Wave plate reinforced concrete beam suitable for heavy industrial building and production method of waved plate reinforced concrete beam

By using an intermediate web composed of wavy webs and straight webs in the steel-mixed beams, combined with the design of tied steel mesh and semicircular comprehensive formwork, the problem of increasing steel volume and construction workload when improving bending bearing capacity and stiffness is solved, and efficient and low-cost steel-mixed beam production is achieved.

CN119843825AActive Publication Date: 2025-04-18SHANGHAI ARCHITECTURAL DESIGN & RES INST +1
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Patent Information

Application Number
CN202510254412.6
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-03-05
Publication Date
2025-04-18
Estimated Expiration
2045-03-05

AI Technical Summary

Technical Problem

When traditional steel-mixed beams improve bending bearing capacity and stiffness, they can easily lead to increased steel usage and increased construction workload, and the high cost and low construction efficiency of prefabricated buildings.

Method used

The intermediate web consisting of wavy webs and straight webs is used to form an I-shaped steel beam, and the rolling capacity of the steel-mixed beam is realized through a semicircular integrated formwork to simplify the casting process.

Benefits of technology

On the premise that the amount of steel used is basically unchanged, the stiffness and shear bearing capacity of the steel-mixed beam are improved, the construction workload is reduced, and the production efficiency is improved through the rolling capacity.

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Abstract

The invention discloses a waved plate reinforced concrete beam suitable for a heavy industrial building and a production method of the waved plate reinforced concrete beam. The waved plate reinforced concrete beam comprises wing plates, a middle web plate and a tie reinforcing mesh. The middle web plate comprises a wave-shaped web plate and straight web plates welded at the two ends of the wave-shaped web plate, and web plate holes used for node connection are formed in the straight web plates; the middle web plate is connected with the two parallel wing plates to form an I-shaped steel beam, the steel tie bar meshes are fixed between the wing plates, the steel tie bar meshes are arranged on the two sides of the middle web plate respectively, and concrete is poured on the two sides of the middle web plate; according to the corrugated web, the whole middle web has out-of-plane buckling resistance, and then the rigidity of the reinforced concrete beam is improved on the premise that the steel consumption is basically unchanged.
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Description

Technical Field

[0001] The invention relates to the field of construction, and in particular to a corrugated plate steel-concrete beam suitable for heavy industrial buildings and a production method thereof. Background Art

[0002] In traditional buildings, most of the work needs to be completed on site. Problems such as long construction period, serious environmental pollution, large stockpiling site, and shortage of construction workers have become barriers to the progress of the construction industry. Although prefabricated buildings have advantages in terms of construction, there are still some problems that cannot be ignored, such as the reliability of the vertical nodes of the PC structure, cracking and water leakage of the steel and composite structure enclosure walls, etc. In addition, prefabricated buildings are usually expensive, resulting in poor satisfaction of owners and users with prefabricated buildings. Although steel structures have relatively reliable node structures and their construction quality is easy to guarantee, steel structures themselves have problems such as poor sound insulation and heat preservation, low rigidity, poor comfort, and the need for additional fire prevention and anti-corrosion treatment. The steel-concrete composite structure has the advantages of both structures. Most of its main body is covered with concrete, and it has the same connection nodes as the steel structure. The H-shaped steel beam in the steel-concrete composite beam (referred to as the steel-concrete beam) mainly bears bending moment. The best way to improve the bending bearing capacity is to increase the web height and reduce the web thickness, but the web is easy to buckle under the action of shear force, and its deformation is not easy to control during transportation and installation. In order to improve the shear bearing capacity and stiffness of the components, it is generally necessary to increase the thickness of the web or set stiffening ribs to improve the stability of the web. This not only increases the amount of steel used in the component, but also increases the construction workload. Summary of the invention

[0003] The technical problem to be solved by the present invention is to provide a new type of corrugated plate steel-concrete beam to increase the stiffness of the steel-concrete beam and control the steel consumption and construction workload of the component, and at the same time provide a corresponding production method to improve the production efficiency of the new type of corrugated plate steel-concrete beam.

