Automatic rolling device for wind power L-shaped flange and using method of automatic rolling device

By designing the automatic rolling device of wind power L-shaped flange, the coordinated work of feeding components, pushing components, linkage mechanisms and downward mechanisms is used to solve the problems of difficulty in operating, poor safety and low processing quality during the processing of stroke wind power flange in the prior art, automatic positioning and rolling are achieved, and processing quality and efficiency are improved.

CN119839199AInactive Publication Date: 2025-04-18SHANXI TIANBAO GRP CO LTD

Patent Information

Application Number
CN202510330366.3
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-03-20
Publication Date
2025-04-18
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

The existing wind power L-type flange ring mills have problems such as operational difficulties, poor safety and low processing quality during use, especially in the high-temperature heating and automatic positioning of the blanks.

Method used

An automatic crushing device for wind power L-shaped flange is designed, including a frame body, a downward pressing mechanism, a linkage mechanism, a core roller mechanism, a material pushing assembly and a material feeding assembly. The device realizes automatic conveying and loading of the blank through the cooperation of the feeding assembly and the pushing assembly, and ensures the positioning of the blank and the automation of the rolling process through the coordinated work of the linkage mechanism and the downcoming mechanism.

Benefits of technology

It improves the processing quality and efficiency of wind power L-type flanges, reduces operating risks and artificial errors, realizes automatic positioning and crushing, and improves overall safety and production efficiency.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The invention relates to the technical field of wind power flange machining, in particular to an automatic rolling device for a wind power L-shaped flange and a using method of the automatic rolling device. Through arrangement of a frame body, a pressing mechanism, a linkage mechanism, a core roller mechanism, a pushing assembly and a feeding assembly, firstly, the feeding assembly is matched with the pushing assembly for use, and therefore the number of parts needing to be rolled is reduced in the feeding process; the problem that the blank needs to be lifted up due to the fixed protective plate is solved, and the situation that the blank falls off is reduced in the feeding process; meanwhile, after the pushing assembly receives the blank, the blank is automatically dumped and fed, the blank is fed to the core roller mechanism and extends out of the core roller mechanism, the core roller mechanism and the blank are connected with the linkage mechanism while feeding is achieved, the linkage mechanism can draw close the core roller mechanism and the blank to the driving mechanism, and in the drawing-close process, automatic movement of the linkage mechanism is achieved; and auxiliary positioning is conducted on the outer ring face of the blank, and the machining quality and efficiency are improved.
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Description

Technical Field

[0001] The present invention relates to the technical field of wind power flange processing, and more specifically, to an automatic rolling device for a wind power L-shaped flange and a use method thereof. Background Art

[0002] New energy wind power generation can improve the global energy shortage and environmental pollution problems. Common wind power generation equipment includes wind towers, and wind power flanges are often installed at the joints of wind towers. Generally, they are divided into T-type flanges and L-type flanges. The operating environment of wind turbines is harsh and the load is complex. The tower, as the main supporting component of the wind turbine, supports key components such as the hub assembly, generator, and base. Its safety is related to the safety of the entire machine operation. The tower is usually composed of multiple sections, and the sections are connected by flanges. In order to ensure that the tower has sufficient support strength, the flanges connected between the sections must meet the strength requirements.

[0003] Most of the flanges used in wind turbine towers are L-shaped, and the flange processing usually uses a ring rolling machine to expand the flange hole. The ring rolling machine consists of an active roller, a driven roller, a guide roller, a control roller and other drive structures. When working, the heated flange ring blank will be put on the outside of the driven roller, and the motor will only drive the active roller to rotate, so that the active roller rotates with the ring blank. At the same time, the outer side of the active roller is radially fed by oil pressure, so that the outer side of the blank is compressed and lengthened. The guide roller will always lean against the outside of the ring blank, and the remaining rollers rotate by the friction of the ring blank.

[0004] For example, a ring rolling machine for flange production and processing with publication number CN115318995B has interlocking rollers arranged on the inner and outer sides of the ring material through a fixed plate. During the subsequent rotation of the ring material, the scraper will press against the inner and outer sides of the ring material and scrape to scrape off the oxide layer attached to the inner and outer sides of the ring material. Before the ring material is rotated and rolled, the oxide layer on the inner and outer surfaces of the ring material is removed, ensuring that there is no interference from the oxide layer during the rolling process of the ring material.

[0005] However, the equipment has defects during use. First, the device is placed vertically, and for the ring rolling machine, the blank needs to be heated at high temperature during processing. The vertical placement makes the loading process difficult. Even if a lifting device is used, there is still a risk of falling, which is prone to production accidents and has poor safety. Second, the device is limited to fixing the blank's outer ring surface for auxiliary positioning during the processing, and there is no fixation on the upper end surface of the blank, which causes the blank to be easily displaced in height during the ring rolling process. Even if a thickness ring rolling mechanism is used, this situation will still occur, resulting in a decrease in the processing quality of the blank. In addition, the auxiliary positioning mechanisms on the market need to be opened one by one, which makes the operation cumbersome, and automatic positioning cannot be achieved, resulting in low efficiency. Summary of the invention

[0006] The purpose of the present invention is to provide an automatic rolling device for a wind power L-shaped flange to solve the problems raised in the above-mentioned background technology.

