Coil component and assembling method thereof

Abstract

The invention discloses a coil assembly and an assembling method thereof, and the assembling method comprises the following steps: a pin is installed in a first through hole, the pin comprises a first segment body, a second segment body and a third segment body, the first segment body extends out of the first through hole and is located at the same side of an installation part with a blocking part, and the third segment body extends out of the second through hole and is located at the same side of the installation part; the second segment body is located in the first through hole, the third segment body extends out of the first through hole and extends towards one side close to the second edge-shaped part, and the highest end of the first segment body is higher than the highest end of the blocking part in the direction parallel to the axis of the first winding part; and acting force is applied to the first section body in the direction away from the axis of the first winding part from the blocking part, and the first section body is driven to be bent. The assembling method of the coil assembly has the advantages that the bending process of the contact pin can be simplified while tin beads are prevented from entering the gear assembly during tin coating, and the like.

Description

Technical Field

[0001] The present invention relates to the technical field of motors, and more particularly to an assembly method of a coil component. Background Art

[0002] The motor of the prior art generally includes a housing, a stator coil assembly, a rotor coil assembly, a pin and a lead wire, etc. When the pin is tinned from the outside, the tin beads produced by the tinning are easy to roll inward into the gear box, causing the gear box to jam or even get stuck, causing abnormal noises in the motor and shortening the service life of the motor. In addition, when bending the pin of the motor, the operation process is also relatively complicated. Summary of the invention

[0003] One object of the present invention is to provide a method for assembling a coil assembly, which can at least solve the technical problem in the prior art that the operation process is relatively complicated when bending the pins of the motor.

[0004] In order to achieve the above objectives, the present invention provides the following technical solutions.

[0005] According to an assembling method of a coil component according to an embodiment of the first aspect of the present invention, the coil component includes a motor frame and a pin, and the motor frame includes: a first winding part, a first flange part, a second flange part, a mounting part and a blocking part, the first winding part is columnar in shape and is used to wind the winding wire, the first flange part is arranged at one axial end of the first winding part, the second flange part is arranged at the other axial end of the first winding part, the mounting part is arranged at the outer periphery of the first flange part, the mounting part is provided with a first through hole, the first through hole is used to mount the pin, the blocking part protrudes from the surface of the mounting part away from the second flange part and is located on the side of the first through hole close to the axis of the first winding part, and the blocking part can The metal beads generated when the metal processing of the plug pin is blocked from rolling toward the direction of the axis of the first winding part; the assembly method comprises the following steps: installing the plug pin in the first through hole, the plug pin comprises a first segment, a second segment and a third segment, the first segment extends out of the first through hole and is located on the same side of the installation part as the blocking part, the second segment is located in the first through hole, the third segment extends out of the first through hole and extends toward a side close to the second flange-shaped part, in a direction parallel to the axis of the first winding part, the highest end of the first segment is higher than the highest end of the blocking part; along the direction from the blocking part to the axis away from the first winding part, a force is applied to the first segment to drive the first segment to bend.

[0006] Optionally, the number of the first through holes and the number of the plug pins are plural and correspond one to one, and a force is simultaneously applied to the plurality of first segments along a direction from the blocking portion toward an axis away from the first winding portion.

[0007] Optionally, the motor frame also includes a second frame, the second frame includes a second winding part, a third flange part and a fourth flange part, the second winding part is columnar in shape and is used for winding winding wire, the third flange part is arranged at one axial end of the second winding part, the fourth flange part is arranged at the other axial end of the second winding part, the third flange part is connected to the second flange part, and an avoidance groove is provided at the connection position between the two to avoid the third section.

[0008] A coil assembly according to an embodiment of the second aspect of the present invention includes a coil assembly prepared by any of the above-mentioned coil assembly assembling methods.

[0009] According to an assembling method of a coil component of an embodiment of the third aspect of the present invention, the coil component includes a motor frame and a pin, and the motor frame includes: a first winding part, a first flange part, a second flange part, a mounting part and a blocking part, the first winding part is columnar in shape, the first winding part is used to wind the winding wire, the first flange part is arranged at one axial end of the first winding part, the second flange part is arranged at the other axial end of the first winding part, the mounting part is arranged at the outer periphery of the first flange part, the mounting part is provided with a first through hole, the first through hole is used to mount the pin, and the blocking part protrudes from a surface of the mounting part on a side away from the second flange part and is located on a side of the first through hole close to the axis of the first winding part On the other hand, in the axial direction from the mounting portion to the first winding portion, the blocking portion is spaced apart from the first through hole to form a gap, and the blocking portion can prevent metal beads generated during metal processing of the pin from rolling toward the axial direction of the first winding portion; the assembly method comprises the following steps: installing the pin in the first through hole, the pin comprising a first segment, a second segment and a third segment, the first segment extending out of the first through hole and being located on the same side of the mounting portion as the blocking portion, the second segment being located in the first through hole, and the third segment extending out of the first through hole and extending toward one side of the second brim portion; applying a force away from the blocking portion to the first segment from the gap to drive the first segment to bend.

[0010] Optionally, the number of the first through holes and the number of the plug pins are plural and correspond one to one, and a force is applied from the gap to the plurality of first segments away from the blocking portion, so as to drive the plurality of first segments to bend simultaneously.

[0011] Optionally, in a direction parallel to the axis of the first winding portion, the gap is open on one side away from the mounting portion; and / or the blocking portion extends in a direction perpendicular to the axis of the first winding portion, and in the extension direction of the blocking portion, at least one side of the gap is open.

[0012] Optionally, the blocking portion is a solid structural member, and / or the blocking portion is in the shape of a flat plate.

[0013] Optionally, the motor frame also includes a second frame, the second frame including: a second winding part, the second winding part is columnar in shape and is used for winding winding wire; a third flange part and a fourth flange part, the third flange part is arranged at one axial end of the second winding part, the fourth flange part is arranged at the other axial end of the second winding part, the third flange part is connected to the second flange part, and an avoidance groove is provided at the connection position between the two to avoid the third section.

[0014] A coil assembly according to an embodiment of a fourth aspect of the present invention includes: a coil assembly prepared by any of the above-mentioned coil assembly assembling methods.

[0015] According to an embodiment of the present invention, the assembly method of the coil component includes the following steps: installing the plug pin in the first through hole, the plug pin includes a first segment, a second segment and a third segment, the first segment extends out of the first through hole and is located on the same side of the installation portion as the blocking portion, the second segment is located in the first through hole, the third segment extends out of the first through hole and extends toward a side close to the second brim portion, and in a direction parallel to the axis of the first winding portion, the highest end of the first segment is higher than the highest end of the blocking portion; along the direction from the blocking portion to the axis away from the first winding portion, a force is applied to the first segment to drive the first segment to bend. The assembly method of the coil component of the present invention has the advantages of preventing tin beads from entering the gear assembly during tinning and simplifying the bending process of the plug pin.

[0016] Further features and advantages of the present invention will become apparent from the following detailed description of exemplary embodiments of the present invention with reference to the attached drawings. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] The accompanying drawings, which are incorporated in and constitute a part of the specification, illustrate embodiments of the invention and, together with the description, serve to explain the principles of the invention.

[0018] Figure 1 is a schematic diagram of a three-dimensional structure of a motor according to an embodiment of the present invention; Figure 2 A schematic diagram of a partial structure of a motor according to an embodiment of the present invention; Figure 3 It is a schematic diagram of assembling the coil skeleton, pins and leads according to an embodiment of the present invention; Figure 4 A schematic diagram of a three-dimensional structure of a coil skeleton according to an embodiment of the present invention from one viewing angle; Figure 5 A front view of a coil skeleton according to an embodiment of the present invention; Figure 6 A schematic diagram of a three-dimensional structure of a coil skeleton according to an embodiment of the present invention from another viewing angle; Figure 7 is a schematic diagram of the structure of a pin according to an embodiment of the present invention; Figure 8 is a front view of a first cover plate according to an embodiment of the present invention; Fig. 9 A schematic diagram of a three-dimensional structure of a first cover plate at an angle according to an embodiment of the present invention; Fig.10 is a schematic diagram of a three-dimensional structure of a first cover plate at another angle according to an embodiment of the present invention; Fig.11 It is a schematic diagram of assembling a first cover plate and a plug pin according to an embodiment of the present invention; Fig.12 It is a schematic diagram of assembling the second cover plate, the pins and the leads according to one embodiment of the present invention; Fig.13 A schematic diagram of a three-dimensional structure of a second cover plate at an angle according to an embodiment of the present invention; Fig.14 The figure is a schematic three-dimensional structure diagram of a second cover plate at another angle according to an embodiment of the present invention.

[0019] Reference Numbers Coil skeleton 100; A first winding portion 10; A first flange 20; A second flange 30; Mounting portion 40; First through hole 41; first hole section 411; second hole section 412; A first surface 42; a second surface 43; a third surface 44; a first arc surface 45; a second arc surface 46; a fourth surface 47; Open slot 48; Gap 49; Blocking portion 50; body 51; first extension portion 52; second extension portion 53; First cover plate 60; second through hole 61; second avoidance space 62; first groove 63; The clamping protrusion 64; the second side surface 641; the third side surface 642; First connecting body 65; first connecting portion 651; second connecting portion 652; Second connector 66; third connector 67; first avoidance space 68; gap 69; The second cover plate 70; the clamping groove 71; the second clamping portion 72; the second groove 73; the crimping protrusion 74; the protrusion 741; the baffle 75; the connecting plate 76; the limiting protrusion 77; the limiting groove 78; Insert pin 200; first section 201; second section 202; third section 203; A second frame 300; a second winding portion 301; a third flange portion 302; a fourth flange portion 303; an avoidance groove 304; Lead 400; Gear assembly 500. DETAILED DESCRIPTION

[0020] Various exemplary embodiments of the present invention will now be described in detail with reference to the accompanying drawings. It should be noted that the relative arrangement of components and steps, numerical expressions and numerical values ​​set forth in these embodiments do not limit the scope of the present invention unless otherwise specifically stated.

