Automatic dicing device based on concrete product forming
By designing an automated cutting device that includes adjustable material discharge components, vertical cutting components, adjustment components, cooling components and limiting components, the problems of time-consuming adjustment of cutting saw spacing and manual operation in the prior art are solved, and efficient, accurate and safe cutting of concrete products is achieved.
Patent Information
- Application Number
- CN202510315104.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-18
- Publication Date
- 2025-04-18
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The fixed installation of the existing concrete product cutting device is the time-consuming and inefficient adjustment of the cutting saw spacing, and requires manual handling and rotating products, which poses safety risks and low production efficiency.
An automated cutting device based on concrete product molding is designed, including adjustable material discharge components, vertical cutting components, adjustment components, cooling components and limiting components. The cutting saw spacing adjustment and product rotation are achieved through electric slide rails, electric sliders, motors, worm gears and belt drive components to ensure accurate and safe cutting.
It realizes rapid adjustment of cutting saw spacing, improves production efficiency, ensures cutting accuracy and safety, reduces manual operation, and reduces safety risks.
Smart Images

Figure CN119839988A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of concrete block cutting equipment, and in particular to an automatic block cutting device based on concrete product molding. Background Art
[0002] Lightweight concrete blocks are often used as wall materials for civil and industrial buildings because of their light weight, high strength, heat insulation, sound insulation, fire resistance, impermeability, and strong construction adaptability. They are particularly suitable for the construction of wall materials for high-rise buildings and roof insulation panels. In the field of concrete block production, cement is first formed into a rectangular product through a mold, and then after solidification, it is hoisted to a cutting device for block cutting. Currently, the cutting device uses a cutting saw for cutting. The cutting saw of the cutting device is mostly fixed. To cut different blocks, the spacing between the cutting saws needs to be adjusted, which takes a lot of time and manpower, seriously affecting production efficiency. The traditional method requires manual handling and rotation of products, which is not only inefficient, but also poses a safety hazard. In addition, after the concrete product is cut, it needs to be rotated 90° to further complete the block cutting operation.
[0003] As the construction industry's requirements for concrete product quality and production efficiency continue to increase, it is necessary to design an automated cutting device based on concrete product molding that can adjust the spacing of the cutting saw and facilitate rotating products for reversing cutting. Summary of the invention
[0004] In order to overcome the shortcomings that current concrete product cutting devices all use cutting saws for cutting, the cutting saws of the cutting devices are mostly fixedly installed, and it takes a lot of time and manpower to cut different blocks and adjust the spacing between the cutting saws, the present invention provides an automatic cutting device based on concrete product molding.
[0005] Technical solution: An automated cutting device based on concrete product forming, including a base, a mounting frame, an electric slide rail, an electric slider, a first mounting plate, an adjustable feeding assembly, a guide shaft, a vertical cutting assembly, an adjustment assembly, a cooling assembly and a limit assembly. A mounting frame is arranged on the top of the base, and electric slide rails are symmetrically arranged between the left and right side walls of the mounting frame. Two electric sliders are arranged on the electric slide rails, a first mounting plate is arranged between the tops of the four electric sliders, and an adjustable feeding assembly for placing concrete products is arranged on the top of the first mounting plate. Guide shafts are symmetrically arranged on the front and back left sides of the top of the mounting frame, and a vertical cutting assembly is slidably arranged between the four guide shafts. An adjustment assembly capable of adjusting the cutting spacing is arranged on the vertical cutting assembly, a cooling assembly is arranged on the vertical cutting assembly, and a limit assembly capable of adjusting the angle of the adjustable feeding assembly is arranged on the left side of the mounting frame.
[0006] Optionally, the adjustable discharge assembly includes a rotating shaft, a placement plate, an annular slider, a gear, a first cylinder and a rack. The rotating shaft is rotatably arranged at the center position of the first mounting plate. An annular slide groove is opened at the top of the first mounting plate. The center of the annular slide groove and the axis center of the rotating shaft are on the same vertical line. An annular slider is arranged at the bottom of the placement plate. The placement plate is slidably installed on the annular slide groove of the first mounting plate through the annular slider. A gear is arranged at the lower part of the rotating shaft. The first cylinder is arranged at the left side of the mounting frame. A rack is arranged on the first cylinder, and the rack is meshed with the gear.