[0004] In order to solve the above technical problems, the technical solution adopted by the present invention is: a corrugated plate steel-concrete beam suitable for heavy industrial buildings, comprising a wing plate, an intermediate web plate and a tie steel mesh;

[0005] The intermediate web comprises a corrugated web and straight webs welded to both ends of the corrugated web, and web holes for node connection are arranged on the straight webs;

[0006] The middle web connects two parallel wing plates to form an I-shaped steel beam, the tie steel mesh is fixed between the wing plates, a tie steel mesh is arranged on each side of the middle web, and concrete is poured on both sides of the middle web.

[0007] The wavy web enables the entire middle web to have out-of-plane buckling resistance, thereby improving the stiffness of the steel-concrete beam while keeping the amount of steel basically unchanged.

[0008] Since the middle web of the present invention mainly adopts a corrugated web, the waves of the corrugated web occupy part of the beam width, resulting in insufficient welding length between the traditional C-shaped tie bars and the wing plates. In order to overcome this problem, the tie steel mesh includes straight vertical tie bars, horizontal anti-cracking bars and horizontal connecting bars. All vertical tie bars are parallel to each other and welded to the horizontal anti-cracking bars. Two horizontal connecting bars are respectively welded to the two ends of the vertical tie bars. The tie steel mesh is welded to the wing plates through the horizontal connecting bars.

[0009] Furthermore, the corrugated web and the straight web are welded by full penetration welding. The thickness of the corrugated web is 2-6 mm. The wave height and wave pitch of the corrugated web can be determined according to the actual processing capacity. Generally, the recommended wave height is ±20 mm and the wave pitch is 155 mm. The length of the straight web is not less than one beam height.

[0010] The present invention also provides a method for producing a corrugated plate steel-concrete beam suitable for heavy industrial buildings, comprising the following steps:

[0011] Step 1: Weld straight webs at both ends of the wavy web to form an intermediate web, and weld the intermediate web to the wing plate to form an I-shaped steel beam;

[0012] Step 2: Processing a pouring auxiliary tool, the pouring auxiliary tool comprising a support assembly, a support column and an integrated template, the support assembly comprising a base plate and a support beam, the base plate is provided with a locking assembly and a fixing hole, the support column is installed in the locking assembly, and the support beam is installed on the base plate; the integrated template is semicircular, and the straight edge of the integrated template is provided with two wing plate grooves aligned with the wing plate and a plurality of steel bar grooves aligned with the horizontal anti-cracking reinforcement and the horizontal connecting reinforcement;

[0013] Step 3: Fix the support assembly to the web hole of the straight web through the fixing holes and bolts. Support assemblies are arranged on both sides of each straight web; insert the wing plate groove of the integrated template into the wing plate, and fix the integrated template to the base plate;

[0014] Step 4: Weld the vertical tie bars, horizontal anti-cracking bars and horizontal connecting bars to form a tie steel mesh;

[0015] Step 5: Transport the processed and assembled I-shaped steel beam and pouring auxiliary tools to the pouring site. The integrated formwork at the lower layer of the I-shaped steel beam supports the I-shaped steel beam at both ends, and the support column assists in supporting the I-shaped steel beam to ensure that the straight web of the I-shaped steel beam remains horizontal;

[0016] Step 6: Remove the integrated formwork on the upper layer of the I-shaped steel beam, place the tie steel mesh on the support beam of the support assembly, and then weld the horizontal connecting ribs of the tie steel mesh to the flange plate;

[0017] Step 7: Reinsert the removed integrated formwork, the integrated formwork and the wing plate form a casting cavity with the opening facing upward, and the tie steel mesh is located in the casting cavity;

[0018] Step 8: pouring concrete into the pouring cavity;

[0019] Step 9: After the poured concrete solidifies and reaches 70% of the design strength, remove the support column; then push the steel-concrete beam to roll so that the surface of the middle web that is not poured with concrete faces upward; then reinstall the support column for auxiliary support;

[0020] Step 10: Repeat steps 6-8 to pour concrete on the other side of the middle web;

[0021] Step 11: After the concrete solidifies, remove the pouring auxiliary tools.

