Automatic coke cleaning device and method for coke dripping plate
By designing an automatic coke cleaning device for coking plates used in the coking industry, the coke and tar on the coke plates are automatically cleaned by the linkage between the purge mechanism and the scraper mechanism, the problems of operating environment hazards and the impact of the release time caused by manual cleaning are solved, and the effect of improving work efficiency and reducing accident risks is achieved.
Patent Information
- Application Number
- CN202510121181.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-26
- Publication Date
- 2025-04-18
- Estimated Expiration
- 2045-01-26
AI Technical Summary
In the prior art, the cleaning of coke, coal powder and tar on coke plates in the coking industry requires manual operation, resulting in a harsh operating environment, impact on the oven time and increased risk of mechanical injury accidents.
Design a coke automatic cleaning device, including a purge mechanism, a coke guide frame, a scraper mechanism, a distance sensor and an execution module. Through the linkage of these components, the coke and tar on the coke plate are automatically cleaned, instead of manual cleaning.
It has achieved the reduction of people's working hours, improved work efficiency, reduced the risk of working environment, and reduced the risk of mechanical injury accidents.
Smart Images

Figure CN119842416A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the field of coking industrial equipment, and in particular to an automatic coke cleaning device and a cleaning method for a coke flow plate. Background Art
[0002] The coke pusher and coke guide car remove the furnace door. When the door remover removes the furnace door and the furnace door moves back and leaves the furnace mouth, the coke at the top of the carbonization chamber near the furnace door forms cracks after coking, and the coke adhesion decreases. Under the action of gravity, stepped coke is formed; in the middle and lower part that fits the furnace door, the coal powder is not completely coked due to heating restrictions, forming a semi-coked state, and is separated from the furnace door when the furnace door moves back. The fallen coke, coal powder, tar, etc. fall on the coke-draining plate.
[0003] At present, the collapsed coke (red coke), coal powder and tar are shoveled by the furnace workers into the coke receiving port of the coke pusher and coke guide car. The scraper in front of the furnace has a water tank, and the scraper conveys the extinguished coke, coal powder, etc. to the coke storage bucket for recovery. The existing operation mainly has the following problems: 1. The working environment is harsh. The temperature at the furnace mouth of the carbonization chamber is about 1000℃. The furnace workers use iron shovels to scrape the scattered coke (red coke) and coal powder into the water trough in front of the furnace. When the red coke meets water, it will emit a large amount of water vapor, which affects the vision of the furnace workers and poses safety risks in their work. The heat radiation in the carbonization chamber also affects the health of the furnace workers.
[0004] 2. The operation affects the time of coke oven output. A group of coke ovens can produce 130 coke ovens in one day (24 hours). The operation time of cleaning the coke plate of each oven is 2 minutes. The time affected every day is 260 minutes.
[0005] 3. The cleaning work of the furnace workers needs to be carried out near the front of the furnace, and there is a lot of interaction with the coke oven vehicles, which can easily cause mechanical injury accidents. Summary of the invention
[0006] The present invention aims to solve at least one of the technical problems existing in the prior art. To this end, the present invention provides an automatic coke cleaning device for a coke flow plate, which can reduce manual operation time and improve work efficiency.
[0007] The present invention also provides a cleaning method with the above-mentioned automatic coke cleaning device for the coke flowing plate.
