quickly lower the second skin cutting assembly and perform accurate skin cutting operations on the data cable assembly. This adjustable skin cutting method, combined with the flexible rotation of the rotating mechanism, enables the skin cutting operation to be performed at the most appropriate time, thereby improving the accuracy and efficiency of skin cutting and ensuring the smooth progress of the wire stripping process.
[0026] The present invention is further configured as follows: the telescopic wire winding frame includes a partition component, an electric telescopic frame and a support plate, the front side of the support plate is bolted to the rear side of the clamping component, the top of the support plate is bolted to the bottom of the electric telescopic frame, the surface of the electric telescopic frame is bolted with a partition component, and the partition component is movably connected to the data cable assembly.
[0027] By adopting the above technical scheme, a separation component, an electric telescopic frame and a support plate are set, and the support plate of the telescopic wire drawing frame is bolted to the clamping component, so as to ensure that the support plate is stably fixed. The electric telescopic frame can flexibly control the extension and retraction of the separation component according to the control instructions. When the data cable assembly completes the wire stripping operation, the electric telescopic frame extends the separation component and directly inserts it into the data cable assembly, so as to separate and limit each line in the corresponding groove, which provides convenience for subsequent welding work and ensures that the position of each line is accurate during welding.
[0028] In summary, the present invention has the following beneficial effects:
[0029] 1. By setting up the wire-straightening structure, the conveying structure and the clamping component stably transmit and accurately position the data cable component, laying the foundation for the subsequent process. When the data cable component reaches the specified position, the conveying structure will stop conveying, and then the output component will start, driving the wire-straightening structure to slide in the stable adjustment structure to make it contact with the data cable component. Subsequently, the wire-straightening structure slowly rotates to perform the wire-straightening operation, and the output component outputs synchronously, driving the wire-straightening component away from the data cable, strengthening the wire-straightening effect, and arranging the lines neatly. After completing the predetermined movement, the wire-straightening structure rotates half a circle, driving the auxiliary cutting structure to reach the specified position, which is convenient for subsequent cutting and peeling work;
[0030] 2. By setting up a pressing and cutting structure, during the wire drawing process, the pressing and cutting structure assists in limiting and continuously pressing at the top of the data cable assembly, assisting each line to be accurately inserted into the wire groove. When the wire drawing structure drives the auxiliary cutting structure to the bottom of the data cable assembly, the pressing and cutting structure will rotate and reposition to the cutting position, and cooperate with the auxiliary cutting structure to accurately cut the wire head of the data cable assembly. After the cutting is completed, the pressing and cutting structure rotates and resets, realizing precise pressing and cutting functions, with high integration, effectively improving production efficiency, reducing labor costs and error risks, and ensuring the production quality of data cable assemblies. BRIEF DESCRIPTION OF THE DRAWINGS
[0031] Figure 1 It is a schematic diagram of the overall structure of the present invention;
[0032] Figure 2 It is a schematic diagram of the structure of the clamping assembly of the present invention;
[0033] Figure 3 It is a schematic diagram of the wire drawing structure of the present invention;
[0034] Figure 4 It is a schematic diagram of the output component structure of the present invention;
[0035] Figure 5 It is a schematic structural diagram of the rotating wire drawing assembly of the present invention;
[0036] Figure 6 It is a schematic diagram of the rotating shaft structure of the present invention;
[0037] Figure 7 It is a schematic diagram of the auxiliary cutting structure of the present invention;
[0038] Figure 8 It is a schematic diagram of the pressing and cutting structure of the present invention;
[0039] Fig. 9 It is a schematic structural diagram of the wire drawing and pressing mechanism of the present invention;
[0040] Fig.10 It is a schematic diagram of the structure of the active skin cutting mechanism of the present invention;
[0041] Fig.11 It is a schematic structural diagram of the telescopic wire winding frame of the present invention.
