Roadway stacker for rubber hose production line

By designing a tunnel stacker for rubber hose production line, the problem of low efficiency of traditional manual operation is solved, automatic winding and stacking is realized, adapting to the needs of different specifications of hose pipes, and improving production efficiency and stacking quality.

CN119841116AActive Publication Date: 2025-04-18GAOTANG JINXIANG AUTOMOBILE COMPONENTS CO LTD
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Patent Information

Application Number
CN202510326703.1
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-03-19
Publication Date
2025-04-18
Estimated Expiration
2045-03-19

AI Technical Summary

Technical Problem

The traditional rubber hose rolling and stacking methods rely on manual operations, which are inefficient and cost-effective, and cannot meet the needs of different specifications of hose.

Method used

A tunnel stacker for rubber hose production line is designed, using a mobile rack mechanism and a drive belt system, which can automatically wrap and install rubber hose, and adjust the stacking method of different diameters according to needs.

Benefits of technology

Automatic winding and stacking of rubber hose is realized, production efficiency is improved, manual intervention is reduced, stacking stability and neatness is ensured, and it is suitable for hose of different specifications.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses a roadway stacking machine for a rubber hose production line, and relates to the field of rubber hose transportation, the roadway stacking machine comprises a moving frame mechanism, the moving frame mechanism comprises a stacking machine base, stacking frames are arranged on the two sides of the stacking machine base, a moving trolley is installed on the stacking machine base in a sliding mode, and moving wheels are rotatably installed on the moving trolley; the moving wheels are fixedly installed on a main shaft of a motor in the moving trolley, a longitudinal beam is fixedly installed on the stacking machine base, a top beam is fixedly installed on the longitudinal beam, a moving box is installed on the top beam in a sliding mode, clamping wheels are rotatably installed on the moving box, the clamping wheels are tightly attached to the two sides of the top beam, and a longitudinal moving frame is fixedly installed on the moving trolley. And the longitudinal moving frame is fixedly connected with the moving box. Rubber hoses can be wound and installed, the rubber hoses are automatically pushed to a stacking frame layer by layer, and the rubber hoses with different diameters can be wound and installed.
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Description

Technical Field

[0001] The invention relates to the field of rubber hose transportation, in particular to a lane stacker for a rubber hose production line. Background Art

[0002] Traditional rubber hose winding and stacking methods usually rely on manual operation, which has problems such as low efficiency, high labor costs, irregular product stacking, and cumbersome production process. Therefore, it is necessary to improve the efficiency of rubber hose winding and stacking while ensuring the stability and neatness of the stacking. Most of the existing technologies only wind rubber hoses with fixed diameters, and do not fully consider the different needs of rubber hoses of different specifications. The present invention develops an innovative device that can automatically wind rubber hoses and adjust the stacking method of different diameters according to demand, which can greatly improve production efficiency, reduce manual intervention, and ensure product stacking quality. Summary of the invention

[0003] The purpose of the present invention is to provide a device which can wind and install rubber hoses, and automatically push the rubber hoses onto a stacking rack layer by layer, and can wind and install rubber hoses with different diameters.

[0004] In order to solve the above technical problems, the technical solution adopted by the present invention is: a lane stacker for a rubber hose production line, including a mobile frame mechanism, the mobile frame mechanism includes a stacker base, stacking frames are arranged on both sides of the stacker base, a mobile trolley is slidably installed on the stacker base, a mobile wheel is rotatably installed on the mobile trolley, the mobile wheel is fixedly installed on the main shaft of the motor inside the mobile trolley, a longitudinal beam is fixedly installed on the stacker base, a top beam is fixedly installed on the longitudinal beam, a mobile box is slidably installed on the top beam, a clamping wheel is rotatably installed on the mobile box, the clamping wheel is close to both sides of the top beam, a longitudinal mobile frame is fixedly installed on the mobile trolley, and the longitudinal mobile frame is fixedly installed with the mobile box A lifting screw is rotatably installed on the longitudinal moving frame, a lifting motor is fixedly installed on the longitudinal moving frame, the output shaft of the lifting motor is fixedly connected to the lifting screw, a lifting box is slidably installed on the longitudinal moving frame, the lifting box and the lifting screw form a threaded connection, a transverse moving base is slidably installed on the lifting box, a slide plate is fixedly installed on the transverse moving base, a driving motor is fixedly installed on the slide plate, a driving pulley is fixedly installed on the output shaft of the driving motor, a driving bracket is rotatably installed on the slide plate, a driving belt is installed on the driving pulley and the driving bracket, the driving pulley, the driving belt, and the driving bracket form a belt connection, and a dispersed wheel seat is slidably installed on the driving bracket.

