Full-automatic thickness measuring six-axis grinding machine

By introducing a thickness measurement mechanism and an adjustable grinding roller distance into the grinder, the problem of different plate thicknesses is solved, and higher grinding accuracy and efficiency are achieved.

CN119839745AInactive Publication Date: 2025-04-18GUANGDONG XIN JI XIN IND CO LTD
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Patent Information

Application Number
CN202510262551.3
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-03-05
Publication Date
2025-04-18
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

In the existing grinding technology, the initial thickness error of the plate parts leads to different thicknesses during grinding, which affects the accuracy of grinding.

Method used

A fully automatic thickness measurement six-axis grinder is designed to measure the thickness of the plate to be polished through the thickness measurement mechanism, and adjust the distance between the grinding rollers according to the measured value to achieve accurate grinding.

Benefits of technology

The accuracy of grinding is improved, and through six uninterrupted grinding times, the grinding efficiency of the material plate is significantly improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention relates to the technical field of grinding, in particular to a full-automatic thickness measuring six-axis grinding machine which comprises a rack, a main control module, a thickness measuring mechanism, a cooling mechanism, three first grinding mechanisms and three second grinding mechanisms, the thickness measuring mechanism, the cooling mechanism, the three first grinding mechanisms and the three second grinding mechanisms are arranged on the rack, and the three first grinding mechanisms and the three second grinding mechanisms are arranged in a staggered mode. According to the full-automatic thickness measuring six-axis grinding machine, the thickness of a current to-be-ground plate is measured, so that the distance between the first grinding roller and the second grinding roller is adjusted, and the grinding accuracy is improved; and meanwhile, the material plate can be continuously ground for six times, and the grinding efficiency of the material plate is effectively improved.
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Description

Technical Field

[0001] The invention relates to the technical field of grinding, and in particular to a full-automatic thickness measuring six-axis grinding machine. Background Art

[0002] In the past, as the processing objects such as films, papers, non-woven fabrics, plates, steel plates (hereinafter referred to as plates) need to be ground before use. Generally speaking, the grinding of plates needs to be carried out in multiple stages, so that the thickness of the plates gradually decreases. However, in actual situations, there is a certain error in the initial thickness of each plate. Since the position of the grinding roller cannot be adjusted, the thickness will be different during the grinding process, affecting the accuracy of grinding. Summary of the invention

[0003] In order to overcome the shortcomings and deficiencies in the prior art, the purpose of the present invention is to provide a fully automatic thickness measuring six-axis grinding machine, which measures the thickness of the plate to be ground and adjusts the distance between the first grinding roller and the second grinding roller accordingly to improve the grinding accuracy; at the same time, it can also perform six uninterrupted grinding on the material plate, effectively improving the grinding efficiency of the material plate.

[0004] The present invention is achieved through the following technical solutions:

[0005] In a first aspect, the present invention discloses a fully automatic thickness measuring six-axis grinding machine, which comprises a frame, a main control module, a thickness measuring mechanism installed on the frame, a cooling mechanism, three first grinding mechanisms, and three second grinding mechanisms, wherein the three first grinding mechanisms and the three second grinding mechanisms are respectively arranged in an alternating manner;

[0006] The first grinding mechanism comprises a first lifting drive mechanism, a first grinding drive mechanism, and a first grinding wheel and a first parallel wheel arranged vertically; the second grinding mechanism comprises a second lifting drive mechanism, a second grinding drive mechanism, a second grinding wheel arranged coplanarly with the second parallel wheel, and a second parallel wheel arranged coplanarly with the first grinding wheel; the injection end of the cooling mechanism is directly facing between the first grinding wheel and the first parallel wheel and between the second grinding wheel and the second parallel wheel;

[0007] The first grinding drive mechanism is used to drive the first grinding wheel to rotate, the first lifting drive mechanism is used to drive the first grinding drive mechanism and the first grinding wheel to lift and lower simultaneously so that the first grinding wheel approaches or moves away from the first parallel wheel, the second grinding drive mechanism is used to drive the second grinding wheel to rotate, and the second lifting drive mechanism is used to drive the second grinding drive mechanism and the second grinding wheel to lift and lower simultaneously so that the second grinding wheel approaches or moves away from the second parallel wheel;

[0008] The main control module is respectively connected with the cooling mechanism, the thickness measuring mechanism, the first grinding drive mechanism, the first lifting drive mechanism, the second lifting drive mechanism and the second grinding drive mechanism by signal.

