Manufacturing method of carbon fiber composite fabric for glass cleaning

Abstract

The invention discloses a manufacturing method of a carbon fiber composite fabric for cleaning glass, which comprises the following steps: adding carbon fibers on the basis of raw materials by using an ultrahigh temperature technology, and forming a decontamination structure on the surface of the fabric during weaving, thereby obtaining the carbon fiber composite fabric. Through the mode, according to the manufacturing method of the carbon fiber composite fabric for cleaning the glass, the carbon fibers are added on the basis of the raw materials by adopting an ultra-high temperature technology, and a weaving organization structure is improved, so that the surface of a product is fuller and tough, and no water stain and no unhairing phenomenon are left when the glass product is wiped; and the product is more suitable for various smooth surface materials such as glass products, acrylic plates, liquid crystal screens and the like.

Description

Technical Field

[0001] The invention relates to the field of glass product cleaning, and in particular to a method for manufacturing a carbon fiber composite fabric for glass cleaning. Background Art

[0002] Glass products are widely used in homes, offices and commercial places due to their high transparency and elegant appearance. However, the glass surface is easily stained with dust, water stains and fingerprints, so regular cleaning is very important. Since the invention of glass products, surface cleaning hygiene products have been updated several times, from cotton and linen rags to pure cotton rags to today's composite fiber rags.

[0003] Traditional cotton and linen rags will cause friction damage to the surface of glass products during use. After long-term use, the surface of glass products will lose its original luster and will leave water stains, which has led to the development of composite fiber rags. However, due to the loose weaving structure and poor toughness of the terry loops, composite fiber rags will leave lint on the surface of glass products while cleaning water stains, making it impossible to keep the surface of the glass products smooth while removing surface stains. Summary of the invention

[0004] The main technical problem solved by the present invention is to provide a method for manufacturing a carbon fiber composite fabric for glass cleaning, which can improve the phenomenon of easy breakage and hair loss of the terry after fiber opening while ensuring water absorption and decontamination.

[0005] In order to solve the above technical problems, a technical solution adopted by the present invention is: to provide a method for manufacturing carbon fiber composite fabric for glass cleaning, including adding carbon fiber to the raw materials by using ultra-high temperature technology, and forming a decontamination structure on the surface of the fabric during weaving, thereby obtaining a carbon fiber composite fabric.

[0006] In a preferred embodiment of the present invention, the raw materials include polyester fibers and polyamide fibers, and the content percentages of the polyester fibers and the polyamide fibers are 70% to 90% and 10% to 30%.

[0007] In a preferred embodiment of the present invention, the content percentages of the raw materials and the carbon fibers in the composite fabric are 90% to 95% and 5% to 10%.

[0008] In a preferred embodiment of the present invention, the decontamination structure is a plurality of vertical concave lines.

[0009] In a preferred embodiment of the present invention, the specific steps include:

[0010] 1) Fiber mixing: adding the raw materials into a fiber mixer according to a certain ratio and mixing them to obtain mixed fibers;

[0011] 2) Yarn production: the mixed fiber and the carbon fiber in step 1) are respectively made into mixed fiber yarn and carbon fiber yarn by ring spinning process;

[0012] 3) Fabric weaving: feeding the mixed fiber yarn and the carbon fiber yarn in step 2) into a loom for weaving to obtain ultrafine fiber fabric and carbon fiber fabric, ensuring that appropriate tension and speed are maintained during the weaving process to ensure the quality of the fabric;

[0013] 4) Fabric compounding: using a hot pressing compounding process, compounding the ultrafine fiber fabric woven in step 3) with the carbon fiber fabric to obtain a composite fabric;

[0014] 5) Post-treatment: finishing the composite fabric obtained in step 4).

[0015] In a preferred embodiment of the present invention, in the step 1), before mixing, the polyester fiber, the polyamide fiber and the carbon fiber are cleaned to remove impurities, then dried, and finally the carbon fiber is cut to become chopped carbon fiber.

[0016] In a preferred embodiment of the present invention, the twist can be adjusted as needed during spinning in step 2), and dyeing can be performed as needed after spinning is completed.