[0022] In the traditional steel-concrete beam casting process, if the steel-concrete beam is cast on both sides, the steel-concrete beam must be turned over by a hoist after one side is cast, which requires the casting site to be equipped with a corresponding large hoist or a road for the crane to pass through, limiting the production efficiency of the steel-concrete beam. The production method of the present invention installs a semicircular integrated template at both ends of the I-shaped steel beam, so that the steel-concrete beam has the ability to roll over. The production unit can use manpower or a small winch to drive the steel-concrete beam to roll 180°, making the casting operation of the steel-concrete beam more convenient and flexible.

[0023] Specifically, the locking assembly includes a conical tube, a locking nut and a steel ball. The conical tube is fixed on a base plate. The outer surface of the conical tube is provided with a thread. The locking nut is threadedly connected to the conical tube. The support column passes through the conical tube and the locking nut. The steel ball is located in the gap between the support column and the conical tube. A circle of ball pressing ring is provided in the locking nut to press the steel ball. After loosening the locking nut, the bead pressing ring does not exert pressure on the steel ball, and the steel ball can move freely in the gap between the support column and the tapered tube. At this time, the steel ball has no binding force on the support column, and the support column can move freely in the tapered tube, which is convenient for workers to adjust the position of the support column so that the support column can provide reasonable support for the I-shaped steel beam and ensure that the middle web of the I-shaped steel beam is in a horizontal posture; when the support column is adjusted to a reasonable position, the worker tightens the locking nut, and the bead pressing ring presses the steel ball tightly into the wedge-shaped gap between the support column and the tapered tube and locks the support column. This wedge-shaped gap enables the steel ball and the support column to have self-locking ability. The greater the axial force applied to the support column, the stronger the locking effect of the steel ball on the support column.

[0024] Furthermore, a guide column is provided on the base plate, and a thread is provided on the surface of the guide column and a support nut is installed. A guide hole is provided on the support beam, and the guide column is inserted into the guide hole. The support beam falls on the support nut, and the height of the support beam can be adjusted by rotating the support nut; the position of the tie steel mesh in the I-beam can be adjusted by adjusting the height of the support beam; the support beam is used to temporarily support the tie steel mesh, which is convenient for workers to weld the tie steel mesh to the I-beam.

[0025] Furthermore, the base plate is provided with studs, the outer surface of the integrated template is provided with a tongue plate, the tongue plate is provided with connecting holes, and the integrated template is fixed to the base plate through the tongue plate and the studs.

[0026] Furthermore, in step 7, wooden strips are used to fill the steel bar grooves of the integrated formwork.

[0027] Beneficial effects: (1) The corrugated plate steel-concrete beam of the present invention adopts a corrugated web in the middle web, so that the entire middle web has the ability to resist out-of-plane buckling, thereby improving the stiffness of the steel-concrete beam while keeping the amount of steel basically unchanged, making the steel-concrete beam more suitable for heavy industrial buildings. (2) The corrugated plate steel-concrete beam of the present invention is equipped with horizontal connecting bars in the tie steel mesh, which can not only meet the welding requirements of the tie steel mesh but also adapt to the special shape of the corrugated web. (3) The production method of the corrugated plate steel-concrete beam of the present invention adopts a semicircular integrated template as the side template of the casting cavity, which can not only meet the casting requirements but also enable the steel-concrete beam to have the ability to roll, which is convenient for the production unit to perform double-sided casting and improve production efficiency. (4) The production method of the corrugated plate steel-concrete beam of the present invention adopts a conical tube, a locking nut and a steel ball to realize the translation and locking of the support column, ensuring that the steel-concrete beam can both roll and control its own posture, and ensuring that the middle web of the I-beam steel beam receives concrete pouring in a horizontal posture. BRIEF DESCRIPTION OF THE DRAWINGS

[0028] Figure 1 It is a three-dimensional diagram of the corrugated plate steel-concrete beam of Example 1.