[0009] In combination with the first aspect, further, the first grinding drive mechanism includes a grinding drive motor, a grinding drive belt, a grinding support seat and a grinding rotation fixed seat, the grinding support seat is fixedly arranged on the frame, the grinding rotation fixed seat is slidably connected with the grinding support seat up and down, the first grinding wheel is rotatably arranged on the grinding rotation fixed seat, and the grinding drive motor is drivingly connected with the first grinding wheel through the grinding drive belt;

[0010] The first lifting drive mechanism includes a lifting drive motor, a lifting output electric cylinder and a lifting connecting rod. The output end of the lifting drive motor is drivingly connected to the input end of the lifting output electric cylinder. The output end of the lifting output electric cylinder is connected to the grinding rotating fixed seat through the lifting connecting rod.

[0011] In combination with the first aspect, further, the first grinding drive mechanism also includes a motor mounting plate, a lifting guide column, a first compression spring and a second compression spring, the grinding drive motor is installed on the motor mounting plate, the lifting guide column is installed on the frame, the motor mounting plate is slidably connected to the lifting guide column, the first compression spring and the second compression spring are respectively mounted on the lifting guide column, the two ends of the first compression spring are respectively connected to the upper end of the lifting guide column and the upper end surface of the motor mounting plate, and the two ends of the second compression spring are respectively connected to the lower end of the lifting guide column and the lower end surface of the motor mounting plate.

[0012] In combination with the first aspect, further, the first grinding drive mechanism further includes left and right transverse movement motors and a transverse movement base plate, the first grinding wheel is rotatably arranged on the transverse movement base plate, and the transverse movement base plate is horizontally slidably connected to the grinding rotating fixed seat;

[0013] The left and right lateral movement motors are mounted on the grinding rotation fixing seat, and the left and right lateral movement motors are drivingly connected to the lateral movement base plate.

[0014] In combination with the first aspect, further, the first grinding drive mechanism also includes a lifting transmission rod and a right-angle reducer, the lifting output electric cylinder, the lifting connecting rod, the grinding support seat and the grinding rotating fixed seat are each two in number, and a single lifting output electric cylinder, lifting connecting rod, grinding support seat and grinding rotating fixed seat constitute a group of up and down adjustment components, and the two groups of up and down adjustment components are respectively installed on both sides of the frame;

[0015] The two ends of the lifting transmission rod are respectively drivingly connected to the input ends of the two lifting output electric cylinders, and the lifting drive motor is drivingly connected to the lifting transmission rod through a right-angle reducer.

[0016] In combination with the first aspect, further, the fully automatic thickness measuring six-axis grinding machine also includes a conveying mechanism installed on the frame, the conveying mechanism includes a conveying drive motor, a plurality of coplanar conveying and pressing wheel groups, and a plurality of transmission bars drivingly connected to adjacent conveying and pressing wheel groups, the conveying drive motor drivingly connected to the transmission bar between two random adjacent conveying and pressing wheel groups;

[0017] The conveying and pressing wheel group includes a pressing wheel, a conveying wheel, a pressing wheel seat and a pressing spring. The conveying wheel is rotatably set on the frame and connected to the corresponding transmission bar. The pressing wheel seat is installed on the frame. The pressing wheel is rotatably set on the pressing wheel seat and can slide up and down. The pressing spring is connected between the wheel handle of the pressing wheel and the pressing wheel seat.