[0007] To achieve the above object, the present invention provides the following technical solutions: an automatic rolling device for a wind power L-shaped flange, comprising a frame, the frame being composed of two symmetrically arranged side frames, each of the side frames being provided with a mounting slide rail on the inner side, a feeding assembly for conveying blanks being provided on the side of the frame, and a rolling assembly being provided between the two mounting slide rails; The rolling assembly includes a core roller mechanism slidably arranged between two erection slide rails, one end of the core roller mechanism away from the feeding assembly is rotatably connected to one end of a pressing mechanism, the other end of the pressing mechanism is connected to the other end of the core roller mechanism, a linkage mechanism is connected below the core roller mechanism, both sides of the linkage mechanism extend upward to the top of the side frame to assist in positioning the blank, and a driving mechanism for driving the blank to rotate is arranged between the two ends of the core roller mechanism; The linkage mechanism comprises a first connecting plate and a second connecting plate, a plurality of splicing columns are arranged at the end of the first connecting plate, a plurality of splicing holes are opened at the end of the second connecting plate, a plurality of splicing columns are correspondingly embedded in the plurality of splicing holes, the first connecting plate and the second connecting plate are connected to form a complete bottom plate, and the core roller mechanism is installed at both ends of the bottom plate; The core roller mechanism includes a core roller seat and a mounting seat, the core roller seat and the mounting seat are respectively mounted above the second connecting plate and the first connecting plate, and both sides of the core roller seat and the mounting seat are provided with sliding blocks that slide in cooperation with the erection slide rail, and the erection slide rail is also provided with a recovery port, and the erection slide rail is connected with an extension seat below the recovery port; A plurality of first telescopic cylinders are also arranged on both sides of the extension seat. The sliding blocks on both sides of the core roller seat move to the recovery port, the splicing column is separated from the splicing hole, and the core roller seat can fall into the extension seat and contact with the top of the first telescopic cylinder. A thickness rolling mechanism is also slidably arranged on one end of the mounting slide rail away from the pressing mechanism.

[0008] A further technical solution of the present application is as follows: the core roller mechanism further comprises a second telescopic cylinder installed in the frame, the second telescopic cylinder is connected to the side of the mounting seat, and the mounting seat is moved by the second telescopic cylinder, and a main core roller connected to the blank is installed in the core roller seat; The linkage mechanism includes a cross bar connected to the bottom of the mounting seat, a limiting cylinder arranged at both ends of the cross bar, and a limiting column inserted into the limiting cylinder. One end of the limiting column is connected to the frame body, and the cross bar is symmetrically rotated toward one side of the extension seat and is connected to one end of two second linkage arms. The other ends of the two second linkage arms are both rotationally connected to one end of the first linkage arm. A plug-in cylinder is installed on the outside of each side frame, the first linkage arm is an L-shaped rod and the other end of the first linkage arm is rotationally connected to the inside of the plug-in cylinder, the other end of the first linkage arm is connected to one end of an auxiliary arm, and the other end of the auxiliary arm is connected to an auxiliary roller.

[0009] A further technical solution of the present application: the pressing mechanism includes a mounting frame installed above the mounting seat, a rotating shaft rotatably installed on the upper end of the mounting frame, and a pressing frame connected to both sides of the rotating shaft. A first mounting inclined plate is also installed on the side of the mounting seat close to the second telescopic cylinder, and a third telescopic cylinder is installed on the first mounting inclined plate. A second mounting inclined plate is also connected to the lower end of one end of the pressing frame close to the rotating shaft, and the end of the third telescopic cylinder is rotatably connected to the second mounting inclined plate. A fixing ring is also connected to the other end of the pressing frame, and the fixing ring is sleeved on the outer side of the main core roller.

[0010] A further technical solution of the present application is as follows: the thickness rolling mechanism includes two sliding brackets slidably connected to the mounting slide rail, a lower pressure roller installed between the lower ends of the two sliding brackets, and an upper pressure roller slidably connected between the upper ends of the two sliding brackets. Moving blocks are also provided on the sides of the two sliding brackets that are away from each other, and are slidably connected to the mounting slide rail through the moving blocks.

[0011] A further technical solution of the present application is as follows: the feeding assembly includes two stands, two gravity telescopic mechanisms respectively installed on the two stands and a conveying frame mounted on the two gravity telescopic mechanisms, a number of conveying rollers are evenly arranged on the conveying frame, extension plates are arranged on both sides of each gravity telescopic mechanism, and guard plates are arranged on the top of the extension plates connected to the two gravity telescopic mechanisms, and the guard plates are arranged on both sides of the conveying frame for shielding.

[0012] A further technical solution of the present application is that a single gravity telescopic mechanism includes a connecting seat, four lower pressure frames symmetrically arranged on both sides of the lower end of the connecting seat, and four main frames symmetrically installed on both sides of the connecting seat, wherein the main frame is L-shaped, and a first sliding groove is provided on the long side of each main frame, and a first support frame and a second support frame are provided on the short side, and two rollers are slidably arranged inside the first support frame and the second support frame, and each corresponding lower pressure frame is connected to the first support frame and the second support frame through the rollers, and a third sliding groove is also provided on the end of each lower pressure frame close to the connecting seat; The two main frames located on the left and right sides of the connecting seat are mirror-imaged, and the two main frames on the same side are connected with a first slide bar through a first slide slot, and connected with a tilting rod through a third slide slot; a support rod and a stabilizing column are arranged from top to bottom between the two second support frames on the same side; The outer periphery of the support rod is rotatably connected to a main lever, one end of the main lever close to the connecting seat is connected to the tilting rod, the other end of the main lever is penetrated by a second sliding groove, and the first sliding rod is inserted into the second sliding groove; Both ends of the first slide bar are also connected to lifting seats, and the lifting seats are connected below the extension plate, and the upper end of the connecting seat is connected to the lower end of the conveying frame.

[0013] A further technical solution of the present application is as follows: one end of a telescopic cylinder is connected to the periphery of the stabilizing column, and the other end of the telescopic cylinder is rotatably connected to the main lever.

[0014] A further technical solution of the present application is as follows: the driving mechanism comprises a driving reducer arranged below the frame, a power output shaft of the driving reducer is connected to a driving roller, and the driving roller is located between the mounting seat and the main core roller.

