Cooling and conveying device for rubber product manufacturing

By integrating photoelectric sensors and correction components in the rubber product cooling and conveying device, the problem of inactivity and transmission deviation during the rubber product cooling and conveying process is solved, and a fast, accurate counting and a stable and flexible conveying process are achieved.

CN119840054AInactive Publication Date: 2025-04-18HUNAN ANBO PACKAGING MATERIALS CO LTD
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Patent Information

Application Number
CN202411885861.2
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-12-20
Publication Date
2025-04-18
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

During the cooling and transportation of rubber products, it is impossible to count one by one quickly, resulting in unreal-time production quantity statistics and the conveying device is prone to deviation, affecting the processing of the next process and reducing work efficiency and equipment flexibility.

Method used

A cooling conveying device for the manufacturing of rubber products was designed, integrating photoelectric sensors, counters and correction components. The photoelectric sensor intelligently counts rubber products through light sources and detectors, and the counter achieves fast, accurate and automated counting; the correction component uses telescopic rods and positioning plates to fine-tune the rubber products to ensure that it maintains its central position during the transportation process.

Benefits of technology

The rapid, accurate and automated counting of rubber products is achieved, which improves the accuracy and reliability of counting data, and reduces the error rate and missed rate. At the same time, through the use of corrective components, the rubber products are kept at the center during the transportation process, which improves work efficiency and equipment flexibility.

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Abstract

The invention relates to the technical field of related equipment for rubber product production, in particular to a cooling and conveying device for rubber product manufacturing, which comprises a main body, the top of the main body is fixedly connected with a conveying assembly, and the top of the conveying assembly is fixedly connected with a cooling assembly, a scanning detection assembly and a correction assembly; the photoelectric sensor is matched with the counter to intelligently count the rubber products, so that rapid, accurate and automatic counting can be realized, the efficiency can be improved, the labor cost can be reduced, the error rate and the missed counting rate can be greatly reduced, and the accuracy and the reliability of counting data are improved; and counting data can be monitored, analyzed and processed in real time, a second telescopic rod and a positioning piece are used in cooperation, the positioning piece is jacked and stretched through stretching and retracting of the second telescopic rod, then the rubber product is finely adjusted and corrected, and the rubber product can be kept at the center position when conveyed to the next working procedure.
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Description

Technical Field

[0001] The invention relates to the technical field of equipment related to rubber product production, in particular to a cooling and conveying device for rubber product manufacturing. Background Art

[0002] Rubber products refer to the activities of producing various rubber products using natural and synthetic rubber as raw materials. They also include rubber products produced from waste rubber. The output of synthetic rubber has greatly exceeded that of natural rubber, among which the largest output is styrene-butadiene rubber.

[0003] When rubber products are molded, they are pressed under great pressure. Because the cohesive force of the elastic body cannot be eliminated, extremely unstable shrinkage often occurs when the product is separated from the mold. It must take a period of time to become stable. Therefore, when a rubber product is designed, no matter the formula or the mold, it is necessary to carefully calculate and match. Otherwise, it is easy to produce unstable product size and poor product quality. Rubber is a hot-melt thermosetting elastomer, while plastic is a hot-melt cold-setting elastomer. Rubber products are made of mixed rubber made from rubber raw materials after mixing in a mixer. When mixing, the formula is designed according to the characteristics of the required rubber products, and the required product hardness is determined. The product is molded by a rubber flat vulcanizer. After the product is formed, the flash is finally processed to make the surface of the product smooth and burr-free. The aging test of rubber products belongs to the category of aging test. Rubber aging refers to the phenomenon that the performance structure of rubber and products changes during processing, storage and use due to the combined effect of internal and external factors, and then loses its use value. It manifests as cracking, stickiness, hardening, softening, powdering, discoloration, mildew, etc.

[0004] At present, when rubber products are cooled and conveyed, it is impossible to quickly count the rubber products one by one, and thus it is impossible to know the production quantity of rubber products in real time, which is not conducive to the data statistics of rubber products. In addition, the rubber product conveying device is prone to deviation when conveying it, and it cannot be conveyed in the center when carrying out the next process, resulting in the rubber products cannot be better conveyed to the next process for processing, thereby reducing work efficiency and equipment flexibility. Therefore, a cooling and conveying device for rubber product manufacturing is needed to improve the above problems. Summary of the invention

[0005] In order to solve the problem that the rubber products cannot be counted quickly one by one during the cooling and conveying of rubber products, and the production quantity of rubber products cannot be known in real time, which is not conducive to the data statistics of rubber products, and the rubber product conveying device is easy to deviate when conveying them, and cannot be conveyed in the center when carrying out the next process, resulting in the rubber products cannot be better conveyed to the next process for processing, thereby reducing work efficiency and equipment flexibility, the purpose of the present invention is to provide a cooling and conveying device for rubber product manufacturing to solve the problems raised in the above-mentioned background technology.