[0007] Optionally, the vertical cutting assembly includes a rectangular frame, an electric push rod, a guide rod, a sliding frame, a second mounting plate, a first motor, a disc, a connecting rod, a straight slider and a straight saw blade. A rectangular frame is arranged on the top of the guide shaft, and a rectangular frame is slidably arranged on the four guide shafts. The rectangular frame is symmetrically provided with electric push rods, and the push rods of the electric push rods are connected to the rectangular frame. Guide rods are symmetrically arranged front and back in the rectangular frame, and a sliding frame is arranged between the two guide rods. A second mounting plate is arranged on the front side wall of the rectangular frame, and a first motor is arranged on the second mounting plate. A disc is arranged on the output shaft of the first motor, and a connecting rod is rotatably arranged at an eccentric position on the top of the disc, and the other end of the connecting rod is rotatably connected to the front side of the sliding frame. Straight sliding grooves are opened on the left and right side walls inside the sliding frame, and straight sliders are slidably arranged on the straight sliding grooves at intervals, and a straight saw blade is arranged between the two symmetrical straight sliders.
[0008] Optionally, the adjustment component includes a first screw rod, a straight slide rail, an N-type slide, a connecting rod, a belt transmission assembly, a second motor, a worm wheel and a worm. The first screw rods are vertically rotatably arranged at intervals on the left and right side walls of the sliding frame, nuts are embedded at intervals on the straight slide rails, the straight slide rails are connected to the first screw rod through the nuts, N-type slides are slidingly arranged at intervals on the straight slide rails, the left and right side walls of the N-type slide are rotatably connected with connecting rods, the connecting rods are rotatably connected to the adjacent side walls of the straight sliding block, a belt transmission assembly is arranged between the tops of two adjacent first screw rods, the belt transmission assembly is staggered, second motors are arranged on the front sides of the left and right side walls of the sliding frame, worm wheels are arranged on the output shafts of the second motors, a worm is arranged on the first screw rod on the front side, and the worm is meshed with the worm wheel.
[0009] Optionally, the cooling assembly includes a cooling water tank, a cross frame, a cylinder body, a moving rod, a piston, a nozzle, a first hose and a second hose. The cooling water tank is arranged on the rear side of the mounting frame, and a cross frame is arranged on the rear side of the sliding frame. The cylinder body is embedded and arranged at intervals on the cross frame. A piston is slidingly arranged in the cylinder body. The piston is connected to the sliding frame through the moving rod. The nozzles are symmetrically arranged on the top of the straight slider. The nozzles are connected to the adjacent rear side of the cylinder body through the first hose. The rear side of the cylinder body is connected to the cooling water tank at the bottom through the second hose. Both the first hose and the second hose are provided with a one-way valve.
[0010] Optionally, the limiting assembly includes a fixed plate, a spring and a rectangular block. The fixed plate is arranged on the left side of the top of the mounting frame, the spring is symmetrically arranged on the front and back of the right side wall of the fixed plate, and the rectangular block is arranged at the lower part of the rotating shaft.
[0011] Optionally, it also includes a mounting seat and a transverse cutting assembly, the mounting seat is symmetrically arranged on the front and back middle side of the top of the mounting frame, a transverse cutting assembly capable of cutting the top of the concrete product flat is arranged between the two mounting seats, the transverse cutting assembly includes a vertical guide rod, a sliding block, a connecting plate, a third mounting plate, a wheel, a circular saw blade, a third motor, a cross plate, a material removal plate, a second screw rod, a ball nut, a top plate and a fourth motor, the vertical guide rod is symmetrically arranged on the top of the mounting frame, a sliding block is slidably arranged between the two vertical guide rods on the same side, a connecting plate is arranged on the side where the two sliding blocks are close to each other, and a third mounting plate is arranged between the bottoms of the two connecting plates. A wheel disc is rotatably arranged on the connecting plate through a rotating shaft, an annular saw blade is wound between the two wheel discs, the inner circle of the annular saw blade is slidably matched with the groove on the side wall of the third mounting plate, a third motor is arranged on the rear connecting plate, the output shaft of the third motor is connected to the rotating shaft of the wheel disc, cross plates are symmetrically arranged on the top of the third mounting plate, a material shifting plate is arranged between the left ends of the two cross plates, ball nuts are embedded on the sliding blocks, a top plate is arranged between the tops of the vertical guide rods, a second screw rod is rotatably arranged on both front and rear ends of the top plate, the ball nut is screwed with the second screw rod, a fourth motor is arranged on the front and back of the top of the top plate, and the output shaft of the fourth motor is connected to the bottom of the second screw rod.
