Integrated block stacking and bonding all-in-one machine and stacking and bonding method thereof

Abstract

The invention discloses an integrated block stacking and bonding all-in-one machine and a stacking and bonding method thereof. The stacking and bonding machine comprises a rack, a gluing workbench, a stacking and bonding workbench and a packaging table top are arranged on the rack in parallel, a gluing mechanism is arranged on one side of the gluing workbench, and a mechanical arm device is arranged above the gluing workbench and the stacking and bonding workbench; the paper component I is glued through the delivery mechanism, the glued paper component I is transferred to the position above the stacking workbench through the mechanical arm device, and the glued paper component I can be rotated by 180 degrees according to requirements to be stacked and bonded together, the structural design is reasonable, a traditional manual operation mode is replaced, mechanical production of final assembly of block products is achieved, the production efficiency is improved, and the production cost is reduced. Gluing and bonding are carried out at the same time, transferring and bonding after 180-degree horizontal rotation are achieved through the mechanical arm device, the production cost is reduced, and the product quality and the production efficiency are greatly improved.

Description

Technical Field

[0001] The invention relates to the field of packaging machinery and equipment, in particular to an integrated blocking, stacking and gluing machine. Background Art

[0002] The paper block for bottles with patent application number 2015203398627 is suitable for packaging blocks for bottles, cans, cups, and barrels. It has the characteristics of low cost, reliable connection, convenient transportation and use, and recyclability. It can replace traditional corrugated block products and has great market promotion value. In order to improve processing efficiency and reduce production costs, our company has also developed a paper bending device and paper bending processing method with patent number CN202011198282 and a large-scale paper block processing device and processing method with patent number 202111150927.X. However, the paper components processed by the above two methods and equipment still need to be manually bonded in a special process to complete the processing of the final product. The manual operation method has high requirements for proficiency. Manual participation causes uneven product quality, high labor costs, and low efficiency. In order to further improve processing efficiency, it is necessary to develop a mechanized equipment to replace the existing manual mode. Summary of the invention

[0003] The purpose of the present invention is to provide an integrated blocking and stacking machine and bonding method, which can complete the mechanized processing actions of transferring and flipping the bonding angle of the final paper component, thereby improving the production efficiency of product processing.

[0004] In order to achieve the above-mentioned object of the invention, the technical solution adopted by the present invention is: The integrated blocking and laminating machine comprises a frame, on which a gluing workbench and a laminating workbench are arranged in parallel, a gluing mechanism is arranged on one side of the gluing workbench, and a mechanical arm device is arranged above the gluing workbench and the laminating workbench; The mechanical arm device includes a crossbeam, a slide module I, a moving seat, a slide module II, a rotating cylinder, and a suction cup frame. A crossbeam is arranged above the frame, and the crossbeam is arranged above the glue dripping workbench and the paper stacking workbench. The crossbeam is arranged in two parallel positions, and a double parallel horizontal slide module I is fixedly arranged on the crossbeam. The double parallel horizontal slide module I includes a slide rail I and a slide seat I. A moving seat is fixedly arranged on the slide seat I, and a vertical slide module II is fixedly arranged on the moving seat. The vertical slide module II includes a slide rail II and a slide seat II. The slide seat II is fixedly connected to a support frame, and a horizontal rotating cylinder is fixedly connected to the lower end of the support frame. The rotating cylinder is connected to a suction cup frame, and suction cups are arranged at the lower end of the suction cup frame. The gluing mechanism includes a slide module III and a gluing frame. The slide module III includes a slide rail III and a slide seat III. The slide rail III is fixedly arranged on one side of the gluing workbench. A mounting frame is fixed on the upper end of the slide seat III. The gluing frame is perpendicular to the slide rail III and parallel to the slide rail II. One end of the gluing frame is fixedly connected to the mounting frame. A glue dripping valve is arranged on the gluing frame, and the glue dripping valve is connected to the glue pipeline.