[0006] To achieve the above object, the present invention provides the following technical solutions:

[0007] A cooling and conveying device for manufacturing rubber products, comprising a main body, a conveying assembly fixedly connected to the top of the main body, a cooling assembly, a counting assembly and a correcting assembly fixedly connected to the top of the conveying assembly;

[0008] The counting assembly comprises a supporting frame, a supporting plate is fixedly connected to the side of the supporting frame, a first telescopic rod is installed inside the supporting plate, an output end of the first telescopic rod is fixedly connected to a mounting plate, a photoelectric sensor is installed at the bottom of the mounting plate, a counter is fixedly connected to the side of the supporting frame, and a display screen is fixedly connected to the side of the counter;

[0009] The correction component comprises a connection plate, a second telescopic rod is installed inside the connection plate, and a positioning piece is fixedly connected to the side of the second telescopic rod.

[0010] As a preferred solution of the present invention, physical buttons are provided on the side of the counter, the interior of the supporting frame is fixedly connected to a side panel, the side of the side panel is fixedly connected to a sliding rod, the side of the sliding rod is slidably connected to a slider, and the slider is fixedly connected to the mounting plate.

[0011] As a preferred solution of the present invention, two connecting plates and two positioning plates are provided, and four second telescopic rods are provided.

[0012] As a preferred solution of the present invention, the cooling assembly includes a cooling integrated box, the top of the cooling integrated box is fixedly connected to a storage box, a top extension rod is installed inside the storage box, and the output end of the top extension rod is fixedly connected to a baffle.

[0013] As a preferred solution of the present invention, the storage box, the extension rod and the baffle are provided with two, and the baffle can be stored in the storage box.

[0014] As a preferred solution of the present invention, the conveying assembly includes a supporting frame, a motor is installed on the side of the supporting frame, a roller is fixedly connected to the output end of the motor, a conveyor belt is arranged on the side of the roller, a bearing seat is fixedly connected to the side of the supporting frame, and the roller extends to the interior of the bearing seat.

[0015] As a preferred solution of the present invention, the first support plate and the second support plate are fixedly connected to the side of the support bracket, the bottom of the support bracket is fixedly connected to a conveying control box, and a starting switch is provided inside the conveying control box.

[0016] As a preferred solution of the present invention, the main body includes a bearing frame, an adjusting support rod is provided at the bottom of the bearing frame, and a foot is provided at the bottom of the adjusting support rod.

[0017] Compared with the prior art, the present invention has the following beneficial effects:

[0018] 1. In the present invention, the rubber products can be intelligently counted by using a photoelectric sensor in combination with a counter, thereby realizing fast, accurate and automatic counting, which can not only improve efficiency and reduce labor costs, but also greatly reduce the error rate and omission rate, and improve the accuracy and reliability of the counting data. In addition, the counting data can be monitored, analyzed and processed in real time. When performing intelligent counting, the photoelectric sensor includes a light source and a detector. When the rubber product passes through the photoelectric sensor, the light source will irradiate the rubber product and reflect back and be captured by the detector. The detector will convert the reflected light into a signal and send it to the counter. The counter will count the signal generated by each rubber product to obtain the number of rubber products.

[0019] 2. In the present invention, by utilizing the coordinated use of the second telescopic rod and the positioning piece, the extension of the second telescopic rod extends the positioning piece, thereby fine-tuning and correcting the rubber product, so that the rubber product can be kept in the center position when being transported to the next process, thereby continuously transporting the rubber product without interrupting the transportation process due to empty return, thereby increasing work efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 It is a schematic diagram of the overall structure of the present invention;

[0021] Figure 2 It is a schematic diagram of the cooling assembly structure of the present invention;

[0022] Figure 3 It is a schematic diagram of the structure of the counting component of the present invention;

[0023] Figure 4 It is a schematic diagram of the correction component structure of the present invention;

[0024] Figure 5 It is a schematic diagram of the structure of the conveying component of the present invention.