[0012] Optionally, a protective component is also included, which includes a sliding seat, a buffer seat and an arc plate. The right sides of the two electric slide rails are slidably provided with a sliding seat, the top of the sliding seat is provided with a buffer seat, and the buffer seat is provided with an arc plate. The left end of the arc plate is connected to the right side of the first mounting plate.
[0013] Optionally, the buffer seat includes a sliding sleeve, a connecting block and a spring. The sliding seat is provided with a sliding sleeve, the connecting block is slidably provided in the sliding sleeve, and a spring is provided between the connecting block and the sliding sleeve.
[0014] Optionally, it also includes a mounting platform, a second cylinder and a limit plate. The front and rear side walls of the base are both provided with mounting platforms, the mounting platforms are both provided with second cylinders, and the telescopic rods of the second cylinders are connected with limit plates.
[0015] The beneficial effects are:
[0016] 1. The device has a simple structure and is easy to operate. The staff can easily adjust the spacing of the straight saw blades according to the cutting spacing requirements through the motor, worm gear and belt drive assembly, and can easily adjust the straight slide rail up and down. It can also control different motors to achieve vertical and top horizontal cutting of the concrete product square mold, as well as cleaning of the top waste, to meet diverse cutting needs.
[0017] 2. This device has the ability to accurately cut blocks. The limit assembly can stabilize the adjustable material discharge assembly to ensure more accurate cutting. During the rotation of the square die, the limit assembly can also work effectively to ensure the smooth progress of subsequent cutting operations. In addition, the square die can be pushed straight by the second cylinder to push the limit plate, further improving the accuracy of the automatic cutting operation. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 It is a schematic diagram of the three-dimensional structure of the present invention.
[0019] Figure 2 It is a partial three-dimensional structural schematic diagram of the present invention.
[0020] Figure 3 It is a schematic diagram of the explosion structure of the adjustable discharge assembly of the present invention.
[0021] Figure 4 It is a schematic diagram of the installation structure of the adjustable discharge assembly of the present invention.
[0022] Figure 5 It is a schematic diagram of the installation structure of the vertical cutting assembly of the present invention.
[0023] Figure 6 It is a partial structural schematic diagram of the cooling assembly of the present invention.
[0024] Figure 7 It is a schematic diagram of the installation structure of the adjustment component of the present invention.
[0025] Figure 8 It is a schematic diagram of the three-dimensional structure of the transverse cutting assembly of the present invention.
[0026] Fig. 9 It is a schematic diagram of the installation structure of the protection component of the present invention.
[0027] Fig.10 It is a schematic diagram of the exploded structure of the buffer seat, sliding sleeve, connecting block and spring of the present invention.
[0028] The meaning of the reference numerals in the figure: 1_base, 2_mounting frame, 3_electric slide rail, 4_electric slider, 5_first mounting plate, 6_adjustable discharge assembly, 61_rotating shaft, 62_annular slide groove, 63_placing plate, 64_annular slider, 65_gear, 66_first cylinder, 67_rack, 7_guide shaft, 8_vertical cutting assembly, 81_rectangular frame, 82_electric push rod, 83_guide rod, 84_sliding frame, 85_second mounting plate, 86_first motor, 87_disc, 88_connecting rod, 89_straight slide groove, 810_straight slider, 811_straight saw blade, 9_adjusting assembly, 91_first screw rod, 911_straight slide rail, 92_N-type slide, 93_connecting rod, 94_belt transmission assembly, 95_second motor, 96_worm gear, 97_worm, 10_cooling assembly, 101_cooling water tank, 102_cross Frame, 103_cylinder, 104_moving rod, 105_piston, 106_sprinkler, 107_first hose, 108_second hose, 11_limiting assembly, 111_fixing plate, 112_reed, 113_rectangular block, 12_mounting seat, 13_transverse cutting assembly, 131_vertical guide rod, 132_sliding block, 133_connecting plate, 134_third mounting plate, 135_wheel disc, 136_ring Saw blade, 137_third motor, 138_cross plate, 139_material shifting plate, 1310_second screw rod, 1311_ball nut, 1312_top plate, 1313_fourth motor, 14_protection assembly, 141_sliding seat, 142_buffer seat, 143_arc plate, 1421_sliding sleeve, 1422_connecting block, 1423_spring, 15_mounting table, 16_second cylinder, 17_limiting plate. DETAILED DESCRIPTION
[0029] The present invention is further described below in conjunction with the accompanying drawings and specific embodiments.