[0042] Figure numerals: 1, soldering machine structure; 2, wire drawing structure; 201, control block; 202, slider; 203, fixed plate; 204, rotating wire drawing assembly; 204a, rotating shaft; 204b, deviation correction frame; 204c, eccentric guide plate; 204d, roller; 205, support frame; 3, stable adjustment structure; 301, stable frame; 302, slide bar; 303, fixed block; 4, output assembly; 401, motor assembly; 402, mounting block; 403, threaded rod; 5, auxiliary cutting structure; 501, mounting plate; 502, first electric lifting assembly; 50 3. First skin cutting component; 6. Pressing and cutting structure; 601. Rotating mechanism; 602. Mounting frame; 603. Active skin cutting mechanism; 603a. Fixed frame; 603b. Third electric lifting component; 603c. Second skin cutting component; 604. Wire drawing and pressing mechanism; 604a. Second electric lifting component; 604b. Buffer pressing component; 604c. Connecting frame; 604d. Rotating wheel; 7. Telescopic wire drawing frame; 701. Partitioning component; 702. Electric telescopic frame; 703. Support plate; 8. Conveying structure; 9. Clamping component; 10. Data cable component. DETAILED DESCRIPTION
[0043] The present invention is further described in detail below in conjunction with the accompanying drawings.
[0044] Embodiment 1:
[0045] refer to Figure 1-11An automatic soldering machine for data line production comprises a soldering machine structure 1, a conveying structure 8 is arranged on the front side of the soldering machine structure 1, a clamping assembly 9 is arranged on the surface of the conveying structure 8, a data line assembly 10 is clamped on the inner wall of the clamping assembly 9, a stabilizing adjustment structure 3 is bolted on the top of the soldering machine structure 1, an output assembly 4 is bolted on the inner wall of the stabilizing adjustment structure 3, a wire drawing structure 2 is slidably connected to the inner wall of the stabilizing adjustment structure 3, the surface of the output assembly 4 is threadedly connected to the inner wall of the wire drawing structure 2, a pressing cutting structure 6 is arranged on the top of the wire drawing structure 2, an auxiliary cutting structure 5 is bolted on the inner wall of the wire drawing structure 2, a telescopic wire drawing frame 7 is bolted on the rear side of the clamping assembly 9, and the telescopic wire drawing frame 7 is movably connected to the clamping assembly 9. By setting the soldering machine structure 1. Conveying structure 8, clamping component 9, data line component 10, stable adjustment structure 3, output component 4, wire drawing structure 2, pressing and cutting structure 6, auxiliary cutting structure 5 and telescopic wire drawing frame 7. First, the conveying structure 8 cooperates with the clamping component 9 to stably transmit the data line component 10, thereby improving production efficiency and stability. During the transmission process, the data line component 10 is firmly clamped on the inner wall of the clamping component 9 to ensure that its position is accurate, laying the foundation for subsequent processes. Secondly, an efficient and coordinated working mode is formed between the stable adjustment structure 3, the output component 4, the wire drawing structure 2 and the pressing and cutting structure 6. When the data line component 10 is transmitted to a specific position by the conveying structure 8, the conveying structure 8 stops conveying, and the output component 4 enters The line is started to drive the wire-straightening structure 2 to slide on the inner wall of the stable adjustment structure 3, so that the wire-straightening structure 2 moves toward the wire-straightening and wire-stripping end of the data cable assembly 10, until the surface of the data cable assembly 10 contacts the surface of the wire-straightening structure 2, and then the pressing and cutting structure 6 performs auxiliary limiting at the top of the data cable assembly 10. At the same time, the wire-straightening structure 2 begins to rotate slowly to perform the wire-straightening operation. During the rotation of the wire-straightening structure 2, the pressing and cutting structure 6 continues to assist in pressing, so that each line of the data cable assembly 10 is accurately engaged in the corresponding wire groove, thereby realizing efficient auxiliary wire-straightening. While the wire-straightening structure 2 rotates, the output component 4 will further output power to push the wire-straightening structure 2 as a whole to move to the side away from the data cable assembly 10, thereby further strengthening the auxiliary wire-straightening. The effect makes the arrangement of each