Equipment and method for preparing insulating material for electrical equipment

Abstract

The invention discloses preparation equipment of an insulating material for electrical equipment. The preparation equipment comprises a charging barrel, and a stirring and kneading assembly and a vibration assembly are arranged in the charging barrel; the plurality of groups of conveying ports are formed in the side surface of the charging barrel, and a feeding switch is arranged at each conveying port; the material barrel is arranged on the meshing machine, the vacuumizing assembly is arranged above the meshing machine, the output opening is formed below the material barrel, the heating assembly is arranged on the outer side face of the material barrel and wraps the output opening, and a discharging switch is arranged at the output opening; the starting time and sequence of the feeding switch are controlled through the control module, and various materials enter the charging barrel through the material conveying opening; through cooperative work of the stirring and kneading assembly and the vibration assembly in the charging barrel, uniform stirring and mixing of materials can be efficiently realized, especially for materials with relatively high viscosity or complex components, the dispersity among the raw materials can be better broken, the uniform mixing effect is ensured, and the product quality is improved.

Description

Technical Field

[0001] The invention discloses an insulating material preparation device for electrical equipment and a preparation method thereof, belonging to the technical field of insulating material preparation. Background Art

[0002] In the process of preparing insulating materials for electrical equipment, traditional equipment usually uses a single stirring device to mix and knead materials. However, this traditional equipment has some obvious technical problems, especially in terms of uniformity of material mixing, heating effect and bubble elimination.

[0003] In the process of preparing insulating materials, the generation of bubbles is inevitable, especially in the mixing process. The stirring system in traditional equipment is usually unable to effectively eliminate and inhibit the generation of bubbles in the mixture, and only relies on vacuum equipment to remove bubbles. This process not only takes a long time, but also if the time is shortened to increase efficiency, bubbles will remain, which will affect the density and insulation effect of the final material.

[0004] Therefore, the technical problem to be solved by this scheme is how to effectively eliminate bubbles and reduce the generation of bubbles during the preparation of high-voltage insulating materials such as silicone rubber self-adhesive tapes, reduce the time for vacuum equipment to remove bubbles, and improve production efficiency and product quality. Summary of the invention

[0005] In view of the deficiencies in the prior art, the object of the present invention is to provide an insulating material preparation device for electrical equipment and a preparation method thereof, so as to solve the problems of the prior art.

[0006] In order to achieve the above object, the present invention is implemented through the following technical solutions: An insulating material preparation device for electrical equipment comprises: a barrel, a stirring and kneading component is arranged in the barrel, and a vibration component is installed on the stirring and kneading component; A plurality of feeding ports are arranged on the side of the barrel, each of which is provided with a feeding switch; An output port is arranged below the barrel, and a heating component is arranged on the outer side of the barrel and covers the output port, wherein a discharge switch is arranged at the output port; A control module, wherein the control module is electrically connected to the stirring and kneading component, the feeding switch, the discharging switch, the heating component, and the vibration component; The control module controls the opening time and sequence of the multiple feed switches, and multiple materials enter the barrel through the corresponding feed ports; The control module drives the stirring and kneading component to preliminarily stir the material to mix the material; The control module synchronously drives the heating component to heat the material in the barrel; The control module drives the stirring and kneading component to knead and stir the material, and cooperates with the vibration component to vibrate the material to eliminate bubbles; The control module is used to control the opening time of the discharge switch, and cooperate with the heating component to keep working, so that the material is discharged through the output port.

[0007] As a further improvement, the stirring and kneading assembly comprises a rotating frame rotatably mounted inside the barrel, a group of mixing rods slidably mounted at both ends of the rotating frame, the rotating frame is provided with a strip-shaped through hole, and the mixing rods are movably inserted into the strip-shaped through hole; The driving assembly includes a first driving mechanism for driving the rotating frame to rotate, a power connection mechanism for driving the two mixing rods to rotate, a second driving mechanism for controlling the power connection mechanism to move left / right, and a docking mechanism for controlling the power connection mechanism to dock / separate with the mixing rod; It also includes a visual positioning module, and the control module is electrically connected to the visual positioning module, the first driving mechanism, the power connection mechanism, the second driving mechanism, and the docking mechanism; The material feeding port inputs a plurality of materials toward the barrel, and the control module controls the first driving mechanism to drive the rotating frame to drive the mixing rod to stir the materials for preliminary mixing; Through the control module and the visual positioning module, the second driving mechanism is controlled to laterally drive the power connection mechanism to move leftward / rightward to just above the mixing rod, and cooperates with the docking mechanism to connect the mixing rod with the power connection mechanism, and the power connection mechanism is driven by the second driving component to connect with the first driving mechanism for power, and the two mixing rods are controlled to engage and rotate through the connection power.

[0008] As a further improvement, the first driving mechanism includes a first motor installed above the barrel, a rotating shaft is inserted into the output end below the first motor, a sleeve is slidably arranged below the rotating shaft, and a first ridge groove is arranged below the sleeve; A first protrusion corresponding to the first rib groove is arranged above the rotating frame, and the first rib groove is fitted on the first protrusion by the weight of the sleeve moving downward.

[0009] As a further improvement, the second driving mechanism includes a group of telescopic guide rod motors respectively arranged above the barrel, the output ends of the telescopic guide rod motors are arranged in relative directions, and the output ends are connected to the docking mechanism, the telescopic guide rod motors are electrically connected to the control module, and the control module controls the telescopic guide rod motors to drive the docking mechanism as a whole to move laterally.

[0010] As a further improvement, the docking mechanism includes a cylinder welded and fixed to the output end of the telescopic guide rod motor, a multi-stage piston rod is rotatably mounted on the output end of the lower end of the cylinder, the cylinder is externally connected to a first external air pump, the first external air pump is electrically connected to the control module, and a second convex block is provided at the end of the multi-stage piston rod; A second ridge groove matching the shape of the second protrusion is provided above the mixing rod. The control module controls the external air pump to start and cooperate with the cylinder to drive the multi-stage piston rod to extend, so that the second protrusion is inserted into the second ridge groove, and the multi-stage piston rod and the mixing rod are connected and fixed.