[0021] The following description of at least one exemplary embodiment is merely illustrative in nature and is in no way intended to limit the invention, its application, or uses.

[0022] Technologies, methods, and equipment known to ordinary technicians in the relevant art may not be discussed in detail, but where appropriate, the technologies, methods, and equipment should be considered as part of the specification.

[0023] In all examples shown and discussed herein, any specific values ​​should be interpreted as merely exemplary and not limiting. Therefore, other examples of the exemplary embodiments may have different values.

[0024] It should be noted that like reference numerals and letters refer to similar items in the following figures, and therefore, once an item is defined in one figure, it need not be further discussed in subsequent figures.

[0025] The bending process of the pin 200 of the coil assembly according to the embodiment of the present invention will be described in detail below with reference to the accompanying drawings.

[0026] like Figures 1 to 14As shown, the coil component according to the embodiment of the present invention includes a motor frame and a pin 200, and the motor frame includes: a first winding part 10, a first flange part 20, a second flange part 30, a mounting part 40 and a blocking part 50. The first winding part 10 is columnar in shape and is used to wind the winding wire. The first flange part 20 is arranged at one axial end of the first winding part 10, and the second flange part 30 is arranged at the other axial end of the first winding part 10. The mounting part 40 is arranged at the outer periphery of the first flange part 20. The mounting part 40 is provided with a first through hole 41, and the first through hole 41 is used to mount the pin 200. The blocking part 50 protrudes from the surface of the mounting part 40 away from the second flange part 30 and is located on the side of the first through hole 41 close to the axis of the first winding part 10. The blocking part 50 can prevent the metal beads generated during the metal treatment of the pin 200 from rolling toward the axis of the first winding part 10.

[0027] That is to say, the coil assembly according to the embodiment of the present invention mainly includes a motor frame and a pin 200 , the motor frame mainly includes a coil frame 100 , and the coil frame 100 includes: a first winding part 10 , a first flange part 20 , a second flange part 30 , a mounting part 40 and a blocking part 50 .

[0028] The first winding part 10 is in a columnar shape, for example, the first winding part 10 is a cylindrical member extending in the up-down direction. The first winding part 10 is used to wind the winding wire, that is, the winding wire can be wound on the first winding part 10 .

[0029] The first flange 20 is provided at one end of the first winding part 10 in the axial direction, and the second flange 30 is provided at the other end of the first winding part 10 in the axial direction. For example, the first flange 20 is provided at the upper end of the first winding part 10, and the second flange 30 is provided at the lower end of the first winding part 10. The mounting portion 40 is provided at the outer periphery of the first flange 20. For example, the mounting portion 40 is provided at a position of approximately one-fourth of the outer periphery of the first flange 20. At least one first through hole 41 is provided on the mounting portion 40, that is, a through first through hole 41 is provided. The first through hole 41 can be used to install the plug pin 200, that is, the plug pin 200 can be installed in the first through hole 41, and the winding wire can be connected to the plug pin 200 during installation. In this embodiment, the shape of the cross section of the plug pin 200 is not limited. For example, the cross section of the plug pin 200 is square, which can prevent the winding wire from sliding. That is, the plug pin 200 includes but is not limited to a square.

[0030] Moreover, the blocking portion 50 protrudes from the surface of the mounting portion 40 away from the second flange 30, and the blocking portion 50 is located on the side of the first through hole 41 close to the axis of the first winding portion 10. For example, the first flange 20 is located above the second flange 30, and the blocking portion 50 is located on the upper surface of the mounting portion 40. When the coil skeleton 100 of the invention is applied to the motor, the motor includes a gear assembly 500, and at least a part of the gear assembly 500 is located on one side of the blocking portion 50. For example, the gear assembly 500 includes a plurality of gears meshing with each other, and at least a part of the gears is located on one side of the blocking portion 50. The plug pin 200 is located on the other side of the blocking portion 50, and the blocking portion 50 can prevent the metal beads generated when the metal treatment of the plug pin 200 rolls to the gear assembly 500. For example, when the plug pin 200 is tinned, the solder beads after soldering can be prevented from entering the gear assembly 500, causing jamming or even jamming. In other words, the solder beads generated by the tinning of the terminal of the existing motor can be prevented from splashing into the gear box. In addition, during assembly, the enameled wire may be wound around the pin 200 and then tinned, which may provide protection. The enameled wire connector may be wound around the pin 200, and the pin 200 and the enameled wire may be electrically connected to each other through tinning.

[0031] A method for assembling a coil assembly according to an embodiment of the present invention comprises the following steps: Install the pin 200 in the first through hole 41, as shown in FIG. Figure 7 As shown, the pin 200 includes a first segment 201, a second segment 202 and a third segment 203. The first segment 201 extends out of the first through hole 41 and is located on the same side of the mounting portion 40 as the blocking portion 50. The second segment 202 is located in the first through hole 41. The third segment 203 extends out of the first through hole 41 and extends toward a side close to the second flange portion 30. In a direction parallel to the axis of the first winding portion 10, the highest end of the first segment 201 is higher than the highest end of the blocking portion 50. A force is applied to the first segment 201 along a direction from the blocking portion 50 toward the axis away from the first winding portion 10 , so as to drive the first segment 201 to bend.

[0032] That is, in the direction parallel to the axis of the first winding portion 10, the highest end of the pin 200 is higher than the highest end of the blocking portion 50. For example, in the up-down direction, the highest end of the pin 200 installed in the first through hole 41 is higher than the highest end of the blocking portion 50. During the installation process, a force can be applied from the inner side of the installation portion 40 through the blocking portion 50 to the upper end of the pin 200, driving the upper end of the pin 200 to bend outward. In this embodiment, by limiting the position of the highest end of the pin 200, during the installation process, a force can be applied to the upper part of the pin 200 installed in the first through hole 41 through the blocking portion 50 in the direction from the inside to the outside, driving the upper part of the pin 200 to bend outward.

[0033] According to one embodiment of the present invention, the number of first through holes 41 and the number of plug pins 200 are respectively multiple and one-to-one corresponding, and a force is simultaneously applied to the multiple first segments 201 along the direction from the blocking portion 50 to the axis away from the first winding portion 10. By providing multiple first through holes 41, it is convenient to install multiple plug pins 200 at the same time, and it is convenient to perform operations such as bending multiple plug pins 200 at the same time. Each first through hole 41 can correspond to one plug pin 200, which can increase the total number of plug pins 200. In addition, by distributing the multiple first through holes 41 at intervals along the extension direction of the mounting portion 40, it is helpful to control the orderly arrangement of the multiple plug pins 200 on the mounting portion 40, which is beneficial to the subsequent installation of the first cover plate 60 and the second cover plate 70.

[0034] In some specific embodiments of the present invention, Figure 5 As shown, the motor skeleton also includes a second skeleton 300, and the second skeleton 300 includes a second winding portion 301, a third flange portion 302 and a fourth flange portion 303. The second winding portion 301 is columnar and is used to wind the winding wire. The third flange portion 302 is arranged at one axial end of the second winding portion 301, and the fourth flange portion 303 is arranged at the other axial end of the second winding portion 301. The third flange portion 302 is connected to the second flange portion 30, and as shown in FIG. Figure 6 As shown, an avoidance groove 304 is provided at the connection position of the two to avoid the third section 203 .

[0035] The present invention also provides a coil assembly, including a coil assembly prepared by the assembly method of the coil assembly of any of the above embodiments.

[0036] The present invention also provides an assembly method of a coil assembly, the coil assembly includes a motor frame and a pin 200, the motor frame includes: a first winding portion 10, a first flange portion 20, a second flange portion 30, a mounting portion 40 and a blocking portion 50, the first winding portion 10 is in a columnar shape, the first winding portion 10 is used to wind the winding wire, the first flange portion 20 is arranged at one axial end of the first winding portion 10, the second flange portion 30 is arranged at the other axial end of the first winding portion 10, the mounting portion 40 is arranged at the outer periphery of the first flange portion 20, and the mounting portion 40 is arranged at the outer periphery of the first flange portion 20. The first through hole 41 is provided on the mounting portion 40, and the first through hole 41 is used to install the plug pin 200. The blocking portion 50 protrudes from the surface of the mounting portion 40 on the side away from the second flange portion 30 and is located on the side of the first through hole 41 close to the axis of the first winding portion 10. In the direction from the mounting portion 40 to the axis of the first winding portion 10, the blocking portion 50 and the first through hole 41 are spaced apart to form a gap 49, and the blocking portion 50 can prevent the metal beads generated when the metal treatment of the plug pin 200 roll toward the axis of the first winding portion 10. The assembly method includes the following steps: The plug pin 200 is installed in the first through hole 41. The plug pin 200 includes a first segment 201, a second segment 202 and a third segment 203. The first segment 201 extends out of the first through hole 41 and is located on the same side of the mounting portion 40 as the blocking portion 50. The second segment 202 is located in the first through hole 41. The third segment 203 extends out of the first through hole 41 and extends toward one side of the second collar-shaped portion 30. A force is applied from the gap 49 to the first segment 201 away from the blocking portion 50 , driving the first segment 201 to bend.

[0037] That is, in the axial direction from the mounting portion 40 to the first winding portion 10, the blocking portion 50 is spaced apart from the first through hole 41 to form a gap 49. That is, along a direction from the outside to the inside, the first through hole 41, the gap 49 and the blocking portion 50 are sequentially arranged. In this embodiment, by providing the gap 49, during the installation process, the upper part of the plug pin 200 installed in the first through hole 41 can be forced through the gap 49 to drive the upper part of the plug pin 200 to bend outward. For example, the plug pin 200 in the first through hole 41 extends roughly in the up-down direction, and the plug pin 200 above the first through hole 41 is bent outward relative to the plug pin 200 in the first through hole 41 after the force is applied outward.