[0005] Furthermore, the stacking and gluing workbench includes a conveyor belt, the direction of the conveyor belt is perpendicular to the slide rail I, the frame is provided with a driving motor, an active roller, and a passive roller connected to the conveyor belt, and a limiting baffle II is provided on the conveyor belt. The stacked finished products can be transported to the side of the frame through the conveyor belt to facilitate the next packaging process.

[0006] Furthermore, a packaging table is provided on one side of the conveyor belt, which is provided with a limiting baffle III. The packaging table is used to place paper component II, which is the edgemost paper component of the finished product. It is a flat paper without a special structure and is used to form an outer edge of one side of the paper barrier.

[0007] The above-mentioned limit baffle I, limit baffle II and limit baffle III are all movable and adjustable connections, and fine-tuning is performed by adjusting the fixing position of the bolts.

[0008] Furthermore, the double parallel horizontal slide module I can use the Hiwin brand linear guide rail, which includes double parallel slide rails I, a motor, a slide seat I, and a synchronous transmission connecting rod. The motor drives the four slide seats I on the two slide rails I to move synchronously, and the four corner ends of the moving seat are fixedly connected to the slide seat I.

[0009] The suction cup frame comprises a horizontal frame body and a plurality of pneumatic suction cups; the frame body is parallel to the paper stacking workbench, and the frame body is distributed with a plurality of pneumatic suction cups.

[0010] Furthermore, a vertical fixing plate is fixedly arranged on the moving seat, the slide rail II is fixedly connected to the fixing plate, the slide seat II is fixedly connected to the support frame by bolts, and a rotating cylinder is fixedly installed at the bottom center of the support frame.

[0011] Furthermore, the slide rail I is provided with an in-place sensor I and an in-place sensor II, the positions of which can be finely adjusted to sense the in-place status of the movable seat above the paper stacking workbench or the glue dripping workbench.

[0012] Furthermore, the suction cup frame is provided with an in-place sensor III for sensing the in-place status of the pneumatic suction cup.

[0013] Furthermore, a sensor IV is provided on the slide rail I to sense the position of the packaging table above the paper stacking workbench on the movable seat, so as to facilitate the completion of the last step of the paper blocking paper stacking process, and to perform the edge sealing and bonding work of the paper component I with an edge sealing component of the same size.

[0014] The slide rail III is provided with an in-position sensor V, and two in-position sensors V are provided to sense whether the gluing rack is displaced to the two ends of the paper component I.

[0015] The rack is also equipped with a controller and a touch screen. The touch screen is set at the corner of the rack. The controller is connected to the motor, slide module I, slide module II, slide module III, various in-place sensors, glue dripping valves, and pneumatic suction cups to facilitate the control of the operation of the entire equipment.

[0016] An integrated barrier laminating method using the laminating machine comprises the following steps: Before starting, manually place the paper assembly I processed by the previous process equipment in the limit baffle I of the gluing workbench, and place the paper assembly II in the limit baffle III of the edge banding workbench. The robot arm device moves to the space above the stacking workbench to make room for the gluing workbench, and the slide module II moves to the top position; Start, the slide module III works, driving the gluing rack to move to one end of the paper component I, the glue valve opens, the gluing rack continues to move to the other end of the paper component I at a uniform speed, the glue valve closes, and the gluing of the paper component I on the top layer of the gluing workbench is completed; The mechanical arm device drives the suction cup frame to move above the gluing workbench, and the slide module II drives the suction cup frame to move downward. After the suction cup is started and contacts the first paper component I, the suction cup is started to generate negative pressure to suck the paper component I. The slide module II lifts the suction cup frame upward, and the slide module I drives the suction cup frame to move above the stacking workbench. The suction cup frame moves downward, and after the pneumatic suction cup contacts the conveyor belt, the pneumatic suction cup is separated from the paper component I, and the first paper component I completes the transfer action; When the suction cup frame of the mechanical arm device leaves the top of the gluing workbench, the gluing frame moves from the other end of the second paper component I of the gluing workbench to the end of the second paper component I, and completes the gluing work of the next paper component I in the gap when the mechanical arm device transfers the previous paper component I to the stacking workbench; The robot arm device moves to the top of the second paper component I after gluing, sucks the paper component I, and moves to the top of the stacking workbench. After the rotary cylinder rotates the second paper component I 180 degrees, the suction cup frame moves down, and the second paper component I is stacked on the top of the first paper component I to complete the bonding contact; In this reciprocating manner, when the odd-numbered paper assembly I is above the stacking workbench, the rotary cylinder does not need to move, and when the even-numbered paper assembly I reaches the stacking workbench, it needs to rotate 180 degrees and then bond with the previous paper assembly I; After the last paper component I is bonded, the suction cup frame of the robot arm device moves to the top of the packaging table, sucks up the paper component II, and stacks it on the paper component I on the stacking workbench to complete the edge sealing action; The robot arm device is reset, and the conveyor belt outputs the stacked products.

