High-voltage cable stress control cone cutting tool with positioning and sealing functions
By designing a high-voltage cable stress-controlled cone cutting tool with positioning and sealing functions, the problems of low stress cone cutting efficiency and poor quality of high-voltage cables in the prior art are solved, automatic cone cutting and sealing protection are realized, and cutting efficiency and quality are improved.
Patent Information
- Application Number
- CN202510021894.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-07
- Publication Date
- 2025-04-15
- Estimated Expiration
- 2045-01-07
AI Technical Summary
The stress cone cutting work of existing high-voltage cables mainly relies on manual operations, resulting in low efficiency and poor quality.
A high-voltage cable stress-controlled cone cutting tool with positioning and sealing functions is designed, using components such as bottom plate, platform plate, bidirectional cylinder, rotor drum, metal cone cutting tool to realize automatic cone cutting of the ends of high-voltage cables, and improve positioning accuracy and protection through auxiliary components and sealing structures.
Automatic cone cutting of the end of high-voltage cable is realized, cutting efficiency and quality is improved, and the time and labor of manual operation is reduced. At the same time, oxidative corrosion of metal structural parts is prevented through sealing structures.
Smart Images

Figure CN119834127A_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of high-voltage cable cone cutting, and more specifically, to a high-voltage cable stress control cone cutting tool with positioning and sealing functions. Background Art
[0002] With the increasing dependence of society on electricity and the need for beautification of urban construction, the cable rate in urban areas has increased year by year. As the difficulty of cable operation gradually increases, the 10kV medium-voltage distribution network is the most common and widely used distribution network system. Due to the limitations of high-voltage cable manufacturing technology, the maximum length of jointless manufacturing is 10km. It is necessary to process the joints of a single cable and splice multiple cables together to achieve ultra-long-distance transmission. At the cable joint, due to the presence of two different insulating materials, the cable body insulation and the additional insulation, their electric field distribution is different from that of the cable body, which causes a certain potential difference between two adjacent points on the same layer of insulation, namely the axial field strength, or axial stress. The insulation close to the conductor connection end is cut into a conical surface, namely the reaction force cone, and then wrapped with additional insulation. Stress cone surfaces are formed at both ends of the additional insulation, which changes the potential distribution on the insulation surface, plays a role in uniform electric field, and ensures the safety of the joint.
[0003] However, currently, stress cone cutting of high-voltage cables is usually performed manually, which is time-consuming and labor-intensive, and also leads to problems of low cone cutting efficiency and poor quality.
[0004] In order to solve the above problems, the present application provides a high-voltage cable stress control cone cutting tool with positioning and sealing functions. Summary of the invention
[0005] The present application provides a high-voltage cable stress control cone cutting tool with positioning and sealing functions, which adopts the following technical solution: A high-voltage cable stress control cone cutting tool with positioning and sealing functions comprises a base plate, a platform plate is arranged above the middle of the base plate, a bidirectional cylinder is arranged in the middle of the bottom of the platform plate, and both sides of the bottom of the platform plate are fixedly connected with support rods, and the bottom of each support rod is fixedly installed on the top of the base plate, auxiliary components are arranged at the driving ends on both sides of the bidirectional cylinder, and two groups of auxiliary components are respectively located on both sides of the platform plate, a rotating drum is arranged above the middle of the platform plate, and a support seat is rotatably sleeved on the outer wall of the middle of the rotating drum, and the support seat is fixedly connected to the platform The top of the table and both sides of the upper end of the support seat are in sliding contact with limit plates, and the two limit plates are fixedly sleeved on the outer wall of the rotating drum, and the outer wall of one end of the rotating drum is fixedly sleeved with a first gear, and the bottom end of the first gear is meshed with a second gear, and one end face of the second gear is connected to a motor through a rotating shaft, and the motor is fixedly sleeved and installed in the inner cavity on the lower side of the middle part of the support seat, and an adjusting cylinder is fixedly installed on the inner side wall of the middle part of the rotating drum, and a connecting plate is fixedly installed on the driving end of the adjusting cylinder, and a metal cone cutting tool is provided on the end face of the connecting plate facing away from the adjusting cylinder.