[0038] It should be noted that the condition that the highest end of the pin 200 is higher than the highest end of the blocking portion 50 in the axial direction parallel to the first winding portion 10 can be satisfied alone, or the condition that the blocking portion 50 and the first through hole 41 are spaced apart and distributed to form a gap 49 in the axial direction from the mounting portion 40 to the first winding portion 10 can be satisfied alone. The above conditions can also be satisfied at the same time. The specific settings can be made according to product design requirements, and the bending methods are diverse.

[0039] According to one embodiment of the present invention, the number of first through holes 41 and the number of plug pins 200 are respectively multiple and one-to-one corresponding, and a force is applied from the gap 49 to the multiple first segments 201 away from the blocking portion 50, driving the multiple first segments 201 to bend simultaneously. By providing multiple first through holes 41, it is convenient to install multiple plug pins 200 at the same time, and it is convenient to perform operations such as bending multiple plug pins 200 at the same time. Each first through hole 41 can correspond to one plug pin 200, which can increase the total number of plug pins 200. In addition, by distributing the multiple first through holes 41 at intervals along the extension direction of the mounting portion 40, it is convenient to control the orderly arrangement of the multiple plug pins 200 on the mounting portion 40, which is convenient for the subsequent installation of the first cover plate 60 and the second cover plate 70.

[0040] In addition, when there are multiple pins 200, the mounting portion 40 may be made of a plastic structure, or the inner wall of the first through hole 41 may be coated with insulating material to achieve insulation between two adjacent pins 200 to prevent short circuits.

[0041] In some specific embodiments of the present invention, the gap 49 is open on the side away from the mounting portion 40 in a direction parallel to the axis of the first winding portion 10. For example, the height direction of the gap 49 is in the up and down direction, and the top of the gap 49 is open, so that a force-applying tool can be inserted from above. According to one embodiment of the present application, the blocking portion 50 extends in a direction perpendicular to the axis of the first winding portion 10, and at least one side of the gap 49 is open in the extending direction of the blocking portion 50. For example, the length direction of the gap 49 is the left-right direction, and the left and right sides of the gap 49 are open, and a force-applying tool can be inserted through the open position.

[0042] It should be noted that the condition that the gap 49 is open on one side away from the mounting portion 40 in a direction parallel to the axis of the first winding portion 10 can be satisfied alone, or the condition that at least one side of the gap 49 is open in the extension direction of the blocking portion 50 can be satisfied alone, or both conditions can be satisfied at the same time, so that the bending method of the pin 200 is diverse and flexible.

[0043] In some specific embodiments of the present invention, the blocking portion 50 is a solid structural member, which can expand the range of blocking the metal beads and facilitate processing and production.

[0044] According to an embodiment of the invention, the blocking portion 50 is in the shape of a flat plate, which is not only convenient for processing and production, but also helps to improve the appearance and can also expand the range of blocking metal beads.

[0045] It should be noted that the blocking portion 50 may be a solid structural member, or may be in the shape of a flat plate, or may satisfy the above conditions at the same time, and the specific configuration may be based on product design requirements.

[0046] In some specific embodiments of the present invention, the motor frame also includes a second frame 300, which includes: a second winding part 301, a third flange 302 and a fourth flange 303. The second winding part 301 is columnar and used to wind the winding wire. The third flange 302 is arranged at one axial end of the second winding part 301, and the fourth flange 303 is arranged at the other axial end of the second winding part 301. The third flange 302 is connected to the second flange 30, and a avoidance groove 304 is provided at the connection position of the two to avoid the third segment 203, so as to avoid affecting the bending of the pin 200 and the lead 400. In addition, the inner wall of the first cover plate 60 can be avoided to facilitate the installation of the first cover plate 60.

[0047] The present invention also provides a coil assembly, including a coil assembly prepared by the assembly method of the coil assembly of any of the above embodiments.

[0048] The motor according to the embodiment of the present invention is described in detail below in conjunction with specific embodiments.

[0049] like Figures 1 to 14 As shown, the motor according to the embodiment of the present invention includes: a coil assembly, a gear assembly 500 , a first cover plate 60 and a second cover plate 70 .

[0050] Specifically, the coil assembly includes a pin 200 and a motor frame, and the motor frame includes a first winding portion 10, a first flange portion 20, a second flange portion 30, a mounting portion 40 and a blocking portion 50. The first winding portion 10 is columnar in shape and is used to wind the winding wire. The first flange portion 20 is arranged at one axial end of the first winding portion 10, and the second flange portion 30 is arranged at the other axial end of the first winding portion 10. The mounting portion 40 is arranged on the outer periphery of the first flange portion 20. The mounting portion 40 is provided with a first through hole 41, and the first through hole 41 is used to install the pin 200. The blocking portion 50 protrudes far from the mounting portion 40. The surface of one side of the second flange 30 is located on the side of the first through hole 41 close to the axis of the first winding part 10, at least a part of the gear assembly 500 is located on one side of the blocking part 50, and the pin 200 is located on the other side of the blocking part 50. The blocking part 50 can prevent the metal beads generated by the metal treatment of the pin 200 from rolling to the gear assembly 500. At least a part of the first cover plate 60 is arranged on the side of the mounting part 40 away from the axis of the first winding part 10, and the first cover plate 60 is provided with a second through hole 61. One end of the pin 200 passes through the second through hole 61 and is connected to the lead 400. Figure 1 As shown, the second cover plate 70 is disposed on a side of the first cover plate 60 away from the mounting portion 40 , and the second cover plate 70 can shield the lead wire 400 and the connection portion between the lead wire 400 and the plug pin 200 .

[0051] In other words, the motor according to the embodiment of the present invention adopts a combination of a coil assembly, a gear assembly 500, a first cover plate 60 and a second cover plate 70, the coil assembly mainly includes a pin 200 and a motor frame, and the motor frame mainly includes a first winding part 10, a first flange part 20, a second flange part 30, a mounting part 40 and a blocking part 50.

[0052] The first winding part 10 is cylindrical in shape, for example, the first winding part 10 is a cylindrical part extending in the up-down direction. The first winding part 10 can be used to wind the winding wire, that is, the winding wire can be wound on the first winding part 10. The axis of the first winding part 10 is Figure 3 As shown by the dotted line in .

[0053] The first flange 20 is provided at one axial end of the first winding part 10, and the second flange 30 is provided at the other axial end of the first winding part 10, for example, the first flange 20 is provided at the upper end of the first winding part 10, and the second flange 30 is provided at the lower end of the first winding part 10. The mounting portion 40 is provided at the outer periphery of the first flange 20, for example, the mounting portion 40 is provided at a position of approximately one-fourth of the outer periphery of the first flange 20. At least one first through hole 41 is provided on the mounting portion 40, that is, a through first through hole 41 is provided, and the first through hole 41 can be used to install the plug pin 200, that is, the plug pin 200 can be installed in the first through hole 41, and the winding wire can be connected to the plug pin 200 during installation. In this embodiment, the shape of the cross section of the plug pin 200 is not limited, for example, the cross section of the plug pin 200 is square, which can prevent the winding wire from sliding.

[0054] Moreover, the blocking portion 50 protrudes from the surface of the mounting portion 40 on the side away from the second collar portion 30, and the blocking portion 50 is located on the side of the first through hole 41 close to the axis of the first winding portion 10. For example, the first collar portion 20 is located above the second collar portion 30, and the blocking portion 50 is located on the upper surface of the mounting portion 40.

[0055] And, if Figure 2 As shown, at least a part of the gear assembly 500 is located on one side of the blocking portion 50. For example, the gear assembly 500 includes a plurality of gears meshing with each other, and at least a part of the gears is located on one side of the blocking portion 50. The plug pin 200 is located on the other side of the blocking portion 50. The blocking portion 50 can prevent the metal beads generated during the metal treatment of the plug pin 200 from rolling onto the gear assembly 500. For example, when the plug pin 200 is tinned, the solder beads after soldering can be prevented from entering the gear assembly 500, causing jamming or even jamming.

[0056] In addition, at least a portion of the first cover plate 60 is disposed on a side of the mounting portion 40 away from the axis of the first winding portion 10, that is, the first cover plate 60 can cover the outside of the mounting portion 40, for example, on a projection plane extending in the vertical direction with a height and a width in the horizontal direction, the orthographic projection of the first cover plate 60 covers the orthographic projection of the mounting portion 40. It can be understood that, in this embodiment, the side close to the axis direction of the first winding portion 10 is the inner side, and the side away from the axis direction of the first winding portion 10 is the outer side. The first cover plate 60 is provided with a second through hole 61, and one end of the plug pin 200 is connected to the lead wire 400 after passing through the second through hole 61, that is, a portion of the plug pin 200 extends out of the first through hole 41 and then extends into the second through hole 61, and then passes through the second through hole 61 and is connected to the lead wire 400. In this embodiment, the first cover plate 60 can be used to shield the mounting portion 40, and the plug pins 200 and winding wires extending out of the mounting portion 40 can also be shielded, which can improve the appearance and safety, and the plug pins 200 can be limited by the second through hole 61. In addition, by providing the second through hole 61 on the first cover plate 60, one end of the plug pin 200 passes through the second through hole 61 and is connected to the lead wire 400. For example, one end of the plug pin 200 passes through the second through hole 61 and is welded to the lead wire 400. Under the shielding of the first cover plate 60, the metal material during welding is not easy to splash into the inner side of the gear assembly 500.

[0057] The second cover plate 70 is disposed on a side of the first cover plate 60 away from the mounting portion 40, that is, the second cover plate 70 is disposed on the outside of the first cover plate 60. For example, on a projection plane extending in the vertical direction and in the horizontal direction, the orthographic projection of the second cover plate 70 covers the orthographic projection of the first cover plate 60. In this embodiment, the second cover plate 70 can shield the lead wire 400 and the connection portion between the lead wire 400 and the plug pin 200, thereby improving the aesthetics, structural stability and safety, and preventing the connection portion between the lead wire 400 and the plug pin 200 and the lead wire 400 from being affected by the external environment.