[0017] The beneficial effects of the present invention are: The invention has a reasonable structural design and replaces the traditional manual operation mode, and realizes mechanized production of the final assembly of the blocking product. Gluing and bonding are carried out simultaneously. Through the mechanical arm device, horizontal rotation of 180 degrees and then transportation and bonding are realized, which reduces production costs and improves product production efficiency and processing quality. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a schematic diagram of the structure of an embodiment of the present invention; Figure 2 It is a top view schematic diagram of an embodiment of the present invention; Figure 3 It is a schematic diagram of the structure of a suction cup frame according to an embodiment of the present invention.

[0019] Figure 4 It is a schematic diagram of the stacking method of the present invention.

[0020] 1-gluing workbench, 2-paper stacking workbench, 3-slide rail Ⅰ, 4-slide seat Ⅰ, 5-moving seat, 6-linear module Ⅱ, 7-rotary cylinder, 8-suction cup rack, 9-paper component Ⅰ, 10-motor, 11-pneumatic suction cup, 12-beam, 13-fixed plate; 14-conveyor belt, 15-slide rail Ⅲ, 16-slide seat Ⅲ, 17-glue rack, 18-glue dripping valve, 19-limit baffle Ⅰ, 20-limit baffle Ⅱ, 21-limit baffle Ⅲ, 22-paper component Ⅱ, 61-slide rail Ⅱ, 62-slide seat Ⅱ. DETAILED DESCRIPTION

[0021] As attached Figure 1-3 The integrated blocking and stacking machine comprises a frame, on which a gluing workbench and a stacking workbench are arranged in parallel, a gluing mechanism is arranged on one side of the gluing workbench, and a mechanical arm device is arranged above the gluing workbench and the stacking workbench; The mechanical arm device includes a crossbeam, a slide module I, a moving seat, a slide module II, a rotating cylinder, and a suction cup frame. A crossbeam is arranged above the frame, and the crossbeam is arranged above the glue dripping workbench and the paper stacking workbench. The crossbeam is arranged in two parallel positions, and a double parallel horizontal slide module I is fixedly arranged on the crossbeam. The double parallel horizontal slide module I includes a slide rail I and a slide seat I. A moving seat is fixedly arranged on the slide seat I, and a vertical slide module II is fixedly arranged on the moving seat. The vertical slide module II includes a slide rail II and a slide seat II. The slide seat II is fixedly connected to a support frame, and a horizontal rotating cylinder is fixedly connected to the lower end of the support frame. The rotating cylinder is connected to a suction cup frame, and suction cups are arranged at the lower end of the suction cup frame. The gluing mechanism includes a slide module III and a gluing frame. The slide module III includes a slide rail III and a slide seat III. The slide rail III is fixedly arranged on one side of the gluing workbench. A mounting frame is fixed on the upper end of the slide seat III. The gluing frame is perpendicular to the slide rail III and parallel to the slide rail II. One end of the gluing frame is fixedly connected to the mounting frame. A glue dripping valve is arranged on the gluing frame, and the glue dripping valve is connected to the glue pipeline.