line more neat and orderly. When the wire-smoothing structure 2 moves to the predetermined position, the wire-smoothing structure 2 will also complete a half-circle rotation. At this time, the auxiliary cutting structure 5 will rotate with the rotation of the wire-smoothing structure 2, so that the auxiliary cutting structure 5 rotates to the bottom of the data line component 10. Then, the pressing and cutting structure 6 will rotate and switch to the cutting position, and cooperate with the auxiliary cutting structure 5 to accurately cut the wire head of the data line component 10. Then, the output component 4 will output and peel off the cut part. After the peeling is completed, the pressing and cutting structure 6 will rotate and reset. Subsequently, the output component 4 will drive the wire-smoothing component to move close to the data line component 10 again, and complete a half-circle rotation, so that the wire-smoothing structure 2 returns to its initial state.It is convenient for the subsequent telescopic wire drawing frame 7 to be extended and retracted, and the data line assembly 10 is directly inserted to ensure that each line is accurately positioned in the corresponding groove, which provides great convenience for the subsequent welding work. When the telescopic wire drawing frame 7 completes the separation limit, the output component 4 will output, so that the wire drawing structure 2 returns to the initial position, ensuring the production quality of the data line assembly 10. The soldering machine structure 1 highly integrates multiple key parts such as wire drawing and wire stripping, greatly improving the degree of production automation and work efficiency, and effectively reducing labor costs and the risk of human errors.
[0046] like Figure 3 As shown, the stable adjustment structure 3 includes a stable frame 301, a slide bar 302 and a fixed block 303. The fixed block 303 is bolted to the stable frame 301 on one side thereof, the surface of the slide bar 302 is bolted to the inner wall of the fixed block 303, the inner wall of the wire-winding structure 2 is slidably connected to the surface of the slide bar 302, the surface of the output component 4 is bolted to the inner wall of the stable frame 301, and the surface of the wire-winding structure 2 is slidably connected to the inner wall of the stable frame 301. By setting the stable frame 301, the slide bar 302 and the fixed block 303, a stable track and support are provided for the movement of the wire-winding structure 2. The bolting of the fixed block 303 and the stabilizing frame 301 enhances the overall stability, and the position of the slide bar 302 and the fixed block 303 are fixed, so that the subsequent wire-winding structure 2 can slide on the stable surface of the slide bar 302, ensuring the accuracy and stability of its movement. At the same time, the connection between the output component 4 and the stabilizing frame 301, and the sliding cooperation between the wire-winding structure 2 and the stabilizing frame 301 ensure the effective transmission of power and the precise control of the wire-winding structure 2, laying the foundation for subsequent complex operations such as wire winding and wire stripping, and helping to improve the stability and reliability of the entire production process.
[0047] like Figure 4 As shown, the output assembly 4 includes a motor assembly 401, a mounting block 402 and a threaded rod 403, the threaded rod 403 is rotatably connected to the mounting block 402, the surface of the mounting block 402 is bolted to the inner wall of the stabilizing frame 301, the front side of the motor assembly 401 is bolted to the rear side of the stabilizing frame 301, the output end of the motor assembly 401 is bolted to the rear side of the threaded rod 403, the surface of the threaded rod 403 is threadedly connected to the inner wall of the wire drawing structure 2, and the motor assembly 401, the mounting block 402 and the threaded rod 403 are arranged. 3. The output end of the motor assembly 401 is connected to the threaded rod 403, and the motor assembly 401 is rotatably connected to the stabilizing frame 301 through the mounting block 402. When the motor assembly 401 is started, it can accurately drive the threaded rod 403 to rotate, and the threaded rod 403 is threadedly connected to the inner wall of the wire-straightening structure 2, so that the rotational motion of the motor assembly 401 is converted into the linear motion of the wire-straightening structure 2 along the threaded rod 403. This power transmission and motion conversion method can accurately control the position and moving speed of the wire-straightening structure 2.