[0008] The automatic coke cleaning device for a coke plate according to the first embodiment of the present invention comprises: A purge mechanism is installed between the coke-draining plate and the coke oven outlet, and is used to blow compressed air toward the surface of the coke-draining plate; A coke guide frame is movably arranged outside the coke oven outlet, and the coke guide frame can be moved to an operating position to guide the coke at the coke oven outlet. When the coke guide frame can be moved to the operating position, the distance between the coke guide frame and the coke oven outlet is X, and a furnace front plate is arranged below the coke guide frame, and the furnace front plate is located below the coke flowing plate; A scraper mechanism is mounted on the focus guide frame, and is driven by the focus guide frame to move the scraper mechanism closer to or away from the focus flowing plate. The scraper mechanism can fit the surface of the focus flowing plate and move from top to bottom along the focus flowing plate. A distance sensor is arranged at the coke oven outlet, and is used to calculate the distance between the coke guide frame and the coke oven outlet and output the distance information; An execution module is electrically connected to the purge mechanism and used to control the start and stop of the purge mechanism; is electrically connected to the distance sensor and receives distance information from the distance sensor; Among them, when the distance between the coke guide frame and the coke oven outlet is greater than X, and the furnace door of the coke oven outlet is open, the execution module controls the purge mechanism to start; when the coke guide frame and the coke oven outlet is equal to X, or the furnace door of the coke oven outlet is closed, the execution module controls the purge mechanism to stop.
[0009] The automatic coke cleaning device for the coke dripping plate according to the embodiment of the present invention has at least the following beneficial effects: it replaces the current manual device and method for cleaning the coke dripping plate at the furnace mouth by automated mechanical equipment, thereby reducing manual operation time and improving work efficiency.
[0010] According to some embodiments of the present invention, the purge mechanism comprises: Compressed air source; A nozzle is arranged between the coke-draining plate and the coke oven outlet, wherein an air inlet end of the nozzle is connected to the compressed air source through an air pipe, and the other end of the nozzle faces the surface of the coke-draining plate; The solenoid valve is arranged on the air pipe, and is used to control the on-off of the air pipe. The solenoid valve is electrically connected to the execution module, and the start and stop of the solenoid valve are controlled by the execution module.
[0011] According to some embodiments of the present invention, the nozzle is in the shape of an elongated strip, the extension direction of the nozzle is consistent with the width direction of the coking plate, the nozzle is built with a plurality of jet holes and a ventilation groove, the plurality of jet holes are arranged at intervals along the length direction of the nozzle, one end of the jet hole is connected to the ventilation groove, and the other end faces the coking plate, the ventilation groove is arranged along the extension direction of the nozzle, the air pipe is connected to a fan-shaped ventilation piece, the ventilation piece and the nozzle are fixedly connected so that the interior of the ventilation piece and the ventilation groove are connected.
[0012] According to some embodiments of the present invention, the gas injection hole comprises: The contraction section, along the flow direction of the compressed gas, has an inner diameter that first gradually decreases and then gradually increases; A throat, one end of which is connected to the vent groove, and the other end of which is connected to the contraction section, and the inner diameter of the throat gradually decreases along the flow direction of the compressed gas; The diffusion section has one end facing the coking plate and the other end connected to the contraction section, and the inner diameter of the throat gradually increases.
[0013] According to some embodiments of the present invention, the scraper mechanism includes a first drive module, a swing arm, a second drive module, a connecting rod, a third drive module, a knife seat and a scraper; One end of the swing arm is rotatably connected to the bottom of the focus guide frame, and the other end is rotatably connected to one end of the knife seat, and a first rotating seat and a second rotating seat are provided on one side of the swing arm close to the end of the focus guide frame; One end of the first driving module is rotatably connected to the side wall of the focus guide frame, and the other end is rotatably connected to the first rotating seat; The middle portion of the connecting rod is pivotally mounted on the lower half of the swing arm; One end of the third driving module is rotatably connected to one end of the connecting rod, and the other end is rotatably connected to the middle of the knife holder. The third driving module is elastic so that the knife holder swings downward. A scraper is fixedly connected to a side of the blade holder away from the third driving module; One end of the second driving module is rotatably connected to the second rotating seat, and the other end is rotatably connected to an end of the connecting rod away from the third driving module.
[0014] According to some embodiments of the present invention, the first driving module, the second driving module and the third driving module are all cylinders.
[0015] According to some embodiments of the present invention, the first rotating seat includes two connecting rods, one end of the two connecting rods is fixedly connected and rotationally connected to the first driving module, and the other end is fixedly connected to the swing arm, so that a triangular structure is formed between the two connecting rods and the swing arm.