[0011] As a further improvement, the power connection mechanism includes a first gear welded and fixed on the rotating shaft, and the kit is located below the first gear; A second gear matching the height of the first gear is installed on the outer ring surface of the multi-stage piston rod, a strong magnet is embedded and fixed under the second gear, and the multi-stage piston rod is driven to move toward the rotating shaft by the second driving mechanism, and the first gear is meshed with the second gear; The strong magnet approaches the kit, and the kit moves upward by magnetic attraction, thereby controlling the first rib groove to separate from the first protrusion.

[0012] As a further improvement, a pressurized air pipe is also provided at the material delivery port, a control air valve is provided at the pressurized air pipe, the pressurized air pipe is externally connected to a second external air pump, the control air valve and the second external air pump are electrically connected to a control module, the opening time of the second external air pump is controlled by the control module, and the mixed material is pressurized and sprayed toward the inside of the barrel through the pressurized air pipe.

[0013] As a further improvement, the vibration assembly includes a vibration motor arranged above the rotating frame, a wireless power receiver arranged above the vibration motor, and a wireless power output device embedded above the barrel, the wireless power output device is electrically connected to the control module, the control module controls the cooperation between the wireless power output device and the wireless power receiver, the power of the vibration motor is turned on, the output section of the vibration motor hits the inner wall of the rotating frame to generate vibration, and cooperates with the mixing rod to eliminate material bubbles.

[0014] As a further improvement, the heating assembly includes a heat insulation layer sleeved on the outer side of the barrel, and an electric heating tube arranged from bottom to top between the heat insulation layer and the barrel, and the electric heating tube is electrically connected to the control module; The beneficial effects of the present invention are: The present invention can accurately control the feeding time and order of each material by setting a plurality of feeding ports and corresponding feeding switches, ensuring that different types of materials enter the barrel accurately in proportion and order, thereby achieving uniform mixing. The use of a stirring and kneading component in conjunction with a vibration component can not only quickly and evenly stir the material, but also effectively eliminate and reduce bubbles in the mixture through vibration, thereby avoiding the influence of bubbles on the performance of the insulating material. Especially in the later stage of mixing, the heating component is coated on the outside of the barrel to fully heat the mixed material to maintain the flow state of the mixed material, and the heating temperature is accurately adjusted by the control module to ensure that the material can be evenly heated during the heating process, thereby improving the overall quality of the insulating material. The control module accurately controls the switch opening time of the discharge port, and cooperates with the work of the heating component to discharge the mixed material smoothly at the right time, ensuring the fluidity and consistency of the material.

[0015] In order to improve the efficiency, uniformity and flexibility of the stirring and mixing process, the rotating frame is used as the core component of the stirring and kneading assembly. Its main function is to provide support and realize the basic movement of material stirring. The mixing rod is slidably installed on both ends of the rotating frame through the strip-shaped through-holes, and the intensity and range of stirring can be flexibly adjusted according to the type of material and the need for mixing. The sliding setting of the mixing rod ensures that it can move freely inside the barrel, and as the viscosity of the material changes, the position of the two mixing rods can be adaptively adjusted according to the viscosity of the material during the rotation process. For example, the initial position is at the edge, and as the viscosity increases, it can gradually move towards the middle. The material can be fully kneaded and stirred, avoiding the generation of dead corners.

[0016] In order to realize two different working modes of the rotating frame rotation and the mixing rod rotation in the stirring and kneading component, the kinetic energy is switched through a kinetic energy connection component, specifically, by welding and fixing the first gear on the rotating shaft and meshing with the second gear, the second gear is installed on the outer ring surface of the multi-stage piston rod, and the kinetic energy is converted through the cooperation of the two gears. At the same time, by setting the cooperation between the strong magnet set on the first gear and the kit, the rotating frame is controlled to achieve power disengagement, mainly the strong magnet is close to the kit, the kit moves upward by magnetic attraction, and the first groove is controlled to disengage from the first protrusion.

[0017] Compared with traditional barrels, multi-dimensional stirring and kneading, combined with vibration components and heating components, can fully eliminate bubbles in the material, improve the density and quality consistency of the material, especially when dealing with highly viscous or difficult-to-mix materials, the advantages are particularly obvious. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings required for use in the embodiments will be briefly introduced below. It should be understood that the following drawings only show certain embodiments of the present invention and therefore should not be regarded as limiting the scope. For ordinary technicians in this field, other related drawings can be obtained based on these drawings without paying creative work.

[0019] Figure 1 It is a three-dimensional structural schematic diagram of an insulating material preparation device for electrical equipment according to the present invention.

[0020] Figure 2 The invention is a schematic structural diagram of a side view of a kneading state of an insulating material preparation device for electrical equipment.

[0021] Figure 3 yes Figure 2 A schematic diagram of a partially enlarged structure of the cross section of the section line at point A.

[0022] Figure 4 yes Figure 2 Another partial enlarged structural schematic diagram of the cross section of the section line at point A.

[0023] Figure 5 The present invention is a schematic structural diagram of a side view of a stirring state of an insulating material preparation device for electrical equipment.

[0024] Figure 6 yes Figure 5 Schematic diagram of the cross-sectional structure of the section line at point B.

[0025] Figure 7 It is a top view of a bearing at a multi-stage piston rod connection of the present invention.

[0026] Figure 8 The present invention is a schematic diagram of module connection of an insulating material preparation device for electrical equipment.

[0027] Fig. 9 It is a step diagram of a method for preparing an insulating material for electrical equipment according to the present invention.