[0018] In a second aspect, the present invention further discloses a grinding method for a fully automatic thickness measuring six-axis grinding machine, the method comprising the following steps:

[0019] S100. Divide the material plate into n parts evenly, and obtain the thickness S of the nth part of the material plate before grinding by the thickness measuring mechanism after measuring the thickness of the nth part of the material plate. n , and drives the nth part of the material plate to enter the first grinding mechanism or the second grinding mechanism for grinding;

[0020] S200. The main control module is based on the pre-grinding thickness S n , controlling the first lifting drive mechanism to drive the first grinding wheel to lift or controlling the second lifting drive mechanism to drive the second grinding wheel to lift to grind the nth part of the material plate;

[0021] S300. The main control module is based on the pre-grinding thickness S n Calculate the number set A of the spray parameters of the cooling mechanism on the material plate n , and control the cooling mechanism according to the number set A n Spraying the nth part of the material plate;

[0022] S400. Obtain the grinding thickness H of the nth part of the material plate by the thickness measuring mechanism n , and the grinding thickness H n Replaced by the thickness S of the nth part of the material plate before grinding n , and then send the nth part of the material plate to the second grinding mechanism or the first grinding mechanism for grinding;

[0023] S500. According to the position of the n+1th part of the material plate, execute S100-S400 in sequence until the material plate is completely separated from the discharge end of the rack.

[0024] In combination with the second aspect, further, in step S300, the injection parameter set A n Including the nth part; coolant flow rate v n, the injection angle θ of the nth part n and the injection duration t of the nth part n , control the cooling mechanism according to the number set A n The calculation formula for ejection control of the nth part of the material plate is:

[0025]

[0026] t n =k5ln(H n,pre +1)

[0027] Among them, k1, k2, k3, k4, k5 are device parameters. is the thickness change rate.

[0028] Beneficial effects of the present invention:

[0029] The present invention discloses a fully automatic thickness measuring six-axis grinding machine, which is provided with a main control module, a thickness measuring mechanism, a cooling mechanism, three first grinding mechanisms and three second grinding mechanisms. The thickness measuring mechanism can measure the thickness of the plate to be ground, and the staggered first grinding mechanism and the second grinding mechanism can respectively drive the first grinding wheel and the second grinding wheel to rise and fall respectively according to the values ​​measured by the thickness measuring mechanism, so as to adjust the distance between the first grinding wheel and the second grinding wheel. While improving the grinding accuracy, the material plate can be ground six times continuously, effectively improving the grinding efficiency of the material plate. BRIEF DESCRIPTION OF THE DRAWINGS

[0030] The present invention is further described using the accompanying drawings, but the embodiments in the accompanying drawings do not constitute any limitation to the present invention. A person skilled in the art can obtain other drawings based on the following drawings without creative work.

[0031] Figure 1 It is a schematic diagram of the three-dimensional structure of the present invention.

[0032] Figure 2 It is a schematic diagram of the internal structure of the present invention.

[0033] Figure 3 It is a schematic diagram of the internal structure of the present invention.

[0034] Figure 4 It is a schematic diagram of the internal structure of the present invention.

[0035] Figure 5 It is a schematic diagram of the structure of the first grinding mechanism and the second grinding mechanism.

[0036] Figure 6 It is another structural schematic diagram of the first grinding mechanism and the second grinding mechanism.

[0037] Figure 7 The figure is a flow chart of the steps of the grinding method of the fully automatic thickness measurement six-axis grinding machine.

[0038] Reference numerals

[0039] Frame--100, thickness measuring mechanism--101, cooling mechanism--102,

[0040] The first grinding mechanism--103, the first lifting drive mechanism--104, the lifting drive motor--105, the lifting output electric cylinder--106, the lifting connecting rod--107, the lifting transmission rod--121, the right angle reducer--122,

[0041] first grinding drive mechanism--108, grinding drive motor--109, grinding drive belt--110, grinding support seat--111, grinding rotation fixed seat--112, first grinding wheel--113, first parallel wheel--114, motor mounting plate--115, lifting guide column--116, first compression spring--117, second compression spring--118, left and right transverse movement motor--119, transverse movement bottom plate--120,

[0042] second grinding mechanism--201, second lifting drive mechanism--202, second grinding drive mechanism--203, second grinding wheel--204, second parallel wheel--205,

[0043] Conveying mechanism--301, conveying driving motor--302, conveying pressing wheel set--303, pressing wheel--304, conveying wheel--305, pressing wheel seat--306, pressing spring--307, transmission bar--308,

[0044] External feeding roller module--401. DETAILED DESCRIPTION

[0045] In order to make the above-mentioned objects, features and advantages of the present invention more obvious and easy to understand, the specific embodiments of the present invention are described in detail below in conjunction with the accompanying drawings. In the following description, many specific details are set forth to facilitate a full understanding of the present invention. However, the present invention can be implemented in many other ways different from those described herein, and those skilled in the art can make similar improvements without violating the connotation of the present invention, so the present invention is not limited by the specific embodiments disclosed below.