[0016] According to some embodiments of the present invention, the focus guide frame can be moved to a control position to open and close the door of the coke oven outlet. When the focus guide frame can be moved to the control position, the distance between the focus guide frame and the coke oven outlet is Y, where Y>X.
[0017] According to some embodiments of the present invention, the coke guide frame is slidably connected to a guide rail, and the guide rail is arranged above the coke oven outlet.
[0018] The cleaning method according to the second aspect of the present invention is used to control the automatic coke cleaning device of the coke plate of the first aspect of the present invention, comprising the following steps: Step 1: confirm the oven number N of the coke oven that has completed the process, and proceed to step 2; Step 2: The coke guide frame corresponding to the coke oven with oven number N approaches the coke oven and moves to the position of the operation distance X, and then proceeds to step 3; Step 3: Use the focus guide carriage to open the furnace door and perform the focus guide operation, and then proceed to step 4; Step 4: drive the scraper mechanism to slide from top to bottom on the coke-draining plate to scrape off the coke and tar, and proceed to step 5; Step 5: The coke guide frame moves away from the coke oven so that the distance between the coke guide frame and the coke oven outlet is greater than X, and then proceed to step 6; Step 6: The purge mechanism is started by controlling the execution module, and the purge mechanism is used to purge the coke-draining plate, so that the tar on the coke-draining plate is blown down to the furnace front plate; Step 7: Close the furnace door and shut down the purge mechanism through the execution module.
[0019] The cleaning method according to the embodiment of the present invention has at least the following beneficial effects: by using automated mechanical equipment, it replaces the current device and method for manually cleaning the coke plate at the furnace mouth, thereby reducing manual operation time and improving work efficiency.
[0020] Additional aspects and advantages of the present invention will be given in part in the following description and in part will be obvious from the following description, or will be learned through practice of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] The present invention will be further described below with reference to the accompanying drawings and embodiments, wherein: Figure 1 A schematic diagram of an automatic coke cleaning device for a coke flow plate according to an embodiment of the present invention; Figure 2 A schematic diagram of a working position of a scraper mechanism of an automatic coke cleaning device for a coke plate according to an embodiment of the present invention; Figure 3 A schematic diagram of another working position of the scraper mechanism of the automatic coke cleaning device for the coke flowing plate according to an embodiment of the present invention; Figure 4 Schematic diagram of the nozzle of the automatic coke cleaning device for the coke flow plate according to an embodiment of the present invention.
[0022] 100, purge mechanism; 110, compressed air source; 120, nozzle; 121, jet hole; 1211, contraction section; 1212, throat; 1213, diffusion section; 122, ventilation groove; 130, solenoid valve; 140, air pipe; 141, ventilation piece; 200, coke guide frame; 210, furnace front plate; 220, guide rail; 300, scraper mechanism; 310, first driving module; 320, swing arm; 321, first rotating seat; 322, second rotating seat; 330, second driving module; 340, connecting rod; 350, third driving module; 360, knife seat; 370, scraper; 400, distance sensor; 500, execution module; DETAILED DESCRIPTION
[0023] Embodiments of the present invention are described in detail below, and examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain the present invention, and cannot be understood as limiting the present invention.
[0024] In the description of the present invention, it should be understood that descriptions involving orientations, such as up, down, front, back, left, right, etc., and orientations or positional relationships indicated are based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.
[0025] In the description of the present invention, "several" means one or more, "more" means more than two, "greater than", "less than", "exceed" etc. are understood as not including the number itself, and "above", "below", "within" etc. are understood as including the number itself. If there is a description of "first" or "second", it is only used for the purpose of distinguishing the technical features, and cannot be understood as indicating or implying the relative importance or implicitly indicating the number of the indicated technical features or implicitly indicating the order of the indicated technical features.