[0058] Therefore, the motor according to the embodiment of the present invention adopts a combination of a coil assembly, a gear assembly 500, a first cover plate 60 and a second cover plate 70. Not only can the blocking portion 50 be used to block the metal beads generated during the metal treatment of the pin 200 from rolling to the gear assembly 500, but it can also effectively prevent the gear assembly 500 from being affected by the metal beads, such as causing the motor to get stuck or jammed; the first cover plate 60 and the second cover plate 70 can also be used to improve the aesthetics, structural stability and safety.

[0059] According to one embodiment of the present invention, in a direction parallel to the axis of the first winding portion 10, the highest end of the plug pin 200 is higher than the highest end of the blocking portion 50. For example, in the up-down direction, the highest end of the plug pin 200 installed in the first through hole 41 is higher than the highest end of the blocking portion 50. During the installation process, a force can be applied from the inner side of the installation portion 40 through the blocking portion 50 to the upper end of the plug pin 200, driving the upper end of the plug pin 200 to bend outward. In this embodiment, by limiting the position of the highest end of the plug pin 200, during the installation process, a force can be applied to the upper part of the plug pin 200 installed in the first through hole 41 through the blocking portion 50 in a direction from the inside to the outside, driving the upper part of the plug pin 200 to bend outward.

[0060] In some specific embodiments of the present invention, Figure 3 As shown, in the axial direction from the mounting portion 40 to the first winding portion 10, the blocking portion 50 is spaced apart from the first through hole 41 to form a gap 49. That is, along a direction from the outside to the inside, the first through hole 41, the gap 49 and the blocking portion 50 are sequentially arranged. In this embodiment, by providing the gap 49, during the installation process, the upper part of the plug pin 200 installed in the first through hole 41 can be forced through the gap 49 to drive the upper part of the plug pin 200 to bend outward. For example, the plug pin 200 in the first through hole 41 extends roughly in the up-down direction, and the plug pin 200 above the first through hole 41 is bent outward relative to the plug pin 200 in the first through hole 41 after the force is applied outward.

[0061] It should be noted that the condition that the highest end of the pin 200 is higher than the highest end of the blocking portion 50 in the axial direction parallel to the first winding portion 10 can be satisfied alone, or the condition that the blocking portion 50 and the first through hole 41 are spaced apart and distributed to form a gap 49 in the axial direction from the mounting portion 40 to the first winding portion 10 can be satisfied alone. The above conditions can also be satisfied at the same time. The specific settings can be made according to product design requirements, and the bending methods are diverse.

[0062] In some specific embodiments of the present invention, the outer surface of the mounting portion 40 includes a first surface 42, a second surface 43 and a third surface 44. The first surface 42 and the third surface 44 are spaced apart and distributed in a direction parallel to the axis of the first winding portion 10 and are connected by the second surface 43. One end of the first through hole 41 is connected to the first surface 42, and the other end of the first through hole 41 is connected to the third surface 44. An open groove 48 spaced apart from the first through hole 41 is provided on the outer side of the mounting portion 40. The open groove 48 is respectively connected to the first surface 42, the second surface 43 and the third surface 44. The open groove 48 is used to pass the winding wire, and the angle between the third surface 44 and the second surface 43 is an obtuse angle.

[0063] That is, the outer surface of the mounting portion 40 mainly includes a first surface 42, a second surface 43 and a third surface 44, and the first surface 42 and the third surface 44 are spaced apart, for example, spaced apart in a direction parallel to the axis of the first winding portion 10 and connected through the second surface 43, that is, the first surface 42 and the third surface 44 are connected in an indirect connection, and the second surface 43 is respectively connected to the first surface 42 and the third surface 44. Moreover, a part of the first through hole 41 is provided on the first surface 42, and another part is provided on the third surface 44, that is, one end of the first through hole 41 is connected to the first surface 42, and the other end of the first through hole 41 is connected to the third surface 44.

[0064] In addition, an opening groove 48 is provided on the outer side of the mounting portion 40 and is spaced apart from the first through hole 41. A portion of the opening groove 48 is provided on the first surface 42, another portion is provided on the second surface 43, and another portion is provided on the third surface 44. That is, the opening groove 48 is connected to the first surface 42, the second surface 43, and the third surface 44, respectively. In this embodiment, the winding wire on the first winding portion 10 can be connected to a portion of the plug pin 200 extending out of the first through hole 41 after passing through the opening groove 48. For example, the upper portion of the plug pin 200 extends out of the upper end of the first through hole 41 and is connected to the winding wire. In this embodiment, by providing the opening groove 48, the position of the winding wire can be limited, the winding wire can be prevented from interfering with other structures, and the efficiency and safety of the winding wire can be improved.

[0065] In addition, the angle between the third surface 44 and the second surface 43 is an obtuse angle. For example, the second surface 43 extends approximately in the vertical direction. The third surface 44 is located below the first surface 42 and the angle between the third surface 44 and the second surface 43 is an obtuse angle. The third surface 44 is inclined relative to the second surface 43, which can buffer the bending degree of the winding wire connected between the mounting portion 40 and the first winding portion 10, thereby preventing the winding wire from being cut by the outer surface of the mounting portion 40.

[0066] According to one embodiment of the present invention, the outer surface of the mounting portion 40 further includes a fourth surface 47 which is parallel to the first surface 42 . The third surface 44 is connected to the first flange portion 20 via the fourth surface 47 . A portion of the opening groove 48 is disposed on the fourth surface 47 .

[0067] That is, in this embodiment, the outer surface of the mounting portion 40 mainly includes the first surface 42, the second surface 43, the third surface 44 and the fourth surface 47, the fourth surface 47 is connected to the third surface 44 and the first flange portion 20 respectively, and the third surface 44 is indirectly connected to the first flange portion 20. The first part of the opening groove 48 is provided on the first surface 42, the second part is provided on the second surface 43, the third part is provided on the third surface 44, and the fourth part is provided on the fourth surface 47, that is, the opening groove 48 is connected to the first surface 42, the second surface 43, the third surface 44 and the fourth surface 47 at the same time.

[0068] In this embodiment, by using the fourth surface 47, the area of ​​the region where the third surface 44 is processed on the mounting portion 40 can be reduced, which facilitates processing. In addition, by connecting the opening groove 48 to the fourth surface 47, it is not only convenient to process the opening groove 48 on the outer surface of the mounting portion 40, but also it can be avoided that the wall edge of the opening groove 48 rubs against the winding wire due to the opening groove 48 being too short.

[0069] In some specific embodiments of the present invention, in a direction parallel to the axis of the first winding portion 10, the width dimension of the end of the opening groove 48 away from the second flange portion 30 is smaller than the width dimension of the end close to the second flange portion 30. For example, the axis direction of the first winding portion 10 is the up-down direction, the second flange portion 30 is located below the first flange portion 20, and the width dimension of the upper end of the opening groove 48 is smaller than the width dimension of the lower end of the opening groove 48. The upper section of the opening groove 48 can be a straight groove section extending in the up-down direction, and the lower section of the opening groove 48 can be a trumpet-shaped groove section extending in the up-down direction that is narrow at the top and wide at the bottom. In this embodiment, by limiting the shape of the opening groove 48, the protection effect on the winding wire can be improved, and the winding wire in the first winding portion 10 and the opening groove 48 can be prevented from being disconnected due to the friction of the edge of the opening groove 48.

[0070] According to one embodiment of the present invention, Figure 8 As shown, the first cover plate 60 includes: a first connector 65, a second connector 66 and a third connector 67, the second connector 66 is provided on the first connector 65 and cooperates with the first connector 65 to form a first avoidance space 68 to avoid the mounting portion 40, the second connector 66 is provided with a second through hole 61, and the third connector 67 has a plurality of first grooves 63, and the first grooves 63 are used to limit the lead wire 400. For example, the extension direction of the first groove 63 is parallel to the axial direction of the first winding portion 10.

[0071] That is to say, the first cover plate 60 of the embodiment of the present invention is mainly composed of a first connecting body 65, a second connecting body 66 and a third connecting body 67. The second connecting body 66 is connected to the first connecting body 65, and the second connecting body 66 and the first connecting body 65 cooperate to form a first avoidance space 68. The installation part 40 can be avoided through the first avoidance space 68, that is, after the first cover plate 60 is installed, the installation part 40 can extend into the first avoidance space 68.

[0072] The second connector 66 is provided with a second through hole 61, and one end of the pin 200 passes through the second through hole 61 and is connected to the lead 400. The third connector 67 is provided with a plurality of first grooves 63, for example, each first groove 63 extends in a direction parallel to the axis of the first winding portion 10. At least a portion of the lead 400 can be installed in the first groove 63, so that the lead 400 can be limited.

[0073] In some specific embodiments of the present invention, in a direction perpendicular to the axis of the first winding portion 10, the two sides of the second connector 66 and the third connector 67 are respectively snap-fitted with the second cover plate 70. For example, the left side of the second connector 66 is snap-fitted with the left side of the second cover plate 70, and the right side of the second connector 66 is also snap-fitted with the right side of the second cover plate 70. Similarly, the left side of the third connector 67 is snap-fitted with the left side of the second cover plate 70, and the right side of the third connector 67 is also snap-fitted with the right side of the second cover plate 70, so that snap-fitting at four positions can be achieved. Optionally, the snap-fitting structures on both sides of the second connector 66 correspond, and the snap-fitting structures on both sides of the third connector 67 are symmetrical, and the four snap-fitting positions form a rectangle, which can improve the stability of the combination, expand the range of the combination area, and adopt a symmetrical design to facilitate processing and manufacturing.

[0074] In this embodiment, by limiting the direction perpendicular to the axis of the first winding part 10, the two sides of the second connector 66 and the third connector 67 are respectively snap-fitted with the second cover plate 70 to improve the firmness of the combination. During assembly, by limiting the shape of the snap-fit ​​structure, the second cover plate 70 can be covered on the outer side of the first cover plate 60 along the axis parallel to the first winding part 10, and the second cover plate 70 can also be separated from the first cover plate 60 along the axis parallel to the first winding part 10, which is convenient for use and operation. In addition, by adopting the snap-fit ​​method, installation and disassembly are convenient. By snap-fitting the two sides separately, it is also beneficial to improve the overall stability.