[0046] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise", "axial", "radial", "circumferential" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as limiting the present invention.

[0047] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include at least one of the features. In the description of the present invention, the meaning of "plurality" is at least two, such as two, three, etc., unless otherwise clearly and specifically defined.

[0048] In the past, as the processing objects such as films, papers, non-woven fabrics, plates, steel plates (hereinafter referred to as plates) need to be ground before use. Generally speaking, the grinding of plates needs to be carried out in multiple stages, so that the thickness of the plates gradually decreases. However, in actual situations, there is a certain error in the initial thickness of each plate. Since the position of the grinding roller cannot be adjusted, the thickness will be different during the grinding process, affecting the accuracy of grinding.

[0049] Example 1

[0050] In order to solve the above problems, this embodiment discloses a fully automatic thickness measuring six-axis grinding machine, the structure of which is as follows: Figures 1 to 6 As shown, the grinding machine includes a frame 100, a main control module, a thickness measuring mechanism 101 installed on the frame 100, a cooling mechanism 102, three first grinding mechanisms 103, and three second grinding mechanisms 201. The three first grinding mechanisms 103 and the three second grinding mechanisms 201 are arranged alternately.

[0051] The first grinding mechanism 103 includes a first lifting drive mechanism 104, a first grinding drive mechanism 108, and a first grinding wheel 113 and a first parallel wheel 114 arranged vertically; the second grinding mechanism 201 includes a second lifting drive mechanism 202, a second grinding drive mechanism 203, a second grinding wheel 204 arranged coplanar with the second parallel wheel 205, and a second parallel wheel 205 arranged coplanar with the first grinding wheel 113; the injection end of the cooling mechanism 102 is directly facing between the first grinding wheel 113 and the first parallel wheel 114 and between the second grinding wheel 204 and the second parallel wheel 205;

[0052] The first grinding drive mechanism 108 is used to drive the first grinding wheel 113 to rotate, the first lifting drive mechanism 104 is used to drive the first grinding drive mechanism 108 and the first grinding wheel 113 to rise and fall simultaneously so that the first grinding wheel 113 is close to or away from the first parallel wheel 114, the second grinding drive mechanism 203 is used to drive the second grinding wheel 204 to rotate, and the second lifting drive mechanism 202 is used to drive the second grinding drive mechanism 203 and the second grinding wheel 204 to rise and fall simultaneously so that the second grinding wheel 204 is close to or away from the second parallel wheel 205;

[0053] The main control module is respectively connected to the cooling mechanism 102 , the thickness measuring mechanism 101 , the first grinding drive mechanism 108 , the first lifting drive mechanism 104 , the second lifting drive mechanism 202 and the second grinding drive mechanism 203 by signals.

[0054] from Figure 1 It can be seen that the plates are put in from the feed end of the frame 100. The feed end of the frame 100 is an external feed roller module 401. The external feed roller module 401 is coplanar with the first grinding wheel 113 and the first parallel wheel 114 to ensure parallel input of the plates.

[0055] The first thickness measuring mechanism 101 is arranged between the external feeding roller module 401 and the first first grinding mechanism 103 to measure the thickness of the incoming plate. In this embodiment, the thickness measuring mechanism 101 is composed of rollers arranged up and down, springs and contact sensors. Under normal circumstances, the springs are in a relaxed state. When the plate enters the rollers arranged up and down and squeezes the upper rollers away, the upper rollers squeeze the springs and contact the contact sensors at the same time, thereby achieving the effect of measuring the thickness of the plate.