[0017] In a preferred embodiment of the present invention, the hot pressing composite process in the step 4) is to cut the ultrafine fiber fabric and the carbon fiber material into required sizes, and place the ultrafine fiber fabric on the outer layer of the carbon fiber fabric to ensure that the layer is flat and wrinkle-free, and then impregnate the carbon fiber fabric with resin, place the carbon fiber fabric impregnated with resin into a mold, and finally place the ultrafine fiber fabric on top of the carbon fiber fabric and hot press it, controlling the temperature at 120°C to 180°C and the pressure at 0.5MPa to 3MPa for 0.5 to 2 hours.

[0018] The beneficial effects of the present invention are: a method for manufacturing a carbon fiber composite fabric for glass cleaning, the method adopts ultra-high temperature technology to add carbon fiber on the basis of raw materials, improves the weaving structure, makes the product surface fuller and tougher, and wipes the glass products without leaving water stains and hair removal, and is more suitable for glass products and acrylic panels, LCD screens and other smooth surface materials. DETAILED DESCRIPTION

[0019] The preferred embodiments of the present invention are described in detail below so that the advantages and features of the present invention can be more easily understood by those skilled in the art, thereby making a clearer and more definite definition of the protection scope of the present invention.

[0020] A method for manufacturing a carbon fiber composite fabric for glass cleaning comprises adding carbon fiber to raw materials using ultra-high temperature technology, and forming a decontamination structure on the surface of the fabric during weaving, thereby obtaining a carbon fiber composite fabric, which makes the surface of the product fuller and tougher, and leaves no water stains or hair loss when wiping glass products, and is more suitable for use on glass products and various smooth surface materials such as acrylic panels and LCD screens.

[0021] The raw materials include polyester fiber and polyamide fiber, and the content percentages of the polyester fiber and the polyamide fiber are 70% to 90% and 10% to 30%.

[0022] The content percentages of the raw materials and the carbon fibers in the composite fabric are 90% to 95% and 5% to 10%.

[0023] The decontamination structure is a plurality of vertical concave lines, which make decontamination easier and remove stains without damaging the surface of the glass product.

[0024] Example 1

[0025] The specific steps include:

[0026] 1) Fiber mixing: 90% of the polyester fiber and 10% of the polyamide fiber are added into a fiber mixer and mixed to obtain mixed fiber. Before mixing, the polyester fiber, the polyamide fiber and the carbon fiber are cleaned to remove impurities. The polyester fiber and the polyamide fiber are washed with water, and the carbon fiber needs to be ensured to be free of oil stains and impurities.

[0027] Then, a drying process is performed, and finally the carbon fiber is cut to make it into chopped carbon fiber, which is easier to mix with other fibers.

[0028] The polyester fiber and the polyamide fiber use long-fiber materials, which can reduce hair loss because the long fibers are stronger and less likely to fall off.

[0029] 2) Yarn manufacturing: The mixed fiber and the carbon fiber in step 1) are respectively made into mixed fiber yarn and carbon fiber yarn by ring spinning process. Ring spinning can produce high-quality yarn with high strength and good uniformity, and can spin various types of fibers, including natural fibers and synthetic fibers.

[0030] The twist can be adjusted as needed during spinning, and dyeing can be performed as needed after spinning is completed.

[0031] 3) Fabric weaving: The mixed fiber yarn and the carbon fiber yarn in step 2) are fed into a loom for weaving to obtain ultrafine fiber fabric and carbon fiber fabric. The twill fabric is weaved in a twill texture formed by a specific interweaving method, and has a certain thickness and firmness. The structure is more wear-resistant than plain fabric and reduces hair loss. Vertical concave patterns are woven on the surface of the ultrafine fiber fabric, making it easier to remove stains and removing stains without damaging the surface of the glass product.

[0032] Ensure proper tension and speed during weaving to ensure fabric quality. During weaving, proper warp and weft tension can help maintain the structural integrity of the fabric and reduce linting.

[0033] 4) Fabric compounding: The ultrafine fiber fabric woven in step 3) is compounded with the carbon fiber fabric by a hot pressing compounding process to obtain a composite fabric, wherein the ratio of the ultrafine fiber to the carbon fiber in the composite fabric is 90% and 10%.

