Insulated wire supporting frame for overhead line hot-line work
By designing an insulated wire support frame with a telescopic mechanism, transmission mechanism and drive mechanism, the problems of insufficient safety distance and low working efficiency in live vertical and dismantling rod operations are solved, and safe and fast cable and pole distance adjustment is achieved.
Patent Information
- Application Number
- CN202311867502.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2023-12-29
- Publication Date
- 2025-04-22
AI Technical Summary
During the operation of live-standing and dismantling rods, the prior art has problems such as conductors and poles interfering with each other, space limitations, insufficient safety distances, and personnel need to get close to live-line wires for a long time, resulting in large safety hazards and low working efficiency.
An insulated wire support frame including a telescopic mechanism, a transmission mechanism and a driving mechanism is designed, and the telescopic mechanism is driven to telescopic mechanism by driving the telescopic mechanism to adjust the distance between the cable and the pole tower, and automatic adjustment of the safe distance is achieved.
The device can quickly adjust the distance between cables and between cables and pole towers, significantly improve safety index and work efficiency, and reduce the contact time between operators and live cables.
Smart Images

Figure CN119864732A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of overhead line construction, in particular to an overhead line live line working insulated wire support frame. Background Art
[0002] In recent years, with the continuous development of live distribution network operation technology, the investment of various new equipment and new technologies has made new breakthroughs in various aspects of non-stop power supply operations, and live pole removal and erection construction is one of them. Due to the shortage of land resources in urban areas, urban distribution networks have adopted a large number of double-circuit or even multi-circuit distribution lines on the same pole. In addition, various communication lines are attached to the poles, resulting in the existing poles no longer having a place to install the down-to-house conductors, which brings great trouble to power construction. Therefore, it is necessary to erect new poles, increase the down-to-house line channels for users, and provide power to users in a timely manner. If the pole erection operation is carried out by power outage, it will have an adverse effect on the normal production and living electricity consumption of users, so it is necessary to implement live pole erection and dismantling operations. At present, the method used for live assembly and dismantling of pole towers is the live assembly and dismantling of straight poles by the insulated bucket truck and insulated gloves. After the operator uses an insulated rope to pull the wires to a safe distance, the pole tower is placed or lifted by an insulated bucket truck. However, there are the following problems when replacing, assembling or removing straight poles live:
[0003] 1. The wires and poles interfere with each other, the space is limited, and the safety distance is insufficient.
[0004] 2. People need to stay close to live wires for a long time to maintain a safe distance, which poses a great safety hazard.
[0005] 3. The current construction efficiency is low and the tower hoisting takes a long time. Summary of the invention
[0006] The technical problem to be solved by the present invention is to provide an insulated wire support frame for live working on overhead lines in view of the deficiencies of the above-mentioned prior art.
[0007] The technical solution of the present invention for solving the above-mentioned technical problems is as follows: an insulated conductor support frame for live working on overhead lines, comprising two telescopic mechanisms, a transmission mechanism and a driving mechanism, wherein the driving mechanism is arranged on one side of the transmission mechanism, and the output end of the driving mechanism is transmission-connected to the input end of the transmission mechanism, the two telescopic mechanisms are respectively arranged at the two ends of the transmission mechanism, and the two ends of the transmission mechanism are respectively transmission-connected to the corresponding telescopic mechanisms, and the ends of the telescopic mechanisms away from the transmission mechanism are respectively provided with clamping parts for fixing cables, and the driving mechanism can drive the transmission mechanism to drive the telescopic mechanisms on both sides to extend synchronously in a direction away from one side of the transmission mechanism, or drive the telescopic mechanisms on both sides to retract synchronously in a direction close to one side of the transmission mechanism, so as to maintain a safe distance between the cables in the clamping parts at both ends.
