Novel zeolite concentration rotating wheel module for VOC treatment
By designing a modular new zeolite concentrated wheel module for VOC treatment, the problems of overall limitation and high maintenance costs of zeolite wheel core modules in the existing technology are solved, and efficient VOC adsorption purification and flexible modular design are achieved, which is easy to transport, installation and maintenance.
Patent Information
- Application Number
- CN202510176933.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-18
- Publication Date
- 2025-04-18
AI Technical Summary
The existing zeolite wheel core modules have overall limitations during the VOC adsorption purification and desorption process, resulting in difficulty in replacing some damage, high transportation, installation and maintenance costs, and it is difficult to effectively adsorb VOC in the zeolite wheel core near the desorption area.
A new zeolite concentration rotor module for VOC treatment is designed, which adopts a modular design, including a fixing frame, a rotating mechanism, a zeolite rotation rotor concentration device and a closed conveying device. The rotating mechanism drives the zeolite rotation rotor concentration device to realize the functional partition of the adsorption, transition, desorption and cooling areas, and maintains the sealing properties through the closed conveying device to avoid the mutual influence of the adsorption and desorption processes.
It realizes flexible transportation, installation and maintenance of zeolite rotary units, facilitates replacement and maintenance, improves VOC adsorption purification efficiency, avoids the mutual influence between desorption and adsorption processes, and reduces transportation and maintenance costs.
Smart Images

Figure CN119838364A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of zeolite concentration rotors, and more specifically to a novel zeolite concentration rotor module for VOC treatment. Background Art
[0002] The zeolite concentrating rotor is a modular device for adsorbing volatile organic compounds in exhaust gas. Most of them are installed in integrated VOC treatment equipment for use, and are used to purify VOC in exhaust gas. The zeolite concentrating rotor is generally divided into a treatment adsorption zone, a desorption zone, and a cooling zone. The zeolite rotor rotates at a certain speed to allow the exhaust gas to enter the zeolite wheel core, and then the VOC is adsorbed and removed under the action of the adsorbent. Finally, the purified air is discharged from the treatment zone of the zeolite concentrating rotor. At present, the zeolite wheel core is mostly a whole. When the zeolite wheel core adsorbs, purifies and discharges VOC, if part of it is damaged, it needs to be replaced as a whole. In addition, large zeolite wheel core modules have certain difficulties in transportation, installation and maintenance, and the cost is high. When desorbing VOC by hot air, due to the integrity of the zeolite wheel core, the zeolite wheel core part adjacent to the desorption zone is difficult to effectively adsorb VOC. Therefore, it is necessary to provide a new zeolite concentrating rotor module for VOC treatment to solve the problems raised in the above background technology. Summary of the invention
[0003] To achieve the above object, the present invention provides the following technical solution: a novel zeolite concentration rotor module for VOC treatment, comprising:
[0004] Fixed frame;
[0005] A rotating mechanism is fixed on a fixed frame;
[0006] A zeolite rotor concentrator is fixedly connected to the upper portion of the rotating mechanism;
[0007] The closed conveying device is arranged at the upper, lower and side parts of the zeolite rotor concentrator.
[0008] Further, as a preference, the rotating mechanism comprises:
[0009] A rotating motor is fixed at the center of the fixed frame;
[0010] The connecting shaft is fixedly connected to the rotating motor and to the inner side of the zeolite wheel concentrating device.
[0011] Further, preferably, the zeolite wheel concentrator comprises:
[0012] Connecting the inner ring, fixedly connected to the rotating mechanism;
[0013] A plurality of zeolite rotor units are provided in an annular distribution and are fixed between the connecting inner ring and the closed conveying device.
[0014] Furthermore, preferably, the zeolite rotor concentrator also includes an adsorption region, a transition region, a desorption region and a cooling region, the adsorption region corresponds to a plurality of zeolite rotor units, and the transition region, desorption region and cooling region correspond to a single zeolite rotor unit respectively.