[0048] like Figure 3 As shown, the wire-winding structure 2 includes a control block 201, a slider 202, a fixed plate 203, a support frame 205 and a rotating wire-winding assembly 204. The top of the control block 201 is bolted to the bottom of the fixed plate 203, the surface of the control block 201 is slidably connected to the inner wall of the stabilizing frame 301, the inner wall of the control block 201 is threadedly connected to the surface of the threaded rod 403, the top of the slider 202 is bolted to the bottom of the fixed plate 203, the inner wall of the slider 202 is slidably connected to the surface of the sliding rod 302, the top of the fixed plate 203 is bolted to the inner wall of the support frame 205, the rotating wire-winding assembly 204 is rotatably connected to the support frame 205, the top of the auxiliary cutting structure 5 is bolted to the inner wall of the rotating wire-winding assembly 204, the surface of the data line assembly 10 is movably connected to the surface of the rotating wire-winding assembly 204, and the control block 201, the slider 202, the fixed plate 203, the support frame 205 and the rotating wire-winding assembly 204 are arranged. The threaded connection between the control block 201 and the threaded rod 403 in the movable wire-winding assembly 204 and the sliding cooperation with the stabilizing frame 301 enable the control block 201 to achieve precise movement under stable guidance according to the rotation of the threaded rod 403. The cooperation between the slider 202 and the slide rod 302 further enhances the stability of the movement of the control block 201. The fixed plate 203 and the supporting frame 205 provide a stable supporting structure for the rotating wire-winding assembly 204 to ensure the stability of the rotating wire-winding assembly 204 during rotation. The rotating wire-winding assembly 204 is movably connected to the surface of the data cable assembly 10, so that the data cable assembly 10 can be effectively wired during rotation. The connection between the auxiliary cutting structure 5 and the rotating wire-winding assembly 204 ensures the subsequent cutting operation of the data cable assembly 10. The coordinated work of various components improves the efficiency and accuracy of the wire-winding and wire-stripping operations.
[0049] like Figure 5As shown, the rotating wire-winding assembly 204 includes a rotating shaft 204a, a deflection correction frame 204b, an eccentric guide plate 204c and a roller 204d. The surface of the rotating shaft 204a is bolted to the inner wall of the roller 204d, the rotating shaft 204a is rotatably connected to the support frame 205, the inner wall of the deflection correction frame 204b is bolted to the surface of the roller 204d, the inner wall of the eccentric guide plate 204c is bolted to the surface of the roller 204d, the top of the auxiliary cutting structure 5 is bolted to the inner wall of the roller 204d, the surface of the data line assembly 10 is in contact with the surface of the roller 204d, and the surface of the data line assembly 10 is in contact with the surface of the eccentric guide plate 204c. By setting the rotating shaft 204a, the deflection correction frame 204b, the eccentric guide plate 204c and the roller 204d, the rotating shaft 204a in the rotating wire-winding assembly 204 is bolted to the inner wall of the roller 204d. The rotational connection with the support frame 205 ensures that the roller 204d can rotate stably. The correction frame 204b and the eccentric guide plate 204c are bolted to the roller 204d, so that when the roller 204d rotates, it can correct and guide the data cable assembly 10, ensuring that the data cable assembly 10 maintains the correct position and direction during the line drawing process, avoiding problems such as offset or entanglement, and the connection between the auxiliary cutting structure 5 and the roller 204d enables the auxiliary cutting structure 5 to accurately cut the data cable assembly 10 when the roller 204d rotates to a specific position. The surface contact between the roller 204d and the data cable assembly 10 and the contact between the eccentric guide plate 204c and the data cable assembly 10 realize efficient and accurate line drawing operation on the data cable assembly 10, thereby improving the processing quality of the product.