[0008] The beneficial effects of the present invention are as follows: the insulated conductor support frame for live overhead line operations of the present invention drives the transmission mechanism through the driving mechanism to drive the telescopic mechanisms on both sides to telescope, thereby driving the clamping parts and the cables therein to approach or move away from each other, so that the distance between the cables on both sides and between the cables and the pole tower can be adjusted more conveniently. Compared with the current method of manually maintaining the distance between cables, it is more convenient, and the installation only takes three to five minutes. The operators no longer need to stay close to the live cables for a long time, and the safety index is greatly improved. The telescopic operation can be remotely controlled, which is simple, and the work efficiency is also greatly improved, realizing the refined management of the power construction site.
[0009] On the basis of the above technical solution, the present invention can also be improved as follows:
[0010] Further: the transmission mechanism includes two screw rods, two bevel teeth and a bevel gear box with a hollow interior, the two bevel teeth are spaced at both ends of the bevel gear box, the driving end of the driving mechanism extends between the two bevel teeth in the bevel gear box and respectively engages with the two bevel teeth, one end of the two screw rods respectively passes through the corresponding end walls of the bevel gear box and is connected to the corresponding bevel teeth, the other end of the screw rod is respectively transmission connected to the corresponding telescopic mechanism, the driving mechanism can drive the bevel teeth to drive the corresponding screw rod to rotate, and the screw rod rotates and drives the telescopic mechanism to telescopic movement.
[0011] The beneficial effect of the above further scheme is: by arranging the bevel gear in the bevel gear box, it is convenient to play a transmission role, and the driving end of the driving mechanism is connected to the screw rods on both sides, so that the corresponding telescopic mechanism can be driven to telescopically move by the screw rods, thereby realizing automatic adjustment of the distance between the cables on both sides.
[0012] Further: bearings are arranged in the upper and lower intervals in the bevel gear box, a rotating shaft is arranged between the upper and lower bearings, a transmission gear is arranged on the rotating shaft, the driving end of the driving mechanism extends into the bevel gear box and is connected with the rotating shaft key, the transmission gear is respectively engaged with the bevel teeth on both sides thereof, and drives the bevel teeth on both sides to drive the corresponding screw rods to rotate synchronously.
[0013] The beneficial effect of the above further scheme is: by arranging the bearing to cooperate with the rotating shaft, it is convenient for the driving end of the driving mechanism to drive the transmission gear to rotate, and the transmission gear drives the screw to rotate, thereby realizing the distance adjustment between the cables in the clamping parts on both sides.
[0014] Further: the telescopic mechanism includes an outer insulating tube and an inner insulating tube, one end of the outer insulating tube is connected to the corresponding end of the bevel gear box, one end of the inner insulating tube extends into the outer insulating tube, the other end of the lead screw extends from one end of the outer insulating tube into the inner insulating tube and is threadedly connected to the inner insulating tube, the other end of the inner insulating tube extends from the other end of the outer insulating tube, the clamping portion is arranged at the other end of the inner insulating tube, the threads on the two lead screws are in opposite directions, and the rotation of the lead screw can drive the inner insulating tube to telescope in the outer insulating tube to adjust the distance between the clamping portions at both ends.
[0015] The beneficial effect of the above further scheme is: by setting an outer insulating tube and an inner insulating tube, on the one hand, it is convenient for the inner insulating tube to be nested in the outer insulating tube to form a retractable structure, and on the other hand, it is also convenient for the screw rod to be set in the outer insulating tube, saving space for the entire support frame. The screw rod, outer insulating tube and inner insulating tube are set on the same central axis, and have good stability.
[0016] Further: the clamping portion is provided in the middle of one of the inner insulating tubes.
[0017] The beneficial effect of the above further solution is that by arranging the clamping portion in the middle of one of the inner insulating tubes, it can be conveniently applied to the application scenario of three cables, so as to adjust the distance between the three cables.
[0018] Further: the clamping part includes a wire card with a U-shaped cross-section and a locking pin. The wire card is arranged at the other end of the inner insulating tube, and the two ends of the wire card are respectively provided with through holes matching the locking pin. The locking pin is inserted into the through hole and limits the cable to the wire card.