[0015] A further technical solution of the present application is as follows: a pushing assembly is also installed on the inner side of the side frame close to the feeding assembly, and the pushing assembly includes a receiving plate, a fourth telescopic cylinder and a material rack rod. One end of the fourth telescopic cylinder is installed on the inner side of the side frame close to the feeding assembly, and the other end of the fourth telescopic cylinder is rotatably connected to one side of the receiving plate. The extension and retraction of the fourth telescopic cylinder causes the receiving plate to rotate at a right angle inside the frame. A number of pushing cylinders are also installed on the side of the receiving plate away from the feeding assembly, and the ends of the pushing cylinders are connected to pushing connecting rods, which are arranged parallel to the side of the receiving plate, and the two ends of the pushing connecting rods are also connected to material rack rods, and the material rack rods are slidably arranged on both sides of the receiving plate.

[0016] A method for using an automatic rolling device for a wind power L-shaped flange, the method comprising the following steps: Step 1: When in use, first place the blank on the feeding assembly, the feeding assembly transports the blank into the frame body and contacts the pushing assembly, the pushing assembly is pushed, rotates at a right angle in the frame body, and after turning to a horizontal state, the blank is pushed into the core roller mechanism by the pushing assembly, and the pushing assembly is recovered after the blank is detached, at which time the core roller mechanism is in a falling recovery state; Step 2: Subsequently, the core roller mechanism extends out from the extension seat and is inserted into the blank at the same time, so as to realize automatic loading of the blank. In the process of the core roller mechanism rising, the splicing column is connected with the splicing hole, so as to realize automatic connection between the core roller mechanism and the linkage mechanism. Subsequently, the linkage mechanism works to displace the blank and the core roller mechanism and bring them closer to the driving mechanism. Step 3: Then, during the process of approaching, the upper end of the linkage mechanism automatically approaches and fits the outer ring surface of the blank to assist in positioning the blank. At the same time, the upper end of the linkage mechanism is connected to the core roller mechanism to assist in positioning the upper part of the blank. Then, the thickness rolling mechanism is pushed to contact the upper and lower surfaces of the blank. Step 4. Finally, the driving mechanism rotates to automatically roll the blank.

[0017] Compared with the prior art, the technical solution provided by the present invention has the following beneficial effects: The present invention provides a frame, a pressing mechanism, a linkage mechanism, a core roller mechanism, a pushing assembly and a feeding assembly. First, the feeding assembly is used in conjunction with the pushing assembly, and the feeding assembly conveys the blank. During the conveying process, the blank will automatically lift the guard plates on both sides of the feeding assembly, thereby reducing the problem of the fixed guard plates causing the blank to be lifted higher during the loading process, and reducing the blank from falling off during the feeding process. At the same time, the pushing assembly will automatically dump and feed the blank after receiving the blank, and send the blank to the core roller mechanism, which will extend out from the core roller mechanism to achieve loading and connect with the linkage mechanism at the same time. The linkage mechanism can bring the core roller mechanism and the blank closer to the driving mechanism. During the approaching process, the linkage mechanism can realize automatic movement of the linkage mechanism, and assist in positioning the outer ring surface of the blank. The pressing mechanism can assist in fixing the upper end surface of the blank, thereby reducing the upward and downward deviation of the blank, and improving the processing quality and efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 A schematic diagram of the overall structure of an automatic rolling device for a wind power L-shaped flange provided by the present invention; Figure 2 It is a structural schematic diagram of the pressing mechanism and the core roller mechanism in the present invention; Figure 3 It is a structural schematic diagram of the core roller mechanism and the linkage mechanism of the present invention; Figure 4 It is a structural schematic diagram of the linkage mechanism in the present invention; Figure 5 It is a structural schematic diagram of the first connecting plate and the second connecting plate in the linkage mechanism of the present invention; Figure 6 is a schematic structural diagram of the second connecting plate in the present invention; Figure 7 It is a structural schematic diagram of the feeding assembly in the present invention; Figure 8 It is a schematic cross-sectional structure diagram of the feeding assembly of the present invention; Fig. 9 For the present invention Figure 8 The enlarged structural diagram at A in the middle; Fig.10 It is a schematic diagram of the structure of the pusher assembly in the present invention.

[0019] Explanation of the symbols in the schematic diagram: 1. Frame; 11. Side frame; 12. Slide rail; 13. Plug-in cylinder; 2. Rolling assembly; 21. Pressing mechanism; 211. First mounting inclined plate; 212. Third telescopic cylinder; 213. Mounting frame; 214. Rotating shaft; 215. Pressing frame; 216. Fixing collar; 217. Second mounting inclined plate; 22. Linkage mechanism; 221. First linkage arm; 222. Auxiliary arm; 223. Limiting cylinder; 224. Auxiliary Auxiliary roller; 225, first connecting plate; 226, second connecting plate; 227, cross bar; 228, limit column; 229, second linkage arm; 230, splicing column; 23, driving mechanism; 231, driving roller; 232, driving reducer; 24, thickness rolling mechanism; 241, upper pressure roller; 242, sliding bracket; 243, moving block; 244, lower pressure roller; 25, core roller mechanism; 251, main core roller; 252, Recycling port; 253, extension seat; 254, first telescopic cylinder; 255, core roller seat; 256, second telescopic cylinder; 257, mounting seat; 258, sliding block; 3, feeding assembly; 31, stand; 32, guard plate; 33, gravity telescopic mechanism; 331, connecting seat; 332, main frame; 333, first slide groove; 334, first slide rod; 335, lifting seat; 336, main lever; 337, second slide groove ; 338, support rod; 339, lower pressure frame; 340, first support frame; 341, second support frame; 342, third slide; 343, stabilizing column; 344, telescopic cylinder; 345, tilting rod; 34, conveying roller; 35, conveying frame; 36, extension plate; 4, blank; 5, pushing assembly; 501, receiving plate; 502, fourth telescopic cylinder; 503, pushing cylinder; 504, pushing connecting rod; 505, rack rod. DETAILED DESCRIPTION

[0020] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention. The present invention is further described below in combination with the embodiments.

