A pressing device capable of automatically replacing jigs
Through the automation solution of AGV equipment and fixture locking mechanism, efficient replacement of press equipment fixture plates is achieved, solving the problems of low replacement efficiency and human error in existing technologies and reducing human resource requirements.
Patent Information
- Application Number
- CN202510016438.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-06
- Publication Date
- 2025-10-03
- Estimated Expiration
- 2045-01-06
AI Technical Summary
The replacement efficiency of the jig plate in the existing pressing equipment is low, and it is easy to cause installation errors or damage due to human errors, which wastes human resources.
AGV equipment and fixture locking mechanism are used to realize automatic replacement of fixture plates. Through the cooperation of AGV equipment transportation and locking mechanism, the fixture plate is automatically installed on the upper or lower mold mechanism, and the fixture plate is locked and removed through the locking drive mechanism.
Improves the efficiency of fixture plate replacement, reduces human resource requirements, and avoids fixture plate damage and incorrect installation caused by human errors.
Smart Images

Figure CN119835868B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of pressing equipment, and in particular to a pressing equipment capable of automatically replacing a jig. Background Art
[0002] During the production of circuit boards, products often need to be pressed or held in pressure using a laminating machine. To accommodate different product models, the jigs on the laminating machine are usually replaceable. With existing laminating equipment, jig plate replacement is usually done manually, which is inefficient and can lead to incorrect jig installation due to human error. Alternatively, the jig plate may be damaged during the replacement process due to improper operation, resulting in economic losses and a significant waste of human resources. Therefore, it is necessary to design an automatic jig plate replacement solution for laminating equipment that can improve jig plate replacement efficiency and reduce the human resource requirements of the workshop. Summary of the Invention
[0003] In order to overcome the shortcomings of the prior art, the purpose of the present invention is to provide a pressing device that can automatically replace the jig, which can realize the automatic replacement of the jig plate, reduce the human resource requirements of the workshop, and improve the replacement efficiency of the jig plate.
[0004] To solve the above problems, the technical solution adopted by the present invention is as follows: a pressing device that can automatically replace jigs, comprising: a frame; a lower mold mechanism, movably arranged on the frame, and capable of reciprocating in the vertical direction under the drive of the lower mold pushing mechanism; an upper mold mechanism, movably arranged on the frame, arranged directly above the lower mold mechanism, and capable of reciprocating in the vertical direction under the drive of the upper mold pushing mechanism; at least one set of jig locking mechanism, arranged on the lower mold mechanism and / or the upper mold mechanism, for locking the jig plate to the lower mold mechanism or the upper mold mechanism; AGV equipment, for transporting jig plates, a storage rack for accommodating jig plates, and a pushing mechanism and / or a traction mechanism are provided on the chassis of the AGV equipment, the pushing mechanism being used to horizontally push the jig plate on the storage rack onto the lower mold mechanism and / or the upper mold mechanism, and the traction mechanism being used to pull the jig plate on the upper mold mechanism and / or the lower mold mechanism onto the storage rack.
[0005] Compared with the existing technology, the beneficial effects of the present invention are: the jig plate can be transported and installed on the upper mold mechanism and / or lower mold mechanism of the equipment through the AGV equipment and the jig locking mechanism, and the jig plate on the upper mold mechanism and / or lower mold mechanism can also be removed and transported out, thereby realizing automatic replacement of the jig plate on the upper mold and / or lower mold, improving the replacement efficiency of the jig plate, and reducing the human resource cost of the workshop, while avoiding damage to the jig plate due to human error, or replacing the wrong jig plate.
[0006] The locking mechanism is configured to move the second locking block along the locking guide hole toward the side facing the jig mounting plate, so as to pull the first locking block inserted in the locking groove toward one end of the jig mounting plate and into the locking guide hole to achieve locking of the jig plate.
[0007] In the above-mentioned pressing equipment, a plurality of first locking blocks are provided on the back of the jig plate, a docking platform is provided on the outer side of the lower mold mechanism, and an avoidance groove for avoiding the first locking blocks is provided on the docking platform.
[0008] In the above-mentioned pressing device, a plurality of balls or rollers are embedded on the surface of the docking platform.
[0009] In the above-mentioned pressing equipment, guide plates are provided on the left and right sides of the docking platform, the distance between the two guide plates matches the length of the jig plate, and a plurality of guide wheels are provided on the inner side of the guide plates.
[0010] In the above-mentioned pressing equipment, the upper mold mechanism and the upper mold pushing mechanism are arranged on the upper mold longitudinal movement mechanism, and the upper mold longitudinal movement mechanism is used to drive the upper mold mechanism to reciprocate in a direction parallel to the insertion direction of the jig plate.
[0011] The above-mentioned pressing equipment is further provided with a detection camera mechanism on the frame, and the detection camera mechanism is set on the frame through a detection drive mechanism, and the detection drive mechanism is used to drive the detection camera mechanism to move in a horizontal plane between the upper mold mechanism and the lower mold mechanism.