[0050] Brief description of the use process: By setting up the wire-straightening structure 2, the conveying structure 8 and the clamping component 9 stably transmit and accurately position the data cable component 10, laying the foundation for subsequent processes. When the data cable component 10 reaches the specified position, the conveying structure 8 will stop conveying, and then the output component 4 will start, driving the wire-straightening structure 2 to slide in the stable adjustment structure 3, so that it contacts the data cable component 10. Subsequently, the wire-straightening structure 2 slowly rotates to perform the wire-straightening operation, and the output component 4 outputs synchronously, driving the wire-straightening structure 2 away from the data cable component 10, strengthening the wire-straightening effect, and arranging the lines neatly. After completing the predetermined movement, the wire-straightening structure 2 rotates half a circle, driving the auxiliary cutting structure 5 to reach the specified position, which is convenient for subsequent cutting and peeling work.
[0051] Embodiment 2:
[0052] refer to Figure 7-11The auxiliary cutting structure 5 includes a mounting plate 501, a first electric lifting assembly 502 and a first skin cutting assembly 503. The top of the first skin cutting assembly 503 is bolted to the bottom of the first electric lifting assembly 502, the top of the first electric lifting assembly 502 is bolted to the bottom of the mounting plate 501, and the top of the mounting plate 501 is bolted to the inner wall of the drum 204d. By setting the mounting plate 501, the first electric lifting assembly 502 and the first skin cutting assembly 503, the mounting plate 501 of the auxiliary cutting structure 5 is bolted to the inner wall of the drum 204d, which ensures that the mounting plate 50 In a stable position on the rotating wire drawing component 204, the first electric lifting component 502 can accurately control the lifting height of the first skin cutting component 503 according to the control instruction. When the data cable component 10 needs to be skinned, the first electric lifting component 502 drives the first skin cutting component 503 to move, so that the first skin cutting component 503 can accurately cut the data cable component 10, which is convenient for the subsequent skinning operation. When cutting is not needed, the first skin cutting component 503 can be reset to avoid interference with the normal wire drawing operation.
[0053] like Figure 8 As shown, the pressing and cutting structure 6 includes a rotating mechanism 601, a mounting frame 602, an active skin cutting mechanism 603 and a wire-straightening pressing mechanism 604. The rear side of the mounting frame 602 is bolted to the front side of the rotating mechanism 601, the bottom of the rotating mechanism 601 is bolted to the top of the active skin cutting mechanism 603, the top of the wire-straightening pressing mechanism 604 is bolted to the bottom of the rotating mechanism 601, and the bottom of the wire-straightening pressing mechanism 604 contacts the top of the data cable assembly 10. By setting the rotating mechanism 601, the mounting frame 602, the active skin cutting mechanism 603 and the wire-straightening pressing mechanism 604, the rotating mechanism 601 in the pressing and cutting structure 6 can realize the flexible rotation of the active skin cutting mechanism 603 and the wire-straightening pressing mechanism 604, so as to In order to adapt to different operational requirements, the bolt connection between the mounting frame 602 and the rotating mechanism 601 ensures the stability of the entire structure. The active skin cutting mechanism 603 and the wire drawing and pressing mechanism 604 are respectively connected to the bottom of the rotating mechanism 601. Driven by the rotating mechanism 601, the two functions of wire drawing and skin cutting can be quickly switched. The wire drawing and pressing mechanism 604 contacts the top of the data cable assembly 10, and plays a role of pressing and limiting during the wire drawing process, ensuring that each line of the data cable assembly 10 can be accurately inserted into the corresponding wire groove, while the active skin cutting mechanism 603 performs skin cutting operation on the data cable assembly 10 when necessary. This integrated setting improves the versatility and ease of operation of the soldering machine structure 1.