[0019] The beneficial effect of the above further solution is that the cable on the corresponding side can be limited in the wire card by cooperating with the locking pin, so that the cable on the corresponding side can move with the wire card, thereby conveniently adjusting the distance between the cables.
[0020] Further: the wire clamp and the locking pin are both made of nylon.
[0021] The beneficial effects of the above further solution are: on the one hand, nylon material has a good insulation effect, high operation safety, and can avoid additional magnetic field interference; on the other hand, nylon material is relatively light and easy to construct.
[0022] Further: the driving mechanism includes an electric wrench and a connecting rod, the electric wrench is connected to the bevel gear box, and the driving end of the electric wrench extends into the bevel gear box and is respectively connected to the two bevel gears for transmission, one end of the connecting rod is rotatably connected to one side of the surface of the bevel gear box, and one end of the connecting rod is rotatably connected to the middle of the electric wrench.
[0023] The beneficial effect of the above further scheme is: by adopting an electric wrench, on the one hand, the safety hazards caused by direct manual operation can be avoided, manual operation can be replaced, and a safe distance between the conductor and the pole tower can be maintained; on the other hand, the electric wrench can be remotely controlled, which is very convenient, and the connecting rod can provide good support for the electric wrench, which is also convenient for the installation and disassembly of the electric wrench.
[0024] Further: the electric wrench is a remote-controlled electric wrench.
[0025] The beneficial effect of the above further scheme is that remote control operation can be facilitated by remote control electric wrench, which can improve the safety of operation on the one hand, and remotely and dynamically adjust the distance between cables and between cables and pole towers on the other hand, so as to enhance its versatility. BRIEF DESCRIPTION OF THE DRAWINGS
[0026] Figure 1 The present invention is a schematic structural diagram of an insulated conductor support frame for live overhead line working according to an embodiment of the present invention.
[0027] In the accompanying drawings, the components represented by the reference numerals are listed as follows:
[0028] 1. Wire clamp, 2. Screw rod, 3. Electric wrench, 4. Lock pin, 5. Bevel gear, 6. Outer insulation tube, 7. Inner insulation tube, 8. Bevel gear box, 9. Connecting rod, 10. Bearing, 11. Rotating shaft, 12. Transmission gear. DETAILED DESCRIPTION
[0029] The principles and features of the present invention are described below in conjunction with the accompanying drawings. The examples given are only used to explain the present invention and are not used to limit the scope of the present invention.
[0030] like Figure 1 As shown, an insulated conductor support frame for live working on overhead lines comprises two telescopic mechanisms, a transmission mechanism and a driving mechanism, wherein the driving mechanism is arranged on one side of the transmission mechanism, and the output end of the driving mechanism is transmission-connected with the input end of the transmission mechanism, the two telescopic mechanisms are respectively arranged at two ends of the transmission mechanism, and the two ends of the transmission mechanism are transmission-connected with the corresponding telescopic mechanisms, respectively, and one end of the telescopic mechanism away from the transmission mechanism is provided with a clamping part for fixing a cable, and the driving mechanism can drive the transmission mechanism to drive the telescopic mechanisms on both sides to extend synchronously in a direction away from one side of the transmission mechanism, or drive the telescopic mechanisms on both sides to retract synchronously in a direction close to one side of the transmission mechanism, so as to maintain a safe distance between the cables in the clamping parts at both ends.
[0031] The insulated conductor support frame for live overhead line operations of the present invention drives the transmission mechanism through the driving mechanism to drive the telescopic mechanisms on both sides to telescope, thereby driving the clamping parts and the cables therein to approach or move away from each other, so that the distance between the cables on both sides and between the cables and the pole tower can be adjusted more conveniently. Compared with the current method of manually maintaining the distance between cables, it is more convenient and only takes three to five minutes to install. Operators no longer need to stay close to live cables for a long time, and the safety index is greatly improved. The telescopic operation can be remotely controlled and is simple to operate, which also greatly improves work efficiency and realizes refined management of power construction sites.