[0012] The above-mentioned pressing equipment is provided with multiple storage units on the storage rack, and the multiple storage units are slidably arranged on the chassis of the AGV equipment. A storage lifting mechanism is provided on the chassis of the AGV equipment, and the storage lifting mechanism is used to drive the storage unit to move in the vertical direction. Each of the storage lifting mechanisms can store two pieces of the jig plates. The total number of the pushing mechanisms and the traction mechanisms corresponds to the number of the storage units. The pushing mechanism or the traction mechanism is arranged in the corresponding storage unit. The pushing mechanism can simultaneously push the two pieces of the jig plates in the storage unit to the upper mold mechanism and the lower mold mechanism respectively, and the traction mechanism can simultaneously pull the jig plates on the upper mold mechanism and the lower mold mechanism into the storage unit.
[0013] In the above-mentioned pressing equipment, a plurality of storage longitudinal movement mechanisms are provided on the storage lifting mechanism, and a plurality of the storage units are arranged one by one on the storage longitudinal movement mechanism, and the storage longitudinal movement mechanism is used to drive the storage unit to reciprocate in a direction parallel to the direction in which the jig plate moves in or out of the storage unit.
[0014] The above-mentioned pressing equipment, the pushing mechanism includes a pushing drive mechanism and a pushing block, the pushing block can contact the edge of the jig plate under the drive of the pushing drive mechanism, and push the jig plate from the storage rack to the upper mold mechanism and / or the lower mold mechanism, the traction mechanism includes a traction hook and a traction drive mechanism, the traction hook is used to hook or clamp the edge of the jig plate, and the traction hook can drag the hooked or clamped jig plate into the storage unit under the drive of the traction drive mechanism.
[0015] The present invention will be further described in detail below with reference to the accompanying drawings and specific embodiments. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 A side view of a lamination device according to an embodiment of the present invention;
[0017] Figure 2 A front view of a fixture locking mechanism according to an embodiment of the present invention;
[0018] Figure 3 Schematic diagram of the back side of the jig plate according to an embodiment of the present invention;
[0019] Figure 4 A top view of the locking drive mechanism according to an embodiment of the present invention;
[0020] Figure 5 A side view of a locking drive mechanism according to an embodiment of the present invention;
[0021] Figure 6A top view of a fixture mounting plate according to an embodiment of the present invention;
[0022] Figure 7 A top view of the lower mold portion of an embodiment of the present invention;
[0023] Figure 8 Schematic diagram of the three-dimensional structure of the upper mold part of an embodiment of the present invention;
[0024] Figure 9 This is a schematic diagram of the three-dimensional structure of the AGV equipment according to an embodiment of the present invention;
[0025] Figure 10 A side view of the pushing mechanism according to an embodiment of the present invention;
[0026] Figure 11 A side view of a traction mechanism according to an embodiment of the present invention;
[0027] Figure 12 Schematic diagram of the three-dimensional structure of the detection drive mechanism according to an embodiment of the present invention;
[0028] Figure 13 Schematic diagram of the three-dimensional structure of the detection camera mechanism according to an embodiment of the present invention.
[0029] Description of Figure Numbers:
[0030] 100 frame, 200 lower die mechanism, 210 lower die pushing mechanism, 300 upper die mechanism, 310 upper die pushing mechanism, 320 upper die longitudinal movement mechanism, 400 fixture locking mechanism, 410 fixture plate, 411 first locking block, 420 fixture mounting plate, 421 locking guide hole, 422 guide plate, 430 second locking block, 440 locking drive mechanism, 441 locking mechanism mounting plate, 4411 support column, 442 locking lever, 4421 support, 443 lever driving device, 444 locking connecting plate, 4441 connecting bolt, 500 AGV equipment, 510 storage lifting mechanism, 520 pushing mechanism, 521 pushing drive mechanism, 522 pushing block, 5 23 elastic part, 524 pushing bracket, 530 storage rack, 531 storage unit, 5311 storage slide rail, 5312 limit block, 5313 storage bottom plate, 5314 storage side plate, 532 storage longitudinal movement mechanism, 5321 storage longitudinal movement mechanism bottom plate, 540 traction mechanism, 541 traction drive mechanism, 542 traction hook, 543 hooking drive mechanism, 544 hooking bracket, 600 docking platform, 610 avoidance groove, 700 transmission track, 800 detection drive mechanism, 810 detection longitudinal movement mechanism, 820 detection transverse movement mechanism, 900 detection camera mechanism, 910 lens adapter plate, 920 detection lens, 930 reflector, 940 reflector switching mechanism. DETAILED DESCRIPTION
[0031] The embodiments of the present invention are described in detail below. Figure 1 An embodiment of the present invention provides a pressing device capable of automatically replacing jigs, comprising a frame 100 and a lower mold mechanism 200, an upper mold mechanism 300, and at least one set of jig locking mechanisms 400 arranged on the frame 100, as well as an AGV device 500 for transporting a jig plate 410. The lower mold mechanism 200 and the upper mold mechanism 300 are movably arranged on the frame 100. The lower mold mechanism 200 can reciprocate in the vertical direction under the drive of the lower mold pushing mechanism 210, and the upper mold mechanism 300 can reciprocate in the vertical direction under the drive of the upper mold pushing mechanism 310. The jig locking mechanism 400 is arranged on the lower mold mechanism 200 and / or the upper mold mechanism 300, and is used to lock the jig plate 410 to the lower mold mechanism 200 or the upper mold mechanism 300. The AGV 500 is used to transport the jig plate 410. The chassis of the AGV 500 is provided with a storage rack 530 for accommodating the jig plate 410, as well as a pushing mechanism 520 and / or a pulling mechanism 540. The pushing mechanism 520 is used to push the jig plate 410 from the storage rack 530 horizontally onto the lower mold mechanism 200 and / or the upper mold mechanism 300. The pulling mechanism 540 is used to pull the jig plate 410 from the upper mold mechanism 300 and / or the lower mold mechanism 200 onto the storage rack 530.