[0075] According to one embodiment of the present invention, Fig.12 As shown, the inner wall surface of the second cover plate 70 which is arranged opposite to the first cover plate 60 is provided with: a plurality of second clamping portions 72 and a plurality of crimping protrusions 74 .

[0076] Specifically, a second groove 73 is formed between two adjacent second clamping portions 72, or a second groove 73 is formed between the second clamping portion 72 and the edge of the second cover plate 70. The second groove 73 is used to install the connection part between the pin 200 and the lead 400, and the crimping protrusion 74 is used to abut the lead 400 after the second cover plate 70 is installed to the first cover plate 60.

[0077] That is, the second cover plate 70 is arranged on the outside of at least a part of the first cover plate 60, and the second clamping part 72 and the crimping protrusion 74 are arranged on the inner side of the second cover plate 70. There are multiple second clamping parts 72, and a second groove 73 is formed between two adjacent second clamping parts 72. Alternatively, a second groove 73 is formed between the second clamping part 72 and the edge of the second cover plate 70, for example, multiple second clamping parts 72 are spaced apart and distributed in the left and right directions, and there is a second groove 73 between the leftmost second clamping part 72 and the left edge of the second cover plate 70, and there is a second groove 73 between the rearmost second clamping part 72 and the right edge of the second cover plate 70. In this embodiment, by providing the second groove 73, the connection part between the pin 200 and the lead 400 can be installed to the second groove 73, so that the connection part can be limited. In addition, after the second cover plate 70 is installed to the first cover plate 60, the crimping protrusion 74 can abut against the lead 400 to limit the lead 400. By installing the second cover plate 70 onto the first cover plate 60 , a force may be applied to the lead wire 400 , so that at least a portion of the lead wire 400 is sandwiched between the crimping protrusion 74 and the first cover plate 60 .

[0078] In some specific embodiments of the present invention, the mounting portion 40 has a length direction, a thickness direction and a height direction. The length direction is perpendicular to the axial direction of the first winding portion 10, the thickness direction is parallel to a radial direction of the first winding portion 10, and the height direction is parallel to the axial direction of the first winding portion 10. There are multiple first through holes 41, and the multiple first through holes 41 are spaced apart and distributed along the length direction.

[0079] That is, the long side of the mounting portion 40 extends along its length direction, the thick side extends along its thickness direction, and the high side extends along its height direction. The length direction is perpendicular to the axis direction of the first winding portion 10, the thickness direction is parallel to a radial direction of the first winding portion 10, and the height direction is parallel to the axis direction of the first winding portion 10. For example, the height direction is the Z-axis direction, the thickness direction is the X-axis direction, and the length direction is the Y-axis direction.

[0080] In addition, when there are multiple first through holes 41, the multiple first through holes 41 can be spaced apart and distributed along the length direction, for example, spaced apart and distributed along the left-right direction, so as to facilitate the installation of multiple pins 200 at the same time and to facilitate the simultaneous bending and other operations on multiple pins 200. Each first through hole 41 can correspond to one pin 200, which can increase the total number of pins 200. In addition, by spaced apart and distributed along the length direction, it is helpful to control the orderly arrangement of multiple pins 200 on the mounting portion 40, which is beneficial to the subsequent installation of the first cover plate 60 and the second cover plate 70. In addition, when there are multiple pins 200, the mounting portion 40 can adopt a plastic structure, or the inner wall of the first through hole 41 can be coated with insulating material to achieve insulation between two adjacent pins 200 to prevent short circuit.

[0081] According to an embodiment of the present invention, the blocking portion 50 is a solid piece and is in the shape of a flat plate. The long side of the blocking portion 50 extends in the length direction, and the high side of the blocking portion 50 extends in the height direction. In other words, the blocking portion 50 is a solid flat plate structure, and the plurality of first through holes 41 are spaced apart and distributed along the length direction. By using the blocking portion 50, not only can the range of blocking metal beads be expanded, but also the metal beads generated during the metal processing of the plurality of pins 200 can be blocked at the same time. At the same time, the solid flat plate structure is convenient for processing and production.

[0082] Optionally, the motor further includes a shell, in which a coil skeleton 100 and the like are arranged.

[0083] The coil skeleton 100 of the present application is described in detail below in conjunction with specific embodiments.

[0084] The coil bobbin 100 according to the embodiment of the present invention includes: a first winding portion 10 , a first collar portion 20 , a second collar portion 30 , a mounting portion 40 and a blocking portion 50 .

[0085] Specifically, the first winding portion 10 is cylindrical in shape and is used to wind the winding wire. The first collar 20 is provided at one axial end of the first winding portion 10, and the second collar 30 is provided at the other axial end of the first winding portion 10. The mounting portion 40 is provided on the outer periphery of the first collar 20. The mounting portion 40 is provided with a first through hole 41, and the first through hole 41 is used to mount the plug pin 200. The blocking portion 50 protrudes from the surface of the mounting portion 40 away from the second collar 30 and is located on the side of the first through hole 41 close to the axis of the first winding portion 10. The blocking portion 50 can prevent the metal beads generated during the metal treatment of the plug pin 200 from rolling toward the axis of the first winding portion 10.

[0086] In other words, the coil bobbin 100 according to the embodiment of the present invention mainly includes a first winding portion 10 , a first collar portion 20 , a second collar portion 30 , a mounting portion 40 and a blocking portion 50 .

[0087] The first winding part 10 is in a columnar shape, for example, the first winding part 10 is a cylindrical member extending in the up-down direction. The first winding part 10 is used to wind the winding wire, that is, the winding wire can be wound on the first winding part 10 .

[0088] The first flange 20 is provided at one axial end of the first winding part 10, and the second flange 30 is provided at the other axial end of the first winding part 10, for example, the first flange 20 is provided at the upper end of the first winding part 10, and the second flange 30 is provided at the lower end of the first winding part 10. The mounting portion 40 is provided at the outer periphery of the first flange 20, for example, the mounting portion 40 is provided at a position of approximately one-fourth of the outer periphery of the first flange 20. At least one first through hole 41 is provided on the mounting portion 40, that is, a through first through hole 41 is provided, and the first through hole 41 can be used to install the plug pin 200, that is, the plug pin 200 can be installed in the first through hole 41, and the winding wire can be connected to the plug pin 200 during installation. In this embodiment, the shape of the cross section of the plug pin 200 is not limited, for example, the cross section of the plug pin 200 is square, which can prevent the winding wire from sliding.

[0089] Moreover, the blocking portion 50 protrudes from the surface of the mounting portion 40 away from the second flange 30, and the blocking portion 50 is located on the side of the first through hole 41 close to the axis of the first winding portion 10. For example, the first flange 20 is located above the second flange 30, and the blocking portion 50 is located on the upper surface of the mounting portion 40. When the coil skeleton 100 of the present invention is applied to a motor, the motor includes a gear assembly 500, and at least a part of the gear assembly 500 is located on one side of the blocking portion 50. For example, the gear assembly 500 includes a plurality of gears meshing with each other, and at least a part of the gears is located on one side of the blocking portion 50. The plug pin 200 is located on the other side of the blocking portion 50, and the blocking portion 50 can prevent the metal beads generated when the plug pin 200 is metal-treated from rolling to the gear assembly 500. For example, when the plug pin 200 is tinned, the solder beads after soldering can be prevented from entering the gear assembly 500, causing the gear assembly 500 to get stuck or even stuck, thereby avoiding abnormal noise.

[0090] Therefore, according to the coil assembly 100 of the embodiment of the present application, the blocking portion 50 can prevent the metal beads generated during the metal treatment of the pin 200 from rolling to the gear assembly 500, which can effectively prevent the gear assembly 500 from being affected by the metal beads, such as causing the motor to get stuck, jammed, or make abnormal noises due to tinning.

[0091] According to one embodiment of the present invention, the mounting portion 40 has a length direction, a thickness direction and a height direction, the length direction is perpendicular to the axial direction of the first winding portion 10, the thickness direction is parallel to a radial direction of the first winding portion 10, and the height direction is parallel to the axial direction of the first winding portion 10. That is to say, the long side of the mounting portion 40 extends along its own length direction, the thick side extends along its own thickness direction, and the high side extends along its own height direction. The length direction is perpendicular to the axial direction of the first winding portion 10, the thickness direction is parallel to a radial direction of the first winding portion 10, and the height direction is parallel to the axial direction of the first winding portion 10. For example, the height direction is the Z-axis direction, the thickness direction is the X-axis direction, and the length direction is the Y-axis direction.

[0092] In this embodiment, by limiting the mounting portion 40 to have a length direction, a thickness direction and a height direction, it is convenient to process and manufacture the mounting portion 40 and to arrange the first through hole 41. For example, a plurality of first through holes 41 are spaced apart and distributed along the length direction, and a pin 200 is installed in each first through hole 41. This is also conducive to arranging the pins 200 in rows.

[0093] In some specific embodiments of the present invention, the blocking portion 50 is a solid structural member, which can expand the range of blocking the metal beads and facilitate processing and production.

[0094] According to an embodiment of the present invention, the blocking portion 50 is in the shape of a flat plate, which is not only convenient for processing and production, but also helps to improve the appearance and can also expand the range of blocking metal beads.

[0095] It should be noted that the blocking portion 50 may be a solid structural member, or may be in the shape of a flat plate, or may satisfy the above conditions at the same time, and the specific configuration may be based on product design requirements.

[0096] According to one embodiment of the present invention, there are multiple first through holes 41, and each first through hole 41 can correspond to one plug pin 200, so that the total number of plug pins 200 can be increased. In the length direction of the mounting portion 40, multiple first through holes 41 are spaced apart and distributed. For example, the length direction of the mounting portion 40 is the left-right direction, and multiple first through holes 41 are spaced apart and distributed along the left-right direction. The edge of the blocking portion 50 exceeds the position of the outermost first through hole 41. For example, in the left-right direction, the left edge of the blocking portion 50 exceeds the leftmost first through hole 41, and the right edge of the blocking portion 50 exceeds the rightmost first through hole 41. This can expand the shielding range, and a blocking portion 50 can be used to protect multiple plug pins 200 during metallization processing.