[0034] The hot pressing composite process is to cut the ultrafine fiber fabric and the carbon fiber material into required sizes, and place the ultrafine fiber fabric on the outer layer of the carbon fiber fabric to ensure that the layer is flat and wrinkle-free. Using the ultrafine fiber fabric on the outer layer can improve the surface properties, and using the carbon fiber fabric on the inner layer can improve the overall strength.

[0035] The carbon fiber fabric is then impregnated with resin. During the impregnation process, a vacuum degassing machine is used to remove bubbles in the resin to ensure the quality of the material after subsequent curing.

[0036] The carbon fiber fabric impregnated with resin is placed into a mold, and finally the ultrafine fiber fabric is placed on top of the carbon fiber fabric and hot-pressed, with the temperature controlled at 180° C. and the pressure at 3 MPa for 2 hours.

[0037] 5) Post-treatment: The composite fabric obtained in step 4) is subjected to finishing treatment, including antibacterial treatment and strengthening treatment. The antibacterial treatment is to add an antibacterial agent to inhibit bacterial growth and improve the hygiene and service life of the rag. The strengthening treatment is to improve the wear resistance, water absorption and other properties of the rag through chemical or physical methods.

[0038] Example 2

[0039] The specific steps include:

[0040] 1) Fiber mixing: 80% of the polyester fiber and 20% of the polyamide fiber are added into a fiber mixer and mixed to obtain mixed fiber. Before mixing, the polyester fiber, the polyamide fiber and the carbon fiber are cleaned to remove impurities. The polyester fiber and the polyamide fiber are washed with water, and the carbon fiber needs to be ensured to be free of oil stains and impurities.

[0041] Then, a drying process is performed, and finally the carbon fiber is cut to make it into chopped carbon fiber, which is easier to mix with other fibers.

[0042] The polyester fiber and the polyamide fiber use long-fiber materials, which can reduce hair loss because the long fibers are stronger and less likely to fall off.

[0043] 2) Yarn manufacturing: The mixed fiber and the carbon fiber in step 1) are respectively made into mixed fiber yarn and carbon fiber yarn by ring spinning process. Ring spinning can produce high-quality yarn with high strength and good uniformity, and can spin various types of fibers, including natural fibers and synthetic fibers.

[0044] The twist can be adjusted as needed during spinning, and dyeing can be performed as needed after spinning is completed.

[0045] 3) Fabric weaving: The mixed fiber yarn and the carbon fiber yarn in step 2) are fed into a loom for weaving to obtain ultrafine fiber fabric and carbon fiber fabric. The twill fabric is weaved in a twill texture formed by a specific interweaving method, and has a certain thickness and firmness. The structure is more wear-resistant than plain fabric and reduces hair loss. Vertical concave patterns are woven on the surface of the ultrafine fiber fabric, making it easier to remove stains and removing stains without damaging the surface of the glass product.

[0046] Ensure proper tension and speed during weaving to ensure fabric quality. During weaving, proper warp and weft tension can help maintain the structural integrity of the fabric and reduce linting.

[0047] 4) Fabric compounding: The ultrafine fiber fabric woven in step 3) is compounded with the carbon fiber fabric by a hot pressing compounding process to obtain a composite fabric, wherein the ratio of the ultrafine fiber to the carbon fiber in the composite fabric is 90% and 10%.

[0048] The hot pressing composite process is to cut the ultrafine fiber fabric and the carbon fiber material into required sizes, and place the ultrafine fiber fabric on the outer layer of the carbon fiber fabric to ensure that the layer is flat and wrinkle-free. Using the ultrafine fiber fabric on the outer layer can improve the surface properties, and using the carbon fiber fabric on the inner layer can improve the overall strength.

[0049] The carbon fiber fabric is then impregnated with resin. During the impregnation process, a vacuum degassing machine is used to remove bubbles in the resin to ensure the quality of the material after subsequent curing.

[0050] The carbon fiber fabric impregnated with resin is placed into a mold, and finally the ultrafine fiber fabric is placed on top of the carbon fiber fabric and hot-pressed, with the temperature controlled at 150° C. and the pressure at 2 MPa for 1 hour.