[0054] like Fig. 9As shown, the wire-straightening and pressing mechanism 604 includes a second electric lifting component 604a, a buffer pressing component 604b, a connecting frame 604c and a rotating wheel 604d. The surface of the rotating wheel 604d is rotatably connected to the inner wall of the connecting frame 604c. The top of the connecting frame 604c is bolted to the bottom of the buffer pressing component 604b. The top of the buffer pressing component 604b is bolted to the bottom of the second electric lifting component 604a. The top of the second electric lifting component 604a is bolted to the bottom of the rotating mechanism 601. The bottom of the rotating wheel 604d contacts the top of the data cable component 10. By setting the second electric lifting component 604a, the buffer pressing component 604b, the connecting frame 604c and the rotating wheel 604d, the second electric lifting component 604a of the wire-straightening and pressing mechanism 604 can be precisely controlled. The lifting height of the buffer pressing assembly 604b, the connecting frame 604c and the rotating wheel 604d, and the rotating connection between the rotating wheel 604d and the connecting frame 604c, can provide sufficient pressure to press the lines of the data cable assembly 10 into the wire groove when in contact with the data cable assembly 10, and can also reduce the wear of the data cable assembly 10 during the rotation process. The setting of the buffer pressing assembly 604b can play a buffering role in the pressing process to avoid damage to the data cable assembly 10 caused by excessive pressure. The connection between the second electric lifting assembly 604a and the rotating mechanism 601 enables the wire pressing mechanism 604 to flexibly adjust the position and pressure according to different stages and needs during the entire wire pressing and stripping process, thereby improving the accuracy and reliability of the wire pressing and stripping operations, and helping to improve product quality.
[0055] like Fig.10 As shown, the active skin cutting mechanism 603 includes a fixed frame 603a, a third electric lifting assembly 603b and a second skin cutting assembly 603c. The top of the second skin cutting assembly 603c is bolted to the bottom of the third electric lifting assembly 603b, the top of the third electric lifting assembly 603b is bolted to the bottom of the fixed frame 603a, and the top of the fixed frame 603a is bolted to the bottom of the rotating mechanism 601. By setting the fixed frame 603a, the third electric lifting assembly 603b and the second skin cutting assembly 603c, the fixed frame 603a in the active skin cutting mechanism 603 is bolted to the bottom of the rotating mechanism 601. The stable position of the fixing frame 603a in the entire structure is ensured, and the third electric lifting assembly 603b can accurately control the lifting and lowering of the second skin cutting assembly 603c. When the rotating mechanism 601 rotates the active skin cutting mechanism 603 to a suitable position, the third electric lifting assembly 603b can quickly lower the second skin cutting assembly 603c to perform accurate skin cutting operations on the data cable assembly 10. This adjustable skin cutting method, combined with the flexible rotation of the rotating mechanism 601, enables the skin cutting operation to be performed at the most appropriate time, thereby improving the accuracy and efficiency of skin cutting and ensuring the smooth progress of the wire stripping process.
[0056] like Fig.11As shown, the telescopic wire drawing frame 7 includes a partition component 701, an electric telescopic frame 702 and a support plate 703. The front side of the support plate 703 is bolted to the rear side of the clamping component 9, the top of the support plate 703 is bolted to the bottom of the electric telescopic frame 702, and the surface of the electric telescopic frame 702 is bolted with the partition component 701. The partition component 701 is movably connected to the data cable component 10. By arranging the partition component 701, the electric telescopic frame 702 and the support plate 703, the support plate 703 of the telescopic wire drawing frame 7 is bolted to the clamping component 9, which ensures that the support plate 703 is stably fixed. The electric telescopic frame 702 can flexibly control the extension and retraction of the partition component 701 according to the control instructions. When the data cable component 10 completes the stripping operation, the electric telescopic frame 702 extends the partition component 701 and directly inserts it into the data cable component 10, separates and limits each line in the corresponding groove, provides convenience for subsequent welding work, and ensures that the position of each line is accurate during welding.