[0026] In the description of the present invention, unless otherwise clearly defined, terms such as setting, installing, connecting, etc. should be understood in a broad sense, and technicians in the relevant technical field can reasonably determine the specific meanings of the above terms in the present invention based on the specific content of the technical solution.
[0027] Reference Figures 1 to 4The automatic coke cleaning device for a coke flowing plate of the embodiment of the present invention comprises a purge mechanism 100, a coke guide frame 200, a scraper mechanism 300, a distance sensor 400 and an execution module 500. The purge mechanism 100 is installed between the coke flowing plate and the coke oven outlet, and the purge mechanism 100 is used to blow compressed air to the surface of the coke flowing plate; the coke guide frame 200 is movably arranged outside the coke oven outlet, and the coke guide frame 200 can be moved to an operating position to guide the coke at the coke oven outlet. When the coke guide frame 200 can be moved to the operating position, the distance between the coke guide frame 200 and the coke oven outlet is X, and a furnace front plate 210 is arranged below the coke guide frame 200, and the furnace front plate 210 is located below the coke flowing plate; the scraper mechanism 300 is installed on the coke guide frame 200, and the scraper mechanism 300 is driven by the coke guide frame 200. 00 approaches or moves away from the coke flowing plate, the scraper mechanism 300 can fit with the surface of the coke flowing plate and move from top to bottom along the coke flowing plate; the distance sensor 400 is arranged at the coke oven outlet, and the distance sensor 400 is used to calculate the distance between the coke guide frame 200 and the coke oven outlet, and output the distance information; the execution module 500 is electrically connected to the purge mechanism 100, and is used to control the start and stop of the purge mechanism 100; and is electrically connected to the distance sensor 400, and receives the distance information from the distance sensor 400; wherein, when the distance between the coke guide frame 200 and the coke oven outlet is greater than X, and the furnace door of the coke oven outlet is opened, the execution module 500 controls the purge mechanism 100 to start; when the distance between the coke guide frame 200 and the coke oven outlet is equal to X, or the furnace door of the coke oven outlet is closed, the execution module 500 controls the purge mechanism 100 to stop.
[0028] In the automatic coke cleaning device for the coke flowing plate of the embodiment of the present invention, the scraper mechanism 300 is used to scrape most of the coke, coal powder and tar onto the furnace front plate 210 below the coke guide frame 200, and the purge mechanism 100 is used to blow off a small amount of coke, coal powder and tar remaining on the surface of the coke flowing plate (along the coke oven front plate 210) after the coke guide frame 200 is away from the coke oven outlet and before the coke oven outlet is closed. Figure 1 A direction), so that it falls onto the furnace front plate 210 below the focus guide frame 200, and the execution module 500 controls the start and stop of the purge mechanism 100 by receiving the distance signal from the distance sensor 400, thereby realizing the linkage between the focus guide frame 200 and the purge mechanism 100 and improving the cleaning efficiency.
[0029] Specifically, the cleaning method of the automatic coke cleaning device for the coke plate of the embodiment of the present invention comprises the following steps: Step 1: confirm the oven number N of the coke oven that has completed the process, and proceed to step 2; Step 2: The coke guide carriage 200 corresponding to the coke oven with oven number N approaches the coke oven and moves to the position of the operation distance X, and then proceeds to step 3; Step 3: Use the focus guiding carriage 200 to open the furnace door and perform the focus guiding operation, and then proceed to step 4; Step 4: drive the scraper mechanism 300 to slide from top to bottom on the coke-draining plate to scrape off the coke and tar, and proceed to step 5; Step 5: The coke guide frame 200 moves away from the coke oven so that the distance between the coke guide frame 200 and the coke oven outlet is greater than X, and then proceed to step 6; Step 6: The purge mechanism 100 is started by the execution module 500, and the purge mechanism 100 is used to purge the coke-draining plate, so that the tar on the coke-draining plate is blown onto the furnace front plate 210; Step 7: Close the furnace door and control the purge mechanism 100 to stop through the execution module 500 .