[0005] Furthermore, the dispersion wheel seat is provided with a beam group in the circumferential direction, a hose chuck is slidably mounted on the driving bracket, the hose chuck is fixedly connected to one of the dispersion wheel seats, a central motor is fixedly mounted in the driving bracket, an arc groove wheel is fixedly mounted on the output shaft of the central motor, a slide rod is arranged on the dispersion wheel seat, an arc groove is arranged on the arc groove wheel, the slide rod of the dispersion wheel seat slides in the arc groove, a linear groove is arranged on the driving bracket, and the slide rod of the dispersion wheel seat slides in the linear groove of the driving bracket.

[0006] Furthermore, a transverse moving motor is fixedly installed on the lifting box, a driving pulley is fixedly installed on the output shaft of the transverse moving motor, a transmission pulley is rotatably installed on the lifting box, a transmission belt is installed on the driving pulley and the transmission pulley, the driving pulley, the transmission pulley and the transmission belt form a belt connection, a connecting pulley is rotatably installed on the lifting box, the connecting pulley is fixedly connected to the transmission pulley, a connecting belt is connected to the two connecting pulleys, the connecting pulley and the connecting belt form a belt connection, the lower end of the transverse moving base is in contact with the transmission belt and the upper end of the connecting belt, and the lifting box drives the transverse moving base to move via the transmission belt and the connecting belt.

[0007] Furthermore, a slide seat is slidably installed on the slide plate, a pushing electric cylinder is fixedly installed on the transverse base, the telescopic end of the pushing electric cylinder is fixedly connected to the slide seat, a push rod motor is fixedly installed on the slide seat, two end screws are rotatably installed on the slide seat, the two end screws are fixedly connected to the output shaft of the push rod motor, the thread directions of the two ends of the screws are opposite, and a pushing rod is slidably installed on the slide seat.

[0008] Furthermore, the hose clamp is controlled by an electromagnetic switch.

[0009] Furthermore, the distance between the stacking frame and the stacker base is smaller than the lateral movement distance of the transverse movement base on the lifting box.

[0010] Furthermore, the stacking racks and the aisle stacker are arranged at intervals.

[0011] Furthermore, the height of the aisle stacker is slightly higher than the stacking frame, and the length of the aisle stacker is greater than the length of the stacking frame.

[0012] Compared with the prior art, the present invention has the following advantages: (1) the present invention can wind and install the rubber hose, automatically push it onto the stacking rack layer by layer, and can wind and install rubber hoses of different diameters; (2) the present invention can drive the rubber hose to move freely in multiple directions, which is convenient for the free installation of the rubber hose in layers. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 It is a schematic diagram of the overall structure of the present invention.

[0014] Figure 2 It is a schematic diagram of a stacking frame of the present invention.

[0015] Figure 3 It is a schematic diagram of the mobile frame mechanism of the present invention.

[0016] Figure 4 It is a schematic diagram of the lifting box of the present invention.

[0017] Figure 5 It is a schematic diagram of a push rod of the present invention.

[0018] Figure 6 It is a schematic diagram of the driving bracket of the present invention.

[0019] Figure 7 It is the right view of the overall structure of the present invention.

[0020] Figure numbers: 1-stacking frame; 2-stacker base; 3-moving trolley; 4-moving wheel; 5-longitudinal beam; 6-top beam; 7-moving box; 8-clamping wheel; 9-longitudinal moving frame; 10-lifting screw; 11-lifting motor; 12-lifting box; 13-transverse motor; 14-driving pulley; 15-driving pulley; 16-driving belt; 17-connecting pulley; 18-connecting belt; 19-transverse base; 20-slide plate; 21-slide seat; 22-pushing electric cylinder; 23-push rod motor; 24-screws at both ends; 25-pushing rod; 26-driving motor; 27-driving pulley; 28-driving belt; 29-driving bracket; 30-dispersion wheel seat; 31-hose chuck; 32-center motor; 33-arc groove wheel. DETAILED DESCRIPTION

[0021] The technical solution of the present invention is further described below with reference to the accompanying drawings and through specific implementation methods.