[0022] Furthermore, the stacking and gluing workbench includes a conveyor belt, the direction of the conveyor belt is perpendicular to the slide rail I, the frame is provided with a driving motor, an active roller, and a passive roller connected to the conveyor belt, and a limiting baffle II is provided on the conveyor belt. The stacked finished products can be transported to the side of the frame through the conveyor belt to facilitate the next packaging process.

[0023] Furthermore, a packaging table is provided on one side of the conveyor belt, which is provided with a limiting baffle III. The packaging table is used to place paper component II, which is the edgemost paper component of the finished product. It is a flat paper without a special structure and is used to form an outer edge of one side of the paper barrier.

[0024] The above-mentioned limit baffle I, limit baffle II and limit baffle III are all movable and adjustable connections, and fine-tuning is performed by adjusting the fixing position of the bolts.

[0025] Furthermore, the double parallel horizontal slide module I can use the Hiwin brand linear guide rail, which includes double parallel slide rails I, a motor, a slide seat I, and a synchronous transmission connecting rod. The motor drives the four slide seats I on the two slide rails I to move synchronously, and the four corner ends of the moving seat are fixedly connected to the slide seat I.

[0026] The suction cup frame comprises a horizontal frame body and a plurality of pneumatic suction cups; the frame body is parallel to the paper stacking workbench, and the frame body is distributed with a plurality of pneumatic suction cups.

[0027] Furthermore, a vertical fixing plate is fixedly arranged on the moving seat, the slide rail II is fixedly connected to the fixing plate, the slide seat II is fixedly connected to the support frame by bolts, and a rotating cylinder is fixedly installed at the bottom center of the support frame.

[0028] Furthermore, the slide rail I is provided with an in-place sensor I and an in-place sensor II, the positions of which can be finely adjusted to sense the in-place status of the movable seat above the paper stacking workbench or the glue dripping workbench.

[0029] Furthermore, the suction cup frame is provided with an in-place sensor III for sensing the in-place status of the pneumatic suction cup.

[0030] Furthermore, a sensor IV is provided on the slide rail I to sense the position of the packaging table above the paper stacking workbench on the movable seat, so as to facilitate the completion of the last step of the paper blocking paper stacking process, and to perform the edge sealing and bonding work of the paper component I with an edge sealing component of the same size.

[0031] The slide rail III is provided with an in-position sensor V, and two in-position sensors V are provided to sense whether the gluing rack is displaced to the two ends of the paper component I.

[0032] The rack is also equipped with a controller and a touch screen. The touch screen is set at the corner of the rack. The controller is connected to the motor, slide module I, slide module II, slide module III, various in-place sensors, glue dripping valves, and pneumatic suction cups to facilitate the control of the operation of the entire equipment.

[0033] An integrated barrier laminating method using the laminating machine comprises the following steps: Before starting, manually place the paper assembly I processed by the previous process equipment in the limit baffle I of the gluing workbench, and place the paper assembly II in the limit baffle III of the edge banding workbench. The robot arm device moves to the space above the stacking workbench to make room for the gluing workbench, and the slide module II moves to the top position; Start, the slide module III works, driving the gluing rack to move to one end of the paper component I, the glue valve opens, the gluing rack continues to move to the other end of the paper component I at a uniform speed, the glue valve closes, and the gluing of the paper component I on the top layer of the gluing workbench is completed; The mechanical arm device drives the suction cup frame to move above the gluing workbench, and the slide module II drives the suction cup frame to move downward. After the suction cup is started and contacts the first paper component I, the suction cup is started to generate negative pressure to suck the paper component I. The slide module II lifts the suction cup frame upward, and the slide module I drives the suction cup frame to move above the stacking workbench. The suction cup frame moves downward, and after the pneumatic suction cup contacts the conveyor belt, the pneumatic suction cup is separated from the paper component I, and the first paper component I completes the transfer action; When the suction cup frame of the mechanical arm device leaves the top of the gluing workbench, the gluing frame moves from the other end of the second paper component I of the gluing workbench to the end of the second paper component I, and completes the gluing work of the next paper component I in the gap when the mechanical arm device transfers the previous paper component I to the stacking workbench; The robot arm device moves to the top of the second paper component I after gluing, sucks the paper component I, and moves to the top of the stacking workbench. After the rotary cylinder rotates the second paper component I 180 degrees, the suction cup frame moves down, and the second paper component I is stacked on the top of the first paper component I to complete the bonding contact; In this reciprocating manner, when the odd-numbered paper assembly I is above the stacking workbench, the rotary cylinder does not need to move, and when the even-numbered paper assembly I reaches the stacking workbench, it needs to rotate 180 degrees and then bond with the previous paper assembly I; After the last paper component I is bonded, the suction cup frame of the robot arm device moves to the top of the packaging table, sucks up the paper component II, and stacks it on the paper component I on the stacking workbench to complete the edge sealing action; The robot arm device is reset, and the conveyor belt outputs the stacked products.