[0030] In summary, through the linkage of the scraper mechanism 300 and the purge mechanism 100, automated operations between mechanical equipment are realized, replacing the current device and method for manually cleaning the coke plate at the furnace mouth, thereby reducing manual operation time and improving work efficiency.
[0031] Preferably, in order to further improve the linkage effect and the automatic effect, in some embodiments, the focus guide frame 200 can be moved to a control position to open and close the door of the coke oven outlet. When the focus guide frame 200 can be moved to the control position, the distance between the focus guide frame 200 and the coke oven outlet is Y, where Y>X.
[0032] In the automatic coke cleaning device for the coke plate of the above-mentioned embodiment, there is the following cleaning method, which comprises the following steps: Step 1: confirm the oven number N of the coke oven that has completed the process, and proceed to step 2; Step 2: The coke guide carriage 200 corresponding to the coke oven with oven number N approaches the coke oven and moves to the position of the operation distance X, and then proceeds to step 3; Step 3: Use the focus guiding carriage 200 to open the furnace door and perform the focus guiding operation, and then proceed to step 4; Step 4: drive the scraper mechanism 300 to slide from top to bottom on the coke-draining plate to scrape off the coke and tar, and proceed to step 5; Step 5: The coke guide frame 200 moves away from the coke oven so that the distance between the coke guide frame 200 and the coke oven outlet is greater than X, and then proceed to step 6; Step 6: The purge mechanism 100 is started by the execution module 500, and the purge mechanism 100 is used to purge the coke-draining plate, and the tar on the coke-draining plate is blown onto the furnace front plate 210. Meanwhile, the coke-guiding frame 200 continues to move until the distance between the coke-guiding frame 200 and the coke oven outlet is equal to Y, and then step 7 is performed; Step 7: Use the focus guide carriage 200 to close the furnace door, and control the purge mechanism 100 to stop by the execution module 500, and proceed to step 8; Step 8: Move the coke guide frame 200 so that it is away from the coke oven outlet and the distance between it and the coke oven outlet is greater than Y.
[0033] In this embodiment, by determining the two working positions of the focus guide frame 200 (the operating position with a distance X, and the control position with a distance Y), the linkage between the focus guide frame 200 and the purge mechanism 100 can be improved, thereby improving the degree of automation.
[0034] In some embodiments, the purging mechanism 100 includes a compressed air source 110, a nozzle 120 and a solenoid valve 130. The nozzle 120 is arranged between the coke-draining plate and the coke oven outlet. The air inlet end of the nozzle 120 is connected to the compressed air source 110 through the air pipe 140, and the other end faces the surface of the coke-draining plate. The solenoid valve 130 is arranged on the air pipe 140. The solenoid valve 130 is used to control the on-off of the air pipe 140. The solenoid valve 130 is electrically connected to the execution module 500, and the start and stop are controlled by the execution module 500. The compressed air source 110 continuously transmits high-pressure airflow to the nozzle 120 through the air pipe 140. The high-pressure airflow is blown toward the surface of the coke-draining plate through the guidance of the nozzle 120 and cleans the coke-draining plate. The solenoid valve 130 controls the start and stop of the entire purging mechanism 100 by controlling the on-off of the air pipe 140.