[0022] Example: Figure 1-Figure 7The stacker shown in the figure is used for a rubber hose production line, including a mobile frame mechanism, which includes a stacker base 2, and stacking frames 1 are arranged on both sides of the stacker base 2. A moving trolley 3 is slidably installed on the stacker base 2, and a moving wheel 4 is rotatably installed on the moving trolley 3. The moving wheel 4 is fixedly installed on the main shaft of the motor inside the moving trolley 3. A longitudinal beam 5 is fixedly installed on the stacker base 2, and a top beam 6 is fixedly installed on the longitudinal beam 5. A moving box 7 is slidably installed on the top beam 6, and a clamping wheel 8 is rotatably installed on the moving box 7. The clamping wheel 8 is close to both sides of the top beam 6. A longitudinal moving frame 9 is fixedly installed on the moving trolley 3, and the longitudinal moving frame 9 is fixedly connected to the moving box 7. A lifting screw 10 is rotatably installed on the longitudinal moving frame 9. A lifting motor 11 is fixedly installed on the movable frame 9, and the output shaft of the lifting motor 11 is fixedly connected to the lifting screw 10. A lifting box 12 is slidably installed on the longitudinal movable frame 9, and the lifting box 12 is threadedly connected to the lifting screw 10. A transverse base 19 is slidably installed on the lifting box 12, and a slide plate 20 is fixedly installed on the transverse base 19. A drive motor 26 is fixedly installed on the slide plate 20, and a drive pulley 27 is fixedly installed on the output shaft of the drive motor 26. A drive bracket 29 is rotatably installed on the slide plate 20, and a drive belt 28 is installed on the drive pulley 27 and the drive bracket 29. The drive pulley 27, the drive belt 28, and the drive bracket 29 form a belt connection, and a dispersion wheel seat 30 is slidably installed on the drive bracket 29. The moving trolley 3 starts to drive the moving wheel 4 to rotate, and the moving wheel 4 rotates to drive the moving trolley 3 to move on the stacker base 2. The movement of the moving trolley 3 drives the longitudinal moving frame 9 and the moving box 7 to move. The moving box 7 moves on the sky beam 6. The movement of the moving box 7 drives the clamping wheels 8 to roll on both sides of the sky beam 6 to complete the forward and backward movement. The lifting motor 11 starts to drive the lifting screw 10 to rotate. The lifting screw 10 drives the lifting box 12 to slide on the longitudinal moving frame 9, controlling the lifting box 12 to move up and down. The lifting box 12 drives the transverse base 19 and the slide plate 20 , drive bracket 29, hose clamp 31 move up and down to adjust the working height, drive motor 26 starts to drive drive pulley 27 to rotate, drive pulley 27 drives drive belt 28 and drive bracket 29 to rotate, drive bracket 29 drives dispersion wheel seat 30 to rotate, install the rubber hose on the outside of dispersion wheel seat 30, dispersion wheel seat 30 rotates to wind the rubber hose around the outer ring of dispersion wheel seat 30, complete the winding of the hose, and the wound hose is then controlled by various directions of the mobile frame mechanism to place the wound hose on the stacker base 2.

[0023] The dispersion wheel seat 30 is provided with 6 groups of beams in the circumferential direction, a hose chuck 31 is slidably mounted on the driving bracket 29, the hose chuck 31 is fixedly connected to one of the dispersion wheel seats 30, a central motor 32 is fixedly mounted in the driving bracket 29, an arc groove wheel 33 is fixedly mounted on the output shaft of the central motor 32, a slide rod is provided on the dispersion wheel seat 30, an arc groove is provided on the arc groove wheel 33, the slide rod of the dispersion wheel seat 30 slides in the arc groove, a linear groove is provided on the driving bracket 29, the slide rod of the dispersion wheel seat 30 slides in the linear groove of the driving bracket 29. One end of the rubber hose is clamped by the hose clamp 31, and when the dispersion wheel seat 30 rotates, the hose clamp 31 rotates at the same time, driving the rubber hose to be wound around the outside of the dispersion wheel seat 30, and the central motor 32 starts to drive the arc groove wheel 33 to rotate, and the arc groove wheel 33 drives the dispersion wheel seat 30 to slide on the driving bracket 29, changing the distance between the dispersion wheel seat 30 and the center, that is, changing the winding diameter of the rubber hose, so as to adapt to the winding of rubber hoses of different diameters. At the same time, the rubber hose after winding is not easy to fall off from the dispersion wheel seat 30, and the dispersion wheel seat 30 is controlled to move inward, and the diameter distance of the dispersion wheel seat 30 becomes smaller, and the rubber hose is easier to fall off from the dispersion wheel seat 30.