[0006] Through the above technical solution, the cylinder is adjusted to achieve the connection of the metal taper cutting tool and the adjustment of the taper cutting position.
[0007] Furthermore, the metal cone cutting tool is located at the inner side of the rotating drum, and locking bolts are screwed and installed at the four corners between one side of the metal cone cutting tool and the connecting plate.
[0008] Through the above technical solution, the locking bolt member can fix the metal cone cutting tool.
[0009] Furthermore, a fixing seat is fixedly sleeved on the middle outer wall of the non-driving end of the bidirectional cylinder, and the fixing seat is fixedly installed at the middle position of the bottom of the platform plate.
[0010] Through the above technical solution, the fixing seat realizes the receiving and fixing of the bidirectional cylinder.
[0011] Furthermore, the inner cavities at the four corners of the platform plate are all provided with through holes, and the four through holes are distributed at the outer side of the bottom end of the support seat.
[0012] Furthermore, a rectangular cover is provided on the top of the platform plate, and the rectangular cover is located outside the support seat, and screw members are fixedly installed at the four corners of the bottom of the rectangular cover, and each of the screw members is movably inserted into the inner cavity of each perforation, and a nut member is screwed on the outer wall of the lower side of each screw member, and each of the nut members abuts against the bottom of the platform plate.
[0013] Through the above technical solution, the rectangular cover can achieve a sealed protection for the top structure of the platform plate, thereby reducing the oxidation and rust problems of some metal structural parts.
[0014] Furthermore, a sealing gasket is fixedly mounted on the peripheral wall of the bottom of the rectangular cover, and the bottom of the rectangular cover is in contact with the periphery of the top of the platform plate through the sealing gasket.
[0015] Through the above technical solution, the sealing gasket can improve the sealing contact function between the rectangular cover and the platform plate.
[0016] Furthermore, the auxiliary component includes a base, rollers are fixedly installed on both sides of the bottom of the base, and the rollers on both sides are in sliding contact with the top of the bottom plate. The top of the base is fixedly connected to a clamping cylinder, and three groups of clamping parts are evenly arranged on the circumference of the clamping cylinder.
[0017] Through the above technical solution, the rollers can achieve movable and stable support for the base.
[0018] Furthermore, the clamping part includes a pad fixedly mounted on the outer surface of the middle part of the clamping cylinder, and an adjusting screw is threadedly connected to the connection between the pad and the inner cavity of the clamping cylinder. One end of the adjusting screw is fixedly connected to a rotating wheel, and the other end of the adjusting screw is in contact with a clamping strip. A limiting rod is fixedly connected to one side of one end face of the clamping strip, and the limiting rod is slidably sleeved through the inner cavity of the outer end of the clamping cylinder.
[0019] Furthermore, the clamping part also includes a T-shaped slot opened at the center position of one end surface of the clamping strip facing the adjusting screw, and the inner wall of the T-shaped slot is rotatably sleeved with a T-shaped shaft, and the T-shaped shaft is fixedly installed at the center position of one end of the adjusting screw facing away from the rotating wheel.
[0020] Furthermore, the clamping strip is located inside the clamping tube, and a plurality of arc-shaped grooves are linearly and evenly formed on one end surface of the clamping strip facing away from the T-shaped groove.
[0021] Through the above technical solution, the arrangement of three groups of clamping parts on the clamping cylinder can effectively ensure the stable pressing and positioning function of the high-voltage cable installed inside the clamping cylinder.