[0028] Figure numerals: 1, barrel; 11, feed port; 12, feed switch; 13, output port; 14, discharge switch; 15, pressurized air pipe; 16, control air valve; 17, second external air pump; 2, stirring and kneading component; 21, rotating frame; 22, strip-shaped through hole; 23, mixing rod; 231, main rod; 232, meshing piece; 233, ring piece; 234, second rib groove; 24, side groove; 3, control module; 4, first driving mechanism; 41, first motor; 42, rotating shaft; 43, kit; 44, first rib groove; 45, first protrusion; 5, Power connection mechanism; 51. first gear; 52. second gear; 53. strong magnet; 6. second driving mechanism; 61. telescopic guide rod motor; 63. inner ring of bearing; 64. center ring of bearing; 62. outer ring of bearing; 7. docking mechanism; 8. visual positioning module; 9. heating component; 10. vibration component; 71. cylinder; 72. multi-stage piston rod; 73. first external air pump; 721. second bump; 101. vibration motor; 102. wireless power receiver; 103. wireless power output device; 91. thermal insulation layer; 92. electric heating tube. DETAILED DESCRIPTION

[0029] In order to make the purpose, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are part of the embodiments of the present invention, rather than all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present invention. Therefore, the following detailed description of the embodiments of the present invention provided in the drawings is not intended to limit the scope of the invention claimed for protection, but merely represents the selected embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present invention.

[0030] In the description of the present invention, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of the features. In the description of the present invention, the meaning of "plurality" is two or more, unless otherwise clearly and specifically defined.

[0031] Reference Figure 1-8 As shown, an insulating material preparation device for electrical equipment includes: a barrel 1, a stirring and kneading component 2 is arranged in the barrel 1, and a vibration component 10 is installed on the stirring and kneading component 2; A plurality of feeding ports 11 are arranged on the side of the barrel 1, and a feeding switch 12 is arranged at each feeding port 11; An output port 13 is arranged below the barrel 1, and a heating component 9 is arranged on the outer side of the barrel 1 and covers the output port 13, wherein a discharge switch 14 is arranged at the output port 13; A control module 3, wherein the control module 3 is electrically connected to the stirring and kneading component 2, the feed switch 12, the discharge switch 14, the heating component 9, and the vibration component 10; The control module 3 controls the opening time and sequence of the plurality of feed switches 12, and a plurality of materials enter the barrel 1 through the corresponding feed ports 11; The control module 3 drives the stirring and kneading component 2 to initially stir the material and mix the material; The control module 3 synchronously drives the heating component 9 to heat the material in the barrel 1; The control module 3 drives the stirring and kneading component 2 to knead and stir the material, and cooperates with the vibration component 10 to vibrate the material to eliminate bubbles; The control module 3 controls the opening time of the discharge switch 14 , cooperates with the heating component 9 to keep working, and discharges the material through the output port 13 .

[0032] By setting a plurality of feeding ports 11 and corresponding feeding switches 12, the feeding time and order of each material can be accurately controlled to ensure that different types of materials enter the barrel 1 accurately in proportion and order, thereby achieving uniform mixing. The use of the stirring and kneading component 2 and the vibration component 10 can not only quickly and evenly stir the materials, but also effectively eliminate and reduce the bubbles in the mixture through the vibration effect, thereby avoiding the influence of bubbles on the performance of the insulating material. Especially in the later stage of mixing, the heating component 9 is coated on the outside of the barrel 1 to fully heat the mixed material to maintain the flow state of the mixed material, and the heating temperature is accurately adjusted by the control module 3 to ensure that the material can be evenly heated during the heating process, thereby improving the overall quality of the insulating material. The control module 3 accurately controls the switch opening time of the discharge port, and cooperates with the work of the heating component 9 to discharge the mixed material smoothly at the right time to ensure the fluidity and consistency of the material.

[0033] In order to improve the efficiency, uniformity and flexibility of the stirring and mixing process, the stirring and kneading assembly 2 includes a rotating frame 21 rotatably mounted inside the barrel 1, a group of mixing rods 23 slidably mounted at both ends of the rotating frame 21, and a strip-shaped through hole 22 is opened on the rotating frame 21, and the mixing rod 23 is movably inserted in the strip-shaped through hole 22; The driving assembly includes a first driving mechanism 4 for driving the rotating frame 21 to rotate, a power connection mechanism 5 for driving the two mixing rods 23 to rotate, a second driving mechanism 6 for controlling the power connection mechanism 5 to move left / right, and a docking mechanism 7 for controlling the power connection mechanism 5 to dock / separate with the mixing rod 23; It also includes a visual positioning module 8, and the control module 3 is electrically connected to the visual positioning module 8, the first driving mechanism 4, the power connection mechanism 5, the second driving mechanism 6, and the docking mechanism 7; The material feeding port 11 feeds a variety of materials toward the barrel 1, and the control module 3 controls the first driving mechanism 4 to drive the rotating frame 21 to drive the mixing rod 23 to stir the materials for preliminary mixing; Through the control module 3 and the visual positioning module 8, the second driving mechanism 6 is controlled to laterally drive the power connection mechanism 5 to move leftward / rightward to just above the mixing rod 23, and cooperates with the driving of the docking mechanism 7 to connect the mixing rod 23 with the power connection mechanism 5, and the power connection mechanism 5 is driven by the second driving component to connect with the first driving mechanism 4, and the two mixing rods 23 are controlled to engage and rotate through the connection power.

[0034] The rotating frame 21 is used as the core component of the stirring and kneading assembly 2. Its main function is to provide support and realize the basic movement of material stirring. The mixing rod 23 is slidably installed at both ends of the rotating frame 21 through the strip-shaped through hole 22, and the stirring force and range can be flexibly adjusted according to the type of material and the need for mixing. The sliding setting of the mixing rod 23 ensures that it can move freely inside the barrel 1, and as the viscosity of the material changes, the positions of the two mixing rods 23 can be adaptively adjusted according to the viscosity of the material during the rotation process. For example, the initial position is at the edge, and as the viscosity increases, it can gradually move toward the middle. This allows the material to be fully kneaded and stirred, avoiding the generation of dead corners.