[0015] Further, as a preference, the closed conveying device comprises:
[0016] The pre-treatment component is arranged above the zeolite rotor unit and corresponds to the adsorption area;
[0017] A fixed outer ring is arranged outside the zeolite rotor unit;
[0018] The discharge assembly is arranged below the zeolite rotor unit, the top of which is connected to the pre-treatment assembly through a fixed outer ring, and the bottom of which is fixedly connected to the fixing frame.
[0019] Further, preferably, the zeolite wheel unit comprises:
[0020] A connector, rotatably connected to the closed conveying device;
[0021] Two fixing plates are symmetrically distributed about the connector and fixed on the outer side of the connecting inner ring;
[0022] Two spacer frames are symmetrically arranged between the fixed plates and fixedly connected to the connecting inner ring;
[0023] The zeolite module is fixed on the spacer frame.
[0024] Further, as a preference, the upper and lower ends of the transition region are respectively provided with closed panels corresponding to the zeolite wheel units.
[0025] Further, as a preference, a hot air conveying component is provided at the bottom of the desorption area, and a waste gas conveying component corresponding to the hot air conveying component is provided at the top.
[0026] Further, preferably, cooling panels corresponding to the zeolite wheel units are respectively provided at the upper and lower ends of the cooling area.
[0027] Compared with the prior art, the present invention has the following beneficial effects:
[0028] In the present invention, the zeolite rotor concentrator is driven to rotate by the setting of the rotating mechanism, so that it rotates back and forth between the adsorption area, the transition area, the desorption area and the cooling area, so as to adsorb and purify the VOC in the exhaust gas; by the setting of the zeolite rotor unit, a modular design is adopted to enable multiple zeolite units to work, which is convenient for transportation, installation and daily maintenance of the zeolite units; by the setting of the transition area, the zeolite unit is switched from the adsorption area to the desorption area, and during the switching process, the sealing of the zeolite rotor unit is maintained to effectively avoid the mutual influence between the desorption work and the adsorption work. BRIEF DESCRIPTION OF THE DRAWINGS
[0029] Figure 1 This is a schematic diagram of the overall structure of a new type of zeolite concentration wheel module for VOC treatment;
[0030] Figure 2 It is a schematic diagram of the structure of the rotating mechanism and the zeolite rotor concentrator;
[0031] Figure 3 It is a schematic diagram of the structure of a closed conveying device;
[0032] Figure 4 It is a schematic diagram of the structure of a zeolite rotor concentration device;
[0033] Figure 5 A top view of a zeolite wheel concentrator;
[0034] Figure 6 It is a bottom view of the zeolite wheel concentrator;
[0035] Figure 7 Schematic diagram of the structure of the zeolite wheel unit;
[0036] In the figure: 1. fixed frame; 2. rotating mechanism; 3. zeolite rotor concentrator; 4. closed conveying device; 21. rotating motor; 22. connecting shaft; 31. connecting inner ring; 32. zeolite rotor unit; 33. adsorption area; 34. transition area; 35. desorption area; 36. cooling area; 41. pre-treatment component; 42. fixed outer ring; 43. discharge component; 321. connector; 322. fixing plate; 323. spacing frame; 324. zeolite module; 341. closed panel; 351. hot air conveying component; 352. exhaust gas conveying component; 361. cooling panel. DETAILED DESCRIPTION
[0037] See also Figure 1 to Figure 7 In an embodiment of the present invention, a novel zeolite concentrating rotor module for VOC treatment includes:
[0038] Fixed frame 1;
[0039] A rotating mechanism 2 is fixed on the fixed frame 1;
[0040] The zeolite wheel concentrator 3 is fixedly connected to the upper part of the rotating mechanism 2;
[0041] The closed conveying device 4 is provided at the upper and lower parts and the side parts of the zeolite wheel concentrator 3 .
[0042] In this embodiment, the rotating mechanism 2 includes:
[0043] A rotating motor 21 is fixed at the center of the fixed frame 1;
[0044] The connecting shaft 22 is fixedly connected to the rotating motor 21 and is also fixedly connected to the inner side of the zeolite wheel concentrator 3 .