[0097] In some specific embodiments of the present invention, in the length direction of the mounting portion 40, the length of the blocking portion 50 is not less than the length of the mounting portion 40, that is, the length of the blocking portion 50 is greater than or equal to the length of the mounting portion 40, which can further enhance the protective effect. For example, in the left-right direction, the length of the blocking portion 50 is equal to the length of the mounting portion 40; for another example, in the left-right direction, the length of the blocking portion 50 is greater than the length of the mounting portion 40.

[0098] According to an embodiment of the present invention, the blocking portion 50 and the mounting portion 40 are an integrally formed part, and can be prepared and produced by, for example, integral injection molding.

[0099] In some specific embodiments of the present invention, the first flange portion 20, the blocking portion 50 and the mounting portion 40 are an integrally formed part, and can be prepared and produced by, for example, integral injection molding to facilitate processing.

[0100] According to an embodiment of the present invention, the first flange portion 20, the first winding portion 10, the blocking portion 50 and the mounting portion 40 are an integrally formed part, and can be prepared and produced by, for example, integral injection molding, which is easy to process.

[0101] The present invention further provides a coil assembly, comprising: a pin 200 and a motor frame, the motor frame comprising the coil frame 100 of any of the above embodiments, and the pin 200 is installed in the first through hole 41 of the coil frame 100. Since the coil assembly of the embodiment of the present application comprises the coil frame 100 of any of the above embodiments, and the coil frame 100 has a protective effect, the coil assembly of the embodiment of the present application has the same effect, which will not be described in detail here.

[0102] According to one embodiment of the present invention, the motor skeleton includes: a first skeleton and a second skeleton 300, the first skeleton is a coil skeleton 100, and the second skeleton 300 is connected to the first skeleton. For example, the first skeleton is located above the second skeleton 300, the first skeleton can be defined as an upper skeleton, and the second skeleton 300 is defined as a lower skeleton. The first skeleton is the coil skeleton 100 of any of the above embodiments. Optionally, the first skeleton and the second skeleton 300 can be coaxially arranged.

[0103] The mounting portion 40 according to the embodiment of the present application is described in detail below.

[0104] The mounting portion 40 is arranged on the outer periphery of the first collar-shaped portion 20. The mounting portion 40 is provided with a first through hole 41. The first through hole 41 is used to install the pin 200. The outer surface of the mounting portion 40 includes a first surface 42, a second surface 43 and a third surface 44. The first surface 42 and the third surface 44 are spaced apart and connected by the second surface 43. One end of the first through hole 41 is connected to the first surface 42, and the other end of the first through hole 41 is connected to the third surface 44. The outer side of the mounting portion 40 is provided with an open groove 48 spaced apart from the first through hole 41. The open groove 48 is respectively connected to the first surface 42, the second surface 43 and the third surface 44. The open groove 48 is used to pass the winding wire. The angle between the third surface 44 and the second surface 43 is an obtuse angle.

[0105] In other words, the mounting portion 40 is provided on the outer periphery of the first flange 20. For example, the mounting portion 40 is provided at approximately one-fourth of the outer periphery of the first flange 20. The mounting portion 40 is provided with at least one first through hole 41, that is, a through first through hole 41 is provided. The first through hole 41 can be used to install the plug pin 200. That is, the plug pin 200 can be installed in the first through hole 41, and the winding wire can be connected to the plug pin 200 during installation. In this embodiment, the shape of the cross section of the plug pin 200 is not limited. For example, the cross section of the plug pin 200 is square, which can prevent the winding wire from sliding.

[0106] The outer surface of the mounting portion 40 mainly includes a first surface 42, a second surface 43 and a third surface 44. The first surface 42 and the third surface 44 are spaced apart, for example, spaced apart in a direction parallel to the axis of the first winding portion 10 and connected through the second surface 43. That is, the first surface 42 and the third surface 44 are connected in an indirect connection, and the second surface 43 is respectively connected to the first surface 42 and the third surface 44. Moreover, a part of the first through hole 41 is provided on the first surface 42, and another part is provided on the third surface 44, that is, one end of the first through hole 41 is connected to the first surface 42, and the other end of the first through hole 41 is connected to the third surface 44.

[0107] An open groove 48 is provided on the outer side of the mounting portion 40 and is spaced apart from the first through hole 41. A portion of the open groove 48 is provided on the first surface 42, another portion is provided on the second surface 43, and another portion is provided on the third surface 44. That is, the open groove 48 is connected to the first surface 42, the second surface 43, and the third surface 44, respectively. In this embodiment, the winding wire on the first winding portion 10 can be connected to a portion of the pin 200 extending out of the first through hole 41 after passing through the open groove 48. For example, the upper portion of the pin 200 extends out of the upper end of the first through hole 41 and is connected to the winding wire. In this embodiment, by providing the open groove 48, the position of the winding wire can be limited, the winding wire can be prevented from interfering with other structures, and the efficiency and safety of the winding wire can be improved.

[0108] The angle between the third surface 44 and the second surface 43 is an obtuse angle. For example, the second surface 43 extends approximately in the vertical direction. The third surface 44 is located below the first surface 42 and the angle between the third surface 44 and the second surface 43 is an obtuse angle. The third surface 44 is inclined relative to the second surface 43, which can buffer the bending degree of the winding wire connected between the mounting portion 40 and the first winding portion 10, thereby preventing the winding wire from being cut by the outer surface of the mounting portion 40.

[0109] According to an embodiment of the present invention, the first surface 42 and the second surface 43 are transitionally connected via a first arc surface 45; and / or the second surface 43 and the third surface 44 are transitionally connected via a second arc surface 46. By adopting the transition connection, the winding wire can be further protected and the winding wire can be smoothly routed.

[0110] In some specific embodiments of the present invention, the second surface 43 is closer to the second flange 30 relative to the first surface 42. For example, the first flange 20 is located above the second flange 30, and the first surface 42 is located above the second surface 43. In the up-down direction, the second surface 43 is closer to the second flange 30 relative to the first surface 42. In this embodiment, by using the second surface 43 to be closer to the second flange 30 relative to the first surface 42, it is convenient for the winding wire to enter the opening groove 48 at a shorter distance after being wound by the first winding part 10.

[0111] According to one embodiment of the present invention, Figure 4 As shown, the first through hole 41 includes a first hole section 411 and a second hole section 412 .

[0112] Specifically, one end of the first hole segment 411 is connected to the first surface 42, the first end of the second hole segment 412 is connected to the other end of the first hole segment 411, the second end of the second hole segment 412 is connected to the second surface 43, and the third end of the second hole segment 412 is connected to the third surface 44. For example, the first through hole 41 includes the first hole segment 411 and the second hole segment 412 distributed up and down, the upper end of the first hole segment 411 is connected to the first surface 42, the upper end of the second hole segment 412 is connected to the lower end of the first hole segment 411, and the lower end of the second hole segment 412 is connected to both the second surface 43 and the third surface 44. In this embodiment, since the second hole segment 412 is connected to both the second surface 43 and the third surface 44, one end of the pin 200 can extend through the first hole segment 411, and the other end of the pin 200 can be bent outward toward the side where the second surface 43 is located, and can also have a certain distance from the third surface 44 to avoid contact with the winding wire passing through the third surface 44.

[0113] In some specific embodiments of the present invention, the coil skeleton 100 further includes: a blocking portion 50, the blocking portion 50 protrudes from the first surface 42 and is located on the side of the first through hole 41 close to the axis of the first winding portion 10, and the blocking portion 50 can prevent the metal beads generated during the metal treatment of the pin 200 from rolling toward the axis of the first winding portion 10. In other words, the blocking portion 50 protrudes from the surface of the mounting portion 40 away from the second flange portion 30 and is located on the side of the first through hole 41 close to the axis of the first winding portion 10.

[0114] The blocking portion 50 protrudes from the surface of the mounting portion 40 on the side away from the second collar portion 30, and the blocking portion 50 is located on the side of the first through hole 41 close to the axis of the first winding portion 10. For example, the first collar portion 20 is located above the second collar portion 30, and the blocking portion 50 is located on the upper surface of the mounting portion 40.

[0115] Furthermore, at least a portion of the gear assembly 500 is located on one side of the blocking portion 50. For example, the gear assembly 500 includes a plurality of gears meshing with each other, and at least a portion of the gears are located on one side of the blocking portion 50. The plug pin 200 is located on the other side of the blocking portion 50. The blocking portion 50 can prevent metal beads generated during metal treatment of the plug pin 200 from rolling onto the gear assembly 500. For example, when tinning the plug pin 200, solder beads can be prevented from entering the gear assembly 500 to cause jamming or even jamming.

[0116] According to one embodiment of the present invention, the mounting portion 40 has a length direction, a thickness direction and a height direction, the length direction is perpendicular to the axial direction of the first winding portion 10, the thickness direction is parallel to a radial direction of the first winding portion 10, the height direction is parallel to the axial direction of the first winding portion 10, the first surface 42 and the third surface 44 are spaced apart and distributed in the height direction, and the second surface 43 is located on one side of the mounting portion 40 in the thickness direction.

[0117] That is, the long side of the mounting portion 40 extends along its length direction, the thick side extends along its thickness direction, and the high side extends along its height direction. The length direction is perpendicular to the axis direction of the first winding portion 10, the thickness direction is parallel to a radial direction of the first winding portion 10, and the height direction is parallel to the axis direction of the first winding portion 10. For example, the height direction is the Z-axis direction, the thickness direction is the X-axis direction, and the length direction is the Y-axis direction.