[0021] See also Figures 1 to 10 In one embodiment of the present application, an automatic rolling device for a wind power L-shaped flange includes a frame 1, wherein the frame 1 is composed of two symmetrically arranged side frames 11, a single side frame 11 is provided with a mounting rail 12 on the inner side, a feeding assembly 3 for conveying a blank 4 is provided on the side of the frame 1, and a rolling assembly 2 is further provided inside the frame 1 between the mounting rails 12; The rolling assembly 2 includes a core roller mechanism 25 slidably disposed between two mounting slide rails 12, and one end of the core roller mechanism 25 away from the feeding assembly 3 is also rotatably connected to one end of a pressing mechanism 21, and the other end of the pressing mechanism 21 is connected to the other end of the core roller mechanism 25. A linkage mechanism 22 is also connected below the core roller mechanism 25, and both sides of the linkage mechanism 22 extend upward to the top of the side frame 11 to assist in positioning the blank 4; A driving mechanism 23 for driving the blank 4 to rotate is provided between the two ends of the core roller mechanism 25; the linkage mechanism 22 includes a first connecting plate 225 and a second connecting plate 226, the first connecting plate 225 and the second connecting plate 226 are spliced ​​by respectively arranged splicing columns 230 and splicing holes to form a complete bottom plate, and the core roller mechanism 25 is installed at both ends of the bottom plate; The core roller mechanism 25 includes a core roller seat 255 and a mounting seat 257, which are respectively mounted on the second connecting plate 226 and the first connecting plate 225, and both sides of the core roller seat 255 and the mounting seat 257 are provided with sliding blocks 258 that slide in cooperation with the erection slide rail 12, and the erection slide rail 12 is also provided with a recovery port 252, and an extension seat 253 is connected below the recovery port 252; A plurality of first telescopic cylinders 254 are also provided on both sides of the extension seat 253. The sliding blocks 258 on both sides of the core roller seat 255 move to the recovery port 252, and the splicing column 230 is separated from the splicing hole. The core roller seat 255 can fall into the extension seat 253 and contact the top of the first telescopic cylinder 254. A thickness rolling mechanism 24 is also slidably disposed on one end of the mounting slide rail 12 away from the pressing mechanism 21 .

[0022] This embodiment is implemented as follows: when in use, the blank 4 needs to be placed on the feeding assembly 3, the feeding assembly 3 transports the blank 4 into the frame 1, and contacts the pushing assembly 5, the pushing assembly 5 is pushed, and rotates at a right angle in the frame 1, and after turning to a horizontal state, the blank 4 is pushed into the core roller mechanism 25 by the pushing assembly 5, and the pushing assembly 5 is recovered after the blank 4 is detached, and the core roller mechanism 25 is in a falling recovery state; then, the core roller mechanism 25 works, extends from the inside of the extension seat 253, and is inserted into the blank 4 at the same time, so as to realize automatic loading of the blank 4, and during the rising process of the core roller mechanism 25 In the figure, the splicing column 230 is connected with the splicing hole to realize the automatic connection between the core roller mechanism 25 and the linkage mechanism 22, and then the linkage mechanism 22 works to displace the blank 4 and the core roller mechanism 25 and move them closer to the driving mechanism 23; in the process of moving closer, the upper end of the linkage mechanism 22 automatically moves closer to and fits the outer ring surface of the blank 4 to assist in positioning the blank 4, and at the same time, the upper end of the linkage mechanism 22 can be connected to the core roller mechanism 25 to assist in positioning the top of the blank 4, and then the thickness rolling mechanism 24 is pushed to contact the upper and lower surfaces of the blank 4; finally, the driving mechanism 23 rotates to automatically roll the blank 4.

[0023] See also Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 5 and Figure 6 As a preferred embodiment of the present application, the core roller mechanism 25 further includes a second telescopic cylinder 256 installed in the frame 1, the second telescopic cylinder 256 is connected to the side of the mounting seat 257, the second telescopic cylinder 256 realizes the displacement of the mounting seat 257, and drives the linkage mechanism 22 to assist in positioning the blank 4, and the core roller seat 255 is installed with a main core roller 251 connected to the blank 4; The linkage mechanism 22 includes a cross bar 227 connected to the bottom of the mounting seat 257, a limiting cylinder 223 arranged at both ends of the cross bar 227, and a limiting column 228 inserted into the limiting cylinder 223, one end of the limiting column 228 is connected to the frame body 1, the cross bar 227 is symmetrically rotatably connected to one end of two second linkage arms 229, the other ends of the two second linkage arms 229 are both rotatably connected to one end of the first linkage arm 221, a plug-in cylinder 13 is installed on the outside of a single side frame 11, and the other end of the first linkage arm 221 is rotatably connected to the inside of the plug-in cylinder 13, the other end of the first linkage arm 221 is connected to one end of an auxiliary arm 222, and the other end of the auxiliary arm 222 is connected to an auxiliary roller 224; Further, the pressing mechanism 21 includes a mounting frame 213 mounted above the mounting seat 257, a rotating shaft 214 rotatably mounted on the upper end of the mounting frame 213, and a pressing frame 215 connected to both sides of the rotating shaft 214. A first mounting inclined plate 211 is also mounted on the side of the mounting seat 257 close to the second telescopic cylinder 256, and a third telescopic cylinder 212 is mounted on the first mounting inclined plate 211. A second mounting inclined plate 217 is also connected to the lower end of one end of the pressing frame 215 close to the rotating shaft 214, and the end of the third telescopic cylinder 212 is rotatably connected to the second mounting inclined plate 217. A fixing ring 216 is also connected to the other end of the pressing frame 215, and the fixing ring 216 is sleeved on the outer side of the main core roller 251. Furthermore, the driving mechanism 23 includes a driving reducer 232 disposed below the frame 1 , a power output shaft of the driving reducer 232 is connected to a driving roller 231 , and the driving roller 231 is located between the mounting seat 257 and the main core roller 251 .