[0029] Figure 2 yes Figure 1 A three-dimensional view of the I-shaped steel beam.

[0030] Figure 3 It is a three-dimensional diagram of the tied steel mesh in Example 1.

[0031] Figure 4 This is a construction status diagram of the corrugated plate steel-concrete beam of Example 1.

[0032] Figure 5 This is an exploded view of the pouring auxiliary tool in Example 1.

[0033] Figure 6 This is a state diagram after the pouring auxiliary tool in Example 1 is installed.

[0034] Figure 7 yes Figure 6 Side view of.

[0035] Figure 8 yes Figure 7 AA cross-section diagram.

[0036] Fig. 9 yes Figure 8 A enlarged view of .

[0037] Fig.10 This is a production process diagram of the corrugated plate steel-concrete beam of Example 1 (part one).

[0038] Fig.11 This is a production process diagram of the corrugated plate steel-concrete beam of Example 1 (part 2).

[0039] Fig.12 It is the production process diagram of the corrugated plate steel-concrete beam of Example 1 (part 3).

[0040] Among them: 100, wing plate; 200, middle web plate; 210, wavy web plate; 220, straight web plate; 221, web plate hole; 300, tie steel mesh; 310, vertical tie steel bar; 320, horizontal anti-cracking steel bar; 330, horizontal connecting steel bar; 400, structural column; 500, corbel; 600, pouring auxiliary tool; 610, support assembly; 611, base plate; 611-1, fixing hole; 611-2, guide column; 611-3, stud; 611-4, tapered tube; 611-5, locking nut; 611-6, steel ball; 611-7, bead ring; 612, support beam; 620, support column; 630, comprehensive formwork; 631, wing plate groove; 632, steel bar groove; 633, tongue plate. DETAILED DESCRIPTION

[0041] The present invention is further described in detail below in conjunction with specific implementation modes.

[0042] Example 1

[0043] like Figures 1 to 4 As shown, the corrugated plate steel-concrete beam suitable for heavy industrial buildings of this embodiment includes a flange plate 100 , a middle web plate 200 and a tie steel mesh 300 .

[0044] like Figure 2As shown, the middle web 200 includes a corrugated web 210 and straight webs 220 welded to both ends of the corrugated web 210, and the straight web 220 is provided with web holes 221 for node connection; the middle web 200 connects two parallel wing plates 100 to form an I-shaped steel beam, and a tie steel mesh 300 is fixed between the wing plates 100. A tie steel mesh 300 is provided on each side of the middle web 200, and concrete is poured on both sides of the middle web 200; for easy observation, Figure 1 Concrete is not shown.

[0045] like Figure 3 As shown, the tie steel mesh 300 includes straight vertical tie bars 310, horizontal anti-cracking bars 320 and horizontal connecting bars 330. All the vertical tie bars 310 are parallel to each other and welded to the horizontal anti-cracking bars 320. The density of the vertical tie bars 310 is determined according to needs. Two horizontal connecting bars 330 are respectively welded to the two ends of the vertical tie bars 310. The tie steel mesh 300 is welded to the wing plate 100 through the horizontal connecting bars 330.

[0046] In this embodiment, the corrugated web 210 and the straight web 220 are welded by full penetration welding. The thickness of the corrugated web 210 is 2-6 mm, the wave height of the corrugated web 210 is ±20 mm, the wave distance is 155 mm, and the length of the straight web 220 is not less than one beam height.

[0047] The state of the corrugated plate in this embodiment after pouring concrete is as follows Figure 4 As shown, the concrete poured on both sides of the middle web 200 should not exceed the web holes 221 on the straight web 220; during construction, the prefabricated corrugated plate steel-concrete beam is hoisted to the specified height, the two ends of the corrugated plate steel-concrete beam are aligned with the corbels 500 reserved on the structural column 400, and then the corrugated plate steel-concrete beam is connected to the corbels 500 using high-strength bolts and steel plates, and finally concrete is poured in the connection area.