[0056] After the plate is measured by the thickness measuring mechanism 101, it enters the first first grinding mechanism 103 for grinding. Specifically, the first grinding drive mechanism 108 includes a grinding drive motor 109, a grinding drive belt 110, a grinding support seat 111 and a grinding rotation fixed seat 112, the grinding support seat 111 is fixedly arranged on the frame 100, the grinding rotation fixed seat 112 is connected to the grinding support seat 111 in a sliding manner up and down, the first grinding wheel 113 is rotatably arranged on the grinding rotation fixed seat 112, and the grinding drive motor 109 is drivingly connected to the first grinding wheel 113 through the grinding drive belt 110;

[0057] The first lifting drive mechanism 104 includes a lifting drive motor 105, a lifting output electric cylinder 106 and a lifting connecting rod 107. The output end of the lifting drive motor 105 is drivingly connected to the input end of the lifting output electric cylinder 106. The output end of the lifting output electric cylinder 106 is connected to the grinding rotating fixed seat 112 through the lifting connecting rod 107.

[0058] In this embodiment, the grinding drive motor 109 drives the first grinding wheel 113 to rotate through the grinding drive belt 110 to grind the plate; in addition, the lifting drive motor 105 drives the lifting connecting rod 107 to lift and lower by outputting to the lifting output electric cylinder 106, so as to drive the grinding rotating fixed seat 112 to lift and lower to achieve the effect of controlling the lifting and lowering of the first grinding wheel 113.

[0059] Furthermore, the first grinding drive mechanism 108 also includes a motor mounting plate 115, a lifting guide column 116, a first compression spring 117 and a second compression spring 118, the grinding drive motor 109 is mounted on the motor mounting plate 115, the lifting guide column 116 is mounted on the frame 100, the motor mounting plate 115 is slidably connected to the lifting guide column 116, the first compression spring 117 and the second compression spring 118 are respectively sleeved on the lifting guide column 116, the two ends of the first compression spring 117 are respectively connected to the upper end of the lifting guide column 116 and the upper end surface of the motor mounting plate 115, and the two ends of the second compression spring 118 are respectively connected to the lower end of the lifting guide column 116 and the lower end surface of the motor mounting plate 115. Since the position of the lifting output electric cylinder 106 in this embodiment is fixed, the lifting drive motor 105 will move up and down relative to the lifting output electric cylinder 106 during output.

[0060] At the same time, in the initial state (i.e., the first grinding wheel 113 is in contact with the first parallel wheel 114), the lifting drive motor 105 is in the lowest position (equivalent to the lifting drive motor 105 being the farthest away from the lifting output electric cylinder 106), the lower end of the lifting drive motor 105 is pressed against the upper end of the grinding drive motor 109 and makes the first compression spring 117 in a stretched state, the second compression spring 118 in a compressed state, and the grinding drive belt 110 is also in a taut state; when the lifting drive motor 105 drives the first grinding wheel 113 to rise, the lifting drive motor 105 approaches the direction of the lifting output electric cylinder 106, and under the action of the first compression spring 117 and the second compression spring 118, the grinding drive motor 109 follows the lifting drive motor 105 to rise, so that the grinding drive belt 110 is always in a taut state, ensuring the normal connection between the grinding drive motor 109 and the first grinding wheel 113.

[0061] In addition, the first grinding drive mechanism 108 also includes a lifting transmission rod 121 and a right-angle reducer 122. The number of the lifting output electric cylinder 106, the lifting connecting rod 107, the grinding support seat 111 and the grinding rotating fixed seat 112 are all two. A single lifting output electric cylinder 106, the lifting connecting rod 107, the grinding support seat 111 and the grinding rotating fixed seat 112 form a group of up and down adjustment components, and the two groups of up and down adjustment components are respectively installed on both sides of the frame 100; the two ends of the lifting transmission rod 121 are respectively connected to the input ends of the two lifting output electric cylinders 106, and the lifting drive motor 105 is connected to the lifting transmission rod 121 through the right-angle reducer 122. By arranging the same up and down adjustment components on both sides of the frame 100, the lifting drive motor 105 is output to the two lifting output electric cylinders 106 through the right-angle reducer 122 and the lifting transmission rod 121, so as to drive the two ends of the first grinding wheel 113 at the same time, so as to ensure that the grinding drive motor 109 and the first grinding wheel 113 are evenly stressed.

[0062] Specifically, the first grinding drive mechanism 108 further includes a left-right lateral movement motor 119 and a lateral movement base plate 120. The first grinding wheel 113 is rotatably arranged on the lateral movement base plate 120, and the lateral movement base plate 120 is horizontally slidably connected to the grinding rotating fixed seat 112. The left-right lateral movement motor 119 is installed on the grinding rotating fixed seat 112, and the left-right lateral movement motor 119 is drivingly connected to the lateral movement base plate 120. In this embodiment, the left-right lateral movement of the first grinding wheel 113 is realized by setting the left-right lateral movement motor 119, so as to realize the horizontal grinding of the plate.