[0032] When the jig plate 410 needs to be replaced, the pressing equipment calls the AGV equipment 500 with the traction mechanism 540 to come to the side of the frame 100, and the jig locking mechanism 400 on the upper mold mechanism 300 and / or the lower mold mechanism 200 unlocks the jig plate 410 so that the jig plate 410 can be separated from the jig locking mechanism 400. Then the traction mechanism 540 on the AGV equipment 500 is activated to pull the jig plate 410 on the jig locking mechanism 400 on the upper mold mechanism 300 and / or the lower mold mechanism 200 to the storage rack 530, completing the disassembly of the jig plate 410. Then, the AGV device 500, which stores the jig plate 410 that needs to be replaced and is equipped with a pushing mechanism 520, is called to the side of the frame 100. The pushing mechanism 520 pushes the jig plate 410 on the storage rack 530 horizontally onto the jig locking mechanism 400 on the upper mold mechanism 300 and / or the lower mold mechanism 200. Then, the jig locking mechanism 400 locks the new jig plate 410, completing the replacement of the jig plate 410. This pressing device can realize the fully automatic replacement of the jig plate 410, improve the replacement efficiency of the jig plate 410, and no human intervention is required during the replacement process of the jig plate 410, which can reduce the human resource requirements of the workshop. At the same time, it can avoid damage to the jig plate 410 or replacement of the wrong jig plate 410 due to human error during the replacement process of the jig plate 410, thereby avoiding economic losses due to human error.
[0033] It is understandable that the fixture locking mechanism 400 can lock the fixture plate 410 through a quick-release structure such as a magnetic attraction or a snap. Figures 2 to 6 In this embodiment, the fixture locking mechanism 400 includes a fixture mounting plate 420, a second locking block 430, and a locking drive mechanism 440. A plurality of first locking blocks 411 are provided on the back of the fixture plate 410. The fixture mounting plate 420 is used to mount the fixture plate 410. A plurality of locking guide holes 421 are provided on the surface of the fixture mounting plate 420. A plurality of second locking blocks 430 are slidably disposed within the locking guide holes 421. One of the first locking block 411 and the second locking block 430 is provided with a locking groove that matches the shape of the other. The locking block without a locking groove can be inserted into the locking groove from a horizontal direction, and the second locking block 430 can slide along the locking guide holes 421. The end of the second locking block 430 facing away from the jig plate 410 is connected to the locking drive mechanism 440, and the locking drive mechanism 440 is used to drive the second locking block 430 to move toward the jig mounting plate 420, so as to pull the first locking block 411 inserted into the second locking block 430 toward one end of the jig mounting plate 420 and into the locking guide hole 421, so as to lock the jig plate 410 on the jig mounting plate 420.
[0034] The jig locking mechanism 400 can insert the jig plate 410 into the jig mounting plate 420 along the horizontal direction, so that the first locking block 411 and the second locking block 430 are inserted into each other, and then the second locking block 430 is driven by the locking driving mechanism 440 to move along the locking guide hole 421 toward the jig mounting plate 420, so that the jig plate 410 and the jig mounting plate 420 are fitted together, and the first locking block 411 is pulled into the locking guide hole 421. The static friction between the jig plate 410 and the jig mounting plate 420 and the locking guide hole 421 limit the horizontal movement of the first locking hole, and the second locking block 430 limits the vertical movement of the first locking block 411, so that the jig plate 410 is fixed to the jig mounting plate 420. The disassembly process is vice versa, and the locking drive mechanism 440 only needs to first drive the second locking block 430 to move in the direction away from the jig mounting plate 420, and then move the jig plate 410 in the opposite direction of the insertion direction. During the installation and disassembly process of the jig plate 410, there is no need to disassemble the bolts, which simplifies the installation and disassembly actions of the jig plate 410, thereby improving the installation and disassembly efficiency of the jig plate 410. In addition, during the disassembly process of the jig plate 410, the AGV equipment 500 only needs to insert the jig plate 410 into the jig mounting plate 420 in the horizontal direction, or pull it out from the jig mounting plate 420 in the horizontal direction. The remaining actions are automatically completed by the locking drive mechanism 440, which facilitates the AGV equipment 500 to disassemble and assemble the jig plate 410 and realize fully automatic replacement of the jig plate 410.