[0118] Optionally, there are multiple first through holes 41, and the multiple first through holes 41 are spaced apart along the length direction, for example, spaced apart along the left-right direction, so as to facilitate the installation of multiple pins 200 at the same time, and facilitate operations such as bending multiple pins 200 at the same time. Each first through hole 41 can correspond to one pin 200, which can increase the total number of pins 200. In addition, by distributing the multiple first through holes 41 at intervals along the length direction, it is helpful to control the orderly arrangement of the multiple pins 200 on the mounting portion 40, which is beneficial to the subsequent installation of the first cover plate 60 and the second cover plate 70. In addition, when there are multiple pins 200, the mounting portion 40 can adopt a plastic structure, or the inner wall of the first through hole 41 can be coated with insulating material to achieve insulation between two adjacent pins 200 to prevent short circuits.

[0119] In some specific embodiments of the present invention, the outer surface of the mounting portion 40 also includes a fourth surface 47 , which is parallel to the first surface 42 , the third surface 44 is connected to the first flange portion 20 via the fourth surface 47 , and a portion of the opening groove 48 is connected to the fourth surface 47 .

[0120] That is, in this embodiment, the outer surface of the mounting portion 40 mainly includes the first surface 42, the second surface 43, the third surface 44 and the fourth surface 47, the fourth surface 47 is connected to the third surface 44 and the first flange 20 respectively, and the third surface 44 is indirectly connected to the first flange 20. The first part of the opening groove 48 is provided on the first surface 42, the second part is provided on the second surface 43, the third part is provided on the third surface 44, and the fourth part is provided on the fourth surface 47, that is, the opening groove 48 is connected to the first surface 42, the second surface 43, the third surface 44 and the fourth surface 47 at the same time. In addition, the fourth surface 47 is parallel to the first surface 42, which is convenient for processing.

[0121] In this embodiment, by using the fourth surface 47, the area of ​​the region where the third surface 44 is processed on the mounting portion 40 can be reduced, which facilitates processing. In addition, by connecting the opening groove 48 to the fourth surface 47, it is not only convenient to process the opening groove 48 on the outer surface of the mounting portion 40, but also it can be avoided that the wall edge of the opening groove 48 rubs against the winding wire due to the opening groove 48 being too short.

[0122] According to one embodiment of the present invention, in the thickness direction, the end of the opening groove 48 on the third surface 44 is close to the central axis of the first winding portion 10 relative to the first through hole 41 on the third surface 44. For example, the opening groove 48 on the third surface 44 extends inward, and the minimum distance between the inner wall of the opening groove 48 on the third surface 44 and the central axis of the first winding portion 10 is L1, and the minimum distance between the inner wall of the first through hole 41 adjacent to the opening groove 48 and the central axis of the first winding portion 10 is L2, and L1<L2. In this embodiment, in the thickness direction, the end of the opening groove 48 on the third surface 44 is close to the central axis of the first winding portion 10 relative to the first through hole 41 on the third surface 44, which is beneficial to protect the winding wire and prevent the winding wire from contacting the pin 200 passing through the first through hole 41 on the third surface 44.

[0123] In some specific embodiments of the present invention, in the thickness direction, the first through hole 41 on the first surface 42 is close to the central axis of the first winding portion 10 relative to the opening groove 48 on the first surface 42. For example, the opening groove 48 on the first surface 42 extends inward, and the minimum distance between the inner wall of the opening groove 48 on the first surface 42 and the central axis of the first winding portion 10 is L3, and the minimum distance between the inner wall of the first through hole 41 on the first surface 42 adjacent to the opening groove 48 and the central axis of the first winding portion 10 is L4, L4 < L3, so that the pin 200 extending from the first through hole 41 on the first surface 42 is convenient for connection with the winding wire.

[0124] According to one embodiment of the present invention, in the height direction, the width dimension of the end of the opening groove 48 away from the second flange portion 30 is smaller than the width dimension of the end close to the second flange portion 30. For example, the axial direction of the first winding portion 10 is the up-down direction, the second flange portion 30 is located below the first flange portion 20, and the width dimension of the upper end of the opening groove 48 is smaller than the width dimension of the lower end of the opening groove 48. The upper section of the opening groove 48 can be a straight groove section extending in the up-down direction, and the lower section of the opening groove 48 can be a trumpet-shaped groove section extending in the up-down direction that is narrow at the top and wide at the bottom. In this embodiment, by limiting the shape of the opening groove 48, the protection effect on the winding wire can be improved, and the winding wire in the first winding portion 10 and the opening groove 48 can be prevented from being disconnected due to the friction of the edge of the opening groove 48.

[0125] The first cover plate 60 of the present application is described in detail below in conjunction with specific embodiments.

[0126] The mounting portion 40 is disposed on the outer periphery of the first flange portion 20, and the mounting portion 40 has a length direction, a thickness direction and a height direction. The length direction is perpendicular to the axial direction of the first winding portion 10, the thickness direction is parallel to a radial direction of the first winding portion 10, and the height direction is parallel to the axial direction of the first winding portion 10. The outer surface of the mounting portion 40 includes a first surface 42, a second surface 43 and a third surface 44. The first surface 42 and the third surface 44 are spaced apart and distributed in the height direction and connected by the second surface 43. The second surface 43 is located on one side of the mounting portion 40 in the thickness direction. A plurality of first through holes 41 are provided on the mounting portion 40. The first through holes 41 are used to install the pins 200. The plurality of first through holes 41 are spaced apart and distributed along the length direction. At least a portion of the first cover plate 60 is disposed on the mounting portion 40. The mounting portion 40 is on a side away from the axis of the first winding portion 10, and the first cover plate 60 has a first avoidance space 68 to avoid the mounting portion 40. The first cover plate 60 includes: a first connector 65, a second connector 66 and a third connector 67. The second connector 66 is provided on the first connector 65 and cooperates with the first connector 65 to form the first avoidance space 68. The second connector 66 is provided with a second through hole 61. One end of the plug pin 200 passes through the second through hole 61 and is connected to the lead 400. The third connector 67 has a plurality of first grooves 63. The first grooves 63 are used to limit the lead 400. The second cover plate 70 is provided on the side of the first cover plate 60 away from the axis direction of the first winding portion 10. The second cover plate 70 can shield the lead 400 and the connection portion between the lead 400 and the plug pin 200. In the length direction, two sides of the second connecting body 66 and the third connecting body 67 are respectively engaged with the second cover plate 70 .

[0127] In other words, the long side of the mounting portion 40 extends along its length direction, the thick side extends along its thickness direction, and the high side extends along its height direction. The length direction is perpendicular to the axis direction of the first winding portion 10, the thickness direction is parallel to a radial direction of the first winding portion 10, and the height direction is parallel to the axis direction of the first winding portion 10. For example, the height direction is the Z-axis direction, the thickness direction is the X-axis direction, and the length direction is the Y-axis direction.

[0128] The outer surface of the mounting portion 40 mainly includes a first surface 42, a second surface 43 and a third surface 44. The first surface 42 and the third surface 44 are spaced apart in the height direction, that is, they are spaced apart in the direction parallel to the axis of the first winding portion 10 and connected through the second surface 43. In other words, the first surface 42 and the third surface 44 are connected in an indirect connection manner, and the second surface 43 is connected to the first surface 42 and the third surface 44 respectively. The second surface 43 is located on one side of the mounting portion 40 in the thickness direction. Moreover, a part of the first through hole 41 is provided on the first surface 42, and another part is provided on the third surface 44, that is, one end of the first through hole 41 is connected to the first surface 42, and the other end of the first through hole 41 is connected to the third surface 44.

[0129] The mounting portion 40 is provided with a plurality of first through holes 41, that is, the number of the first through holes 41 is plural, and the plurality of first through holes 41 are spaced apart and distributed along the length direction, for example, spaced apart and distributed along the left and right directions, so as to facilitate the simultaneous installation of a plurality of plug pins 200, and facilitate the simultaneous bending and other operations on a plurality of plug pins 200. Each first through hole 41 can correspond to a plug pin 200, which can increase the total number of plug pins 200. In addition, by distributing the plurality of first through holes 41 spaced apart and distributed along the length direction, it is helpful to control the orderly arrangement of the plurality of plug pins 200 on the mounting portion 40, which is helpful for the subsequent installation of the first cover plate 60 and the second cover plate 70. In addition, when the number of the plug pins 200 is plural, the mounting portion 40 can adopt a plastic structure, or the inner wall of the first through hole 41 can be coated with an insulating material to achieve insulation between two adjacent plug pins 200 to prevent short circuit.

[0130] At least a portion of the first cover plate 60 is disposed on a side of the mounting portion 40 away from the axis of the first winding portion 10, that is, the first cover plate 60 can cover the outside of the mounting portion 40, for example, on a projection plane extending in the vertical direction with a height and in the horizontal direction with a width, the orthographic projection of the first cover plate 60 covers the orthographic projection of the mounting portion 40. It can be understood that, in this embodiment, the side close to the axis direction of the first winding portion 10 is the inner side, and the side away from the axis direction of the first winding portion 10 is the outer side. The first cover plate 60 is provided with a second through hole 61, and one end of the plug pin 200 is connected to the lead wire 400 after passing through the second through hole 61, that is, a portion of the plug pin 200 extends out of the first through hole 41 and then extends into the second through hole 61, and then passes through the second through hole 61 and is connected to the lead wire 400. In this embodiment, the first cover plate 60 can be used to shield the mounting portion 40, and the plug pins 200 and winding wires extending out of the mounting portion 40 can also be shielded, which can improve the appearance and safety, and the plug pins 200 can be limited by the second through hole 61. In addition, by providing the second through hole 61 on the first cover plate 60, one end of the plug pin 200 passes through the second through hole 61 and is connected to the lead wire 400. For example, one end of the plug pin 200 passes through the second through hole 61 and is welded to the lead wire 400. Under the shielding of the first cover plate 60, the metal material during welding is not easy to splash into the inner side of the gear assembly 500.

[0131] In addition, the first cover plate 60 of the embodiment of the present invention is mainly composed of a first connector 65, a second connector 66 and a third connector 67. The second connector 66 is connected to the first connector 65, and the second connector 66 and the first connector 65 cooperate to form a first avoidance space 68. The installation portion 40 can be avoided through the first avoidance space 68, that is, after the first cover plate 60 is installed, the installation portion 40 can extend into the first avoidance space 68.