[0034] Furthermore, the slide module can be a Hiwin brand series linear module, the glue drop valve can be a Tianfengtai brand model TFT-532 plunger type back suction glue dispensing valve; the in-place sensor can be a cylindrical photoelectric sensor E3FA-DN11 2M BY OMS.

[0035] Figure 4 The stacking diagram of the paper assembly I of the present invention is shown. The product produced according to the prior patent document described in the background technology is the paper assembly I. The products produced are all thin products after the squares are pressed down and can be stacked. For easy understanding, Figure 4 The squares in the paper component Ⅰ are shown in the standing state.

[0036] The above is only a preferred embodiment of the present invention. It should be pointed out that for ordinary technicians in the technical field, several improvements can be made without departing from the principles of the present invention. These improvements should also be regarded as the scope of protection of the present invention without paying creative labor.

Claims

1. An integrated blocking and laminating machine, characterized in that: It comprises a frame, on which a gluing workbench, a stacking workbench and a packaging table are arranged in parallel, a gluing mechanism is arranged on one side of the gluing workbench, and a mechanical arm device is arranged above the gluing workbench and the stacking workbench; The mechanical arm device includes a crossbeam, a slide module I, a moving seat, a slide module II, a rotating cylinder, and a suction cup frame. A crossbeam is arranged above the frame, and the crossbeam is arranged above the glue dripping workbench and the paper stacking workbench. The crossbeam is arranged in two parallel positions, and a double parallel horizontal slide module I is fixedly arranged on the crossbeam. The double parallel horizontal slide module I includes a slide rail I and a slide seat I. A moving seat is fixedly arranged on the slide seat I, and a vertical slide module II is fixedly arranged on the moving seat. The vertical slide module II includes a slide rail II and a slide seat II. The slide seat II is fixedly connected to a support frame, and a horizontal rotating cylinder is fixedly connected to the lower end of the support frame. The rotating cylinder is connected to a suction cup frame, and suction cups are arranged at the lower end of the suction cup frame. The gluing mechanism includes a slide module III and a gluing frame. The slide module III includes a slide rail III and a slide seat III. The slide rail III is fixedly arranged on one side of the gluing workbench. A mounting frame is fixed on the upper end of the slide seat III. The gluing frame is perpendicular to the slide rail III and parallel to the slide rail II. One end of the gluing frame is fixedly connected to the mounting frame. A glue dripping valve is arranged on the gluing frame, and the glue dripping valve is connected to the glue pipeline.

2. The integrated blocking and laminating machine according to claim 1, characterized in that: The laminating workbench comprises a conveyor belt, the direction of which is perpendicular to the slide rail I, a frame is provided with a driving motor, an active roller, a passive roller connected with the conveyor belt, and a limit baffle II is arranged on the conveyor belt.

3. The integrated blocking and laminating machine according to claim 1, characterized in that: The packaging table is provided with a limit baffle III, and the packaging table is used to place the paper component II, which is the paper component at the edge of the finished product, and is a flat paper without a special structure, used to form an outer edge of one side of the paper grid.

4. The integrated blocking and laminating machine according to claim 3, characterized in that: The above-mentioned limit baffle I, limit baffle II and limit baffle III are all movable and adjustable connections, and fine-tuning is performed by adjusting the fixing position of the bolts.