[0063] It should be noted that, in this embodiment, the structures of the first grinding mechanism 103 and the second grinding mechanism 201 are substantially the same, and the only difference is that the first grinding mechanism 103 and the second grinding mechanism 201 are mirror-symmetrical. This has the advantage that the lifting drive mechanisms and grinding drive mechanisms on both sides can be staggered to achieve the effect of saving space.

[0064] Specifically, the fully automatic thickness measuring six-axis grinding machine also includes a conveying mechanism 301 installed on the frame 100, the conveying mechanism 301 includes a conveying drive motor 302, a plurality of coplanar conveying and pressing wheel groups 303, and a plurality of transmission bars 308 drivingly connected to adjacent conveying and pressing wheel groups 303, the conveying drive motor 302 drivingly connected to the transmission bar 308 between two random adjacent conveying and pressing wheel groups 303; the conveying and pressing wheel group 303 includes a pressing wheel 304, a conveying wheel 305, a pressing wheel seat 306 and a pressing spring 307, the conveying wheel 305 is rotatably arranged on the frame 100 and connected to the corresponding transmission bar 308, the pressing wheel seat 306 is installed on the frame 100, the pressing wheel 304 is rotatably slidable up and down on the pressing wheel seat 306, and the pressing spring 307 is connected between the wheel handle of the pressing wheel 304 and the pressing wheel seat 306.

[0065] In this embodiment, the plate passes through the pressing wheel 304 to cause the pressing spring 307 to be compressed, thereby increasing the friction between the plate and the conveying wheel 305; the transmission bar 308 is preferably a chain, and the above-mentioned external feed roller module 401, thickness measuring mechanism 101, conveying wheel 305, first parallel wheel 114 and second parallel wheel 205 are all arranged with coaxially rotating gears to mesh with the chain to achieve the conveyance of the plate.

[0066] In this embodiment, the cooling mechanism 102 is composed of at least a water pump, a pipe and a nozzle. The pipe is inserted between the first grinding mechanism and the second grinding mechanism, and cooperates with the nozzle to spray and cool the plate being ground.

[0067] Example 2

[0068] Reference Figure 7 This embodiment discloses a grinding method for a fully automatic thickness measuring six-axis grinding machine, the method comprising the following steps:

[0069] S100. The material plate is evenly divided into parts, the diameter and thickness measuring mechanism 101 of the material plate part measures the thickness before grinding the material plate part, and drives the material plate part into the first grinding mechanism 103 or the second grinding mechanism 201 for grinding;

[0070] S200. The main control module controls the first lifting drive mechanism 104 to drive the first grinding wheel 113 to lift or controls the second lifting drive mechanism 202 to drive the second grinding wheel 204 to lift to grind the first part of the material plate according to the thickness before grinding;

[0071] S300. The main control module calculates a set of spray parameters of the cooling mechanism 102 on the material plate according to the thickness before grinding, and controls the cooling mechanism 102 to spray the first part of the material plate according to the set of parameters;

[0072] S400. The thickness measuring mechanism 101 obtains the thickness of the material plate after grinding, and replaces the thickness after grinding with the thickness of the material plate before grinding, and then feeds the material plate to the second grinding mechanism 201 or the first grinding mechanism 103 for grinding;

[0073] S500. According to the position of the first part of the material plate, execute S100-S400 in sequence until the material plate is completely separated from the discharge end of the rack 100.

[0074] It should be noted that the thickness measuring mechanism 101 in this embodiment is provided between each adjacent grinding mechanism, so as to achieve real-time thickness measurement of the plate after grinding.

[0075] Furthermore, in step S300, the injection parameter set A n Including the nth part; coolant flow rate v n , the injection angle θ of the nth part n and the injection duration t of the nth part n , control the cooling mechanism 102 according to the number set A n The calculation formula for ejection control of the nth part of the material plate is:

[0076]

[0077] t n =k5ln(H n,pre +1)

[0078] Among them, k1, k2, k3, k4, k5 are device parameters. is the thickness change rate.