[0022] In summary, this application includes the following beneficial technical effects: (1) The present application realizes stable support of the structure above the bottom plate by means of the bottom plate, and utilizes the platform plate, bidirectional cylinder, support rod, rotating drum, support seat, limit plate, first gear, second gear, motor, adjustment cylinder, connecting plate, metal cone cutting tool and two sets of auxiliary components to realize automatic cone cutting of the end of the high-voltage cable under the stable clamping action, and overcomes the time-consuming and labor-intensive manual operation in the prior art, and improves the efficiency and quality of cone cutting; (2) The present application provides two sets of auxiliary components, so that the internal base, roller, clamping cylinder, pad, adjusting screw, rotating wheel, pressing strip, limiting rod, T-shaped shaft and T-shaped groove are utilized to facilitate the threading of the high-voltage cable to be processed and achieve a clamping and stable positioning effect; (3) The present application provides perforations on the periphery of the platform plate, so that when the overall work is completed and in a static state, the metal cone cutting tool, the first gear, the second gear, the motor and other metal structural parts can be sealed and protected by the cooperation of the external rectangular cover, the screw rod, the nut and the sealing gasket, thereby preventing them from being exposed to excessive air and being corroded. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] Figure 1 This is one of the overall structural diagrams of this application; Figure 2 This is the second schematic diagram of the overall structure of this application; Figure 3 This is the third schematic diagram of the overall structure of this application; Figure 4 It is a partial structural diagram of this application; Figure 5 For this application Figure 4 Enlarged view of point A in the middle; Figure 6 This is a schematic diagram of the auxiliary component structure of this application; Figure 7 This is a partial semi-exploded view of the auxiliary components of this application.
[0024] Description of the numbers in the figure: 1. Bottom plate; 2. Platform plate; 3. Bidirectional cylinder; 4. Support rod; 5. Auxiliary components; 51. Base; 52. Roller; 53. Clamping cylinder; 54. Pad; 55. Adjusting screw; 56. Rotating wheel; 57. Pressing strip; 58. Limiting rod; 59. T-shaped shaft; 510. T-shaped slot; 6. Rotating drum; 7. Support seat; 8. Limiting plate; 9. First gear; 10. Second gear; 11. Motor; 12. Adjusting cylinder; 13. Connecting plate; 14. Metal cone cutting tool; 15. Locking bolt; 16. Fixed seat; 17. Perforation; 18. Rectangular cover; 19. Screw member; 20. Nut member. DETAILED DESCRIPTION
[0025] The technical solutions in the embodiments of the present application will be clearly and completely described below in conjunction with the drawings in the embodiments of the present application; obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments, and all other embodiments obtained by ordinary technicians in this field based on the embodiments in the present application without making creative work are within the scope of protection of the present application.
[0026] In the description of the present application, it should be noted that the terms "upper", "lower", "inner", "outer", "top / bottom" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the drawings, and are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific position, be constructed and operated in a specific position, and therefore cannot be understood as limiting the present application. In addition, the terms "first" and "second" are used for descriptive purposes only, and cannot be understood as indicating or implying relative importance.
[0027] In the description of this application, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "provided with", "set / connected", "connected", etc. should be understood in a broad sense. For example, "connected" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in this application can be understood according to specific circumstances.
[0028] Example: The present application embodiment discloses a high voltage cable stress control cone cutting tool with positioning and sealing functions, see Figure 1 , Figure 2 , Figure 3 , Figure 4 and Figure 5 , including a bottom plate 1, a platform plate 2 is arranged above the middle of the bottom plate 1, a two-way cylinder 3 is arranged in the middle of the bottom of the platform plate 2, and both sides of the bottom of the platform plate 2 are fixedly connected with support rods 4, and the bottom of each support rod 4 is fixedly installed on the top of the bottom plate 1, and auxiliary components 5 are arranged on the driving ends of both sides of the two-way cylinder 3, and the two groups of auxiliary components 5 are respectively located on both sides of the platform plate 2, and a rotating drum 6 is arranged above the middle of the platform plate 2, and a supporting seat 7 is rotatably sleeved on the outer wall of the middle of the rotating drum 6, and the supporting seat 7 is fixedly connected to the top of the platform plate 2, and both sides of the upper end of the supporting seat 7 are There are sliding contact limit plates 8, and the two limit plates 8 are fixedly sleeved on the outer wall of the rotating drum 6. The outer wall at one end of the rotating drum 6 is fixedly sleeved with a first gear 9, and the bottom end of the first gear 9 is meshed with a second gear 10. One end face of the second gear 10 is connected to a motor 11 through a rotating shaft, and the motor 11 is fixedly sleeved and installed in the inner cavity on the lower side of the middle part of the supporting seat 7. An adjusting cylinder 12 is fixedly installed on the inner side wall in the middle part of the rotating drum 6, and a connecting plate 13 is fixedly installed on the driving end of the adjusting cylinder 12. A metal cone cutting tool 14 is provided on the end face of the connecting plate 13 facing away from the adjusting cylinder 12.