[0051] 5) Post-treatment: The composite fabric obtained in step 4) is subjected to finishing treatment, including antibacterial treatment and strengthening treatment. The antibacterial treatment is to add an antibacterial agent to inhibit bacterial growth and improve the hygiene and service life of the rag. The strengthening treatment is to improve the wear resistance, water absorption and other properties of the rag through chemical or physical methods.

[0052] Example 3

[0053] The specific steps include:

[0054] 1) Fiber mixing: 70% of the polyester fiber and 30% of the polyamide fiber are added into a fiber mixer and mixed to obtain mixed fiber. Before mixing, the polyester fiber, the polyamide fiber and the carbon fiber are cleaned to remove impurities. The polyester fiber and the polyamide fiber are washed with water, and the carbon fiber needs to be ensured to be free of oil stains and impurities.

[0055] Then, a drying process is performed, and finally the carbon fiber is cut to make it into chopped carbon fiber, which is easier to mix with other fibers.

[0056] The polyester fiber and the polyamide fiber use long-fiber materials, which can reduce hair loss because the long fibers are stronger and less likely to fall off.

[0057] 2) Yarn manufacturing: The mixed fiber and the carbon fiber in step 1) are respectively made into mixed fiber yarn and carbon fiber yarn by ring spinning process. Ring spinning can produce high-quality yarn with high strength and good uniformity, and can spin various types of fibers, including natural fibers and synthetic fibers.

[0058] The twist can be adjusted as needed during spinning, and dyeing can be performed as needed after spinning is completed.

[0059] 3) Fabric weaving: The mixed fiber yarn and the carbon fiber yarn in step 2) are fed into a loom for weaving to obtain ultrafine fiber fabric and carbon fiber fabric. The twill fabric is weaved in a twill texture formed by a specific interweaving method, and has a certain thickness and firmness. The structure is more wear-resistant than plain fabric and reduces hair loss. Vertical concave patterns are woven on the surface of the ultrafine fiber fabric, making it easier to remove stains and removing stains without damaging the surface of the glass product.

[0060] Ensure proper tension and speed during weaving to ensure fabric quality. During weaving, proper warp and weft tension can help maintain the structural integrity of the fabric and reduce linting.

[0061] 4) Fabric compounding: The ultrafine fiber fabric woven in step 3) is compounded with the carbon fiber fabric by a hot pressing compounding process to obtain a composite fabric, wherein the ratio of the ultrafine fiber to the carbon fiber in the composite fabric is 90% and 10%.

[0062] The hot pressing composite process is to cut the ultrafine fiber fabric and the carbon fiber material into required sizes, and place the ultrafine fiber fabric on the outer layer of the carbon fiber fabric to ensure that the layer is flat and wrinkle-free. Using the ultrafine fiber fabric on the outer layer can improve the surface properties, and using the carbon fiber fabric on the inner layer can improve the overall strength.

[0063] The carbon fiber fabric is then impregnated with resin. During the impregnation process, a vacuum degassing machine is used to remove bubbles in the resin to ensure the quality of the material after subsequent curing.

[0064] The carbon fiber fabric impregnated with resin is placed into a mold, and finally the ultrafine fiber fabric is placed on top of the carbon fiber fabric and hot-pressed, with the temperature controlled at 120° C. and the pressure at 0.5 MPa for 0.5 hours.

[0065] 5) Post-treatment: The composite fabric obtained in step 4) is subjected to finishing treatment, including antibacterial treatment and strengthening treatment. The antibacterial treatment is to add an antibacterial agent to inhibit bacterial growth and improve the hygiene and service life of the rag. The strengthening treatment is to improve the wear resistance, water absorption and other properties of the rag through chemical or physical methods.

[0066] Table 1 shows the performance parameters of the composite fabrics manufactured in the three embodiments.

[0067] Example Water absorption capacity Water absorption speed Wear resistance strength 1 8 times its own weight fast High better 2 7 times its own weight Faster high high 3 6 times its own weight Faster high high

[0068] Table 1

[0069] Compared with the prior art, the present invention provides a method for manufacturing a carbon fiber composite fabric for glass cleaning. The method adopts ultra-high temperature technology to add carbon fiber to the raw materials, improves the weaving structure, makes the surface of the product fuller and tougher, and leaves no water stains or hair loss when wiping the glass products. The product is more suitable for glass products and various smooth surface materials such as acrylic panels and LCD screens.