[0035] Reference Figure 5 In this embodiment, the locking groove is provided on the second locking block 430. The locking groove may be a T-shaped groove or a trapezoidal groove, or other special-shaped groove whose width increases toward the locking drive mechanism 440. In this embodiment, the locking groove is a T-shaped groove. Accordingly, the cross section of the end of the first locking block 411 facing the fixture mounting plate 420 is a T-shaped shape that matches the cross section of the locking groove. Figure 3 The four corners of the wider portion of the first locking block 411 are chamfered so that the first locking block 411 can be inserted into the locking groove.
[0036] Reference Figure 3 、 Figure 4 and Figure 6 In this embodiment, the jig plate 410 and the jig mounting plate 420 are both rectangular. In order to improve the firmness of the locking of the jig plate 410, four first locking blocks 411 are provided on the back of the jig plate 410. The four first locking blocks 411 are symmetrically arranged on the jig plate 410 with the symmetry axes in the length and width directions of the jig plate 410 as the axes. Correspondingly, four locking guide holes 421 are also provided at corresponding positions on the jig mounting plate 420. The shape of the locking guide holes 421 matches the shape of the cross section of the second locking block 430, and the lengths of the locking guide holes 421 and the first locking blocks 411 in the horizontal direction match. In this embodiment, in order to further facilitate the installation of the jig plate 410, the first direction is parallel to the direction of the wide side of the jig plate 410, and the directions of the locking grooves on the four second locking blocks 430 provided in the locking guide holes 421 are also parallel to the direction of the wide side of the jig plate 410. Refer to Figure 3 One end of the two locking grooves facing away from the insertion direction is closed to limit the insertion stroke of the jig plate 410 in the horizontal direction, and to position the insertion position of the jig plate 410 to ensure the accuracy of the installation position of the jig plate 410.
[0037] It is understood that the locking drive mechanism 440 can be a linear drive mechanism formed by combining a drive device such as a motor, a cylinder, and an electric cylinder with various transmission mechanisms. Figure 2 and Figure 5 In this embodiment, the locking drive mechanism 440 includes a locking mechanism mounting plate 441, a locking lever 442, and a lever driving device 443. The locking mechanism mounting plate 441 is arranged on the side of the fixture mounting plate 420 facing away from the fixture plate 410, and is used to connect with the driving mechanism for providing pressing or maintaining pressure on the equipment, so that the pressure provided by the pressure driving mechanism can be evenly transmitted to the fixture plate 410 without being affected by the locking drive mechanism 440. In this embodiment, referring to Figure 2 and Figure 4The locking mechanism mounting plate 441 is connected to the fixture mounting plate 420 via a plurality of support columns 4411 arranged in a uniform array. A locking lever 442 is rotatably mounted between the fixture mounting plate 420 and the locking mechanism mounting plate 441 via a support 4421 disposed on the locking mechanism mounting plate 441. The first end of the locking lever 442 is rotatably connected to a lever driving device 443, and the second end is rotatably connected to the second locking block 430. In this embodiment, the lever driving device 443 is a pneumatic cylinder, located on the side of the locking mechanism mounting plate 441 facing away from the fixture mounting plate 420. The piston rod of the cylinder is rotatably connected to the first end of the locking lever 442.
[0038] Reference Figure 4 and Figure 5 In this embodiment, to enhance the synchronization of the movement of the four second locking blocks 430 and ensure the stability of the locking process of the fixture plate 410, each of the four second locking blocks 430 is connected to the locking drive mechanism 440 via a locking connecting plate 444. The locking drive mechanism 440 comprises two sets of locking levers 442 and a lever driving device 443. The two locking levers 442 and the lever driving device 443 are symmetrically arranged on the locking mechanism mounting plate 441. The second ends of the two locking levers 442 are pivotally connected to the side of the locking connecting plate 444 facing away from the fixture plate 410. To facilitate installation, a connecting bolt 4441 is provided at each of the four corners of the locking connecting plate 444 facing the fixture plate 410. A T-shaped connecting slot is provided on the end of the second locking block 430 facing the locking connecting plate 444. The nut portion of the connecting bolt 4441 fits neatly into the connecting slot, thereby connecting the second locking block 430 to the locking link plate. Since the connecting nut is circular in shape, the direction of the second locking block 430 can still be adjusted after the second locking block 430 and the locking connecting plate 444 are connected, thereby facilitating adjustment of the angles of the four second locking blocks 430 during installation and improving installation convenience.
[0039] Reference Figure 4 In this embodiment, in order to further ensure that the four second locking blocks 430 can move synchronously during locking, a number of guide holes whose shapes match the shapes of the support columns 4411 are provided on the locking connecting plate 444, and the support columns 4411 at the corresponding positions can pass through the corresponding guide holes. In this embodiment, two guide holes are symmetrically provided on both sides of the locking connecting plate 444, and the four guide columns around the locking connecting plate 444 pass through the corresponding guide holes to limit the horizontal position of the locking connecting plate 444 relative to the locking mechanism mounting plate 441, so that the locking connecting plate 444 can remain as parallel to the fixture plate 410 as possible during movement, so that the movements of the four second locking blocks 430 can be as synchronized as possible. Figure 5In this embodiment, the length of the lever arm connecting the locking lever 442 to the lever driver 443 is greater than the length of the lever arm connecting to the locking connecting plate 444. This reduces the torque required to actuate the locking mechanism and reduces the size of the lever driver 443. The locking lever 442 is shaped like a broken line to facilitate adjustment of the travel of both ends of the locking lever 442 and facilitate integration of the locking lever 442 into the limited space between the locking mechanism mounting plate 441 and the fixture mounting plate 420.