[0035] In order to ensure the installation stability of the mixing rod 23 on the rotating frame 21, the mixing rod 23 includes a main rod 231 and a plurality of groups of meshing pieces 232 arranged on the outer annular surface of the main rod 231. The meshing pieces 232 on the two mixing rods 23 are arranged alternately, the two mixing rods 23 are close to each other, and the meshing pieces 232 on different mixing rods 23 are meshed with each other. The inner wall of the strip-shaped through hole 22 is provided with a side groove 24 , and a ring piece 233 is welded above the main rod 231 . The ring piece 233 is inserted into the side groove 24 . The mixing rod 23 is installed on the rotating frame 21 through the cooperation between the ring piece 233 and the side groove 24 .

[0036] When in use, the ring piece 233 supports the mixing rod 23 , and at the same time, some steel balls are embedded under the ring piece 233 to reduce friction when the mixing rod 23 moves laterally on the rotating frame 21 .

[0037] The material can be stirred more evenly during the mixing process. Through the combination of the strip-shaped through hole 22 and the sliding mixing rod 23, the stirring range and strength can be adjusted according to the actual needs of the material, thereby ensuring the high efficiency of the mixing process and the consistency of the material, and avoiding the uneven stirring of the material in the traditional stirring system.

[0038] The engagement of the power connection mechanism 5 with the mixing rod 23 is controlled by the second driving mechanism 6. This design enables the stirring device to adjust the rotation mode and rotation speed of the mixing rod 23 as needed. The power connection mechanism 5 can not only transmit the driving force to the mixing rod 23, but also ensure the accuracy of the rotation and engagement of the mixing rod 23. Through the docking mechanism 7, the power connection mechanism 5 can accurately dock and separate with the mixing rod 23.

[0039] The position of the mixing rod 23 can be monitored in real time by the visual positioning module 8, and feedback information can be provided to the control module 3, so that the control system can accurately control the mixing process. The existence of the visual positioning module 8 enables the system to automatically calibrate and adjust the equipment action according to the actual situation to ensure that the docking mechanism 7 and the mixing rod 23 can be docked correctly.

[0040] Through the visual positioning module 8, the system can dynamically adjust according to the real-time operating status, improving the accuracy and automation of the equipment. The control module 3 can optimize the movement trajectory of the mixing rod 23 based on the feedback information of the visual positioning module 8 to ensure that each mixing can achieve the expected effect.

[0041] The first driving mechanism 4 and the second driving mechanism 6 are used in coordination to respectively rotate the rotating frame 21 and move the power connection mechanism 5 left and right. This division of labor can make the stirring process more precise, and the synergy of rotation and movement ensures stirring uniformity and flexibility.

[0042] By working together with two independent drive mechanisms, the system can control the mixing process more precisely. For example, the first drive mechanism 4 can independently control the rotation rate of the rotating frame 21, while the second drive mechanism 6 can adjust the position of the mixing rod 23 as needed. This refined control ensures uniform mixing of the materials and improves work efficiency while avoiding over-mixing or under-mixing.

[0043] Through this refined and modular design, the equipment can not only handle a variety of materials, but also significantly improve the mixing effect. The precise control of each component makes the material mixing more uniform, and can quickly and effectively eliminate bubbles, improving the quality of the final product. At the same time, the system's automation level is improved, reducing the complexity and errors of manual operation, ensuring the efficiency and reliability of equipment operation.

[0044] The first driving mechanism 4 comprises a first motor 41 installed above the barrel 1, a rotating shaft 42 is inserted into the output end below the first motor 41, a sleeve 43 is slidably arranged below the rotating shaft 42, and a first ridge groove 44 is arranged below the sleeve 43; A first protrusion 45 corresponding to the first rib groove 44 is disposed above the rotating frame 21 . The first rib groove 44 is fitted onto the first protrusion 45 by the downward movement of the sleeve 43 under its own weight.

[0045] In use, the first driving mechanism 4 drives the rotation of the rotating frame 21 through the first motor 41, and the motor transmits power to the rotating frame 21 through the rotating shaft 42. The design of the sleeve 43 below the rotating shaft 42 and the first rib groove 44 below the sleeve 43 helps to ensure the smooth transmission of power and rotation stability. The matching structure of the first rib groove 44 and the first protrusion 45 actually guides the movement direction of the rotating frame 21 stably and accurately through mechanical docking. The downward action of the self-weight of the sleeve 43 enables the rib groove to automatically dock with the protrusion, and no manual operation is required to ensure the accurate docking of the parts.

[0046] The matching design of the first rib groove 44 and the first protrusion 45 enables the kit 43 to maintain a firm connection with the rotating frame 21. The combination of the rib groove and the protrusion structure guides and completes the automatic docking through the self-weight, avoids the complexity of external operation, and can quickly and stably complete the connection and disconnection. The precise matching of the rib groove and the protrusion avoids the situation that the rotating frame 21 is offset or unstable during operation. The relative positioning of the rib groove and the protrusion ensures that there will be no motion errors due to looseness or misalignment during the rotation of the rotating frame 21, thereby achieving precise motion control.

[0047] The weight of the set 43 descends to ensure that the set 43 and the first rib groove 44 can be smoothly and automatically docked. Compared with other methods that require external force or complex mechanical devices, the design simplifies the structure, making the device more reliable and easy to operate.