[0032] In one or more embodiments of the present invention, the transmission mechanism includes two screw rods 2, two bevel teeth 5 and a hollow bevel gear box 8, the two bevel teeth 5 are arranged at intervals at the two ends of the bevel gear box 8, the driving end of the driving mechanism extends between the two bevel teeth 5 in the bevel gear box 8, and meshes with the two bevel teeth 5 respectively, one end of the two screw rods 2 passes through the corresponding end wall of the bevel gear box 8 and is connected with the corresponding bevel teeth 5, the other end of the screw rod 2 is respectively connected with the corresponding telescopic mechanism, the driving mechanism can drive the bevel teeth 5 to drive the corresponding screw rod 2 to rotate, and the screw rod 2 rotates and drives the telescopic mechanism to telescopic movement. By arranging the bevel teeth 5 in the bevel gear box 8, it is convenient to play a transmission role, and the driving end of the driving mechanism is connected with the screw rods 2 on both sides, so that the corresponding telescopic mechanism can be driven to telescopic movement by the screw rod 2, so as to realize the automatic adjustment of the distance between the cables on both sides.
[0033] Specifically, in one or more embodiments of the present invention, bearings 10 are arranged in the bevel gear box 8 at intervals and aligned with each other, a rotating shaft 11 is arranged between the upper and lower bearings, a transmission gear 12 is arranged on the rotating shaft 11, the driving end of the driving mechanism extends into the bevel gear box 8 and is key-connected with the rotating shaft 11, the transmission gear 12 is respectively engaged with the bevel gears 5 on both sides thereof, and drives the bevel gears 5 on both sides to drive the corresponding screw rods 2 to rotate synchronously. By arranging the bearings 10 to cooperate with the rotating shaft 11, it is convenient for the driving end of the driving mechanism to drive the transmission gear 12 to rotate, and the transmission gear 12 drives the screw rod 2 to rotate, so as to achieve the distance adjustment between the cables in the clamping parts on both sides.
[0034] In practice, in order to ensure that the rotating shaft 11 is stably supported in the bevel gear box 8, corresponding bearing seats are respectively provided on the inner top wall and the inner bottom wall of the bevel gear box 8. The bearing seats are welded to the bevel gear box 8, and the bearing 11 is arranged in the corresponding bearing seat and can rotate freely.
[0035] In one or more embodiments of the present invention, the telescopic mechanism includes an outer insulating tube 6 and an inner insulating tube 7, one end of the outer insulating tube 6 is connected to the corresponding end of the bevel gear box 8, one end of the inner insulating tube 7 extends into the outer insulating tube 6, the other end of the screw rod 2 extends from the one end of the outer insulating tube 6 into the inner insulating tube 7 and is threadedly connected to the inner insulating tube 7, the other end of the inner insulating tube 7 extends from the other end of the outer insulating tube 6, the clamping portion is arranged at the other end of the inner insulating tube 7, the threads on the two screw rods 2 are in opposite directions, and the screw rod 2 is rotated to drive the inner insulating tube 7 to telescopically move in the outer insulating tube 6 to adjust the distance between the clamping portions at both ends. By arranging the outer insulating tube 6 and the inner insulating tube 7, on the one hand, it is convenient for the inner insulating tube 7 to be nested in the outer insulating tube 6 to form a telescopic structure, and on the other hand, it is convenient for the screw rod 2 to be arranged in the outer insulating tube 6, saving the space of the entire support frame, and the screw rod 2, the outer insulating tube 6 and the inner insulating tube 7 are arranged on the same central axis, and have good stability.
[0036] In the embodiment of the present invention, the outer insulating tube 6 and the inner insulating tube 7 are both made of epoxy resin, and the diameter of the outer insulating tube 6 is 22 mm, and the diameter of the inner insulating tube 7 is 30 mm.