[0079] It should be noted that, except for the features recorded in this embodiment, the remaining features are the same as those in Embodiment 1 and will not be repeated here.

[0080] The grinding method provided in the embodiment of the present application and the grinding machine provided in the embodiment of the present application are based on the same application concept and have the same beneficial effects as the methods adopted, operated or implemented therein.

[0081] In summary, the fully automatic thickness measuring six-axis grinding machine of the present invention is provided with a main control module, a thickness measuring mechanism 101, a cooling mechanism 102, three first grinding mechanisms 103 and three second grinding mechanisms 201, wherein the thickness measuring mechanism 101 can measure the thickness of the plate to be ground, and the staggered first grinding mechanism 103 and the second grinding mechanism 201 can respectively drive the first grinding wheel 113 and the second grinding wheel 204 to rise and fall respectively according to the value measured by the thickness measuring mechanism 101, so as to adjust the distance between the first grinding wheel 113 and the second grinding wheel 204, and can perform six uninterrupted grinding on the material plate while improving the grinding accuracy, thereby effectively improving the grinding efficiency of the material plate.

[0082] Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of the present invention, rather than to limit the scope of protection of the present invention. Although the present invention has been described in detail with reference to the preferred embodiments, those skilled in the art should understand that the technical solution of the present invention can be modified or replaced by equivalents without departing from the essence and scope of the technical solution of the present invention.

Claims

1. A fully automatic thickness measuring six-axis grinding machine, comprising a frame, characterized in that: It also includes a main control module, a thickness measuring mechanism installed on a frame, a cooling mechanism, three first grinding mechanisms and three second grinding mechanisms, and the three first grinding mechanisms and the three second grinding mechanisms are respectively staggered; The first grinding mechanism comprises a first lifting drive mechanism, a first grinding drive mechanism, and a first grinding wheel and a first parallel wheel arranged vertically; the second grinding mechanism comprises a second lifting drive mechanism, a second grinding drive mechanism, a second grinding wheel arranged coplanarly with the second parallel wheel, and a second parallel wheel arranged coplanarly with the first grinding wheel; the injection end of the cooling mechanism is directly facing between the first grinding wheel and the first parallel wheel and between the second grinding wheel and the second parallel wheel; The first grinding drive mechanism is used to drive the first grinding wheel to rotate, the first lifting drive mechanism is used to drive the first grinding drive mechanism and the first grinding wheel to lift and lower simultaneously so that the first grinding wheel approaches or moves away from the first parallel wheel, the second grinding drive mechanism is used to drive the second grinding wheel to rotate, and the second lifting drive mechanism is used to drive the second grinding drive mechanism and the second grinding wheel to lift and lower simultaneously so that the second grinding wheel approaches or moves away from the second parallel wheel; The main control module is respectively connected with the cooling mechanism, the thickness measuring mechanism, the first grinding drive mechanism, the first lifting drive mechanism, the second lifting drive mechanism and the second grinding drive mechanism by signal.

2. The fully automatic thickness measuring six-axis grinding machine according to claim 1, characterized in that: The first grinding drive mechanism comprises a grinding drive motor, a grinding drive belt, a grinding support seat and a grinding rotation fixed seat, wherein the grinding support seat is fixedly arranged on the frame, the grinding rotation fixed seat is slidably connected with the grinding support seat up and down, the first grinding wheel is rotatably arranged on the grinding rotation fixed seat, and the grinding drive motor is drivingly connected with the first grinding wheel through the grinding drive belt; The first lifting drive mechanism includes a lifting drive motor, a lifting output electric cylinder and a lifting connecting rod. The output end of the lifting drive motor is drivingly connected to the input end of the lifting output electric cylinder. The output end of the lifting output electric cylinder is connected to the grinding rotating fixed seat through the lifting connecting rod.