[0040] Reference Figure 7 Typically, due to the limitations of the frame 100, there is a certain gap between the jig locking mechanism 400 and the storage rack 530 on the AGV equipment 500. Furthermore, the lower mold mechanism 200 is usually located within the conveyor track 700, making it difficult for the lower mold mechanism 200 to fine-tune the insertion direction of the jig plate 410, thereby affecting the horizontal movement of the jig plate 410 into the jig locking mechanism 400 of the lower mold mechanism 200. To address this issue, a docking platform 600 is provided on the outer side of the lower mold mechanism 200. The docking platform 600 is used to fill the gap between the lower mold mechanism 200 and the storage rack 530, allowing the jig plate 410 to translate between the jig locking mechanism 400 of the lower mold mechanism 200 and the storage rack 530 of the AGV equipment 500, thereby preventing the jig plate 410 from falling into the gap between the lower mold mechanism 200 and the storage rack 530. The surface of the docking platform 600 is embedded with a plurality of balls or rollers to reduce the friction between the fixture plate 410 and the docking platform 600. At the same time, the surface of the docking platform 600 is also provided with an avoidance groove 610 for avoiding the first locking block 411 to avoid interference between the first locking block 411 and the docking platform 600 during the translation of the fixture plate 410. Figure 7 In this embodiment, guide plates 422 are provided on both wide sides of the jig mounting plate 420 and the docking platform 600 to guide the insertion direction of the jig plate 410. The distance between the two guide plates 422 matches the length of the jig plate 410 to prevent the jig plate 410 from getting stuck during insertion due to the insertion direction not being parallel to the direction of the locking slot. In this embodiment, multiple guide wheels are provided at equal intervals on the inner side of the guide plate 422 to further reduce friction when the jig plate 410 is inserted into or removed from the jig mounting plate 420, making the replacement process of the jig plate 410 smoother.
[0041] Reference Figure 8Similarly, in order to reduce the gap between the upper mold mechanism 300 and the storage rack 530 of the AGV equipment 500 so that the jig plate 410 can stably translate between the storage rack 530 and the jig locking mechanism 400 of the upper mold mechanism 300, the upper mold mechanism 300 and the upper mold pushing mechanism 310 are both arranged on the upper mold longitudinal movement mechanism 320. The upper mold longitudinal movement mechanism 320 can drive the upper mold mechanism to reciprocate in the insertion direction of the jig plate 410 to adjust the horizontal position of the upper mold mechanism 300 in the insertion direction of the jig plate 410. When the jig plate 410 needs to be replaced, the upper mold longitudinal movement mechanism 320 drives the upper mold mechanism 300 to move outward to reduce the gap between the jig locking mechanism 400 of the upper mold mechanism 300 and the storage rack 530 on the AGV equipment 500. Refer to Figure 8 In this embodiment, the lower end of the guide plate 422 of the jig locking mechanism 400 of the upper mold mechanism 300 is provided with a flange toward the center of the jig plate 410, thereby ensuring that the jig plate 410 can be inserted into the jig locking mechanism 400 of the upper mold mechanism 300 before the center of gravity of the jig plate 410 is about to leave the storage rack 530, so that the two side edges of the jig plate 410 are hooked by the flange, so that the jig plate 410 can be inserted into the jig locking mechanism 400 of the upper mold mechanism 300 along the guidance of the guide plate 422.
[0042] Reference Figure 9 In this embodiment, to facilitate the simultaneous replacement of the jig plates 410 on the upper mold mechanism 300 and the lower mold mechanism 200, a storage rack is provided with multiple storage units 531. These storage units 531 are slidably mounted on the chassis of the AGV equipment 500 and connected to the storage lifting mechanism 510. Driven by the storage lifting mechanism 510, these units can move vertically. Each storage unit 531 includes two upper and lower layers, one for storing the jig plates 410 on the upper mold mechanism 300 and the other for storing the lower mold mechanism 200. The two jig plates 410 are placed in a storage unit 531 with their front faces facing each other. The total number of pushing mechanisms 520 and traction mechanisms 540 is equal to the number of storage units 531. The pushing mechanism 520 or the traction mechanism 540 is arranged in the corresponding storage unit 531. The pushing mechanism 520 can simultaneously push the two jig plates 410 in the storage unit 531 into the jig locking mechanism 400 of the upper mold mechanism 300 and the lower mold mechanism 200 respectively. The traction mechanism 540 can simultaneously pull the jig plates 410 on the jig locking mechanism 400 of the upper mold mechanism 300 and the lower mold mechanism 200 into the storage unit 531.