[0045] That is to say, driven by the rotating motor 21, the zeolite wheel concentrator 3 is driven to rotate slowly through the connecting shaft 22, and then the exhaust gas is transported from the upper part of the closed conveying device 4 to the zeolite wheel concentrator 3, and under the adsorption action of the zeolite wheel concentrator 3, VOC is removed, and the purified exhaust gas is discharged through the lower part of the closed conveying device 4.
[0046] In this embodiment, the zeolite wheel concentrator 3 comprises:
[0047] Connecting inner ring 31, fixedly connected to rotating mechanism 2;
[0048] A plurality of zeolite wheel units 32 are provided in an annular arrangement and are fixed between the connecting inner ring 31 and the closed conveying device 4 .
[0049] That is, the rotating motor 21 drives the connecting inner ring 31 to rotate through the connecting shaft 22, and then drives the zeolite wheel unit 32 to rotate between the closed conveying device 4 to purify the VOC in the exhaust gas.
[0050] In this embodiment, the zeolite wheel concentrator 3 also includes an adsorption area 33, a transition area 34, a desorption area 35 and a cooling area 36, the adsorption area 33 corresponds to multiple zeolite wheel units 32, and the transition area 34, the desorption area 35 and the cooling area 36 correspond to a single zeolite wheel unit 32 respectively.
[0051] That is to say, driven by the rotating mechanism 2, the zeolite rotor unit 32 passes through the adsorption area 33, the transition area 34, the desorption area 35 and the cooling area 36 in sequence. In the adsorption area 33, the exhaust gas enters the zeolite rotor unit 32, adsorbs the VOC, and discharges the purified exhaust gas. As the rotating mechanism 2 rotates, the zeolite rotor unit 32 enters the transition area 34. In the transition area 34, the zeolite rotor unit 32 is isolated from the exhaust gas to prevent the exhaust gas from entering. Then, it enters the desorption area 35, and the VOC adsorbed on the zeolite rotor unit 32 is removed by hot air. Driven by the hot air, it is transported to the combustion device for combustion treatment. After the desorption is completed, it enters the cooling area 36 to cool the zeolite rotor unit 32, and then enters the adsorption area 33 again to adsorb and purify the exhaust gas.
[0052] In this embodiment, the closed conveying device 4 includes:
[0053] The pre-treatment component 41 is disposed above the zeolite wheel unit 32 and corresponds to the adsorption area 33;
[0054] A fixed outer ring 42 is arranged outside the zeolite wheel unit 32;
[0055] The discharge assembly 43 is disposed below the zeolite wheel unit 32 , with the top connected to the pre-treatment assembly 41 via a fixed outer ring 42 , and the bottom fixedly connected to the fixing frame 1 .
[0056] That is to say, the exhaust gas is preliminarily treated by the pre-treatment component 41 to remove particulate matter to ensure the absorption efficiency of the zeolite, and then the exhaust gas enters the zeolite wheel unit 32 in the adsorption area 33, and after adsorption and purification, it is discharged downward and discharged through the discharge component 43.
[0057] In this embodiment, the zeolite wheel unit 32 includes:
[0058] The connecting body 321 is rotatably connected to the closed conveying device 4;
[0059] Two fixing plates 322 are symmetrically arranged about the connecting body 321 and fixed to the outer side of the connecting inner ring 31;
[0060] Two spacer frames 323 are symmetrically arranged and disposed between the fixing plates 322 and fixedly connected to the connecting inner ring 31;
[0061] The zeolite module 324 is fixed on the spacer frame 323 .
[0062] That is to say, in the adsorption area 33, the exhaust gas is transported to the zeolite wheel unit 32 through the exhaust gas inlet channel between the spacing frames 323. Since the bottom of the channel is in a closed state, the exhaust gas flows to both sides, passes through the zeolite module 324, and flows to the side channels between the fixed plates 322 and the spacing frames 323 on both sides. When passing through the zeolite module 324, VOCs in the exhaust gas are removed, and the purified exhaust gas flows to the exhaust component 43 through the side channel between the fixed plate 322 and the spacing frame 323, and is discharged from the exhaust component 43.