[0048] The corrugated plate steel-concrete beam of this embodiment is prefabricated in a processing plant, and the following methods are required during the production process: Figure 5 The pouring auxiliary tool 600 shown in the figure comprises a support assembly 610, a support column 620 and an integrated template 630. The support assembly 610 comprises a base plate 611 and a support beam 612. The base plate 611 is provided with a locking assembly, a fixing hole 611-1, a guide column 611-2 and a stud 611-3. Figure 8 and Fig. 9As shown, the locking assembly includes a tapered tube 611-4, a locking nut 611-5 and a steel ball 611-6. The tapered tube 611-4 is fixed on the base plate 611. The outer surface of the tapered tube 611-4 is provided with a thread. The locking nut 611-5 is threadedly connected to the tapered tube 611-4. The support column 620 passes through the tapered tube 611-4 and the locking nut 611-5. The steel ball 611-6 is located in the gap between the support column 620 and the tapered tube 611-4. A circle of bead pressing ring 611-7 is provided in the locking nut 611-5, and the bead pressing ring 611-7 presses the steel ball 611-6. After loosening the locking nut 611-5, the bead pressing ring 611-7 does not apply pressure to the steel ball 611-6, and the steel ball 611-6 can be in the gap between the support column 620 and the tapered tube 611-4. Free movement, at this time the steel ball 611-6 has no binding force on the support column 620, and the support column 620 can move freely in the tapered tube 611-4, which is convenient for workers to adjust the position of the support column 620, so that the support column 620 can provide reasonable support for the I-shaped steel beam and ensure that the middle web 200 of the I-shaped steel beam is in a horizontal posture; when the support column 620 is adjusted to a reasonable position, the worker tightens the locking nut 611-5, and the bead pressing ring 611-7 presses the steel ball 611-6 tightly into the wedge-shaped gap between the support column 620 and the tapered tube 611-4 and locks the support column 620. This wedge-shaped gap enables the steel ball 611-6 and the support column 620 to have self-locking ability. The greater the axial force on the support column 620, the stronger the locking effect of the steel ball 611-6 on the support column 620. The surface of the guide column 611-2 is provided with threads and a support nut is installed. A guide hole is provided on the support beam 612. The guide column 611-2 is inserted into the guide hole, and the support beam 612 falls on the support nut. The height of the support beam 612 can be adjusted by rotating the support nut. The integrated template 630 is semicircular, and the straight edge of the integrated template 630 is provided with two wing plate grooves 631 aligned with the wing plate 100 and a plurality of steel bar grooves 632 aligned with the horizontal anti-cracking ribs 320 and the horizontal connecting ribs 330; the outer surface of the integrated template 630 is provided with a tongue plate 633, and the tongue plate 633 is provided with a connecting hole. The integrated template 630 is fixed to the base plate 611 through the tongue plate 633 and the stud 611-3.

[0049] The production steps of the corrugated plate steel-concrete beam of this embodiment include:

[0050] Step 1: Figure 2 As shown, the straight webs 220 are welded at both ends of the wavy web 210 to form the middle web 200, and the middle web 200 and the wing plate 100 are welded to form an I-shaped steel beam;

[0051] Step 2: Processing Figure 5 The pouring aid 600 shown;

[0052] Step 3: If Fig.10As shown, the support assembly 610 is fixed to the web hole 221 of the straight web 220 through the fixing hole 611-1 and the bolt, and the support assembly 610 is set on both sides of each straight web 220; the wing plate groove 631 of the integrated template 630 is inserted into the wing plate 100, and the integrated template 630 is fixed to the base plate 611; for easy observation, Fig.10 The bolts in the fixing holes 611 - 1 are not shown;