[0030] Example 1: Figure 1-Figure 7As shown, an automatic cutting device based on concrete product molding includes a base 1, a mounting frame 2, an electric slide rail 3, an electric slider 4, a first mounting plate 5, an adjustable discharge component 6, a guide shaft 7, a vertical cutting component 8, an adjustment component 9, a cooling component 10, and a limit component 11. The mounting frame 2 is provided on the top of the base 1 by bolt connection, the electric slide rail 3 is symmetrically provided between the left and right side walls of the mounting frame 2, two electric sliders 4 are provided on the electric slide rail 3, the first mounting plate 5 is provided between the tops of the four electric sliders 4 by bolt connection, the first mounting plate 5 is provided on the top of the adjustable discharge component 6 for placing concrete products, and the adjustable discharge component 6 includes a rotating A movable shaft 61, a placement plate 63, an annular slider 64, a gear 65, a first cylinder 66 and a rack 67. A rotation shaft 61 is rotatably arranged at the center of the first mounting plate 5. An annular slide 62 is provided at the top of the first mounting plate 5. The center of the annular slide 62 is on the same vertical line as the axis of the rotation shaft 61. An annular slider 64 is provided at the bottom of the placement plate 63. The placement plate 63 is slidably mounted on the annular slide 62 of the first mounting plate 5 through the annular slider 64. A gear 65 is provided at the lower part of the rotation shaft 61. A first cylinder 66 is provided at the left side of the mounting frame 2. A rack 67 is provided on the first cylinder 66. The rack 67 meshes with the gear 65. The left side of the top of the mounting frame 2 is symmetrically arranged front and back. There are guide shafts 7, and a vertical cutting assembly 8 is slidably arranged between the four guide shafts 7. The vertical cutting assembly 8 includes a rectangular frame 81, an electric push rod 82, a guide rod 83, a sliding frame 84, a second mounting plate 85, a first motor 86, a disc 87, a connecting rod 88, a straight slider 810 and a straight saw blade 811. A rectangular frame is arranged on the top of the guide shaft 7, and a rectangular frame 81 is slidably arranged on the four guide shafts 7. The rectangular frame is symmetrically arranged with electric push rods 82, and the push rods of the electric push rods 82 are connected to the rectangular frame 81. Guide rods 83 are symmetrically arranged in the front and back of the rectangular frame 81, and a sliding frame 84 is arranged between the two guide rods 83. The front side wall of the rectangular frame 81 is provided with a second mounting plate 8 5. A first motor 86 is arranged on the second mounting plate 85, a disc 87 is arranged on the output shaft of the first motor 86, a connecting rod 88 is rotatably arranged at an eccentric position on the top of the disc 87, the other end of the connecting rod 88 is rotatably connected to the front side of the sliding frame 84, straight slide grooves 89 are opened on the left and right side walls inside the sliding frame 84, straight slide blocks 810 are slidably arranged on the straight slide grooves 89 at intervals, a straight saw blade 811 is arranged between the two left and right symmetrical straight slide blocks 810, an adjusting component 9 capable of adjusting the cutting interval is arranged on the vertical cutting component 8, a cooling component 10 is arranged on the vertical cutting component 8, and a limit component 11 capable of adjusting the angle of the adjustable feeding component 6 is arranged on the left side of the mounting frame 2.
[0031] like Figure 6 and Figure 7As shown, the adjustment assembly 9 includes a first screw rod 91, a straight slide rail 911, an N-type slide 92, a connecting rod 93, a belt transmission assembly 94, a second motor 95, a worm gear 96 and a worm 97. The first screw rod 91 is vertically rotatably arranged at intervals on the left and right side walls of the sliding frame 84, and nuts are embedded at intervals on the straight slide rail 911. The straight slide rail 911 is connected to the first screw rod 91 through the nut. The straight slide rail 911 is slidably arranged at intervals on the N-type slide 92. The left and right side walls of the N-type slide 92 are staggered and rotatably connected with connecting rods. A connecting rod 93 is rotatably connected to the side wall of the adjacent straight slider 810. A belt transmission assembly 94 is arranged between the tops of two adjacent first screw rods 91. The belt transmission assembly 94 is staggered. The belt transmission assembly 94 consists of two pulleys and a flat belt. Second motors 95 are arranged on the front sides of the left and right side walls of the sliding frame 84. A worm gear 96 is arranged on the output shaft of the second motor 95 by a key connection. A worm 97 is arranged on the first screw rod 91 on the front side, and the worm 97 is meshed with the worm gear 96.