[0048] In order to ensure that the docking mechanism 7 can be adjusted laterally above the barrel 1 when necessary, the second driving mechanism 6 includes a group of telescopic guide rod motors 61 respectively arranged above the barrel 1, and the output ends of the telescopic guide rod motors 61 are arranged in relative directions, and the output ends are connected to the docking mechanism 7. The telescopic guide rod motor 61 is electrically connected to the control module 3, and the control module 3 controls the telescopic guide rod motor 61 to drive the docking mechanism 7 as a whole to move laterally.

[0049] When in use, the second driving mechanism 6 can achieve lateral movement of the docking mechanism 7 through the telescopic guide rod motor 61 arranged above the barrel 1. The output end of the telescopic guide rod motor 61 is connected to the docking mechanism 7, and its lateral movement is controlled by the control module 3. The setting of the telescopic guide rod motor 61 is intended to provide an efficient and accurate power source to drive the docking mechanism 7 to perform lateral displacement. The introduction of the control module 3 is to achieve precise control of the motor movement.

[0050] By using the telescopic guide rod motor 61, power can be effectively transmitted to the docking mechanism 7 and the required lateral movement can be achieved.

[0051] The telescopic guide rod motor 61 can provide a strong lateral driving force to ensure that the docking mechanism 7 can complete the position adjustment in a short time, thereby improving work efficiency. The control module 3 can precisely control the motor to ensure that the lateral movement of the docking mechanism 7 can be accurately executed to avoid errors and unnecessary deviations.

[0052] The output end of the telescopic guide rod motor 61 is arranged in opposite directions, so that the motor can better drive the lateral movement of the docking mechanism 7.

[0053] By setting the coordinated work of the telescopic guide rod motor 61 and the control module 3, the second driving mechanism 6 can realize the precise lateral movement of the docking mechanism 7. After the telescopic guide rod motor 61 is fully extended, it just cooperates with the power connection mechanism 5, which not only improves the flexibility and operation efficiency of the equipment, but also reduces human errors through automatic control, and enhances the stability and reliability of the entire system.

[0054] The docking mechanism 7 includes a cylinder 71 welded and fixed to the output end of the telescopic guide rod motor 61, a multi-stage piston rod 72 is rotatably mounted at the output end of the lower end of the cylinder 71, the cylinder 71 is externally connected to a first external air pump, the first external air pump is electrically connected to the control module 3, and a second convex block 721 is provided at the end of the multi-stage piston rod 72; A second ridge groove 234 matching the shape of the second protrusion 721 is provided above the mixing rod 23. The control module 3 controls the external air pump to start and cooperate with the cylinder 71 to drive the multi-stage piston rod 72 to extend, so that the second protrusion 721 is inserted into the second ridge groove 234, thereby connecting and fixing the multi-stage piston rod 72 and the mixing rod 23.

[0055] When in use, the docking mechanism 7 realizes precise driving of the multi-stage piston rod 72 through the cylinder 71 and the multi-stage piston rod 72, and the first external air pump connected to the cylinder 71 provides air pressure support. The end of the multi-stage piston rod 72 is provided with a second protrusion 721, which cooperates with the second ridge groove 234 on the mixing rod 23 for precise connection. The control module 3 controls the start of the external air pump, and then adjusts the action of the cylinder 71 and the extension length of the piston rod to ensure the connection is fixed. This design can complete a fast and stable connection operation through the action of air pressure, meeting the requirements for accuracy and force under different working conditions.

[0056] By adopting the air cylinder 71 and the multi-stage piston rod 72, the complicated gears and transmission devices that may be involved in the traditional mechanical connection method are reduced, and the complexity of the mechanical structure is reduced. The combination of the air cylinder 71 and the external air pump can provide a large driving force, ensuring that the multi-stage piston rod 72 can be extended quickly and effectively, ensuring that the connection process is completed efficiently.

[0057] The second protrusion 721 provided at the end of the multi-stage piston rod 72 is inserted into the second rib groove 234 to achieve connection with the mixing rod 23. The core of this design is to make the connection process more stable and accurate through the cooperation between the protrusion and the rib groove. In this way, it can be ensured that under the drive of the cylinder 71, the movement of the piston rod can quickly and reliably connect and fix the multi-stage piston rod 72 and the mixing rod 23.

[0058] The external air pump controls the start and stop of the air cylinder 71 through the control module 3. The air pump provides air pressure support to push the piston rod in the air cylinder 71 to extend or retract, thereby driving the multi-stage piston rod 72 to perform corresponding actions. The air pressure drive method has high efficiency and response speed, can quickly complete the action of the air cylinder 71, and accurately control the extension length and speed of the piston rod.

[0059] To ensure that the multi-stage piston rod 72 can rotate normally, a bearing is provided at the place where the piston rod is inserted into the cylinder 71. The bearing outer ring 62 is fixedly connected to the cylinder 71, and the multi-stage piston rod 72 is welded and fixed on the bearing inner ring 63, so the multi-stage piston rod 72 can rotate normally.

[0060] In order to ensure the air tightness of the multi-stage piston rod 72, a bearing center ring 64 is rotatably installed on the bearing inner ring 63, and the bearing center ring 64 is connected to the channel for transmitting gas, thereby maintaining air tightness.

[0061] Steel balls are arranged between the bearing outer ring 62 , the bearing inner ring 63 and the bearing center ring 64 .

[0062] In order to further switch the driving force for driving the rotating frame 21 to rotate to the power for rotating the mixing rod 23, the power connection mechanism 5 includes a first gear 51 welded and fixed on the rotating shaft 42, and the kit 43 is located below the first gear 51; A second gear 52 matching the height of the first gear 51 is installed on the outer ring surface of the multi-stage piston rod 72, and a strong magnet 53 is embedded and fixed under the second gear 52. The multi-stage piston rod 72 is driven by the second driving mechanism 6 to move toward the rotating shaft 42, and the first gear 51 is meshed with the second gear 52; The strong magnet 53 is close to the sleeve 43, and the sleeve 43 moves upward by magnetic attraction, so as to control the first rib groove 44 to be separated from the first protrusion 45. The sleeve 43 is made of a metal material that can be attracted by magnetism.