[0057] Brief description of the use process: By setting the pressing and cutting structure 6, during the line drawing process, the pressing and cutting structure 6 assists in limiting and continuously pressing at the top of the data line assembly 10, and assists each line to be accurately inserted into the line groove. When the line drawing structure 2 drives the auxiliary cutting structure 5 to rotate to the bottom of the data line assembly 10, the pressing and cutting structure 6 will rotate and reposition to the cutting position, and cooperate with the auxiliary cutting structure 5 to accurately cut the wire head of the data line assembly 10. After the cutting is completed, the pressing and cutting structure 6 rotates and resets, realizing accurate pressing and cutting functions, with high integration, effectively improving production efficiency, reducing labor costs and error risks, and ensuring the production quality of the data line assembly 10.
[0058] This specific embodiment is merely an explanation of the present invention and is not a limitation of the present invention. After reading this specification, those skilled in the art may make non-creative modifications to the present embodiment as needed. However, as long as they are within the scope of the claims of the present invention, they are protected by the patent law.
Claims
1. An automatic soldering machine for data line production, comprising a soldering machine structure (1), characterized in that: The front side of the soldering machine structure (1) is provided with a conveying structure (8), the surface of the conveying structure (8) is provided with a clamping assembly (9), the inner wall of the clamping assembly (9) is clamped with a data cable assembly (10), the top of the soldering machine structure (1) is bolted with a stabilizing adjustment structure (3), the inner wall of the stabilizing adjustment structure (3) is bolted with an output assembly (4), the inner wall of the stabilizing adjustment structure (3) is slidably connected with a wire drawing structure (2), the surface of the output assembly (4) is threadedly connected to the inner wall of the wire drawing structure (2), the top of the wire drawing structure (2) is provided with a pressing cutting structure (6), the inner wall of the wire drawing structure (2) is bolted with an auxiliary cutting structure (5), the rear side of the clamping assembly (9) is bolted with a telescopic wire drawing frame (7), and the telescopic wire drawing frame (7) is movably connected to the clamping assembly (9).
2. The automatic soldering machine for data line production according to claim 1, characterized in that: The stabilizing adjustment structure (3) comprises a stabilizing frame (301), a sliding rod (302) and a fixed block (303); the fixed block (303) is bolted to the stabilizing frame (301) on a side close to the stabilizing frame (301); the surface of the sliding rod (302) is bolted to the inner wall of the fixed block (303); the inner wall of the wire-winding structure (2) is slidably connected to the surface of the sliding rod (302); the surface of the output assembly (4) is bolted to the inner wall of the stabilizing frame (301); and the surface of the wire-winding structure (2) is slidably connected to the inner wall of the stabilizing frame (301).
3. The automatic soldering machine for data line production according to claim 2, characterized in that: The output assembly (4) comprises a motor assembly (401), a mounting block (402) and a threaded rod (403); the threaded rod (403) is rotatably connected to the mounting block (402); the surface of the mounting block (402) is bolted to the inner wall of the stabilizing frame (301); the front side of the motor assembly (401) is bolted to the rear side of the stabilizing frame (301); the output end of the motor assembly (401) is bolted to the rear side of the threaded rod (403); and the surface of the threaded rod (403) is threadedly connected to the inner wall of the wire drawing structure (2).
4. The automatic soldering machine for data line production according to claim 3, characterized in that: The wire-winding structure (2) comprises a control block (201), a slider (202), a fixed plate (203), a support frame (205) and a rotating wire-winding assembly (204); the top of the control block (201) is bolted to the bottom of the fixed plate (203); the surface of the control block (201) is slidably connected to the inner wall of the stabilizing frame (301); the inner wall of the control block (201) is threadedly connected to the surface of the threaded rod (403); the top of the slider (202) is bolted to the fixed plate (203); the support frame (205) is bolted to the fixed plate (203); the surface of the control block (201) is slidably connected to the inner wall of the stabilizing frame (301); the inner wall of the control block (201) is threadedly connected to the surface of the threaded rod (403); the top of the slider (202) is bolted to the fixed plate (203); The bottom of the plate (203) is bolted, the inner wall of the slider (202) is slidably connected to the surface of the slide bar (302), the top of the fixed plate (203) is bolted to the inner wall of the support frame (205), the rotating wire-winding assembly (204) is rotatably connected to the support frame (205), the top of the auxiliary cutting structure (5) is bolted to the inner wall of the rotating wire-winding assembly (204), and the surface of the data line assembly (10) is movably connected to the surface of the rotating wire-winding assembly (204).