[0053] Step 4: Figure 3 As shown, the vertical tie bars 310, the horizontal anti-cracking bars 320 and the horizontal connecting bars 330 are welded to form a tie steel mesh 300; Steps 1 to Figure 4 Completed in the steel structure processing workshop;

[0054] Step 5: Fig.10 The processed and assembled I-shaped steel beam and the pouring auxiliary tool 600 are transported to the pouring site, the integrated formwork 630 at the lower layer of the I-shaped steel beam supports the I-shaped steel beam at both ends, and the support column 620 assists in supporting the I-shaped steel beam to ensure that the straight web 220 of the I-shaped steel beam remains horizontal;

[0055] Step 6: Fig.11 As shown, remove the integrated formwork 630 on the upper layer of the I-shaped steel beam, and then Fig.12 As shown, the tie steel mesh 300 is placed on the support beam 612 of the support assembly 610, and then the worker welds the horizontal connecting ribs 330 of the tie steel mesh 300 to the wing plate 100;

[0056] Step 7: Figure 6 and Figure 7 As shown, the removed integrated template 630 is reinserted, and the integrated template 630 is connected and fixed to the base plate 611 again, and the integrated template 630 and the wing plate 100 form a casting cavity with an opening facing upward, and the tie steel mesh 300 is located in the casting cavity; Figure 8 As shown, the integrated formwork 630 at this time also has some steel bar grooves 632 that may cause concrete leakage, and wooden strips should be used to fill the steel bar grooves 632 of the integrated formwork 630;

[0057] Step 8: pouring concrete into the pouring cavity;

[0058] Step 9: After the poured concrete solidifies and reaches 70% of the design strength, loosen the Figure 8 and Fig. 9The locking nut 611-5 and the bead pressing ring 611-7 shown in the figure do not exert pressure on the steel ball 611-6, and the steel ball 611-6 can move freely in the gap between the support column 620 and the tapered tube 611-4. At this time, the steel ball 611-6 has no restraining force on the support column 620, and the support column 620 can move freely in the tapered tube 611-4; after losing the restraint of the support column 620, as shown in FIG. Figure 6 The steel-concrete beam can roll freely; workers use manpower or a small mobile winch to push the steel-concrete beam to roll so that the surface of the middle web 200 that is not poured with concrete faces upward; after the middle web 200 is adjusted to a horizontal posture, adjust the Figure 8 and Fig. 9 The support column 620 is shown touching the ground and tightening the locking nut 611-5;

[0059] Step 10: Repeat steps 6-8 to pour concrete on the other side of the middle web 200;

[0060] Step 11: After the concrete solidifies, remove the pouring auxiliary tool 600.

[0061] Although the embodiments of the present invention are described in the specification, these embodiments are only for reference and should not limit the protection scope of the present invention. Various omissions, substitutions and changes within the scope of the present invention should be included in the protection scope of the present invention.

Claims

1. A corrugated steel-concrete beam suitable for heavy industrial buildings, characterized by: Including flange plate, middle web plate and tie steel mesh; The intermediate web comprises a corrugated web and straight webs welded to both ends of the corrugated web, and web holes for node connection are arranged on the straight webs; The middle web connects two parallel wing plates to form an I-shaped steel beam, the tie steel mesh is fixed between the wing plates, a tie steel mesh is arranged on each side of the middle web, and concrete is poured on both sides of the middle web.

2. The corrugated plate steel-concrete beam suitable for heavy industrial buildings according to claim 1 is characterized in that: The tie steel mesh includes straight vertical tie bars, horizontal anti-cracking bars and horizontal connecting bars. All vertical tie bars are parallel to each other and welded to the horizontal anti-cracking bars. Two horizontal connecting bars are respectively welded to the two ends of the vertical tie bars. The tie steel mesh is welded to the wing plate through the horizontal connecting bars.

3. The corrugated plate steel-concrete beam suitable for heavy industrial buildings according to claim 2 is characterized in that: The corrugated web and the straight web are welded through penetration.