[0032] like Figure 1 , Figure 6 and Figure 7 As shown, the cooling assembly 10 includes a cooling water tank 101, a cross frame 102, a cylinder 103, a moving rod 104, a piston 105, a nozzle 106, a first hose 107 and a second hose 108. The cooling water tank 101 is arranged on the rear side of the mounting frame 2, and the cross frame 102 is arranged on the rear side of the sliding frame 84. The cylinder 103 is embedded and arranged at intervals on the cross frame 102, and the piston 105 is slidingly arranged in the cylinder 103. The piston 105 is connected to the sliding frame 84 through the moving rod 104, and the nozzles 106 are symmetrically arranged on the top of the straight slider 810. The nozzles 106 are connected to the adjacent rear side of the cylinder 103 through the first hose 107, and the rear side of the cylinder 103 is connected to the cooling water tank 101 at the bottom through the second hose 108. Both the first hose 107 and the second hose 108 are provided with a one-way valve.
[0033] like Figure 1 , Figure 2 and Figure 4 As shown, the limit assembly 11 includes a fixed plate 111, a spring 112 and a rectangular block 113. The fixed plate 111 is arranged on the left side of the top of the mounting frame 2 by welding, and the springs 112 are symmetrically arranged on the front and rear sides of the right side wall of the fixed plate 111. A rectangular block 113 is arranged on the lower part of the rotating shaft 61, and the two springs 112 are fitted with the front and rear side walls of the rectangular block 113.
[0034] The staff clamps the concrete product square mold on the placement plate 63 through the stacker, and then adjusts the distance between the straight saw blades 811 according to the spacing of the blocks to be cut. By starting the second motor 95, the second motor 95 drives the worm wheel 96 to rotate, and the worm wheel 96 drives the worm 97 to rotate, and the transmission of the belt transmission component 94 is used to realize the synchronous rotation of the four first screw rods 91, and the first screw rod 91 drives the straight slide rail 911 to adjust upward or downward, and the N-type slide 92 drives the straight slider 810 to move closer to or away from each other through the connecting rod 93, and the N-type slide 92 can move accordingly on the straight slide rail 911. When the required spacing is adjusted, the staff controls the second motor 95 to stop working. Then the electric slide rail 3 is started, and the electric slide rail 3 moves the electric slider 4 to the left, thereby driving the first mounting plate 5 and the adjustable discharge assembly 6 to move to the left. When the square mold of the concrete product is located at the lower side of the rectangular frame 81, the electric slide rail 3 is controlled to stop moving, and the rectangular block 113 is located between the two spring leaves 112, and the spring leaves 112 are tightly fitted with the rectangular block 113. The staff controls the electric push rod 82 to drive the rectangular frame 81 to move downward, and starts the first motor 86 at the same time. The first motor 86 drives the disc 87 to make a circular motion. The disc 87 drives the sliding frame 84 to move back and forth continuously through the connecting rod 88, so that the straight saw blade 811 can vertically downwardly cut the square mold of the concrete product. The sliding frame 84 continuously moves back and forth, and the piston 105 is driven to move back and forth synchronously through the moving rod 104. Under the action of the one-way valve, the water in the cooling water tank 101 enters the cylinder body 103 through the second hose 108, and then the water in the cylinder body 103 is squeezed through the first hose 107 and sprayed to the straight saw blade 811 through the nozzle 106 to prevent the straight saw blade 811 from overheating when cutting the square mold of the concrete product. After the cutting is completed, the staff controls the electric push rod 82 to drive the rectangular frame 81 to move upward and reset, and then starts the first cylinder 66, the first cylinder 66 drives the rack 67 to move backward, the rack 67 drives the gear 65 to rotate 90°, and then drives the placement plate 63 and the concrete product square mold to rotate 90° through the rotating shaft 61. During the rotation process, the diagonal extrusion spring 112 of the rectangular block 113 is bent to both sides. After rotating to 90°, the spring 112 is reset and clamps the rectangular block 113 again, which plays a limiting role. The vertical cutting component 8 repeats the previous operation, and then the cutting operation of the concrete product square mold can be completed quickly. After the cutting is completed, the electric slide rail 3 is started, and the electric slide rail 3 moves to the right with the electric slider 4, thereby driving the first mounting plate 5 and the adjustable discharge component 6 to move to the right and reset, and the cut concrete products are taken away by the stacker. The device has a simple structure and can conveniently adjust the spacing of the straight saw blade 811. At the same time, the limit component 11 can play a stable limiting role on the adjustable discharge component 6 to ensure more accurate cutting.