[0035] Preferably, in order to improve the cleaning effect, the nozzle 120 is in the shape of an elongated strip, the extending direction of the nozzle 120 is consistent with the width direction of the coke-draining plate, the nozzle 120 is built with a plurality of jet holes 121 and a ventilation groove 122, the plurality of jet holes 121 are arranged at intervals along the length direction of the nozzle 120, one end of the jet hole 121 is connected to the ventilation groove 122, and the other end faces the coke-draining plate, the ventilation groove 122 is arranged along the extending direction of the nozzle 120, the air pipe 140 is connected to a fan-shaped ventilation piece 141, and the ventilation piece 141 is fixedly connected to the nozzle 120 so that the ventilation piece 1 The interior of 41 is connected with the ventilation groove 122, wherein the jet hole 121 includes a contraction section 1211, a throat 1212 and a diffusion section 1213, and along the flow direction of the compressed gas, the inner diameter of the contraction section 1211 first gradually decreases and then gradually increases; one end of the throat 1212 is connected with the ventilation groove 122, and the other end is connected with the contraction section 1211, and along the flow direction of the compressed gas, the inner diameter of the throat 1212 gradually decreases; one end of the diffusion section 1213 faces the coking plate, and the other end is connected with the contraction section 1211, and the inner diameter of the throat 1212 gradually increases. In the process of high-pressure gas flowing in the entire jet hole 121, the flow rate of high-pressure gas can be accelerated first, and then concentrated and diffused, so that it can be fully dispersed on the surface of the entire coking plate, and each area of the coking plate can be effectively cleaned. Furthermore, from the acceleration of the contraction section 1211 to the low-pressure state of the throat 1212, and then to the deceleration and static pressure recovery of the diffusion section 1213, the entire flow process has a certain directionality and stability, which plays a role in guiding the high-pressure airflow (along the Figure 4arrows) to avoid non-directional dispersion of high-pressure airflow.
[0036] In some embodiments, the scraper mechanism 300 includes a first driving module 310, a swing arm 320, a second driving module 330, a connecting rod 340, a third driving module 350, a knife seat 360 and a scraper 370; one end of the swing arm 320 is rotatably connected to the bottom of the focus guide frame 200, and the other end is rotatably connected to one end of the knife seat 360, and a first rotating seat 321 and a second rotating seat 322 are provided on one side of the swing arm 320 close to one end of the focus guide frame 200; one end of the first driving module 310 is rotatably connected to the side wall of the focus guide frame 200, and the other end is rotatably connected to the first rotating seat 321 and the second rotating seat 322. The seat 321 is rotatably connected; the middle part of the connecting rod 340 is pivotally mounted on the lower half of the swing arm 320; one end of the third driving module 350 is rotatably connected to one end of the connecting rod 340, and the other end is rotatably connected to the middle part of the knife seat 360, and the third driving module 350 is elastic so that the knife seat 360 swings downward; a scraper 370 is fixedly connected to the side of the knife seat 360 away from the third driving module 350; one end of the second driving module 330 is rotatably connected to the second rotating seat 322, and the other end is rotatably connected to one end of the connecting rod 340 away from the third driving module 350.
[0037] In the scraper mechanism 300 of the present embodiment, the first driving module 310, the swing arm 320, the tool holder and the focus guide frame 200 form a first connecting rod 340 mechanism; the second driving module 330, the connecting rod 340, the third driving module 350 and the tool holder form a second connecting rod 340 mechanism; wherein the tool holder serves as a connecting member between the first connecting rod 340 mechanism and the second connecting rod 340 mechanism; the first driving module 310 directly drives the swing arm 320 to rotate, thereby driving the entire tool holder to slide along the coking plate (from Figure 2 Position changes to Figure 3 position), and scrapes off the coke, coal powder and tar, and the second driving module 330 drives the third driving module 350 to move by driving the connecting rod 340 to swing. The movement of the third driving module 350 can bring the tool holder away from or close to the coke flowing plate. Furthermore, the third driving module 350 directly drives the tool holder, so that when the tool holder is close to the coke flowing plate, the scraper 370 at the front end can fit the coke flowing plate to clean the coke flowing plate.
[0038] Specifically, the first driving module 310 , the second driving module 330 , and the third driving module 350 are all cylinders.
[0039] Preferably, the first rotating seat 321 includes two connecting rods, one end of the two connecting rods is fixedly connected and rotatably connected to the first driving module 310, and the other end is fixedly connected to the swing arm 320, so that a triangular structure is formed between the two connecting rods and the swing arm 320. In this way, the stability of the connection structure between the first driving module 310 and the swing arm 320 is improved.