[0043] Reference Figure 9In this embodiment, to further facilitate adjustment of the gap between the storage unit 531 and the upper mold mechanism 300 and the lower mold mechanism 200, and to facilitate movement of the jig plate 410 between the storage unit 531 and the jig locking mechanism 400, the storage lifting mechanism 510 is provided with multiple storage longitudinal movement mechanisms 532, and the storage units 531 are respectively provided on corresponding storage longitudinal movement mechanisms 532. The storage longitudinal movement mechanisms 532 are used to drive the storage units 531 to reciprocate in a direction parallel to the direction in which the jig plate 410 moves into or out of the storage unit 531.
[0044] Reference Figure 9 In this embodiment, the storage unit 531 is a U-shaped support structure formed by a storage base plate 5313 and two storage side plates 5314. The two storage side plates 5314 are provided with upper and lower sets of storage rails 5311, respectively used to store the upper and lower mold jig plates 410. In this embodiment, the storage rails 5311 are composed of multiple rollers that rotate side by side on the inner sides of the storage side plates 5314 to further reduce friction when the jig plates 410 are moved in and out. A limit block 5312 is provided at the end of the storage rail 5311 facing away from the insertion direction of the jig plate 410 to prevent the jig plate 410 from sliding out of the storage rail 5311 when the AGV equipment 500 is moving. The storage base plate 5313 is connected to the storage longitudinal movement mechanism 532, which is mounted on the storage lifting mechanism 510 via the storage longitudinal movement mechanism base plate 5321.
[0045] It is understandable that the AGV device 500 may be provided with only a traction mechanism 540 or a pushing mechanism 520, and the AGV device 500 provided with the traction mechanism 540 completes the removal of the fixture plate 410, and the AGV device 500 provided with the pushing mechanism 520 completes the installation of the fixture plate 410; or the traction mechanism 540 and the pushing mechanism 520 may be provided at the same time, so that the removal of the old fixture plate 410 and the installation of the new fixture plate 410 can be completed by one AGV device 500, for example, the AGV device 500 may be provided with two groups of storage units 531, one of which contains A traction mechanism 540 is provided, and a pushing mechanism 520 is provided in another group of storage units 531. When replacing the jig plate 410, the storage unit 531 provided with the traction mechanism 540 is first driven by the storage lifting mechanism 510 to align with the jig locking mechanism 400 on the frame 100. After the traction mechanism 540 completes the disassembly of the jig plate 410, the storage unit 531 provided with the pushing mechanism 520 is driven to align with the jig locking mechanism 400 on the frame 100, so that the pushing mechanism 520 can push the new jig plate 410 on the storage unit 531 into the jig locking mechanism 400 on the frame 100.
[0046] Reference Figure 10In this embodiment, the pushing mechanism 520 includes a pushing drive mechanism 521 and a pushing block 522. The pushing drive mechanism 521 is disposed on the storage base plate 5313. A pushing bracket 524 is provided on the pushing drive mechanism 521. A pushing block 522 is provided at each upper and lower end of the pushing bracket 524. The height of the two pushing blocks 522 is flush with the height of the storage slide 5311. Driven by the pushing drive mechanism 521, the two pushing blocks 522 can move synchronously, contacting the front edge of the jig plate 410 and pushing the jig plate 410 on the storage slide 5311 into the aligned jig locking mechanism 400. An elastic member 523 is provided between the pushing block 522 and the pushing bracket 524 to provide a buffer during the pushing process, preventing damage to the jig plate 410 or the jig locking mechanism 400 caused by excessive pushing pressure.
[0047] Reference Figure 11 In this embodiment, the traction mechanism 540 includes two traction hooks 542 and a traction drive mechanism 541. The traction hooks 542 are used to hook the rear edge of the fixture plate 410 or clamp the front edge of the fixture plate 410. The traction drive mechanism 541 is disposed on the storage base plate 5313 and is provided with a hook bracket 544. In this embodiment, the traction hook 542 pulls the jig plate 410 onto the storage slide 5311 by hooking the rear edge of the jig plate 410. The traction hook 542 is an L-shaped hook, and a hook driving mechanism 543 is respectively provided at the upper and lower ends of the hooking bracket 544. The ends of the two traction hooks 542 facing away from the hook are connected to the hook driving mechanism 543. The hook driving mechanism 543 is used to drive the traction hook 542 to move in the vertical direction to avoid the old jig plate 410 on the jig locking mechanism 400 when the traction hook 542 is inserted between the upper mold mechanism 300 and the lower mold mechanism 200. When disassembling the jig plate 410, the two hooking drive mechanisms 543 respectively drive the two traction hook claws 542 to move toward the center of the hooking bracket 544, so that the two traction hook claws 542 can penetrate into between the upper mold mechanism 300 and the lower mold mechanism 200. After the traction hook claws 542 have penetrated to the required depth, the hooking drive mechanism 543 drives the two traction hook claws 542 to expand outward to the upper and lower sides, so that the hook portion of the traction hook claws 542 hooks onto a lower surface higher than the upper jig plate 410 or lower than the upper surface of the lower jig plate 410. Driven by the traction drive mechanism 541, the traction hook claws 542 move toward the side of the storage rack 530, so that the hook portion of the traction hook claws 542 hooks onto the rear edge of the jig plate 410, and pulls the unlocked jig plate 410 into the aligned storage unit 531, completing the disassembly of the jig plate 410.