[0037] Optionally, in one or more embodiments of the present invention, the clamping portion is provided in the middle of one of the inner insulating tubes 7. By providing the clamping portion in the middle of one of the inner insulating tubes 7, it can be conveniently applied to the application scenario of three cables, so as to adjust the distance between the three cables.
[0038] Here, the clamping part in the middle of the inner insulating tube 7 is movably arranged. When applied to the construction scene of three cables, the position of the clamping part in the middle of the inner insulating tube 7 is first adjusted to ensure that a reasonable safety distance is maintained between the clamping part in the middle of the inner insulating tube 7 and the clamping part at the end. Then, the entire support frame is raised to the same height as the cable, and the cable is clamped in the clamping part.
[0039] In one or more embodiments of the present invention, the clamping portion includes a wire clamp 1 and a locking pin 4 having a U-shaped cross-section. The wire clamp 1 is disposed at the other end of the inner insulating tube 7, and through holes matching the locking pin 4 are disposed at both ends of the wire clamp 1. The locking pin 4 is inserted into the through holes and limits the cable in the wire clamp 1. Through the cooperation between the wire clamp 1 and the locking pin 4, the cable on the corresponding side can be limited in the wire clamp 1, so that the cable on the corresponding side can move with the wire clamp 1, thereby conveniently adjusting the distance between the cables.
[0040] In one or more embodiments of the present invention, the wire clamp 1 and the lock pin 4 are both made of nylon. Nylon has good insulation effect, high operation safety, and can avoid additional magnetic field interference; on the other hand, nylon is relatively light and easy to operate.
[0041] In one or more embodiments of the present invention, the driving mechanism includes an electric wrench 3 and a connecting rod 9, the electric wrench 3 is connected to the bevel gear box 8, and the driving end of the electric wrench 8 extends into the bevel gear box 8 and is respectively connected to the two bevel gears 5 in a transmission manner, one end of the connecting rod 9 is rotationally connected to one side of the surface of the bevel gear box 8, and one end of the connecting rod 9 is rotationally connected to the middle of the electric wrench 3. By adopting the electric wrench 3, on the one hand, the safety hazards caused by direct manual operation can be avoided, manual operation can be replaced, and a safe distance between the conductor and the pole tower can be maintained. On the other hand, the electric wrench 3 can be remotely controlled, which is very convenient, and the connecting rod 9 can play a good supporting role for the electric wrench 3, and it is also convenient to install and disassemble the electric wrench 3.
[0042] It should be noted that, in the embodiment of the present invention, the electric wrench 3 is powered by a DC18V rechargeable battery, and the battery capacity of 2Ah can support long-term power supply. It is also very convenient to charge after use.
[0043] In one or more embodiments of the present invention, the electric wrench 3 is a remote-controlled electric wrench. The remote-controlled electric wrench can facilitate remote remote control operations, which can improve the safety of operations on the one hand, and can remotely and dynamically adjust the distance between cables and between cables and towers on the other hand, so as to enhance its versatility.
[0044] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims
1. An insulated conductor support frame for live working on overhead lines, characterized in that: It includes two telescopic mechanisms, a transmission mechanism and a driving mechanism. The driving mechanism is arranged on one side of the transmission mechanism, and the output end of the driving mechanism is transmission-connected with the input end of the transmission mechanism. The two telescopic mechanisms are respectively arranged at two ends of the transmission mechanism, and the two ends of the transmission mechanism are respectively transmission-connected with the corresponding telescopic mechanisms. One end of the telescopic mechanism away from the transmission mechanism is respectively provided with a clamping part for fixing the cable. The driving mechanism can drive the transmission mechanism to drive the telescopic mechanisms on both sides to extend synchronously in a direction away from one side of the transmission mechanism, or drive the telescopic mechanisms on both sides to retract synchronously in a direction close to one side of the transmission mechanism, so as to maintain a safe distance between the cables in the clamping parts at both ends.