[0024] This embodiment is implemented as follows: before use, the core roller mechanism 25 will be recovered to the inside of the recovery port 252 through the first telescopic cylinder 254 inside the extension seat 253, and at this time the core roller mechanism 25 is not connected to the linkage mechanism 22. When the blank 4 is fed to the top of the core roller mechanism 25, the first telescopic cylinder 254 pushes out the core roller seat 255 in the core roller mechanism 25, and the second connecting plate 226 is connected to the splicing hole inside the first connecting plate 225 through the splicing column 230, so as to achieve connection with the linkage mechanism 22. At this time, the second telescopic cylinder 256 can be operated to displace the mounting seat 257 and the core roller seat 255. During the displacement process, the linkage mechanism 22 will work; Specifically, the cross bar 227 is driven to move by the mounting seat 257. During the displacement of the cross bar 227, the second linkage arm 229 follows the movement, driving the first linkage arm 221 connected to its end to rotate. At the same time, the first linkage arm 221 drives the auxiliary arm 222 connected to the end to rotate inside the plug-in cylinder 13. The movement direction of the auxiliary arm 222 is determined by the movement direction of the cross bar 227. When the cross bar 227 moves backward, the auxiliary arms 222 move closer to each other. When the cross bar 227 moves forward, the auxiliary arms 222 move away from each other, so as to adapt to the process of loading and unloading. The auxiliary roller 224 at the end of the auxiliary arm 222 can contact the outer ring surface of the blank 4 to achieve auxiliary positioning. The work of the pressing mechanism 21 is independent, and the third telescopic cylinder 212 needs to be controlled to work, and the second mounting inclined plate 217 is pushed, so that the pressing frame 215 is rotated by the rotating shaft 214. When the second mounting inclined plate 217 is pressed down, the pressing frame 215 is recovered, and when the second mounting inclined plate 217 is recovered, the pressing frame 215 falls, so that the lower end surface of the pressing frame 215 is in contact with the upper end surface of the blank 4, and the fixing ring 216 is sleeved on the outside of the main core roller 251 to achieve auxiliary positioning. At the same time, the fixing ring 216 itself can rotate to ensure that when the blank 4 rotates, it can follow the rotation, and ensure that the fixing ring 216 does not affect the rotation of the blank 4. The driving mechanism 23 is driven by the driving reducer 232 to drive the driving roller 231 to rotate, thereby rotating the blank 4, and cooperates with the main core roller 251 to achieve rolling of the blank 4.

[0025] See also Figure 1 , Figure 2 and Figure 4 As a preferred embodiment of the present application, the thickness rolling mechanism 24 includes two sliding brackets 242 slidably connected to the mounting rail 12, a lower pressure roller 244 installed between the lower ends of the two sliding brackets 242, and an upper pressure roller 241 slidably connected between the two sliding brackets 242. The sides of the two sliding brackets 242 that are away from each other are also provided with moving blocks 243, and are slidably connected to the mounting rail 12 through the moving blocks 243.

[0026] This embodiment is implemented as follows: the thickness rolling mechanism 24 is only slidably installed between the frames 1, and its operation requires external power to push it. It can be sent to a position close to the blank 4 by a pushing cylinder, and the upper pressing roller 241 and the lower pressing roller 244 can be brought into contact with the upper and lower sides of the blank 4 to achieve upper and lower rolling.

[0027] See also Figure 1 , Figure 7 , Figure 8 , Fig. 9 and Fig.10 In this embodiment, the feeding assembly 3 includes two stands 31, a gravity telescopic mechanism 33 installed on a single stand 31 and a conveying frame 35 mounted on the two gravity telescopic mechanisms 33, and a plurality of conveying rollers 34 are evenly arranged on the conveying frame 35. Extension plates 36 are arranged on both sides of the single gravity telescopic mechanism 33, and a guard plate 32 is arranged between the extension plates 36 connected to the two gravity telescopic mechanisms 33, and the guard plate 32 is used to shield both sides of the conveying frame 35.

[0028] Furthermore, the single gravity telescopic mechanism 33 includes a connecting seat 331, four lower pressure frames 339 symmetrically arranged on both sides of the lower end of the connecting seat 331, and four main frames 332 symmetrically installed on both sides of the connecting seat 331. The single main frame 332 is L-shaped, and a first sliding groove 333 is arranged on the long side of the single main frame 332, and a first supporting frame 340 and a second supporting frame 341 are arranged on the short side of the single main frame 332. Two rollers are slidably arranged inside the first supporting frame 340 and the second supporting frame 341, and the corresponding single lower pressure frame 339 is connected to the first supporting frame 340 and the second supporting frame 341 through the rollers. The end of the single lower pressure frame 339 close to the connecting seat 331 is also penetrated by a third sliding groove 342. The two main frames 332 located on the left and right sides of the connecting seat 331 are mirror-imaged, and the two main frames 332 on the same side are connected with a first slide bar 334 through a first slide slot 333, and connected with a tilting rod 345 through a third slide slot 342; in the two main frames 332 on the same side, support rods 338 and stabilizing columns 343 are further arranged on both sides of the second supporting frame 341 from top to bottom; The outer side of the support rod 338 is rotatably connected to a main lever 336, one end of the main lever 336 close to the end of the connecting seat 331 is connected to the tilting rod 345, and the other end of the main lever 336 is penetrated by a second sliding groove 337, and the first sliding rod 334 is inserted into the second sliding groove 337; Both ends of the first sliding rod 334 are connected to a lifting seat 335 , and the lifting seat 335 is connected to the lower side of the extension plate 36 . The upper end of the connecting seat 331 is connected to the lower end of the conveying frame 35 .