[0035] Embodiment 2: Based on embodiment 1, Figure 1 and Figure 8 As shown, it also includes a mounting seat 12 and a transverse cutting component 13. The mounting seat 12 is symmetrically arranged on the front and back middle side of the top of the mounting frame 2. A transverse cutting component 13 capable of cutting the top of the concrete product is arranged between the two mounting seats 12. The transverse cutting component 13 includes a vertical guide rod 131, a sliding block 132, a connecting plate 133, a third mounting plate 134, a wheel 135, a circular saw blade 136, a third motor 137, a cross plate 138, a material removal plate 139, a second screw rod 1310, a ball nut 1311, a top plate 1312 and a fourth motor 1313. The vertical guide rod 131 is symmetrically arranged on the top of the mounting frame 2, and a sliding block 132 is slidably arranged between the two vertical guide rods 131 on the same side. A connecting plate 133 is arranged on the side where the two sliding blocks 132 are close to each other, and a third mounting plate 134 is arranged between the bottoms of the two connecting plates 133. The front and rear side walls of the third mounting plate 134 are both provided with grooves. , a wheel disc 135 is rotatably provided on the connecting plate 133 through a rotating shaft, a ring saw blade 136 is wound between the two wheel discs 135, and the inner circle of the ring saw blade 136 is slidably matched with the groove on the side wall of the third mounting plate 134, a third motor 137 is provided on the connecting plate 133 on the rear side, and the output shaft of the third motor 137 is connected to the rotating shaft of the wheel disc 135, a cross plate 138 is symmetrically provided on the top of the third mounting plate 134, a material stripping plate 139 is provided between the left ends of the two cross plates 138, and a ball nut 1311 is embedded on the sliding block 132, a top plate 1312 is provided between the tops of the vertical guide rods 131, and a second screw rod 1310 is rotatably provided on both ends of the top plate 1312, and the ball nut 1311 is screwed with the second screw rod 1310, and a fourth motor 1313 is provided on the front and back of the top of the top plate 1312, and the output shaft of the fourth motor 1313 is connected to the bottom of the second screw rod 1310 through a coupling.
[0036] like Figure 1 , Fig. 9 and Fig.10 As shown, it also includes a protective component 14, which includes a sliding seat 141, a buffer seat 142 and an arc plate 143. The sliding seats 141 are slidably arranged on the right sides of the two electric slide rails 3, and the buffer seat 142 is arranged on the top of the sliding seat 141. The buffer seat 142 includes a sliding sleeve 1421, a connecting block 1422 and a spring 1423. The sliding sleeve 1421 is arranged on the sliding seat 141, and the connecting block 1422 is slidably arranged in the sliding sleeve 1421. A spring 1423 is arranged between the connecting block 1422 and the sliding sleeve 1421, and the arc plate 143 is arranged on the buffer seat 142, and the left end of the arc plate 143 is connected to the right side of the first mounting plate 5.
[0037] When the top of the concrete product square mold is uneven, the staff can control the fourth motor 1313 to drive the second screw rod 1310 to rotate, and the second screw rod 1310 drives the ball nut 1311 and the sliding block 132 to move downward. When the annular saw blade 136 is adjusted to the top cutting position required, the fourth motor 1313 is controlled to stop rotating, and the third motor 137 is started. The third motor 137 drives the wheel 135 to rotate, and then the annular saw blade 136 rotates, which can perform top transverse cutting on the concrete product square mold moving to the left. When the adjustable discharge component 6 drives the concrete product square mold to continue to move to the left after cutting, the material stripping plate 139 can scrape off the cut top waste, and the arc plate 143 can prevent the scraped waste from falling into the electric slide rail 3, and the buffer seat 142 can buffer and unload the arc plate 143.
[0038] like Figure 1 As shown, the base 1 also includes a mounting platform 15, a second cylinder 16 and a limit plate 17. The front and rear side walls of the base 1 are both provided with mounting platforms 15, and the mounting platforms 15 are both provided with second cylinders 16. The telescopic rod of the second cylinder 16 is connected with the limit plate 17. By controlling the second cylinder 16 to drive the limit plate 17 to move close to the concrete product square mold, the limit plate 17 pushes and straightens the concrete product square mold placed by the stacker, which is beneficial to the automatic cutting operation of the concrete product square mold.