2. The insulated conductor support frame for live working on overhead lines according to claim 1, characterized in that: The transmission mechanism comprises two screw rods (2), two bevel teeth (5) and a bevel gear box (8) with a hollow interior. The two bevel teeth (5) are arranged at intervals at the two ends of the bevel gear box (8). The driving end of the driving mechanism extends between the two bevel teeth (5) in the bevel gear box (8) and is respectively meshed with the two bevel teeth (5). One end of the two screw rods (2) respectively passes through the corresponding end wall of the bevel gear box (8) and is connected to the corresponding bevel teeth (5). The other end of the screw rod (2) is respectively connected to the corresponding telescopic mechanism. The driving mechanism can drive the bevel teeth (5) to drive the corresponding screw rod (2) to rotate. The screw rod (2) rotates and drives the telescopic mechanism to telescope.
3. The insulated conductor support frame for live working on overhead lines according to claim 2, characterized in that: Bearings (10) are arranged in an aligned manner at upper and lower intervals in the bevel gear box (8), a rotating shaft (11) is arranged between the upper and lower bearings, and a transmission gear (12) is arranged on the rotating shaft (11). The driving end of the driving mechanism extends into the bevel gear box (8) and is key-connected with the rotating shaft (11). The transmission gear (12) is respectively engaged with the bevel teeth (5) on both sides thereof, and drives the bevel teeth (5) on both sides to drive the corresponding screw rod (2) to rotate synchronously.
4. The insulated conductor support frame for live working on overhead lines according to claim 2, characterized in that: The telescopic mechanism comprises an outer insulating tube (6) and an inner insulating tube (7); one end of the outer insulating tube (6) is connected to a corresponding end of the bevel gear box (8); one end of the inner insulating tube (7) extends into the outer insulating tube (6); the other end of the lead screw (2) extends from one end of the outer insulating tube (6) into the inner insulating tube (7) and is threadedly connected to the inner insulating tube (7); the other end of the inner insulating tube (7) extends from the other end of the outer insulating tube (6); the clamping portion is arranged at the other end of the inner insulating tube (7); the threads on the two lead screws (2) are in opposite directions; and the lead screw (2) can be rotated to drive the inner insulating tube (7) to telescopically move in the outer insulating tube (6) so as to adjust the distance between the clamping portions at both ends.
5. The insulated conductor support frame for live working on overhead lines according to claim 4, characterized in that: The clamping portion is provided at the middle portion of one of the inner insulating tubes (7).
6. The insulated conductor support frame for live overhead line working according to claim 4 or 5, characterized in that: The clamping part comprises a wire clamp (1) with a U-shaped cross-section and a locking pin (4); the wire clamp (1) is arranged at the other end of the inner insulating tube (7), and through holes matching the locking pin (4) are respectively arranged at both ends of the wire clamp (1); the locking pin (4) is inserted into the through hole and limits the cable to the inside of the wire clamp (1).
7. The insulated conductor support frame for live working on overhead lines according to claim 6, characterized in that: The wire clamp (1) and the locking pin (4) are both made of nylon.
8. The insulated conductor support frame for live working on overhead lines according to claim 2, characterized in that: The driving mechanism comprises an electric wrench (3) and a connecting rod (9); the electric wrench (3) is connected to the bevel gear box (8); a driving end of the electric wrench (8) extends into the bevel gear box (8) and is respectively transmission-connected to the two bevel gears (5); one end of the connecting rod (9) is rotationally connected to one side of the surface of the bevel gear box (8); and one end of the connecting rod (9) is rotationally connected to the middle of the electric wrench (3).
9. The insulated conductor support frame for live overhead line work according to claim 8, characterized in that: The electric wrench (3) is a remote-controlled electric wrench.
Citation Information
Patent Citations
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