5. The integrated blocking and laminating machine according to claim 1, characterized in that: The double parallel horizontal slide module Ⅰ uses the Hiwin brand linear guide rail, which includes double parallel slide rails Ⅰ, a motor, a slide seat Ⅰ, and a synchronous transmission connecting rod. The motor drives the four slide seats Ⅰ on the two slide rails Ⅰ to move synchronously, and the four corner ends of the moving seat are fixedly connected to the slide seat Ⅰ.

6. The integrated blocking and laminating machine according to claim 1, characterized in that: A vertical fixing plate is fixedly arranged on the moving seat, the slide rail II is fixedly connected to the fixing plate, the slide seat II is fixedly connected to the support frame through bolts, and a rotating cylinder is fixedly installed at the bottom center of the support frame.

7. The integrated blocking and laminating machine according to claim 1, characterized in that: The slide rail I is provided with an in-place sensor I and an in-place sensor II, the positions of which can be finely adjusted to sense the in-place status of the moving seat above the paper stacking workbench or the glue dripping workbench; The suction cup frame is provided with an in-place sensor III for sensing the in-place status of the pneumatic suction cup; A sensor IV is also provided on the slide rail I to sense the position of the mobile seat on the packaging table above the paper stacking workbench; The slide rail III is provided with an in-position sensor V, and two in-position sensors V are provided to sense whether the gluing rack is displaced to the two ends of the paper component I.

8. The integrated blocking and laminating machine according to claim 7, characterized in that: The rack is also equipped with a controller and a touch screen. The touch screen is set at the corner of the rack. The controller is connected to the motor, slide module I, slide module II, slide module III, various in-place sensors, glue dripping valves, and pneumatic suction cups to facilitate the control of the operation of the entire equipment.

9. An integrated barrier laminating method using the integrated barrier laminating machine of claim 8, characterized in that: The following steps are involved: Before starting, manually place the paper assembly I processed by the previous process equipment in the limit baffle I of the gluing workbench, and place the paper assembly II in the limit baffle III of the edge banding workbench. The robot arm device moves to the space above the stacking workbench to make room for the gluing workbench, and the slide module II moves to the top position; Start, the slide module III works, driving the gluing rack to move to one end of the paper component I, the glue valve opens, the gluing rack continues to move to the other end of the paper component I at a uniform speed, the glue valve closes, and the gluing of the paper component I on the top layer of the gluing workbench is completed; The mechanical arm device drives the suction cup frame to move above the gluing workbench, and the slide module II drives the suction cup frame to move downward. After the suction cup is started and contacts the first paper component I, the suction cup is started to generate negative pressure to suck the paper component I. The slide module II lifts the suction cup frame upward, and the slide module I drives the suction cup frame to move above the stacking workbench. The suction cup frame moves downward, and after the pneumatic suction cup contacts the conveyor belt, the pneumatic suction cup is separated from the paper component I, and the first paper component I completes the transfer action; When the suction cup frame of the mechanical arm device leaves the top of the gluing workbench, the gluing frame moves from the other end of the second paper component I of the gluing workbench to the end of the second paper component I, and completes the gluing work of the next paper component I in the gap when the mechanical arm device transfers the previous paper component I to the stacking workbench; The robot arm device moves to the top of the second paper component I after gluing, sucks the paper component I, and moves to the top of the stacking workbench. After the rotary cylinder rotates the second paper component I 180 degrees, the suction cup frame moves down, and the second paper component I is stacked on the top of the first paper component I to complete the bonding contact; In this reciprocating manner, when the odd-numbered paper assembly I is above the stacking workbench, the rotary cylinder does not need to move, and when the even-numbered paper assembly I reaches the stacking workbench, it needs to rotate 180 degrees and then bond with the previous paper assembly I; After the last paper component I is bonded, the suction cup frame of the robot arm device moves to the top of the packaging table, sucks up the paper component II, and stacks it on the paper component I on the stacking workbench to complete the edge sealing action; The robot arm device is reset, and the conveyor belt outputs the stacked products.

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