[0063] The first gear 51 is welded and fixed on the rotating shaft 42, meshed with the second gear 52, and the second gear 52 is installed on the outer ring surface of the multi-stage piston rod 72. The design of the first gear 51 and the second gear 52 forms a power transmission chain between the rotating shaft 42 and the piston rod. By driving the second gear 52, the rotational force can be effectively transmitted to the multi-stage piston rod 72, thereby driving the piston rod to move toward the rotating shaft 42.

[0064] The gear meshing can ensure efficient and stable power transmission. The gear transmission structure has a high transmission ratio and can generate a large driving force through a small force, thereby ensuring the precise movement of the multi-stage piston rod 72.

[0065] A strong magnet 53 is fixed below the second gear 52, close to the sleeve 43. The function of the strong magnet 53 is to move the sleeve 43 upward by magnetic attraction, thereby controlling the separation of the first rib groove 44 from the first protrusion 45. Through the magnetic attraction, the strong magnet 53 can accurately drive the sleeve 43, triggering the required connection or separation action, and ensuring that the system performs the predetermined operation.

[0066] Through non-contact driving, the strong magnet 53 provides a non-contact driving force, so that the kit 43 can move up or down smoothly, reducing mechanical friction and wear. This approach can extend the service life of mechanical components and improve reliability.

[0067] As long as the magnetic attraction is sufficient, the adjustment is very precise to ensure that the kit 43 moves as required without excessive or insufficient movement, thereby achieving precise connection and disconnection control.

[0068] Compared with the traditional mechanical drive system, the use of strong magnets 53 simplifies the power transmission path and avoids cumbersome mechanical contact parts, thereby reducing space occupation and system complexity.

[0069] And the magnetic attraction can provide a fast movement response, without complex mechanical parts to achieve the movement of the kit 43. Through this design, the task can be completed quickly, the delay of the operation is reduced, and the working efficiency of the system is improved.

[0070] A pressurized air pipe 15 is also provided at the material delivery port, and a control air valve 16 is provided at the pressurized air pipe 15. The pressurized air pipe 15 is externally connected to a second external air pump 17. The control air valve 16 and the second external air pump 17 are electrically connected to a control module. The opening time of the second external air pump 17 is controlled by the control module, and the mixed material is pressurized and sprayed toward the inside of the barrel 1 through the pressurized air pipe 15.

[0071] The pressurized air pipe 15 and the control air valve 16 are mainly used to control the inflow of gas. The gas is introduced into the barrel 1 through the pressurized air pipe 15, thereby generating pressure to promote the flow of materials. The control air valve 16 cooperates with the pressurized air pipe 15 to open or close the gas inflow when necessary and accurately control the gas pressurization process. The injection pressure and flow rate of the material can be adjusted as needed to ensure high efficiency and stability in the production process.

[0072] The second external air pump 17 is electrically connected to the control air valve 16 through the control module, and the control module can accurately control the start and stop time of the air pump. This enables the system to accurately adjust the working state of the air pump within a specific time to ensure that the pressurized air pipe 15 provides a continuous and stable airflow. The control module can also adjust the working cycle of the air pump according to the operation requirements to adapt to different production requirements.

[0073] The purpose of the pressurized air pipe 15 is to force the material to be ejected into the barrel 1 by pressurized gas, thereby ensuring that the material can be uniformly transported to the designated location at a certain speed and pressure. The pressurized gas can effectively prevent the material from being blocked, accumulated or unevenly distributed at the output port 13, thereby ensuring the smooth delivery of the material.

[0074] The pressurized air pipe 15 can continuously maintain a certain air pressure to prevent the material from clogging the pipe due to accumulation or excessive viscosity, thereby ensuring the continuous operation of the production line.

[0075] The vibration assembly 10 includes a vibration motor 101 arranged above the rotating frame 21, a wireless power receiver 102 arranged above the vibration motor 101, and a wireless power output device 103 embedded above the barrel 1, wherein the wireless power output device 103 is electrically connected to the control module 3, and the control module 3 controls the cooperation between the wireless power output device 103 and the wireless power receiver 102, connects the power of the vibration motor 101, and the output section of the vibration motor 101 hits the inner wall of the rotating frame 21 to generate vibration, and cooperates with the mixing rod 23 to eliminate material bubbles.

[0076] The vibration motor 101 generates continuous vibration on the inner wall of the rotating frame 21. This vibration can be transmitted to the mixing rod 23 that is kneading the mixed material, so that the mixing rod 23 can effectively guide the discharge of bubbles through a small amplitude vibration during the kneading process, reduce and eliminate bubbles in the material during the mixing process, thereby improving the uniformity and quality of the material. In particular, during the mixing process, bubbles may cause unevenness of the mixed material and product quality problems.

[0077] By effectively eliminating bubbles in the material, the density and purity of the product are improved, ensuring the high quality of the final product.

[0078] In order to solve the problem of power supply for the vibration motor, the design of the wireless power receiver 102 and the output device avoids the limitation and complexity of the cables in the traditional wired connection. This wireless power supply method can realize more flexible and convenient control of the vibration component 10 without affecting the movement of the rotating frame 21 and the vibration motor 101.

[0079] The wireless power supply method makes the arrangement of the vibration component 10 more flexible, and there is no need to consider cable plugging or wiring issues, which facilitates the installation and adjustment of the equipment.

[0080] In order to maintain the fluidity of the material during the mixing and stirring process, a heating component 9 is provided. Specifically, the heating component 9 includes an insulating layer 91 sleeved on the outer side of the barrel 1, and an electric heating tube 92 arranged from bottom to top between the insulating layer 91 and the barrel 1, and the electric heating tube 92 is electrically connected to the control module 3.