[0063] In this embodiment, the upper and lower ends of the transition area 34 are respectively provided with closed panels 341 corresponding to the zeolite wheel unit 32 .
[0064] That is to say, since the exhaust gas inlet channel is in the middle of the zeolite wheel unit 32, when the zeolite wheel unit 32 gradually enters the transition area 34, the exhaust gas can still continue to enter the zeolite wheel unit 32, pass through the zeolite module 324 on the side away from the transition area 34 for adsorption and purification, and then be discharged until the exhaust gas inlet channel rotates into the closed panel 341, and the zeolite wheel unit 32 stops the adsorption and purification of the exhaust gas.
[0065] In this embodiment, a hot air conveying component 351 is provided at the bottom of the desorption area 35 , and an exhaust gas conveying component 352 corresponding to the hot air conveying component 351 is provided at the top.
[0066] That is to say, when the zeolite rotor unit 32 rotates from the transition area 34 to the desorption area 35, as the zeolite rotor unit 32 gradually rotates, the bottom hot air delivery component 351 delivers hot air to the side channel between the fixed plate 322 and the spacing frame 323. When the exhaust gas inlet channel between the spacing frames 323 enters the desorption area 35, the hot air enters from the side channel, back-blows away the VOC adsorbed on the zeolite module 324, and is taken out to the exhaust gas delivery component 352 through the exhaust gas inlet channel between the spacing frames 323, and is delivered to the combustion device by the exhaust gas delivery component 352 for combustion. Combustion treatment is carried out; when the zeolite rotor unit 32 rotates from the desorption area 35 to the cooling area 36, the side channel between the fixed plate 322 and the spacing frame 323 first enters the cooling area 36 for cooling, and then the exhaust gas enters the channel between the spacing frames 323 and enters the cooling area 36. At this time, the hot air can no longer flow in the zeolite rotor unit 32, and then the exhaust gas entering the channel area is cooled. As the zeolite rotor unit 32 enters the cooling area 36 in its entirety, the hot air is lost, and the side channel portion of the zeolite rotor unit 32 that enters the cooling area 36 later is cooled during the gradual rotation.
[0067] In this embodiment, cooling panels 361 corresponding to the zeolite wheel units 32 are respectively provided at the upper and lower ends of the cooling area 36 .
[0068] That is to say, when the zeolite wheel unit 32 rotates into the cooling area 36, under the action of the cooling panel 361, the side channel part, the exhaust gas inlet channel part and the side channel part are closed in turn to isolate the transportation of hot air, and then the zeolite wheel unit 32 is gradually cooled by the cooling area 36 so as to enter the adsorption area 33 again to adsorb and purify the VOC in the exhaust gas.
[0069] During the specific implementation, first, driven by the rotating mechanism 2, the zeolite rotor unit 32 passes through the adsorption area 33, the transition area 34, the desorption area 35 and the cooling area 36 in sequence, and transports the exhaust gas to the zeolite rotor concentration device 3 through the top of the closed conveying device 4. The exhaust gas is preliminarily treated by the pre-treatment component 41 to remove particulate matter to ensure the absorption efficiency of the zeolite, and then the exhaust gas enters the zeolite rotor unit 32 in the adsorption area 33. The exhaust gas is transported to the zeolite rotor unit 32 through the exhaust gas entry channel between the spacing frames 323, and flows to the side channel between the fixed plates 322 and the spacing frames 323 on both sides through the zeolite module 324. When passing through the zeolite module 324, VOC in the exhaust gas is removed, and then the purified exhaust gas flows to the exhaust component 43 through the side channel between the fixed plate 322 and the spacing frame 323, and is discharged from the exhaust component 43. As the rotating mechanism 2 rotates, the zeolite rotor unit 32 enters the transition area 34. In the transition area 34, the zeolite The zeolite rotor unit 32 is isolated from the exhaust gas to prevent the exhaust gas from entering, so that the exhaust gas adsorption work and the VOC desorption work are completely isolated, and the mutual influence between the two processes is effectively avoided. Then the zeolite rotor unit 32 enters the desorption area 35, and the VOC adsorbed on the zeolite rotor unit 32 is removed by hot air. The hot air enters from the side channel, back-blows away the VOC adsorbed on the zeolite module 324, and is taken out to the exhaust gas conveying component 352 through the exhaust gas inlet channel between the spacing frames 323. The exhaust gas conveying component 352 conveys it to the combustion device for combustion treatment. After the desorption is completed, the zeolite rotor unit 32 enters the cooling area 36. Under the action of the cooling panel 361, the side channel part, the exhaust gas inlet channel part and the side channel part are closed in turn to isolate the transportation of hot air, and then the cooling area 36 gradually cools the zeolite rotor unit 32 so that it can enter the adsorption area 33 again to adsorb and purify the VOC in the exhaust gas.