[0029] The metal cone cutting tool 14 is located on the inner side of the rotating drum 6, and locking bolts 15 are screwed together and installed at the four corners between one side of the metal cone cutting tool 14 and the connecting plate 13. With the setting of the four locking bolts 15, the metal cone cutting tool 14 is positioned and assembled on one side of the connecting plate 13, which is also convenient for the disassembly, maintenance or replacement of the metal cone cutting tool 14. The middle outer wall of the non-driving end of the two-way cylinder 3 is fixedly sleeved with a fixing seat 16, and the fixing seat 16 is fixedly installed in the middle position of the bottom of the platform plate 2.
[0030] The inner cavities at the four corners of the platform plate 2 are all penetrated with through holes 17, and the four through holes 17 are distributed at the outer position of the bottom end of the support seat 7. A rectangular cover 18 is arranged on the top of the platform plate 2, and the rectangular cover 18 is located at the outer position of the support seat 7, and screw members 19 are fixedly installed at the four corners of the bottom of the rectangular cover 18, each screw member 19 is respectively penetrated and movably inserted into the inner cavity of each through hole 17, and the outer wall of the lower side of each screw member 19 is screwed with a nut member 20, and each nut member 20 abuts against the bottom of the platform plate 2, and a sealing gasket is fixedly installed on the peripheral wall of the bottom of the rectangular cover 18, and the bottom of the rectangular cover 18 is in contact with the outer periphery of the top of the platform plate 2 through the sealing gasket.
[0031] See also Figure 1 , Figure 2 , Figure 3 , Figure 6 and Figure 7 The auxiliary component 5 includes a base 51, rollers 52 are fixedly installed on both sides of the bottom of the base 51, and the rollers 52 on both sides are in sliding contact with the top of the bottom plate 1, the top of the base 51 is fixedly connected with a clamping cylinder 53, and three groups of clamping parts are evenly arranged on the circumference of the clamping cylinder 53, and the clamping parts include a pad 54 fixedly installed on the outer surface of the middle part of the clamping cylinder 53, and the connection between the pad 54 and the inner cavity of the clamping cylinder 53 is commonly threaded with an adjusting screw 55 through-through, one end of the adjusting screw 55 is fixedly connected with a rotating wheel 56, and the other end of the adjusting screw 55 contacts with a clamping strip 57, one side of one end surface of the clamping strip 57 is fixedly connected with a limiting rod 58, and the limiting rod 58 is slidably sleeved in the inner cavity of the outer end of the clamping cylinder 53.
[0032] The clamping part also includes a T-slot 510 opened at the center position of one end face of the clamping strip 57 facing the adjusting screw 55, and the inner wall of the T-slot 510 is rotatably sleeved with a T-shaft 59, and the T-shaft 59 is fixedly installed at the center position of one end of the adjusting screw 55 facing away from the rotating wheel 56. The clamping strip 57 is located on the inner side of the clamping tube 53, and the end face of the clamping strip 57 facing away from the T-slot 510 is linearly and evenly provided with a plurality of arc grooves. The arrangement of the plurality of arc grooves on one end face of the clamping strip 57 can improve the contact roughness with the outer surface of the high-voltage cable, and at the same time improve the anti-slip effect of the outer surface of the high-voltage cable under the pressure positioning state.