3. The fully automatic thickness measuring six-axis grinding machine according to claim 2, characterized in that: The first grinding drive mechanism also includes a motor mounting plate, a lifting guide column, a first compression spring and a second compression spring. The grinding drive motor is mounted on the motor mounting plate, the lifting guide column is mounted on the frame, the motor mounting plate is slidably connected to the lifting guide column, the first compression spring and the second compression spring are respectively sleeved on the lifting guide column, the two ends of the first compression spring are respectively connected to the upper end of the lifting guide column and the upper end surface of the motor mounting plate, and the two ends of the second compression spring are respectively connected to the lower end of the lifting guide column and the lower end surface of the motor mounting plate.

4. The fully automatic thickness measuring six-axis grinding machine according to claim 2, characterized in that: The first grinding drive mechanism further includes left and right transverse motors and a transverse bottom plate, the first grinding wheel is rotatably arranged on the transverse bottom plate, and the transverse bottom plate is horizontally slidably connected to the grinding rotating fixed seat; The left and right lateral movement motors are mounted on the grinding rotation fixing seat, and the left and right lateral movement motors are drivingly connected to the lateral movement base plate.

5. The fully automatic thickness measuring six-axis grinding machine according to claim 2, characterized in that: The first grinding drive mechanism also includes a lifting transmission rod and a right-angle reducer. The lifting output electric cylinder, the lifting connecting rod, the grinding support seat and the grinding rotating fixed seat are each two in number. A single lifting output electric cylinder, lifting connecting rod, grinding support seat and grinding rotating fixed seat form a group of up and down adjustment components, and the two groups of up and down adjustment components are respectively installed on both sides of the frame; The two ends of the lifting transmission rod are respectively drivingly connected to the input ends of the two lifting output electric cylinders, and the lifting drive motor is drivingly connected to the lifting transmission rod through a right-angle reducer.

6. The fully automatic thickness measuring six-axis grinding machine according to claim 1, characterized in that: The fully automatic thickness measuring six-axis grinding machine also includes a conveying mechanism installed on the frame, the conveying mechanism includes a conveying drive motor, a plurality of coplanar conveying and pressing wheel groups, and a plurality of transmission bars drivingly connected to adjacent conveying and pressing wheel groups, the conveying drive motor drivingly connected to the transmission bar between two random adjacent conveying and pressing wheel groups; The conveying and pressing wheel group includes a pressing wheel, a conveying wheel, a pressing wheel seat and a pressing spring. The conveying wheel is rotatably set on the frame and connected to the corresponding transmission bar. The pressing wheel seat is installed on the frame. The pressing wheel is rotatably set on the pressing wheel seat and can slide up and down. The pressing spring is connected between the wheel handle of the pressing wheel and the pressing wheel seat.

7. The fully automatic thickness measuring six-axis grinding machine according to claim 1, characterized in that: The fully automatic thickness measuring six-axis grinding machine is also used to perform the following steps: S100. Divide the material plate into n parts evenly, and obtain the thickness S of the nth part of the material plate before grinding by the thickness measuring mechanism after measuring the thickness of the nth part of the material plate. n , and drives the nth part of the material plate to enter the first grinding mechanism or the second grinding mechanism for grinding; S200. The main control module is based on the pre-grinding thickness S n , controlling the first lifting drive mechanism to drive the first grinding wheel to lift or controlling the second lifting drive mechanism to drive the second grinding wheel to lift to grind the nth part of the material plate; S300. The main control module is based on the pre-grinding thickness S n Calculate the number set A of the spray parameters of the cooling mechanism on the material plate n , and control the cooling mechanism according to the number set A n Spraying the nth part of the material plate; S400. Obtain the grinding thickness H of the nth part of the material plate by the thickness measuring mechanism n , and the grinding thickness H n Replaced by the thickness S of the nth part of the material plate before grinding n , and then send the nth part of the material plate to the second grinding mechanism or the first grinding mechanism for grinding; S500. According to the position of the n+1th part of the material plate, execute S100-S400 in sequence until the material plate is completely separated from the discharge end of the rack.

8. The fully automatic thickness measuring six-axis grinding machine according to claim 7, characterized in that: In step S300, the injection parameter set A n Including the nth part; coolant flow rate v n , the injection angle θ of the nth part n and the injection duration t of the nth part n , control the cooling mechanism according to the number set A n The calculation formula for ejection control of the nth part of the material plate is: t n =k5ln(H n,pre +1) Among them, k1, k2, k3, k4, k5 are device parameters. is the thickness change rate.

Citation Information

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