[0039] The above is only a specific embodiment of the present invention, but the protection scope of the present invention is not limited thereto. Any person skilled in the art can easily think of changes or substitutions within the technical scope disclosed by the present invention, which should be included in the protection scope of the present invention. Therefore, the protection scope of the present invention should be based on the protection scope of the claims.
Claims
1. An automatic block cutting device based on concrete product forming, characterized in that: The utility model comprises a base (1), a mounting frame (2) is arranged on the top of the base (1), an electric slide rail (3) is symmetrically arranged between the left and right side walls of the mounting frame (2), two electric slide blocks (4) are arranged on each of the electric slide rails (3), a first mounting plate (5) is arranged between the tops of the four electric slide blocks (4), an adjustable material discharge component (6) for placing concrete products is arranged on the top of the first mounting plate (5), a guide shaft (7) is symmetrically arranged on the left side of the top of the mounting frame (2), a vertical cutting component (8) is slidably arranged between the four guide shafts (7), an adjustment component (9) capable of adjusting the cutting distance is arranged on the vertical cutting component (8), a cooling component (10) is arranged on the vertical cutting component (8), and a limit component (11) capable of adjusting the angle of the adjustable material discharge component (6) is arranged on the left side of the mounting frame (2).
2. The automatic block cutting device based on concrete product molding according to claim 1 is characterized in that: The adjustable material discharge assembly (6) comprises a rotating shaft (61), the rotating shaft (61) is rotatably arranged at the center position of the first mounting plate (5), an annular groove (62) is opened at the top of the first mounting plate (5), the center of the annular groove (62) and the axis of the rotating shaft (61) are on the same vertical line, an annular slider (64) is arranged at the bottom of the placement plate (63), the placement plate (63) is slidably mounted on the annular groove (62) of the first mounting plate (5) through the annular slider (64), a gear (65) is arranged at the lower part of the rotating shaft (61), a first cylinder (66) is arranged at the left side position of the mounting frame (2), a rack (67) is arranged on the first cylinder (66), and the rack (67) is meshed with the gear (65).
3. The automatic block cutting device based on concrete product molding according to claim 2 is characterized in that: The vertical cutting assembly (8) comprises a rectangular frame (81), a rectangular frame is arranged on the top of the guide shaft (7), the rectangular frame (81) is slidably arranged on four guide shafts (7), the rectangular frame is symmetrically arranged with electric push rods (82), the push rods of the electric push rods (82) are connected to the rectangular frame (81), guide rods (83) are symmetrically arranged in the front and back of the rectangular frame (81), a sliding frame (84) is arranged between the two guide rods (83), a second mounting plate (85) is arranged on the front side wall of the rectangular frame (81), and the A first motor (86) is arranged on the second mounting plate (85), a disk (87) is arranged on the output shaft of the first motor (86), a connecting rod (88) is rotatably arranged at an eccentric position on the top of the disk (87), the other end of the connecting rod (88) is rotatably connected to the front side of the sliding frame (84), the left and right side walls inside the sliding frame (84) are both provided with straight sliding grooves (89), straight sliding blocks (810) are slidably arranged on the straight sliding grooves (89) at intervals, and a straight saw blade (811) is arranged between the two left-right symmetrical straight sliding blocks (810).
4. The automatic block cutting device based on concrete product molding according to claim 3 is characterized in that: The adjustment assembly (9) comprises a first screw rod (91), the first screw rod (91) is arranged vertically and rotatably at intervals on the left and right side walls of the sliding frame (84), nuts are embedded and arranged at intervals on the straight slide rail (911), the straight slide rail (911) is connected to the first screw rod (91) via the nut, an N-type slide rail (92) is arranged slidably at intervals on the straight slide rail (911), and a connecting rod (93) is connected to the left and right side walls of the N-type slide rail (92) in a staggered and rotatable manner, and the connecting rod (93) The sliding frame (84) is rotatably connected to the adjacent side wall of the straight slider (810), a belt transmission assembly (94) is arranged between the tops of two adjacent first screw rods (91), and the belt transmission assembly (94) is arranged in a staggered manner. The front sides of the left and right side walls of the sliding frame (84) are both provided with second motors (95), and the output shafts of the second motors (95) are both provided with worm gears (96). A worm (97) is arranged on the front side of the first screw rod (91), and the worm (97) is meshed with the worm gear (96).