[0029] Furthermore, one end of a telescopic cylinder 344 is connected to the outer side of the stabilizing column 343, and the other end of the telescopic cylinder 344 is rotatably connected to the main lever 336; Furthermore, a pushing assembly 5 is also installed on the inner side of the side frame 11 near the feeding assembly 3, and the pushing assembly 5 includes a receiving plate 501, a fourth telescopic cylinder 502 and a material rack rod 505. One end of the fourth telescopic cylinder 502 is installed on the inner side of the side frame 11 near the feeding assembly 3, and the other end of the fourth telescopic cylinder 502 is rotatably connected to one side of the receiving plate 501. Through the telescopic movement of the fourth telescopic cylinder 502, the receiving plate 501 can be rotated at a right angle inside the frame body 1. A plurality of pushing cylinders 503 are also installed on the side of the receiving plate 501 away from the feeding assembly 3, and a pushing connecting rod 504 is connected between the ends of the plurality of pushing cylinders 503. The pushing connecting rod 504 is arranged parallel to the side of the receiving plate 501, and the two ends of the pushing connecting rod 504 are also connected to the material rack rods 505, and the material rack rods 505 are slidably arranged on both sides of the receiving plate 501.

[0030] In actual application, when there is no blank 4 on the conveying roller 34, the guard plate 32 should be below both sides of the conveying roller 34. When loading, after the blank 4 falls to the conveying roller 34, the gravity telescopic mechanism 33 works to push out the guard plates 32 on both sides, thereby shielding both sides of the conveying seat and preventing the blank 4 from falling. The specific implementation method is that the conveying frame 35 is pressed down by the gravity of the blank 4 itself. During the pressing process of the conveying frame 35, the connecting seat 331 inside the gravity telescopic mechanism 33 is pressed down, and at the same time, the connecting seat 331 presses down the pressing frames 339 on both sides, and the pressing frames 339 move downward inside the first support frame 340 and the second support frame 341 through rollers. At this time, the tilting rod 345 presses down one end of the main lever 336, and the main lever 336 rotates along the support rod 338, and the other end of the main lever 336 lifts the first sliding rod 334, and the first sliding rod 334 drives the lifting seat 335 to lift. During the lifting process of the lifting seat 335, the extension plate 36 is ejected, and the guard plate 32 is connected to the extension plate 36, so that the guard plate 32 is automatically ejected.

[0031] It should be noted that when not feeding, the height of the conveying frame 35 and the conveying roller 34 should be higher than the height of the frame 1 to prevent the height of the conveying frame 35 and the conveying roller 34 from being lower than the height of the frame 1 during feeding, thereby blocking the feeding; The purpose of the pushing assembly 5 is to completely feed the blank 4 into the core roller mechanism 25. Before the blank 4 enters the frame 1, it will contact the pushing assembly 5. The pushing assembly 5 is pushed, and after the receiving plate 501 contacts, it will rotate at a right angle in the frame 1. When the blank 4 completely falls on the receiving plate 501, the receiving plate 501 turns to a horizontal state, and at this time, the two ends of the blank 4 will be pressed on the rack rod 505. At this time, the pushing connecting rod 504 is pushed by the fourth telescopic cylinder 502, and the pushing connecting rod pushes out the rack rods 505 on both sides and feeds the blank 4 to the core roller mechanism 25 to realize loading, and the pushing assembly 5 is recovered after the blank 4 is detached.

[0032] See also Figure 1 - Fig.10 The present invention provides a method for using an automatic rolling device for a wind power L-shaped flange, the method comprising the following steps: Step 1: When in use, first place the blank 4 on the feeding assembly 3, the feeding assembly 3 transports the blank 4 into the frame 1, and contacts the pushing assembly 5, the pushing assembly 5 is pushed, and rotates at a right angle in the frame 1, and after turning to a horizontal state, the blank 4 is pushed into the core roller mechanism 25 by the pushing assembly 5, and the pushing assembly 5 is recovered after the blank 4 is separated, and the core roller mechanism 25 is in a falling recovery state; Step 2: Subsequently, the core roller mechanism 25 works to extend from the inside of the extension seat 253 and is inserted into the blank 4, thereby realizing automatic loading of the blank 4. In addition, during the rising process of the core roller mechanism 25, the splicing column 230 is connected to the splicing hole, thereby realizing automatic connection between the core roller mechanism 25 and the linkage mechanism 22. Subsequently, the linkage mechanism 22 works to displace the blank 4 and the core roller mechanism 25 and bring them closer to the driving mechanism 23. Step 3: Then, in the process of approaching, the upper end of the linkage mechanism 22 automatically approaches and fits the outer annular surface of the blank 4 to assist in positioning the blank 4. At the same time, the upper end of the linkage mechanism 22 can be connected to the core roller mechanism 25 to assist in positioning the upper part of the blank 4. Then, the thickness rolling mechanism 24 is pushed to contact the upper and lower surfaces of the blank 4. Step 4: Finally, the driving mechanism 23 is rotated to automatically roll the blank 4.

[0033] In summary, the present invention is provided with a frame 1, a pressing mechanism 21, a linkage mechanism 22, a core roller mechanism 25, a pushing assembly 5 and a feeding assembly 3. First, the feeding assembly 3 is used in conjunction with the pushing assembly 5, and the feeding assembly 3 conveys the blank 4. During the conveying process, the blank 4 will automatically lift the guard plates 32 on both sides of the feeding assembly 3, thereby reducing the problem that the fixed guard plates 32 cause the blank 4 to be lifted higher during the loading process, and reducing the falling of the blank 4 during the feeding process; at the same time, the pushing assembly 5 will After receiving the blank 4, it is automatically dumped and fed, and the blank 4 is sent to the core roller mechanism 25, and the core roller mechanism 25 extends out to realize the loading and is connected to the linkage mechanism 22 at the same time. The linkage mechanism 22 can bring the core roller mechanism 25 and the blank 4 closer to the driving mechanism 23. During the approaching process, the automatic movement of the linkage mechanism 22 is realized to assist in positioning the outer ring surface of the blank 4; and the pressing mechanism 21 can assist in fixing the upper end surface of the blank 4, reduce the up and down deviation of the blank 4, and improve the processing quality and efficiency.