[0025] In the figure: 1. main body; 101. bearing frame; 102. adjusting support rod; 103. foot; 104. conveying control box; 105. start switch; 2. conveying assembly; 201. supporting frame; 202. first support plate; 203. second support plate; 204. motor; 205. roller; 206. conveyor belt; 207. bearing seat; 3. cooling assembly; 301. cooling integrated box; 302. storage box; 303. top extension rod; 304. baffle; 4. counting assembly; 401. supporting frame; 402. support plate; 403. first telescopic rod; 404. mounting plate; 405. photoelectric sensor; 406. side plate; 407. sliding rod; 408. slider; 409. counter; 410. display screen; 411. physical button; 5. correction assembly; 501. connecting plate; 502. second telescopic rod; 503. positioning piece. DETAILED DESCRIPTION

[0026] The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present invention.

[0027] Example: See Figure 1-Figure 5 The cooling and conveying device for manufacturing rubber products shown in the figure comprises a main body 1, a conveying assembly 2 is fixedly connected to the top of the main body 1, and a cooling assembly 3, a counting assembly 4 and a correcting assembly 5 are fixedly connected to the top of the conveying assembly 2;

[0028] In this embodiment, refer to Figure 1 , Figure 3 and Figure 4As shown, the counting component 4 includes a supporting frame 401, a supporting plate 402 is fixedly connected to the side of the supporting frame 401, a first telescopic rod 403 is installed inside the supporting plate 402, an output end of the first telescopic rod 403 is fixedly connected to a mounting plate 404, a photoelectric sensor 405 is installed at the bottom of the mounting plate 404, a counter 409 is fixedly connected to the side of the supporting frame 401, a display screen 410 is fixedly connected to the side of the counter 409, and the correction component 5 includes a connecting plate 501, a second telescopic rod 502 is installed inside the connecting plate 501, a positioning piece 503 is fixedly connected to the side of the second telescopic rod 502, and the photoelectric sensor 405 and the counter 409 can be used to check the rubber products. Intelligent counting can realize fast, accurate and automatic counting, which can not only improve efficiency and reduce labor costs, but also greatly reduce error rate and omission rate, and improve the accuracy and reliability of counting data. In addition, the counting data can be monitored, analyzed and processed in real time. When performing intelligent counting, the photoelectric sensor 405 includes a light source and a detector. When the rubber product passes through the photoelectric sensor 405, the light source will shine on the rubber product and reflect back and be captured by the detector. The detector will convert the reflected light into a signal and send it to the counter 409. The counter 409 will count the signal generated by each rubber product to obtain the number of rubber products.

[0029] Among them, a physical button 411 is provided on the side of the counter 409, the inside of the supporting frame 401 is fixedly connected to the side panel 406, the side of the side panel 406 is fixedly connected to the sliding rod 407, the side of the sliding rod 407 is slidably connected to the slider 408, the slider 408 is fixedly connected to the mounting plate 404, there are two connecting plates 501 and two positioning pieces 503, and there are four second telescopic rods 502. By using the second telescopic rod 502 and the positioning piece 503 in coordination, the second telescopic rod 502 is extended to extend the positioning piece 503, and then the rubber product is fine-tuned and corrected, so that the rubber product can be kept in the center position when being transported to the next process, so that the rubber product can be continuously transported without interrupting the transportation process due to empty return, thereby increasing work efficiency.

[0030] In this embodiment, refer to Figure 1 , Figure 2 and Figure 5As shown, the cooling assembly 3 includes a cooling integrated box 301, a storage box 302 is fixedly connected to the top of the cooling integrated box 301, a top extension rod 303 is installed inside the storage box 302, a baffle 304 is fixedly connected to the output end of the top extension rod 303, the storage box 302, the top extension rod 303 and the baffle 304 are provided with two, and the baffle 304 can be stored in the storage box 302. The conveying assembly 2 includes a support frame 201, a motor 204 is installed on the side of the support frame 201, a roller 205 is fixedly connected to the output end of the motor 204, a conveyor belt 206 is provided on the side of the roller 205, and a bearing seat 207 is fixedly connected to the side of the support frame 201. The roller 205 extends to the interior of the bearing seat 207, and the side of the support frame 201 is fixedly connected with the first support plate 202 and the second support plate 203, and the bottom of the support frame 201 is fixedly connected with the conveying control box 104, and the conveying control box 104 is provided with a start switch 105. The main body 1 includes a carrier frame 101, and the bottom of the carrier frame 101 is provided with an adjusting support rod 102, and the bottom of the adjusting support rod 102 is provided with a foot 103. The coordination of the adjusting support rod 102 and the foot 103 ensures the overall stability of the equipment, and the overall height of the equipment can also be adjusted by adjusting the support rod 102, so that the equipment can be suitable for different environments.