[0040] In some embodiments, the focus guide frame 200 is slidably connected to a guide rail 220, which is arranged above the coke oven outlet. Figure 1 Arrow B).
[0041] The embodiments of the present invention are described in detail above in conjunction with the accompanying drawings, but the present invention is not limited to the above embodiments, and various changes can be made within the knowledge scope of ordinary technicians in the relevant technical field without departing from the purpose of the present invention.
Claims
1. An automatic coke cleaning device for a coke flow plate, characterized in that: include: A purge mechanism (100) is installed between the coke-draining plate and the coke oven outlet, and the purge mechanism (100) is used to blow compressed air toward the surface of the coke-draining plate; A coke guiding frame (200) is movably arranged outside a coke oven outlet, and the coke guiding frame (200) can be moved to an operating position to perform a coke guiding operation on the coke oven outlet. When the coke guiding frame (200) can be moved to the operating position, the distance between the coke guiding frame (200) and the coke oven outlet is X, and a furnace front plate (210) is arranged below the coke guiding frame (200), and the furnace front plate (210) is located below the coke flowing plate; A scraper mechanism (300) is mounted on the focus guide frame (200), and the focus guide frame (200) drives the scraper mechanism (300) to approach or move away from the focus flowing plate, and the scraper mechanism (300) can be attached to the surface of the focus flowing plate and move from top to bottom along the focus flowing plate; A distance sensor (400) is arranged at the coke oven outlet, and the distance sensor (400) is used to calculate the distance between the coke guide frame (200) and the coke oven outlet, and output distance information; an execution module (500), electrically connected to the purge mechanism (100) and used to control the start and stop of the purge mechanism (100); and electrically connected to the distance sensor (400) and receiving distance information from the distance sensor (400); When the distance between the coke guide frame (200) and the coke oven outlet is greater than X, and the oven door of the coke oven outlet is open, the execution module (500) controls the purge mechanism (100) to start; when the distance between the coke guide frame (200) and the coke oven outlet is equal to X, or the oven door of the coke oven outlet is closed, the execution module (500) controls the purge mechanism (100) to stop.
2. The automatic coke cleaning device for coke flow plate according to claim 1, characterized in that: The purge mechanism (100) comprises: A compressed air source (110); A nozzle (120) is arranged between the coke-draining plate and the coke oven outlet, wherein an air inlet end of the nozzle (120) is connected to the compressed air source (110) through an air pipe (140), and the other end faces the surface of the coke-draining plate; The solenoid valve (130) is arranged on the air pipe (140), and the solenoid valve (130) is used to control the on and off of the air pipe (140). The solenoid valve (130) is electrically connected to the execution module (500), and the start and stop of the solenoid valve is controlled by the execution module (500).
3. The automatic coke cleaning device for coke flow plate according to claim 2, characterized in that: The nozzle (120) is in the shape of an elongated strip. The extension direction of the nozzle (120) is consistent with the width direction of the coking plate. The nozzle (120) is provided with a plurality of jet holes (121) and a ventilation groove (122). The plurality of jet holes (121) are arranged at intervals along the length direction of the nozzle (120). One end of the jet hole (121) is connected to the ventilation groove (122) and the other end faces the coking plate. The ventilation groove (122) is arranged along the extension direction of the nozzle (120). The air pipe (140) is connected to a fan-shaped ventilation piece (141). The ventilation piece (141) and the nozzle (120) are fixedly connected so that the interior of the ventilation piece (141) and the ventilation groove (122) are in communication.
4. The automatic coke cleaning device for coke flow plate according to claim 3 is characterized in that: The gas injection hole (121) comprises: A contraction section (1211), along the flow direction of the compressed gas, the inner diameter of the contraction section (1211) first gradually decreases and then gradually increases; A throat (1212), one end of which is in communication with the vent groove (122) and the other end of which is in communication with the contraction section (1211), and the inner diameter of the throat (1212) gradually decreases along the flow direction of the compressed gas; The diffusion section (1213) has one end facing the coking plate and the other end connected to the contraction section (1211), and the inner diameter of the throat (1212) gradually increases.