4. The corrugated plate steel-concrete beam suitable for heavy industrial buildings according to claim 3 is characterized in that: The thickness of the corrugated web is 2-6 mm.

5. The corrugated plate steel-concrete beam suitable for heavy industrial buildings according to claim 4, characterized in that: The length of the straight web is not less than one time of the beam height.

6. A method for producing a corrugated steel-concrete beam suitable for heavy industrial buildings as claimed in any one of claims 2 to 5, characterized in that The steps include: Step 1: Weld straight webs at both ends of the wavy web to form an intermediate web, and weld the intermediate web to the wing plate to form an I-shaped steel beam; Step 2: Processing a pouring auxiliary tool, the pouring auxiliary tool comprising a support assembly, a support column and an integrated template, the support assembly comprising a base plate and a support beam, the base plate is provided with a locking assembly and a fixing hole, the support column is installed in the locking assembly, and the support beam is installed on the base plate; the integrated template is semicircular, and the straight edge of the integrated template is provided with two wing plate grooves aligned with the wing plate and a plurality of steel bar grooves aligned with the horizontal anti-cracking reinforcement and the horizontal connecting reinforcement; Step 3: Fix the support assembly to the web hole of the straight web through the fixing holes and bolts. Support assemblies are arranged on both sides of each straight web; insert the wing plate groove of the integrated template into the wing plate, and fix the integrated template to the base plate; Step 4: Weld the vertical tie bars, horizontal anti-cracking bars and horizontal connecting bars to form a tie steel mesh; Step 5: Transport the processed and assembled I-shaped steel beam and pouring auxiliary tools to the pouring site. The integrated formwork at the lower layer of the I-shaped steel beam supports the I-shaped steel beam at both ends, and the support column assists in supporting the I-shaped steel beam to ensure that the straight web of the I-shaped steel beam remains horizontal; Step 6: Remove the integrated formwork on the upper layer of the I-shaped steel beam, place the tie steel mesh on the support beam of the support assembly, and then weld the horizontal connecting ribs of the tie steel mesh to the flange plate; Step 7: Reinsert the removed integrated formwork, the integrated formwork and the wing plate form a casting cavity with the opening facing upward, and the tie steel mesh is located in the casting cavity; Step 8: pouring concrete into the pouring cavity; Step 9: After the poured concrete solidifies and reaches 70% of the design strength, remove the support column; then push the steel-concrete beam to roll so that the surface of the middle web that is not poured with concrete faces upward; then reinstall the support column for auxiliary support; Step 10: Repeat steps 6-8 to pour concrete on the other side of the middle web; Step 11: After the concrete solidifies, remove the pouring auxiliary tools.

7. The method for producing corrugated steel-concrete beams suitable for heavy industrial buildings according to claim 6, characterized in that: The locking assembly includes a conical tube, a locking nut and a steel ball. The conical tube is fixed on a base plate. The outer surface of the conical tube is provided with a thread. The locking nut is threadedly connected to the conical tube. The support column passes through the conical tube and the locking nut. The steel ball is located in the gap between the support column and the conical tube. A circle of bead pressing ring is provided in the locking nut to press the steel ball.

8. The method for producing corrugated steel-concrete beams suitable for heavy industrial buildings according to claim 7, characterized in that: The base plate is provided with a guide column, the surface of which is provided with a thread and is installed with a support nut, a guide hole is provided on the support beam, the guide column is inserted into the guide hole, and the support beam falls on the support nut.

9. The method for producing corrugated steel-concrete beams suitable for heavy industrial buildings according to claim 8, characterized in that: The base plate is provided with studs, the outer surface of the integrated template is provided with a tongue plate, the tongue plate is provided with connecting holes, and the integrated template is fixed on the base plate through the tongue plate and the studs.

10. The method for producing corrugated steel-concrete beams suitable for heavy industrial buildings according to claim 9, characterized in that: In step 7, wooden strips are used to fill the steel bar grooves of the composite formwork.

Citation Information

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