[0033] The implementation principle of the embodiment of the present application is as follows: when in use, the whole is in a complete assembly state, and the rectangular cover 18 can be removed and set aside by removing each nut member 20, and one end of the high-voltage cable to be processed is passed through the inner sides of the two clamping cylinders 53 in sequence, and simultaneously passed through the inner side of the rotating cylinder 6, and then each rotating wheel 56 rotates the adjusting screw 55, so that the pressing strip 57 is indirectly moved inside the clamping cylinder 53, and the abutting and pressing effect on the outer surface of the high-voltage cable is achieved, so as to realize the positioning operation of the high-voltage cable, and before positioning, it is necessary to lock the position of the end of the high-voltage cable to be tapered according to the position to be tapered, and the position is located at the corresponding point of the metal tapering tool 14 on the inner side of the rotating cylinder 6; Then, the motor 11 is started to rotate the second gear 10. The meshing state of the second gear 10 and the first gear 9, as well as the limited rotation state of the support seat 7 and the two limit plates 8 on the rotating drum 6, are used to indirectly make the rotating drum 6 rotate, and the connection driving action of the adjusting cylinder 12 on the metal cone cutting tool 14 is coordinated to make the insulating sheath of the high-voltage cable to be circularly cone cut, and the insulating sheaths on both sides of the cone cutting position of the metal cone cutting tool 14 are separated. Then, while controlling to start the two-way cylinder 3, the bases 51 and the clamping cylinder 53 on both sides are pushed to move away from each other, and the extraction separation operation of the cable insulating sheath and the metal guide core is realized, and in this process, the rollers 52 on each side support the base 51 while being able to move and roll on the bottom plate 1; When the overall work is completed and in a static state, the rectangular cover 18 needs to be reinstalled on the top of the platform plate 2, so that each screw member 19 is plugged into the through hole 17, and each nut member 20 is used to lock the screw member 19, so as to achieve a sealed protection effect on the metal cone cutting tool 14, the first gear 9, the second gear 10, the motor 11 and other metal structural parts covered by the inner side of the rectangular cover 18, thereby effectively reducing the oxidation and rust problems caused by them.
[0034] The above are all preferred embodiments of the present application, and the protection scope of the present application is not limited thereto. Therefore, any equivalent changes made according to the structure, shape, and principle of the present application should be included in the protection scope of the present application.
Claims
1. A high-voltage cable stress control cone cutting tool with positioning and sealing functions, comprising a base plate (1), characterized in that: A platform plate (2) is provided above the middle of the base plate (1), a bidirectional cylinder (3) is provided in the middle of the bottom of the platform plate (2), and both sides of the bottom of the platform plate (2) are fixedly connected with support rods (4), and the bottom of each support rod (4) is fixedly installed on the top of the base plate (1), and auxiliary components (5) are provided at the driving ends of both sides of the bidirectional cylinder (3), and the two groups of auxiliary components (5) are respectively located on the two side edges of the platform plate (2), and a rotating drum (6) is provided above the middle of the platform plate (2), and a support seat (7) is rotatably sleeved on the outer wall of the middle of the rotating drum (6), and the support seat (7) is fixedly connected to the top of the platform plate (2), and both sides of the upper end of the support seat (7) are slidably connected. A limit plate (8) is contacted, and the two limit plates (8) are fixedly sleeved on the outer wall of the rotating drum (6). A first gear (9) is fixedly sleeved on the outer wall of one end of the rotating drum (6), and a second gear (10) is meshed at the bottom end of the first gear (9). One end face of the second gear (10) is connected to a motor (11) via a rotating shaft, and the motor (11) is fixedly sleeved and installed in the inner cavity at the lower side of the middle part of the support seat (7). An adjusting cylinder (12) is fixedly installed on the inner side wall of the middle part of the rotating drum (6), and a connecting plate (13) is fixedly installed on the driving end of the adjusting cylinder (12). A metal cone cutting tool (14) is provided on one end face of the connecting plate (13) facing away from the adjusting cylinder (12).