5. The automatic coke cleaning device for coke flow plate according to claim 1, characterized in that: The scraper mechanism (300) comprises a first driving module (310), a swing arm (320), a second driving module (330), a connecting rod (340), a third driving module (350), a blade seat (360) and a scraper (370); One end of the swing arm (320) is rotatably connected to the bottom of the focus guide frame (200), and the other end is rotatably connected to one end of the knife seat (360); a first rotating seat (321) and a second rotating seat (322) are provided on one side of the swing arm (320) close to one end of the focus guide frame (200); One end of the first driving module (310) is rotatably connected to the side wall of the focus guide frame (200), and the other end is rotatably connected to the first rotating seat (321); The middle portion of the connecting rod (340) is pivotally mounted on the lower half of the swing arm (320); One end of the third driving module (350) is rotatably connected to one end of the connecting rod (340), and the other end is rotatably connected to the middle of the knife seat (360); the third driving module (350) is elastic so that the knife seat (360) can swing downward; A scraper (370) is fixedly connected to a side of the blade holder (360) away from the third driving module (350); One end of the second driving module (330) is rotatably connected to the second rotating seat (322), and the other end is rotatably connected to an end of the connecting rod (340) away from the third driving module (350).
6. The automatic coke cleaning device for coke flow plate according to claim 5, characterized in that: The first driving module (310), the second driving module (330) and the third driving module (350) are all cylinders.
7. The automatic coke cleaning device for coke flow plate according to claim 5, characterized in that: The first rotating seat (321) comprises two connecting rods, one end of the two connecting rods is fixedly connected and rotationally connected to the first driving module (310), and the other end is fixedly connected to the swing arm (320), so that a triangular structure is formed between the two connecting rods and the swing arm (320).
8. The automatic coke cleaning device for coke flow plate according to claim 1, characterized in that: The focus guide frame (200) can be moved to a control position to open and close the door of the coke oven outlet. When the focus guide frame (200) can be moved to the control position, the distance between the focus guide frame (200) and the coke oven outlet is Y, where Y>X.
9. The automatic coke cleaning device for coke flow plate according to claim 1, characterized in that: The coke guide frame (200) is slidably connected to a guide rail (220), and the guide rail (220) is arranged above the coke oven outlet.
10. A cleaning method, characterized in that: The automatic coke cleaning device for controlling the coke flow plate according to any one of claims 1 to 9 comprises the following steps: Step 1: confirm the oven number N of the coke oven that has completed the process, and proceed to step 2; Step 2: The coke guide carriage (200) corresponding to the coke oven with oven number N approaches the coke oven and moves to a position at an operating distance X, and then proceeds to step 3; Step 3: using the focus guiding carriage (200) to open the furnace door and perform the focus guiding operation, and then proceed to step 4; Step 4: driving the scraper mechanism (300) to slide from top to bottom on the coke-draining plate to scrape off the coke and tar, and proceeding to step 5; Step 5: The coke guide frame (200) moves away from the coke oven so that the distance between the coke guide frame (200) and the coke oven outlet is greater than X, and then proceed to step 6; Step 6: The purge mechanism (100) is started by controlling the execution module (500), and the purge mechanism (100) is used to purge the coke-draining plate, so that the tar on the coke-draining plate is blown off onto the furnace front plate (210); Step 7: Close the furnace door and control the purge mechanism (100) to stop through the execution module (500).
Citation Information
Patent Citations
Universal coke flowing knife cleaning device for coke oven machinery and using method thereof
CN111647413A
Coke dripping plate cleaning device
CN111763522A
Coke guide grid device with stokehole cleaning function
CN117903819A
Sweeping device of coke furnace firedoor frame
CN201165506Y
Apparatus for cleaning platform for coke guide vehicle travel, and coke guide vehicle
JP2008031391A