5. The automatic soldering machine for data line production according to claim 4, characterized in that: The rotating wire-winding assembly (204) comprises a rotating shaft (204a), a deflection correction frame (204b), an eccentric guide plate (204c) and a roller (204d); the surface of the rotating shaft (204a) is bolted to the inner wall of the roller (204d); the rotating shaft (204a) is rotatably connected to the support frame (205); the inner wall of the deflection correction frame (204b) is bolted to the surface of the roller (204d); the inner wall of the eccentric guide plate (204c) is bolted to the surface of the roller (204d); the top of the auxiliary cutting structure (5) is bolted to the inner wall of the roller (204d); the surface of the data line assembly (10) contacts the surface of the roller (204d); and the surface of the data line assembly (10) contacts the surface of the eccentric guide plate (204c).
6. The automatic soldering machine for data line production according to claim 5, characterized in that: The auxiliary cutting structure (5) includes a mounting plate (501), a first electric lifting assembly (502) and a first skin cutting assembly (503), the top of the first skin cutting assembly (503) is bolted to the bottom of the first electric lifting assembly (502), the top of the first electric lifting assembly (502) is bolted to the bottom of the mounting plate (501), and the top of the mounting plate (501) is bolted to the inner wall of the roller (204d).
7. The automatic soldering machine for data line production according to claim 1, characterized in that: The pressing and cutting structure (6) includes a rotating mechanism (601), a mounting frame (602), an active skin cutting mechanism (603) and a wire pulling pressing mechanism (604), the rear side of the mounting frame (602) is bolted to the front side of the rotating mechanism (601), the bottom of the rotating mechanism (601) is bolted to the top of the active skin cutting mechanism (603), the top of the wire pulling pressing mechanism (604) is bolted to the bottom of the rotating mechanism (601), and the bottom of the wire pulling pressing mechanism (604) contacts the top of the data cable assembly (10).
8. The automatic soldering machine for data line production according to claim 7, characterized in that: The wire drawing and pressing mechanism (604) comprises a second electric lifting assembly (604a), a buffer pressing assembly (604b), a connecting frame (604c) and a rotating wheel (604d), wherein the surface of the rotating wheel (604d) is rotatably connected to the inner wall of the connecting frame (604c), the top of the connecting frame (604c) is bolted to the bottom of the buffer pressing assembly (604b), the top of the buffer pressing assembly (604b) is bolted to the bottom of the second electric lifting assembly (604a), the top of the second electric lifting assembly (604a) is bolted to the bottom of the rotating mechanism (601), and the bottom of the rotating wheel (604d) is in contact with the top of the data line assembly (10).
9. The automatic soldering machine for data line production according to claim 7, characterized in that: The active skin cutting mechanism (603) includes a fixed frame (603a), a third electric lifting component (603b) and a second skin cutting component (603c), the top of the second skin cutting component (603c) is bolted to the bottom of the third electric lifting component (603b), the top of the third electric lifting component (603b) is bolted to the bottom of the fixed frame (603a), and the top of the fixed frame (603a) is bolted to the bottom of the rotating mechanism (601).
10. The automatic soldering machine for data line production according to claim 1, characterized in that: The telescopic wire reeling frame (7) comprises a partition assembly (701), an electric telescopic frame (702) and a support plate (703); the front side of the support plate (703) is bolted to the rear side of the clamping assembly (9); the top of the support plate (703) is bolted to the bottom of the electric telescopic frame (702); the surface of the electric telescopic frame (702) is bolted with a partition assembly (701); and the partition assembly (701) is movably connected to the data line assembly (10).
Citation Information
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