2. A high-voltage cable stress control cone cutting tool with positioning and sealing functions according to claim 1, characterized in that: The metal cone cutting tool (14) is located inside the rotating drum (6), and locking bolts (15) are screwed together and installed at four corners between one side of the metal cone cutting tool (14) and the connecting plate (13).
3. A high-voltage cable stress control cone cutting tool with positioning and sealing functions according to claim 1, characterized in that: A fixing seat (16) is fixedly sleeved on the middle outer wall of the non-driving end of the bidirectional cylinder (3), and the fixing seat (16) is fixedly installed at the middle position of the bottom of the platform plate (2).
4. A high-voltage cable stress control cone cutting tool with positioning and sealing functions according to claim 1, characterized in that: The inner cavity at the four corners of the platform plate (2) is provided with through holes (17) extending therethrough, and the four through holes (17) are distributed at the outer side of the bottom end of the support seat (7).
5. A high-voltage cable stress control cone cutting tool with positioning and sealing functions according to claim 4, characterized in that: A rectangular cover (18) is provided on the top of the platform plate (2), the rectangular cover (18) is located outside the support seat (7), and screw members (19) are fixedly installed at the four corners of the bottom of the rectangular cover (18), each of the screw members (19) is respectively inserted into the inner cavity of each through hole (17) in a movably through-type manner, and a nut member (20) is screwed to the outer wall on the lower side of each screw member (19), and each of the nut members (20) abuts against the bottom of the platform plate (2).
6. A high-voltage cable stress control cone cutting tool with positioning and sealing functions according to claim 5, characterized in that: A sealing gasket is fixedly mounted on the peripheral wall of the bottom of the rectangular cover (18), and the bottom of the rectangular cover (18) is in contact with the periphery of the top of the platform plate (2) via the sealing gasket.
7. A high-voltage cable stress control cone cutting tool with positioning and sealing functions according to claim 1, characterized in that: The auxiliary component (5) comprises a base (51), rollers (52) are fixedly mounted on both sides of the bottom of the base (51), and the rollers (52) on both sides are in sliding contact with the top of the bottom plate (1), and a clamping cylinder (53) is fixedly connected to the top of the base (51), and three groups of clamping parts are evenly arranged on the circumference of the clamping cylinder (53).
8. A high-voltage cable stress control cone cutting tool with positioning and sealing functions according to claim 7, characterized in that: The clamping member comprises a pad (54) fixedly mounted on the outer surface of the middle part of the clamping cylinder (53); an adjusting screw (55) is threadedly connected to the connection between the pad (54) and the inner cavity of the clamping cylinder (53); one end of the adjusting screw (55) is fixedly connected to a rotating wheel (56), and the other end of the adjusting screw (55) contacts a clamping strip (57); one side of one end surface of the clamping strip (57) is fixedly connected to a limiting rod (58); the limiting rod (58) is slidably sleeved through the inner cavity of the outer end of the clamping cylinder (53).
9. A high-voltage cable stress control cone cutting tool with positioning and sealing functions according to claim 8, characterized in that: The clamping member further comprises a T-shaped slot (510) formed at the center of one end surface of the pressing strip (57) facing the adjusting screw (55), a T-shaped shaft (59) being rotatably sleeved on the inner wall of the T-shaped slot (510), and the T-shaped shaft (59) being fixedly mounted at the center of one end of the adjusting screw (55) facing away from the rotating wheel (56).
10. A high-voltage cable stress control cone cutting tool with positioning and sealing functions according to claim 9, characterized in that: The pressing strip (57) is located inside the clamping cylinder (53), and a plurality of arc-shaped grooves are uniformly and linearly formed on one end surface of the pressing strip (57) that faces away from the T-shaped groove (510).
Citation Information
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