5. The automatic block cutting device based on concrete product molding according to claim 4 is characterized in that: The cooling assembly (10) comprises a cooling water tank (101), the cooling water tank (101) is arranged on the rear side of the mounting frame (2), a cross frame (102) is arranged on the rear side of the sliding frame (84), a cylinder body (103) is embedded and arranged at intervals on the cross frame (102), a piston (105) is slidably arranged in the cylinder body (103), the piston (105) is connected to the sliding frame (84) through a moving rod (104), a nozzle (106) is symmetrically arranged on the top of the straight slide block (810), the nozzle (106) is connected to the adjacent rear side of the cylinder body (103) through a first hose (107), the rear side of the cylinder body (103) is connected to the lower cooling water tank (101) through a second hose (108), and both the first hose (107) and the second hose (108) are provided with a one-way valve.
6. The automatic block cutting device based on concrete product molding according to claim 5 is characterized in that: The limiting assembly (11) comprises a fixing plate (111), the fixing plate (111) being arranged on the left side of the top of the mounting frame (2), a spring sheet (112) being symmetrically arranged on the front and rear sides of the right side wall of the fixing plate (111), and a rectangular block (113) being arranged at the bottom of the rotating shaft (61).
7. The automatic block cutting device based on concrete product molding according to claim 6 is characterized in that: The utility model also comprises a mounting seat (12) and a transverse cutting assembly (13), wherein the mounting seat (12) is symmetrically arranged on the front and rear sides of the middle side of the top of the mounting frame (2), and the transverse cutting assembly (13) capable of cutting the top of the concrete product flat is arranged between the two mounting seats (12), and the transverse cutting assembly (13) comprises a vertical guide rod (131), and the vertical guide rod (131) is symmetrically arranged on the top of the mounting frame (2), and a sliding block (132) is slidably arranged between the two vertical guide rods (131) on the same side, and a connecting plate (133) is arranged on the side of the two sliding blocks (132) close to each other, and a third mounting plate (134) is arranged between the bottoms of the two connecting plates (133), and a wheel disc (135) is rotatably arranged on the connecting plate (133) via a rotating shaft, and an annular saw blade (136) is wound between the two wheel discs (135), and the inner circle of the annular saw blade (136) is connected to the inner circle of the annular saw blade (136). The side wall grooves of the third mounting plate (134) are slidably matched, a third motor (137) is arranged on the rear connecting plate (133), the output shaft of the third motor (137) is connected to the rotating shaft of the wheel disc (135), a transverse plate (138) is symmetrically arranged on the top of the third mounting plate (134) in the front and rear directions, a material shifting plate (139) is arranged between the left ends of the two transverse plates (138), a ball nut (1311) is embedded on each of the sliding blocks (132), a top plate (1312) is arranged between the tops of the vertical guide rods (131), a second screw rod (1310) is rotatably arranged at both the front and rear ends of the top plate (1312), the ball nut (1311) is screwed with the second screw rod (1310), a fourth motor (1313) is arranged on the front and rear ends of the top of the top plate (1312), the output shaft of the fourth motor (1313) is connected to the bottom of the second screw rod (1310).
8. The automatic block cutting device based on concrete product molding according to claim 7 is characterized in that: It also includes a protection component (14), the protection component (14) including a sliding seat (141), the sliding seat (141) is slidably arranged on the right side of the two electric slide rails (3), a buffer seat (142) is arranged on the top of the sliding seat (141), an arc plate (143) is arranged on the buffer seat (142), and the left end of the arc plate (143) is connected to the right side of the first mounting plate (5).
9. The automatic block cutting device based on concrete product molding according to claim 8 is characterized in that: The buffer seat (142) comprises a sliding sleeve (1421), the sliding sleeve (1421) is arranged on the sliding seat (141), a connecting block (1422) is slidably arranged inside the sliding sleeve (1421), and a spring (1423) is arranged between the connecting block (1422) and the sliding sleeve (1421).
10. The automatic block cutting device based on concrete product molding according to claim 9 is characterized in that: It also includes a mounting platform (15), the front and rear side walls of the base (1) are both provided with the mounting platform (15), the mounting platform (15) is both provided with a second cylinder (16), and the telescopic rod of the second cylinder (16) is connected to a limit plate (17).
Citation Information
Patent Citations
Aerated concrete block processing and forming method
CN112895106A
Concrete block cutting device and method
CN117245791A
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CN208358410U
Horizontal cutting equipment for autoclaved aerated concrete blocks
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CN220593539U