[0034] The present invention and its embodiments are described schematically above, and the description is not restrictive. The drawings show only one embodiment of the present invention, and the actual structure is not limited thereto. Therefore, if a person skilled in the art is inspired by it and designs a structural method and an embodiment similar to the technical solution without creativity without departing from the purpose of the invention, they shall all fall within the protection scope of the present invention.

[0035] In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.

Claims

1. An automatic rolling device for a wind turbine L-shaped flange, comprising a frame (1), wherein the frame (1) is composed of two symmetrically arranged side frames (11), each of the side frames (11) being provided with a mounting slide rail (12) on its inner side, and characterized in that: A feeding assembly (3) for conveying blanks (4) is arranged on the side of the frame (1), and a rolling assembly (2) is arranged between the two mounting slide rails (12); The rolling assembly (2) comprises a core roller mechanism (25) slidably arranged between two mounting slide rails (12); one end of the core roller mechanism (25) away from the feeding assembly (3) is rotatably connected to one end of a pressing mechanism (21); the other end of the pressing mechanism (21) is connected to the other end of the core roller mechanism (25); a linkage mechanism (22) is connected below the core roller mechanism (25); both sides of the linkage mechanism (22) extend upward to above the side frame (11) to assist in positioning the blank (4); and a driving mechanism (23) for driving the blank (4) to rotate is arranged between the two ends of the core roller mechanism (25); The linkage mechanism (22) comprises a first connecting plate (225) and a second connecting plate (226); a plurality of splicing columns (230) are arranged at the end of the first connecting plate (225); a plurality of splicing holes are opened at the end of the second connecting plate (226); the plurality of splicing columns (230) are embedded in the plurality of splicing holes in a one-to-one correspondence, and the first connecting plate (225) and the second connecting plate (226) are connected to form a complete bottom plate; the core roller mechanism (25) is installed at both ends of the bottom plate; The core roller mechanism (25) comprises a core roller seat (255) and a mounting seat (257), the core roller seat (255) and the mounting seat (257) being mounted above the second connecting plate (226) and the first connecting plate (225) respectively, and sliding blocks (258) which slide in cooperation with the mounting slide rail (12) are arranged on both sides of the core roller seat (255) and the mounting seat (257), the mounting slide rail (12) also having a recovery port (252), and the mounting slide rail (12) being connected to an extension seat (253) below the recovery port (252); A plurality of first telescopic cylinders (254) are also arranged on both sides of the extension seat (253). The sliding blocks (258) on both sides of the core roller seat (255) move to the recovery port (252), the splicing column (230) is separated from the splicing hole, and the core roller seat (255) can fall into the extension seat (253) and contact the top of the first telescopic cylinder (254). A thickness rolling mechanism (24) is also slidably disposed on one end of the mounting slide rail (12) away from the pressing mechanism (21).

2. The automatic rolling device for wind power L-shaped flange according to claim 1 is characterized in that: The core roller mechanism (25) further comprises a second telescopic cylinder (256) installed in the frame (1), the second telescopic cylinder (256) being connected to the side of the mounting seat (257), the second telescopic cylinder (256) being used to achieve displacement of the mounting seat (257), and a main core roller (251) connected to the blank (4) being installed in the core roller seat (255); The linkage mechanism (22) comprises a cross bar (227) connected to the bottom of the mounting seat (257), a limiting cylinder (223) arranged at both ends of the cross bar (227), and a limiting column (228) inserted into the limiting cylinder (223); one end of the limiting column (228) is connected to the frame body (1); one end of the cross bar (227) is symmetrically rotatably connected to one end of two second linkage arms (229) on one side of the extension seat (253); the other ends of the two second linkage arms (229) are rotatably connected to one end of a first linkage arm (221); an inserting cylinder (13) is installed on the outside of each side frame (11); the first linkage arm (221) is an L-shaped rod and the other end of the first linkage arm (221) is rotatably connected to the inside of the inserting cylinder (13); the other end of the first linkage arm (221) is connected to one end of an auxiliary arm (222); the other end of the auxiliary arm (222) is connected to an auxiliary roller (224).

3. The automatic rolling device for wind power L-shaped flange according to claim 2 is characterized in that: The pressing mechanism (21) comprises a mounting frame (213) mounted above the mounting seat (257), a rotating shaft (214) rotatably mounted on the upper end of the mounting frame (213), and a pressing frame (215) connected to both sides of the rotating shaft (214); a first mounting inclined plate (211) is also mounted on the side of the mounting seat (257) close to the second telescopic cylinder (256); a third telescopic cylinder (212) is mounted on the first mounting inclined plate (211); a second mounting inclined plate (217) is also connected to the lower end of one end of the pressing frame (215) close to the rotating shaft (214); a terminal end of the third telescopic cylinder (212) is rotatably connected to the second mounting inclined plate (217); a fixing ring (216) is also connected to the other end of the pressing frame (215); and the fixing ring (216) is sleeved on the outer side of the main core roller (251).

4. The automatic rolling device for wind power L-shaped flange according to claim 1 is characterized in that: The thickness rolling mechanism (24) comprises two sliding brackets (242) slidably connected to the mounting slide rail (12), a lower pressing roller (244) installed between the lower ends of the two sliding brackets (242), and an upper pressing roller (241) slidably connected between the upper ends of the two sliding brackets (242). A moving block (243) is also provided on the side faces of the two sliding brackets (242) that are away from each other, and is slidably connected to the mounting slide rail (12) via the moving block (243).