[0031] In the present scheme, a cooling conveying device for manufacturing rubber products is used. When the conveying mechanism is started by using the start switch 105 on the conveying control box 104, the drive of the motor 204 drives the roller 205 and the conveyor belt 206 to rotate, so that the rubber products placed on the conveyor belt 206 can be conveyed. When conveyed to the vicinity of the cooling integrated box 301, the top extension rod 303 inside the storage box 302 will retract, so that the rubber products enter the cooling integrated box 301 for cooling treatment. After the treatment is completed, it will be discharged from the outlet of the cooling integrated box 301 until it is conveyed to the bottom of the photoelectric sensor 405, and the photoelectric sensor 405 will check the rubber products. Intelligent counting, when performing intelligent counting, the photoelectric sensor 405 includes a light source and a detector. When the rubber product passes through the photoelectric sensor 405, the light source will irradiate the rubber product and reflect back, and be captured by the detector. The detector will convert the reflected light into a signal and send it to the counter 409. The counter 409 will count the signal generated by each rubber product to obtain the number of rubber products. After the counting is completed, the rubber product will be transported to one end of the positioning piece 503. The second telescopic rod 502 can be used to control the positioning piece 503 to correct the center of the rubber product to prevent the rubber product from deviating and affecting the processing of the next step.

[0032] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A cooling and conveying device for manufacturing rubber products, comprising a main body (1), characterized in that: The top of the main body (1) is fixedly connected to a conveying assembly (2), and the top of the conveying assembly (2) is fixedly connected to a cooling assembly (3), a counting assembly (4) and a correction assembly (5); The counting assembly (4) comprises a supporting frame (401), a supporting plate (402) is fixedly connected to the side of the supporting frame (401), a first telescopic rod (403) is installed inside the supporting plate (402), an output end of the first telescopic rod (403) is fixedly connected to a mounting plate (404), a photoelectric sensor (405) is installed at the bottom of the mounting plate (404), a counter (409) is fixedly connected to the side of the supporting frame (401), and a display screen (410) is fixedly connected to the side of the counter (409); The correction assembly (5) comprises a connection plate (501), a second telescopic rod (502) is installed inside the connection plate (501), and a positioning piece (503) is fixedly connected to the side of the second telescopic rod (502).

2. A cooling and conveying device for manufacturing rubber products according to claim 1, characterized in that: A physical button (411) is provided on the side of the counter (409); a side panel (406) is fixedly connected to the inside of the supporting frame (401); a sliding rod (407) is fixedly connected to the side of the side panel (406); a sliding block (408) is slidably connected to the side of the sliding rod (407); and the sliding block (408) is fixedly connected to the mounting plate (404).

3. A cooling and conveying device for manufacturing rubber products according to claim 1, characterized in that: The number of the connecting plates (501) and the positioning plates (503) is two, and the number of the second telescopic rods (502) is four.

4. A cooling and conveying device for manufacturing rubber products according to claim 1, characterized in that: The cooling assembly (3) comprises a cooling integrated box (301), the top of the cooling integrated box (301) is fixedly connected to a storage box (302), a top extension rod (303) is installed inside the storage box (302), and the output end of the top extension rod (303) is fixedly connected to a baffle (304).

5. A cooling and conveying device for manufacturing rubber products according to claim 4, characterized in that: The storage box (302), the extension rod (303) and the baffle (304) are provided in two pieces, and the baffle (304) can be stored inside the storage box (302).

6. A cooling and conveying device for manufacturing rubber products according to claim 1, characterized in that: The conveying assembly (2) comprises a support frame (201), a motor (204) is installed on the side of the support frame (201), a roller (205) is fixedly connected to the output end of the motor (204), a conveyor belt (206) is arranged on the side of the roller (205), and a bearing seat (207) is fixedly connected to the side of the support frame (201), and the roller (205) extends to the interior of the bearing seat (207).

7. A cooling and conveying device for manufacturing rubber products according to claim 6, characterized in that: The side of the support frame (201) is fixedly connected to a first support plate (202) and a second support plate (203), the bottom of the support frame (201) is fixedly connected to a conveying control box (104), and a start switch (105) is arranged inside the conveying control box (104).

8. The cooling and conveying device for manufacturing rubber products according to claim 1, characterized in that: The main body (1) comprises a bearing frame (101), an adjusting support rod (102) is arranged at the bottom of the bearing frame (101), and a foot (103) is arranged at the bottom of the adjusting support rod (102).