[0081] The electric heating tube 92 is a common electric heating device, which is widely used in industrial fields that need to heat materials or liquids. Its basic principle is to pass current through the resistance element inside the electric heating tube 92 to generate heat, thereby achieving the purpose of heating. Specific working principle The current passes through the resistance element of the electric heating tube 92. The electric heating tube 92 is usually composed of a metal tube, an internal resistance wire (such as a nickel-chromium alloy wire) and an external protective layer (such as a metal shell). When the current passes through the resistance wire, due to the existence of resistance, the electrical energy will be converted into heat energy.

[0082] Reference Fig. 9 As shown, a method for preparing an insulating material for electrical equipment comprises the following steps: S1, through the control module 3, the feed port 11 and the feed switch 12 are opened in sequence, and hydroxyl-terminated polydimethylsiloxane, boron-containing compound, and hydroxy vinyl silicone oil are added in sequence; S2, start the pressurized air pipe 15 to pressurize the material and spray it into the barrel 1 to accelerate dispersion; S3, the control module 3 starts the first driving mechanism 4, drives the rotating frame 21 to drive the mixing rod 23 to rotate and stir, and initially mix the materials; S4, turns on the heating component 9 and raises the temperature to 60-80°C; S5, start the vibration motor 101, and vibrate the rotating frame 21 to help eliminate the residual bubbles in the material.

[0083] S6, the docking mechanism 7 connects the mixing rod 23, and cooperates with the power connection mechanism 5 to control the mixing rod 23 to knead the material; specifically, the visual positioning module 8 locates the mixing rod 23, controls the second driving mechanism 6 to move the power connection mechanism 5 to the top of the mixing rod 23, and the docking mechanism 7 connects the mixing rod 23; S61, after the gear set is meshed, the mixing rods 23 rotate in the opposite direction and mesh with each other to achieve high shear kneading; S62, the heating assembly 9 continues to heat to 155±5°C, and the mixing rod 23 is kept kneading the material.

[0084] S7, silicon dioxide is added through the feeding port 11, and the mixing rod 23 continues to stir until it is uniform; S8, finally add iron oxide red and knead and mix until completely dispersed.

[0085] S9, turn on the discharge switch 14, discharge the mixed material and then perform vacuum treatment, maintain the temperature at 155±5°C, continue vacuuming for 2-3 hours, completely remove volatiles, cool the discharged material to room temperature, and then seal and store it to obtain a silicone rubber self-adhesive.

[0086] It should be noted that the device structure and the drawings of the present invention mainly describe the principle of the present invention. In terms of the technology of the design principle, the settings of the power mechanism, power supply system and control system of the device are not fully described. On the premise that the technical personnel in this field understand the principle of the above invention, the details of the power mechanism, power supply system and control system can be clearly known. The control method of the application document is automatic control through a controller, and the control circuit of the controller can be realized by simple programming by the technical personnel in this field. The standard parts used therein can all be purchased from the market and can be customized according to the instructions and drawings. The specific connection methods of each part adopt conventional means such as mature bolts, rivets, welding, etc. in the prior art. The machinery, parts and equipment all adopt conventional models in the prior art, and the structures and principles of the components known to technical personnel in this field can be known by these technical personnel through technical manuals or through conventional experimental methods.

[0087] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. For those skilled in the art, the present invention may have various modifications and variations. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.

Claims

1. An insulating material preparation device for electrical equipment, characterized in that: include: A barrel (1), wherein a stirring and kneading component (2) is arranged in the barrel (1), and a vibration component (10) is installed on the stirring and kneading component (2); A plurality of feed ports (11) are arranged on the side of the barrel (1), each of the feed ports (11) being provided with a feed switch (12); An output port (13) is arranged below the barrel (1), and a heating component (9) is arranged on the outer side of the barrel (1) and covers the output port (13), wherein a discharge switch (14) is arranged at the output port (13); A control module (3), wherein the control module (3) is electrically connected to the stirring and kneading component (2), the feed switch (12), the discharge switch (14), the heating component (9), and the vibration component (10); The control module (3) controls the opening time and sequence of the plurality of feed switches (12), so that the plurality of materials enter the barrel (1) through the corresponding feed ports (11); The control module (3) drives the stirring and kneading component (2) to initially stir the material and mix the material; The control module (3) synchronously drives the heating component (9) to heat the material in the barrel (1); The control module (3) drives the stirring and kneading component (2) to stir and knead the material, and cooperates with the vibration component (10) to vibrate the material to eliminate bubbles; The control module (3) controls the opening time of the discharge switch (14), cooperates with the heating component (9) to keep working, and discharges the material through the output port (13).

2. The device for preparing insulating materials for electrical equipment according to claim 1, characterized in that: The stirring and kneading assembly (2) comprises a rotating frame (21) rotatably mounted inside the barrel (1), and a group of mixing rods (23) slidably mounted at both ends of the rotating frame (21); a strip-shaped through hole (22) is formed on the rotating frame (21), and the mixing rods (23) are movably inserted into the strip-shaped through hole (22); A first driving mechanism (4) for driving the rotating frame (21) to rotate, a power connection mechanism (5) for driving the two mixing rods (23) to rotate, a second driving mechanism (6) for controlling the power connection mechanism (5) to move leftward / rightward, and a docking mechanism (7) for controlling the power connection mechanism (5) to dock with / separate from the mixing rods (23); It also includes a visual positioning module (8), and the control module (3) is electrically connected to the visual positioning module (8), the first driving mechanism (4), the power connection mechanism (5), the second driving mechanism (6), and the docking mechanism (7); The material delivery port (11) inputs a plurality of materials toward the barrel (1), and the control module (3) controls the first driving mechanism (4) to drive the rotating frame (21) to drive the mixing rod (23) to stir the materials for preliminary mixing; The control module (3) and the visual positioning module (8) are used to control the second driving mechanism (6) to drive the power connection mechanism (5) to move leftward / rightward to just above the mixing rod (23), and cooperate with the docking mechanism (7) to connect the mixing rod (23) with the power connection mechanism (5), and drive the power connection mechanism (5) to connect with the first driving mechanism (4) through the second driving assembly, and control the two mixing rods (23) to engage and rotate through the connection power.