[0024] A transverse motor 13 is fixedly installed on the lifting box 12, and a driving pulley 14 is fixedly installed on the output shaft of the transverse motor 13. A transmission pulley 15 is rotatably installed on the lifting box 12, and a transmission belt 16 is installed on the driving pulley 14 and the transmission pulley 15. The driving pulley 14, the transmission pulley 15 and the transmission belt 16 form a belt connection. A connecting pulley 17 is rotatably installed on the lifting box 12, and the connecting pulley 17 is fixedly connected to the transmission pulley 15. A connecting belt 18 is connected to the two connecting pulleys 17, and the connecting pulley 17 and the connecting belt 18 form a belt connection. The lower end of the transverse base 19 contacts with the upper ends of the transmission belt 16 and the connecting belt 18, and the lifting box 12 drives the transverse base 19 to move through the transmission belt 16 and the connecting belt 18. The transverse motor 13 is started to drive the active pulley 14 to rotate, the active pulley 14 drives the transmission belt 16 to rotate, the transmission belt 16 drives the transmission pulley 15 to rotate, the transmission pulley 15 drives the connecting pulley 17 to rotate, the connecting pulley 17 drives the connecting belt 18 to rotate, the rotation of the transmission belt 16 and the connecting belt 18 drives the transverse base 19 to move on the lifting box 12, the movement of the transverse base 19 drives the dispersion wheel seat 30 to move horizontally to adjust the position, and push the two ends of the wound rubber hose to the stacker base 2.

[0025] A slide seat 21 is slidably mounted on the slide plate 20, a push electric cylinder 22 is fixedly mounted on the transverse base 19, the telescopic end of the push electric cylinder 22 is fixedly connected to the slide seat 21, a push rod motor 23 is fixedly mounted on the slide seat 21, screw rods 24 at both ends are rotatably mounted on the slide seat 21, the screw rods 24 at both ends are fixedly connected to the output shaft of the push rod motor 23, the threads of the two ends of the screw rods 24 at both ends are in opposite directions, and a push rod 25 is slidably mounted on the slide seat 21. The push electric cylinder 22 is started to drive the slide seat 21 to move, the movement of the slide seat 21 drives the push rod 25 to move, the push rod 25 moves to push the rubber hose wound on the dispersion wheel seat 30, the push rod motor 23 is started, the screw rods 24 at both ends are driven to rotate, the screw rods 24 at both ends drive the push rod 25 to slide on the slide seat 21, and the push rod 25 moves to a position corresponding to the winding diameter of the rubber hose.

[0026] The hose clamp 31 is controlled by an electromagnetic switch.

[0027] The distance between the stacking frame 1 and the stacker base 2 is smaller than the lateral movement distance of the transverse displacement base 19 on the lifting box 12 .

[0028] The stacking frame 1 and the aisle stacker are arranged at intervals.

[0029] The height of the aisle stacker is slightly higher than the stacking frame 1 , and the length of the aisle stacker is greater than the length of the stacking frame 1 .