[0048] Reference Figure 12In this embodiment, in order to ensure that the replaced new jig plate 410 is not damaged and to ensure the installation accuracy of the position of the jig plate 410, a detection camera mechanism 900 is provided between the upper mold mechanism 300 and the lower mold mechanism 200. The detection camera mechanism 900 is set on the frame 100 through the detection drive mechanism 800. The detection drive mechanism 800 is used to drive the detection camera mechanism 900 to move in a horizontal plane between the upper mold mechanism 300 and the lower mold mechanism 200, so that the detection camera can shoot every corner of the surface of the jig plate 410 installed on the upper mold mechanism 300 and the lower mold mechanism 200, thereby detecting the installation position of the jig plate 410 and whether there are scratches or damages on the surface. In this embodiment, the detection drive mechanism 800 includes a detection longitudinal movement mechanism 810 and a detection transverse movement mechanism 820. The detection camera mechanism 900 is arranged on the detection longitudinal movement mechanism 810. The detection longitudinal movement mechanism 810 is arranged on the detection transverse movement mechanism 820. The detection transverse movement mechanism 820 is used to drive the detection longitudinal movement mechanism 810 to reciprocate along the direction of the conveying track 700. The detection longitudinal movement mechanism 810 is used to drive the detection longitudinal movement mechanism 810 to reciprocate in the insertion direction of the jig plate 410, thereby driving the detection camera mechanism 900 to take pictures of various positions on the surface of the jig plate 410.
[0049] Reference Figure 13 In this embodiment, to photograph the surfaces of the jig plate 410 on the upper mold mechanism 300 and the lower mold mechanism 200, the inspection camera mechanism 900 includes an inspection lens 920, two reflectors 930, and a reflector switching mechanism 940. The inspection lens 920 and the reflector switching mechanism 940 are both mounted on the inspection longitudinal movement mechanism 810 via a lens adapter plate 910. The two reflectors 930 are arranged side by side on the reflector switching mechanism 940. The two reflectors 930 can reflect light from above and light from below, respectively, into the inspection lens 920. The reflector switching mechanism 940 is used to drive the two reflectors 930 to move horizontally so that the two reflectors 930 are aligned with the inspection lens 920, thereby switching the inspection lens 920 to capture images of either the upper mold mechanism 300 or the jig plate 410 on the lower mold mechanism 200. Inspection light sources are mounted on the upper and lower sides of the reflector switching mechanism 940 via light source brackets. In this embodiment, the reflector switching mechanism 940 adopts a slide cylinder, and the two reflectors 930 are arranged side by side on the slide of the slide cylinder, and the directions of the two reflectors 930 are opposite.
[0050] It can be understood that the lower mold pushing mechanism 210, the upper mold pushing mechanism 310, the pushing longitudinal movement mechanism, the storage lifting mechanism 510, the pushing drive mechanism 521, the traction drive mechanism 541, the storage longitudinal movement mechanism 532, the detection longitudinal movement mechanism 810 and the detection transverse movement mechanism 820 can all be linear drive mechanisms composed of a driving device such as a cylinder, an electric cylinder, a motor or a hydraulic cylinder and a transmission mechanism such as a screw pair and a synchronous wheel. Technical personnel in this field can set their specific structures based on common knowledge, and their specific structures will not be elaborated here.
[0051] It should be noted that in the description of the present invention, if there are any descriptions of directions, such as up, down, front, back, left, right, etc., the directions or positional relationships indicated are all based on the directions or positional relationships shown in the accompanying drawings. They are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific direction, be constructed or operate in a specific direction, and cannot be understood as a limitation on the present invention.
[0052] In the description of the present invention, "several" means one or more, "more" means two or more, "greater than," "less than," and "exceed" are understood to exclude the number itself, while "above," "below," and "within" are understood to include the number itself. If there are descriptions of "first," "second," and so on, these are used solely to distinguish technical features and are not to be construed as indicating or implying relative importance, or implicitly specifying the number of the indicated technical features, or implicitly specifying the order of the indicated technical features.
[0053] In the description of the present invention, unless otherwise clearly defined, terms such as setting, installing, and connecting should be understood in a broad sense, and technicians in the relevant technical field can reasonably determine the specific meanings of the above terms in the present invention based on the specific content of the technical solution.
[0054] The above embodiments are only preferred embodiments of the present invention and cannot be used to limit the scope of protection of the present invention. Any non-substantial changes and replacements made by technicians in this field on the basis of the present invention fall within the scope of protection required by the present invention.