[0070] What is described above is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical scheme and inventive concept of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.
Claims
1. A novel zeolite concentrator rotor module for VOC treatment, characterized by: include: Fixed frame (1); A rotating mechanism (2) is fixed on the fixed frame (1); A zeolite wheel concentrator (3) is fixedly connected to the upper part of the rotating mechanism (2); The closed conveying device (4) is arranged at the upper and lower parts and the side parts of the zeolite wheel concentrating device (3).
2. The novel zeolite concentrator wheel module for VOC treatment according to claim 1, characterized in that: The rotating mechanism (2) comprises: A rotating motor (21) is fixed at the center of the fixed frame (1); The connecting shaft (22) is fixedly connected to the rotating motor (21) and is also fixedly connected to the inner side of the zeolite wheel concentrating device (3).
3. The novel zeolite concentrator rotor module for VOC treatment according to claim 1, characterized in that: The zeolite wheel concentrator (3) comprises: Connecting the inner ring (31), fixedly connected to the rotating mechanism (2); A plurality of zeolite wheel units (32) are provided in an annular arrangement and are fixed between the connecting inner ring (31) and the closed conveying device (4).
4. The novel zeolite concentrator wheel module for VOC treatment according to claim 3 is characterized in that: The zeolite rotor concentrator (3) further comprises an adsorption region (33), a transition region (34), a desorption region (35) and a cooling region (36); the adsorption region (33) corresponds to a plurality of zeolite rotor units (32); and the transition region (34), the desorption region (35) and the cooling region (36) respectively correspond to a single zeolite rotor unit (32).
5. The novel zeolite concentrator rotor module for VOC treatment according to claim 4 is characterized in that: The closed conveying device (4) comprises: A pre-treatment component (41) is arranged above the zeolite rotor unit (32) and corresponds to the adsorption area (33); A fixed outer ring (42) is arranged outside the zeolite wheel unit (32); The discharge assembly (43) is arranged below the zeolite wheel unit (32), the top of which is connected to the pre-treatment assembly (41) via a fixed outer ring (42), and the bottom of which is fixedly connected to the fixed frame (1).
6. The novel zeolite concentrator rotor module for VOC treatment according to claim 3, characterized in that: The zeolite wheel unit (32) comprises: A connecting body (321) is rotatably connected to the closed conveying device (4); Two fixing plates (322) are symmetrically arranged with respect to the connecting body (321) and fixed on the outer side of the connecting inner ring (31); Two spacing frames (323) are symmetrically arranged and disposed between the fixing plates (322) and fixedly connected to the connecting inner ring (31); The zeolite module (324) is fixed on the spacer frame (323).
7. The novel zeolite concentrator rotor module for VOC treatment according to claim 4, characterized in that: The upper and lower ends of the transition area (34) are respectively provided with closed panels (341) corresponding to the zeolite wheel unit (32).
8. The novel zeolite concentrator rotor module for VOC treatment according to claim 7, characterized in that: A hot air conveying component (351) is provided at the bottom of the desorption area (35), and an exhaust gas conveying component (352) corresponding to the hot air conveying component (351) is provided at the top.
9. A novel zeolite concentrator rotor module for VOC treatment according to claim 8, characterized in that: Cooling panels (361) corresponding to the zeolite wheel unit (32) are respectively provided at the upper and lower ends of the cooling area (36).
Citation Information
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