Claims

1. A lane stacker for a rubber hose production line, comprising a mobile frame mechanism, characterized in that: The mobile frame mechanism comprises a stacker base (2), a stacker frame (1) is arranged on both sides of the stacker base (2), a mobile trolley (3) is slidably mounted on the stacker base (2), a mobile wheel (4) is rotatably mounted on the mobile trolley (3), and the mobile wheel (4) is fixedly mounted on the main shaft of a motor inside the mobile trolley (3), a longitudinal beam (5) is fixedly mounted on the stacker base (2), a top beam (6) is fixedly mounted on the longitudinal beam (5), a mobile box (7) is slidably mounted on the top beam (6), a clamping wheel (8) is rotatably mounted on the mobile box (7), and the clamping wheel (8) is closely attached to both sides of the top beam (6), a longitudinal mobile frame (9) is fixedly mounted on the mobile trolley (3), the longitudinal mobile frame (9) is fixedly connected to the mobile box (7), a lifting screw (10) is rotatably mounted on the longitudinal mobile frame (9), and a lifting screw (10) is fixedly mounted on the longitudinal mobile frame (9). A motor (11), an output shaft of the lifting motor (11) is fixedly connected to the lifting screw (10), a lifting box (12) is slidably mounted on the longitudinal moving frame (9), the lifting box (12) and the lifting screw (10) are threadedly connected, a transverse base (19) is slidably mounted on the lifting box (12), a slide plate (20) is fixedly mounted on the transverse base (19), a driving motor (26) is fixedly mounted on the slide plate (20), a driving pulley (27) is fixedly mounted on the output shaft of the driving motor (26), a driving bracket (29) is rotatably mounted on the slide plate (20), a driving belt (28) is mounted on the driving pulley (27) and the driving bracket (29), the driving pulley (27), the driving belt (28) and the driving bracket (29) are connected by a belt, and a dispersion wheel seat (30) is slidably mounted on the driving bracket (29).

2. The lane stacker for a rubber hose production line according to claim 1, characterized in that: The dispersion wheel seats (30) are arranged in 6 groups in the circumferential direction. A hose clamp (31) is slidably mounted on the driving bracket (29). The hose clamp (31) is fixedly connected to one of the dispersion wheel seats (30). A central motor (32) is fixedly mounted in the driving bracket (29). An arc groove wheel (33) is fixedly mounted on the output shaft of the central motor (32). A slide groove rod is provided on the dispersion wheel seat (30). An arc groove is provided on the arc groove wheel (33). The slide groove rod of the dispersion wheel seat (30) slides in the arc groove. A linear groove is provided on the driving bracket (29). The slide groove rod of the dispersion wheel seat (30) slides in the linear groove of the driving bracket (29).

3. The lane stacker for a rubber hose production line according to claim 2, characterized in that: A transverse motor (13) is fixedly mounted on the lifting box (12), a driving pulley (14) is fixedly mounted on the output shaft of the transverse motor (13), a transmission pulley (15) is rotatably mounted on the lifting box (12), a transmission belt (16) is mounted on the driving pulley (14) and the transmission pulley (15), the driving pulley (14), the transmission pulley (15) and the transmission belt (16) form a belt connection, a connecting pulley (17) is rotatably mounted on the lifting box (12), the connecting pulley (17) is fixedly connected to the transmission pulley (15), a connecting belt (18) is connected to the two connecting pulleys (17), the connecting pulley (17) and the connecting belt (18) form a belt connection, the lower end of the transverse base (19) contacts the upper ends of the transmission belt (16) and the connecting belt (18), and the lifting box (12) drives the transverse base (19) to move through the transmission belt (16) and the connecting belt (18).

4. The lane stacker for a rubber hose production line according to claim 3, characterized in that: A slide seat (21) is slidably mounted on the slide plate (20), a push electric cylinder (22) is fixedly mounted on the transverse base (19), the telescopic end of the push electric cylinder (22) is fixedly connected to the slide seat (21), a push rod motor (23) is fixedly mounted on the slide seat (21), two end screws (24) are rotatably mounted on the slide seat (21), the two end screws (24) are fixedly connected to the output shaft of the push rod motor (23), the two end screws (24) have opposite thread directions at the two ends of the two end screws (24), and a push rod (25) is slidably mounted on the slide seat (21).

5. The aisle stacker for a rubber hose production line according to claim 4, characterized in that: The hose clamp (31) is controlled by an electromagnetic switch.

6. The aisle stacker for a rubber hose production line according to claim 5, characterized in that: The distance between the stacking frame (1) and the stacker base (2) is smaller than the lateral movement distance of the transverse displacement base (19) on the lifting box (12).

7. The aisle stacker for a rubber hose production line according to claim 6, characterized in that: The stacking frame (1) and the aisle stacker are arranged at intervals.

8. The aisle stacker for a rubber hose production line according to claim 7, characterized in that: The height of the aisle stacker is slightly higher than the stacking frame (1), and the length of the aisle stacker is greater than the length of the stacking frame (1).

Citation Information

Patent Citations

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    CN117485694A

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