3. The device for preparing insulating material for electrical equipment according to claim 2, characterized in that: The first driving mechanism (4) comprises a first motor (41) mounted above the barrel (1); a rotating shaft (42) is inserted into an output end below the first motor (41); a sleeve (43) is slidably disposed below the rotating shaft (42); and a first ridge groove (44) is disposed below the sleeve (43); A first protrusion (45) corresponding to the first rib groove (44) is arranged above the rotating frame (21), and the first rib groove (44) is fitted onto the first protrusion (45) by the sleeve (43) descending under its own weight.

4. The device for preparing insulating material for electrical equipment according to claim 3, characterized in that: The second driving mechanism (6) comprises a group of telescopic guide rod motors (61) respectively arranged above the barrel (1); the output ends of the telescopic guide rod motors (61) are arranged in opposite directions and are connected to the docking mechanism (7); the telescopic guide rod motors (61) are electrically connected to the control module (3); and the control module (3) controls the telescopic guide rod motors (61) to drive the docking mechanism (7) as a whole to move laterally.

5. The device for preparing insulating material for electrical equipment according to claim 4, characterized in that: The docking mechanism (7) comprises a cylinder (71) welded and fixed to the output end of the telescopic guide rod motor (61); a multi-stage piston rod (72) is rotatably mounted at the output end of the lower end of the cylinder (71); the cylinder (71) is externally connected to a first external air pump, the first external air pump is electrically connected to the control module (3); and a second protrusion (721) is provided at the end of the multi-stage piston rod (72); A second ridge groove (234) matching the shape of the second protrusion (721) is provided above the mixing rod (23), and the control module (3) controls the external air pump to start and cooperate with the air cylinder (71), thereby driving the multi-stage piston rod (72) to extend, so that the second protrusion (721) is inserted into the second ridge groove (234), thereby connecting and fixing the multi-stage piston rod (72) and the mixing rod (23).

6. The device for preparing insulating material for electrical equipment according to claim 5, characterized in that: The power connection mechanism (5) comprises a first gear (51) welded and fixed on the rotating shaft (42), and the kit (43) is located below the first gear (51); A second gear (52) matching the height of the first gear (51) is mounted on the outer ring surface of the multi-stage piston rod (72), a strong magnet (53) is embedded and fixed below the second gear (52), and the multi-stage piston rod (72) is driven to move toward the rotating shaft (42) by the second driving mechanism (6), and the first gear (51) is meshed with the second gear (52); The strong magnet (53) is close to the sleeve (43), and the sleeve (43) moves upward by magnetic attraction, thereby controlling the first prism groove (44) to separate from the first protrusion (45).

7. The device for preparing insulating material for electrical equipment according to claim 6, characterized in that: The feed port (11) is also provided with a pressurized air pipe (15), and a control air valve (16) is provided at the pressurized air pipe (15). The pressurized air pipe (15) is externally connected to a second external air pump (17), and the control air valve (16) and the second external air pump (17) are electrically connected to the control module (3). The control module (3) controls the start time of the second external air pump (17), and the mixed material is pressurized and sprayed toward the inside of the barrel (1) through the pressurized air pipe (15).

8. The device for preparing insulating material for electrical equipment according to claim 7, characterized in that: The vibration assembly (10) comprises a vibration motor (101) arranged above the rotating frame (21), a wireless power receiver (102) arranged above the vibration motor (101), and a wireless power output device (103) embedded above the barrel (1); the wireless power output device (103) is electrically connected to a control module (3); the control module (3) controls the cooperation between the wireless power output device (103) and the wireless power receiver (102), connects the power of the vibration motor (101), and the output section of the vibration motor (101) strikes the inner wall of the rotating frame (21) to generate vibration, thereby cooperating with the mixing rod (23) to eliminate bubbles in the material.

9. The device for preparing insulating material for electrical equipment according to claim 8, characterized in that: The heating component (9) comprises a heat insulating layer (91) sleeved on the outer side of the barrel (1), and an electric heating tube (92) arranged from bottom to top between the heat insulating layer (91) and the barrel (1), and the electric heating tube (92) is electrically connected to the control module (3).

10. The method for preparing an insulating material for an electrical device according to any one of claims 1 to 9, comprising the steps of: S1, opening the feed port (11) and the feed switch (12) in sequence through the control module (3), and feeding hydroxyl-terminated polydimethylsiloxane, boron-containing compound, and hydroxy vinyl silicone oil in sequence; S2, starting the pressurized air pipe (15) to pressurize the material and spray it into the barrel (1) to accelerate dispersion; S3, the control module (3) starts the first driving mechanism (4), drives the rotating frame (21) to drive the mixing rod (23) to revolve and stir, and initially mix the materials; S4, turning on the heating component (9) and raising the temperature to 60-80°C; S5, starting the vibration motor (101) to assist in eliminating residual bubbles in the material by vibrating the rotating frame (21); S6, the docking mechanism (7) is connected to the mixing rod (23), and cooperates with the power connection mechanism (5) to control the mixing rod (23) to knead the material; S7, adding silicon dioxide through the feeding port (11), and the mixing rod (23) continues to stir until it is uniform; S8, finally add iron oxide red, knead and mix until completely dispersed; S9, turn on the discharge switch (14), discharge the mixed material and then perform vacuum treatment, maintain the temperature at 155±5°C, continue vacuuming for 2-3 hours, completely remove volatiles, cool the discharged material to room temperature, and then seal and store it to obtain a silicone rubber self-adhesive.

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