Claims
1. A pressing device capable of automatically replacing jigs, characterized in that: include: rack(100); A lower die mechanism (200) is movably arranged on the frame (100) and can reciprocate in a vertical direction under the drive of the lower die pushing mechanism (210); An upper die mechanism (300) is movably arranged on the frame (100) and is disposed directly above the lower die mechanism (200), and can reciprocate in a vertical direction under the drive of the upper die pushing mechanism (310); At least one jig locking mechanism (400) is provided on the lower mold mechanism (200) and / or the upper mold mechanism (300), and is used to lock the jig plate (410) on the lower mold mechanism (200) or the upper mold mechanism (300). The jig locking mechanism (400) comprises a jig mounting plate (420) and a locking drive mechanism (440). The jig mounting plate (420) is used to mount the jig plate (410). The locking drive mechanism (440) is provided between the jig mounting plate (420) and the lower mold mechanism (200) or the upper mold mechanism (300). The locking drive mechanism (440) is used to achieve locking of the jig plate (410). An AGV device (500) is used to transport a jig plate (410). A storage rack (530) for accommodating the jig plate (410), as well as a pushing mechanism (520) and / or a traction mechanism (540) are provided on the chassis of the AGV device (500). The pushing mechanism (520) is used to horizontally push the jig plate (410) on the storage rack (530) onto the lower mold mechanism (200) and / or the upper mold mechanism (300). The traction mechanism (540) is used to pull the jig plate (410) on the upper mold mechanism (300) and / or the lower mold mechanism (200) onto the storage rack (530). A plurality of storage units (531) are provided on the storage rack (530). The plurality of storage units (531) are slidably provided on the chassis of the AGV device (500). There is a storage lifting mechanism (510), which is used to drive the storage unit (531) to move in the vertical direction. Each storage lifting mechanism (510) can store two pieces of the fixture plates (410). The total number of the pushing mechanism (520) and the traction mechanism (540) corresponds to the number of the storage units (531). The pushing mechanism (520) or the traction mechanism (540) is arranged in the corresponding storage unit (531). The pushing mechanism (520) can simultaneously push the two pieces of the fixture plates (410) in the storage unit (531) onto the upper mold mechanism (300) and the lower mold mechanism (200), respectively. The traction mechanism (540) can simultaneously pull the fixture plates (410) on the upper mold mechanism (300) and the lower mold mechanism (200) into the storage unit (531).
2. The lamination device according to claim 1, characterized in that A plurality of first locking blocks (411) are provided on the back of the jig plate (410), a plurality of locking guide holes (421) are provided on the surface of the jig mounting plate (420), a second locking block (430) is provided in the locking guide hole (421), and the second locking block (430) can slide along the locking guide hole (421), and one of the first locking block (411) and the second locking block (430) is provided with a locking groove matching the shape of the other one, and the first locking block (411) or the second locking block (430) can be inserted into the locking groove in a horizontal direction, and the locking driving mechanism (440) is used to drive the second locking block (430) to move along the locking guide hole (421) in a direction away from the fixture mounting plate (420), so as to pull the first locking block (411) inserted in the locking groove toward one end of the fixture mounting plate (420) into the locking guide hole (421), thereby achieving the locking of the fixture plate (410).
3. The pressing device according to claim 1, characterized in that A plurality of first locking blocks (411) are provided on the back of the jig plate (410), a docking platform (600) is provided on the outer side of the lower mold mechanism (200), and an avoidance groove (610) for avoiding the first locking blocks (411) is provided on the docking platform (600).
4. The lamination device according to claim 3, characterized in that A plurality of balls or rollers are embedded on the surface of the docking platform (600).
5. The pressing device according to claim 3, characterized in that Guide plates (422) are provided on the left and right sides of the docking platform (600), the distance between the two guide plates (422) matches the length of the fixture plate (410), and a plurality of guide wheels are provided on the inner sides of the guide plates (422).
6. The lamination device according to claim 1, characterized in that The upper die mechanism (300) and the upper die pushing mechanism (310) are arranged on an upper die longitudinal movement mechanism (320), and the upper die longitudinal movement mechanism (320) is used to drive the upper die mechanism (300) to reciprocate in a direction parallel to the insertion direction of the jig plate (410).
7. The lamination device according to claim 1, characterized in that The frame (100) is further provided with a detection camera mechanism (900), which is arranged on the frame (100) via a detection drive mechanism (800), and the detection drive mechanism (800) is used to drive the detection camera mechanism (900) to move within a horizontal plane between the upper mold mechanism (300) and the lower mold mechanism (200).
8. The lamination device according to claim 1, characterized in that The storage lifting mechanism (510) is provided with a plurality of storage longitudinal movement mechanisms (532), and the plurality of storage units (531) are arranged one-to-one on the storage longitudinal movement mechanisms (532). The storage longitudinal movement mechanisms (532) are used to drive the storage units (531) to reciprocate in a direction parallel to the direction in which the jig plate (410) moves into or out of the storage units (531).
9. The lamination device according to claim 1, characterized in that: The pushing mechanism (520) includes a pushing drive mechanism (521) and a pushing block (522). The pushing block (522) can contact the edge of the jig plate (410) under the drive of the pushing drive mechanism (521) and push the jig plate (410) from the storage rack (530) to the upper mold mechanism (300) and / or the lower mold mechanism (200). The traction mechanism (540) includes a traction hook (542) and a traction drive mechanism (541). The traction hook (542) is used to hook or clamp the edge of the jig plate (410). The traction hook (542) can drag the hooked or clamped jig plate (410) into the storage unit (531) under the drive of the traction drive mechanism (541).
Citation Information
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Automatic alignment press-fit mechanism
CN104858637A
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