5. The automatic rolling device for wind power L-shaped flange according to claim 1 is characterized in that: The feeding assembly (3) comprises two stands (31), two gravity telescopic mechanisms (33) respectively mounted on the two stands (31), and a conveying frame (35) mounted on the two gravity telescopic mechanisms (33); a plurality of conveying rollers (34) are evenly arranged on the conveying frame (35); an extension plate (36) is arranged on both sides of each gravity telescopic mechanism (33); and a guard plate (32) is mounted on the top of the extension plate (36) connected to the two gravity telescopic mechanisms (33); the guard plate (32) is arranged on both sides of the conveying frame (35) for shielding.

6. The automatic rolling device for wind power L-shaped flange according to claim 5 is characterized in that: The single gravity telescopic mechanism (33) comprises a connecting seat (331), four lower pressure frames (339) symmetrically arranged on both sides of the lower end of the connecting seat (331), and four main frames (332) symmetrically installed on both sides of the connecting seat (331), wherein the main frames (332) are L-shaped, and each main frame (332) is provided with a first sliding groove (333) penetrating therethrough on the long side, and a first support frame (340) and a second support frame (341) are provided on the short side, and two rollers are slidably arranged inside the first support frame (340) and the second support frame (341), and each corresponding lower pressure frame (339) is connected to the first support frame (340) and the second support frame (341) via the rollers, and a third sliding groove (342) is also penetrated through one end of each lower pressure frame (339) close to the connecting seat (331); The two main frames (332) located on the left and right sides of the connecting seat (331) are arranged in a mirror image, and the two main frames (332) on the same side are connected to a first slide bar (334) through a first slide groove (333), and are connected to a tilting rod (345) through a third slide groove (342); a support rod (338) and a stabilizing column (343) are arranged from top to bottom between the two second support frames (341) on the same side; The support rod (338) is rotatably connected to a main lever (336) at its periphery, one end of the main lever (336) close to the connecting seat (331) is connected to a tilting rod (345), the other end of the main lever (336) is penetrated by a second slide groove (337), and the first slide rod (334) is inserted into the second slide groove (337); Both ends of the first sliding rod (334) are also connected to a lifting seat (335), and the lifting seat (335) is connected to the bottom of the extension plate (36), and the upper end of the connecting seat (331) is connected to the lower end of the conveying frame (35).

7. The automatic rolling device for wind power L-shaped flange according to claim 6 is characterized in that: One end of a telescopic cylinder (344) is connected to the periphery of the stabilizing column (343), and the other end of the telescopic cylinder (344) is rotatably connected to the main lever (336).

8. The automatic rolling device for wind power L-shaped flange according to claim 2 is characterized in that: The driving mechanism (23) comprises a driving reducer (232) arranged below the frame (1); a power output shaft of the driving reducer (232) is connected to a driving roller (231), and the driving roller (231) is located between the mounting seat (257) and the main core roller (251).

9. The automatic rolling device for wind power L-shaped flange according to claim 5, characterized in that: A material pushing assembly (5) is also installed on the inner side of the side frame (11) near the feeding assembly (3), and the material pushing assembly (5) comprises a receiving plate (501), a fourth telescopic cylinder (502) and a material holding rod (505), one end of the fourth telescopic cylinder (502) is installed on the inner side of the side frame (11) near the feeding assembly (3), and the other end of the fourth telescopic cylinder (502) is rotatably connected to one side of the receiving plate (501), and the extension and retraction of the fourth telescopic cylinder (502) causes the receiving plate (501) to be moved. The connecting plate (501) rotates at a right angle inside the frame (1); a plurality of pushing cylinders (503) are installed on the side of the connecting plate (501) away from the feeding assembly (3); the ends of the plurality of pushing cylinders (503) are connected to pushing connecting rods (504); the pushing connecting rods (504) are arranged parallel to the side of the connecting plate (501); and the two ends of the pushing connecting rods (504) are also connected to racking rods (505); the racking rods (505) are slidably arranged on both sides of the connecting plate (501).

10. A method for using an automatic rolling device for a wind power L-shaped flange, characterized in that: An automatic rolling device for a wind power L-shaped flange according to any one of claims 1 to 9, wherein the method of use comprises the following steps: Step 1: When in use, first place the blank (4) on the feeding assembly (3); the feeding assembly (3) conveys the blank (4) into the frame (1) and contacts the pushing assembly (5); the pushing assembly (5) is pushed and rotates at a right angle in the frame (1); after turning to a horizontal state, the blank (4) is pushed into the core roller mechanism (25) by the pushing assembly (5); the pushing assembly (5) is recovered after the blank (4) is separated, and at this time, the core roller mechanism (25) is in a falling recovery state; Step 2: Subsequently, the core roller mechanism (25) extends out from the extension seat (253) and is inserted into the blank (4) through the operation of the core roller mechanism (25), thereby realizing automatic loading of the blank (4). In addition, during the ascending process of the core roller mechanism (25), the splicing column (230) is connected to the splicing hole, thereby realizing automatic connection between the core roller mechanism (25) and the linkage mechanism (22). Subsequently, the linkage mechanism (22) operates to displace the blank (4) and the core roller mechanism (25) and move them closer to the driving mechanism (23); Step 3: Then, during the process of approaching, the upper end of the linkage mechanism (22) automatically approaches and fits the outer annular surface of the blank (4) to assist in positioning the blank (4). At the same time, the upper end of the linkage mechanism (22) is connected to the core roller mechanism (25) to assist in positioning the upper part of the blank (4). Subsequently, the thickness rolling mechanism (24) is pushed to contact the upper and lower surfaces of the blank (4); Step 4: Finally, the driving mechanism (23) rotates to automatically roll the blank (4).

Citation Information

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