[0070] The raw materials are mainly made by ultra-high temperature treatment of carbon fiber fusion composite raw materials, which ensures water absorption and decontamination, and improves the phenomenon of easy breakage and hair loss of the terry after fiber opening.

[0071] By adjusting the organizational structure and changing the weaving sequence, there are no more protruding loops on the product surface. After fiber opening, the product surface is smooth and full, and the vertical concave lines make it easier to remove stains without damaging the surface of the item.

[0072] In the description of the present invention, it should be noted that the components are all universal standard parts or components known to those skilled in the art, and their structures and principles can be known to those skilled in the art through technical manuals or through conventional test methods. The directions or positional relationships indicated by the terms "upper", "lower", "left", "right", "inside" and "outside" are based on the directions or positional relationships shown, or are the directions or positional relationships in which the inventive product is usually placed when used. They are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore cannot be understood as a limitation on the present invention.

[0073] The above descriptions are merely embodiments of the present invention and are not intended to limit the patent scope of the present invention. Any equivalent structure or equivalent process transformation made using the specification of the present invention, or directly or indirectly applied in other related technical fields, are also included in the patent protection scope of the present invention.

Claims

1. A method for manufacturing a carbon fiber composite fabric for glass cleaning, characterized in that: It involves adding carbon fiber to the raw materials using ultra-high temperature technology, and forming a decontamination structure on the surface of the fabric during weaving, thereby obtaining a carbon fiber composite fabric.

2. The method for manufacturing a carbon fiber composite fabric for glass cleaning according to claim 1, characterized in that: The raw materials include polyester fiber and polyamide fiber, and the content percentages of the polyester fiber and the polyamide fiber are 70% to 90% and 10% to 30%.

3. The method for manufacturing a carbon fiber composite fabric for glass cleaning according to claim 2, characterized in that: The content percentages of the raw materials and the carbon fibers in the composite fabric are 90% to 95% and 5% to 10%.

4. The method for manufacturing a carbon fiber composite fabric for glass cleaning according to claim 1, characterized in that: The decontamination structure is a plurality of vertical concave lines.

5. The method for manufacturing a carbon fiber composite fabric for glass cleaning according to claim 4, characterized in that: The specific steps include: 1) Fiber mixing: adding the raw materials into a fiber mixer according to a certain ratio and mixing them to obtain mixed fibers; 2) Yarn production: the mixed fiber and the carbon fiber in step 1) are respectively made into mixed fiber yarn and carbon fiber yarn by ring spinning process; 3) Fabric weaving: feeding the mixed fiber yarn and the carbon fiber yarn in step 2) into a loom for weaving to obtain ultrafine fiber fabric and carbon fiber fabric, ensuring that appropriate tension and speed are maintained during the weaving process to ensure the quality of the fabric; 4) Fabric compounding: using a hot pressing compounding process, compounding the ultrafine fiber fabric woven in step 3) with the carbon fiber fabric to obtain a composite fabric; 5) Post-treatment: finishing the composite fabric obtained in step 4).

6. The method for manufacturing a carbon fiber composite fabric for glass cleaning according to claim 5, characterized in that: In the step 1), before mixing, the polyester fiber, the polyamide fiber and the carbon fiber are cleaned to remove impurities, and then dried, and finally the carbon fiber is cut to become chopped carbon fiber.

7. The manufacturing method of the carbon fiber composite fabric for glass cleaning according to claim 5, characterized in that: In the step 2), the twist can be adjusted as required during spinning, and dyeing can be performed as required after spinning is completed.

8. The manufacturing method of the carbon fiber composite fabric for glass cleaning according to claim 5, characterized in that: The hot pressing composite process in the step 4) is to cut the ultrafine fiber fabric and the carbon fiber material into required sizes, and place the ultrafine fiber fabric on the outer layer of the carbon fiber fabric to ensure that the layer is flat and wrinkle-free, and then impregnate the carbon fiber fabric with resin, put the carbon fiber fabric impregnated with resin into a mold, and finally place the ultrafine fiber fabric on top of the carbon fiber fabric and hot press it, controlling the temperature at 120°C to 180°C and the pressure at 0.5MPa to 3MPa for 0.5 hour to 2 hours.