[0132] The second connector 66 is provided with a second through hole 61, and one end of the pin 200 passes through the second through hole 61 and is connected to the lead 400. The third connector 67 is provided with a plurality of first grooves 63, for example, each first groove 63 extends in a direction parallel to the axis of the first winding portion 10. At least a portion of the lead 400 can be installed in the first groove 63, so that the lead 400 can be limited.

[0133] The second cover plate 70 is disposed on the side of the first cover plate 60 away from the axial direction of the first winding portion 10, that is, the second cover plate 70 is disposed on the side of the first cover plate 60 away from the mounting portion 40, that is, the second cover plate 70 is disposed on the outside of the first cover plate 60, for example, on a projection surface extending in the vertical direction in height and in the horizontal direction in width, the orthographic projection of the second cover plate 70 covers the orthographic projection of the first cover plate 60. In this embodiment, by providing the second cover plate 70, the lead wire 400 and the connection portion between the lead wire 400 and the plug pin 200 can be shielded, which can improve the aesthetics, structural stability and safety, and prevent the connection portion between the lead wire 400 and the plug pin 200 and the lead wire 400 from being affected by the external environment.

[0134] In addition, in the length direction, the two sides of the second connector 66 and the third connector 67 are respectively snap-fitted with the second cover plate 70. For example, the left side of the second connector 66 is snap-fitted with the left side of the second cover plate 70, and the right side of the second connector 66 is also snap-fitted with the right side of the second cover plate 70. Similarly, the left side of the third connector 67 is snap-fitted with the left side of the second cover plate 70, and the right side of the third connector 67 is also snap-fitted with the right side of the second cover plate 70, so that snap-fitting at four positions can be achieved. Optionally, the snap-fitting structures on both sides of the second connector 66 correspond, and the snap-fitting structures on both sides of the third connector 67 are symmetrical, and the four snap-fitting positions form a rectangle, which can improve the stability of the combination, expand the range of the combination area, and adopt a symmetrical design to facilitate processing and manufacturing.

[0135] According to one embodiment of the present invention, Fig. 9 As shown, in the length direction, the second connecting body 66 and the third connecting body 67 are provided with a clamping protrusion 64 on both sides, and the second cover plate 70 is provided with a clamping groove 71 at a position corresponding to the clamping protrusion 64. For example, the length direction is the left-right direction, the left and right sides of the second connecting body 66 are provided with a clamping protrusion 64, and the left and right sides of the second cover plate 70 are also provided with a clamping groove 71. The clamping protrusion 64 and the clamping groove 71 can be detachably connected to achieve the installation and removal between the second cover plate 70 and the first cover plate 60. In this embodiment, by using the clamping protrusion 64 and the clamping groove 71 to cooperate with each other, it is easy to operate, and installation and removal are convenient.

[0136] In some specific embodiments of the present invention, in the length direction, the second connector 66 and the third connector 67 are provided with a snap-fit ​​groove 71 on both sides, and the second cover plate 70 is provided with a snap-fit ​​protrusion 64 at a position corresponding to the snap-fit ​​groove 71. For example, the second connector 66 is provided with a snap-fit ​​groove 71 on the left and right sides, and the second cover plate 70 is provided with a snap-fit ​​protrusion 64 on the left and right sides, which is convenient for installation and removal.

[0137] According to an embodiment of the present invention, in the length direction, one of the second connecting body 66 and the third connecting body 67 is provided with a clamping groove 71 on both sides, and the other is provided with a clamping protrusion 64 on both sides, and the second cover plate 70 is provided with a clamping protrusion 64 at a position corresponding to the clamping groove 71, and a clamping groove 71 is provided at a position corresponding to the clamping protrusion 64. For example, the second connecting body 66 is provided with a clamping groove 71 on both sides, and the third connecting body 67 is provided with a clamping protrusion 64 on both sides; for another example, the second connecting body 66 is provided with a clamping protrusion 64 on both sides, and the third connecting body 67 is provided with a clamping groove 71 on both sides, which is convenient for operation.

[0138] It can be seen from the above-mentioned combining methods that there are various ways of clamping the second cover plate 70 and the first cover plate 60 .

[0139] In some specific embodiments of the present invention, the number of the clamping protrusions 64 and the clamping grooves 71 are multiple and correspond one to one. In the height direction, the multiple clamping protrusions 64 are spaced apart. For example, there are four clamping protrusions 64 in total, two clamping protrusions 64 are close to the top and form a group, and two clamping protrusions 64 are close to the bottom and form a group. In this embodiment, by limiting the multiple clamping protrusions 64 to be spaced apart, it is possible to achieve position limiting at different positions and improve structural stability.

[0140] According to one embodiment of the present invention, along the radial direction of the first winding part 10, the cross-section of the clamping protrusion 64 is in the shape of a triangle, and the outer side surface of the clamping protrusion 64 includes a first side surface, a second side surface 641 and a third side surface 642, the first side surface is connected to the side surface of the second connecting body 66 or the third connecting body 67, the second side surface 641 is spaced apart from the first connecting body 65, the third side surface 642 is respectively connected to the first side surface and the second side surface 641, and the angle between the third side surface 642 and the second side surface 641 is an acute angle. In this embodiment, by limiting the shape of the clamping protrusion 64, the second cover plate 70 can be slidably installed along the axial direction parallel to the first winding part 10. In addition, the clamping protrusion 64 of the above shape can realize the circumferential limitation of the second cover plate 70.

[0141] In some specific embodiments of the present invention, the second connector 66 and the third connector 67 are spaced apart in the height direction, for example, the second connector 66 is located above and spaced apart from the third connector 67. In this embodiment, the space formed by the spacing can avoid the connection part between the lead 400 and the plug pin 200, which facilitates the connection between the lead 400 and the plug pin 200 and the connection operation.

[0142] In the height direction, the plurality of first through holes 41 correspond to the plurality of first grooves 63 one by one. For example, at least a portion of the first through hole 41 is located above a first groove 63. After a pin 200 is inserted into the first through hole 41, the lower end extends out of the first through hole 41. At least a portion of the lead wire 400 can be installed in the first groove 63. One lead wire 400 corresponds to and is connected to one pin 200. In this embodiment, by adopting a one-to-one correspondence between the plurality of first through holes 41 and the plurality of first grooves 63, the structural orderliness can be improved.

[0143] It should be noted that the second connector 66 and the third connector 67 can be distributed apart in the height direction, or the plurality of first through holes 41 and the plurality of first grooves 63 can correspond one to one in the height direction. The above conditions can also be met at the same time. The specific design can be based on product requirements, with strong flexibility.

[0144] According to one embodiment of the present invention, the coil skeleton 100 also includes: a blocking portion 50, which protrudes from a surface of the mounting portion 40 away from the second flange portion 30 and is located on a side of the first through hole 41 close to the axis of the first winding portion 10. The blocking portion 50 can prevent metal beads generated during metal processing of the pin 200 from rolling toward the axis of the first winding portion 10, and the blocking portion 50 is detachably connected to the first cover plate 60.

[0145] In some specific embodiments of the present invention, the blocking portion 50 includes: a body 51 , a first extending portion 52 and a second extending portion 53 .

[0146] Specifically, the body 51 is located on the side of the first cover plate 60 close to the axis direction of the first winding part 10, and can prevent the metal beads generated when the metal treatment of the plug pin 200 rolls toward the axis direction of the first winding part 10. For example, the axis of the first winding part 10 is provided on the inner side of the body 51, and the first through hole 41 is provided on the outer side of the body 51. After the plug pin 200 is installed, the body 51 is located between the axis of the first winding part 10 and at least a part of the plug pin 200. When the plug pin 200 is metal treated, such as tinning, the tin beads are blocked by the body 51 and will not roll toward the inside of the gear assembly 500 close to the axis of the first winding part 10.

[0147] In the length direction, one end of the first extension part 52 is connected to the end of the body 51, and the other end of the first extension part 52 is connected to the second extension part 53. For example, the length direction is the left-right direction, the axial direction close to the first winding part 10 is the rear end, and the axial direction away from the first winding part 10 is the front end. The front end of the first extension part 52 is connected to the right end of the body 51, and the rear end of the first extension part 52 is connected to the left end of the second extension part 53. For another example, the front end of the first extension part 52 is connected to the left end of the body 51, and the rear end of the first extension part 52 is connected to the right end of the second extension part 53. In this embodiment, the second extension part 53, the first extension part 52 and the first winding part 10 can cooperate to form a "J"-shaped piece with an opening facing the axial direction of the first winding part 10. The first connecting body 65 has a second avoidance space 62, and the second extension part 53 is located in the second avoidance space 62, which can improve the tightness of the combination, improve the protection effect, and improve the compactness of the structure. The second extension part 53 is detachably connected to the first cover plate 60. The detachable connection methods include but are not limited to snap connection, threaded connection, bolt connection, etc. In this embodiment, by using the second extension portion 53 , the second cover plate 70 can be limited in a direction parallel to the axis of the first winding portion 10 .

[0148] According to one embodiment of the present invention, the first collar 20 overlaps the first connector 65 in a direction parallel to the axis of the first winding portion 10. For example, the axis of the first winding portion 10 is in the up-down direction, and the lower end of the first connector 65 contacts the first collar 20. In this embodiment, not only a sealing effect can be achieved, but also a supporting effect is provided for the first connector 65.

[0149] The second cover plate 70 of the present application is described in detail below in conjunction with specific embodiments.

[0150] The second cover plate 70 is disposed on a side of the first cover plate 60 away from the axial direction of the first winding portion 10 and is detachably connected to the first cover plate 60 . The detachable connection method here includes but is not limited to snap connection, threaded connection, bolt connection, etc.

[0151] The inner wall surface of the second cover plate 70 which is arranged opposite to the first cover plate 60 is provided with: a plurality of second clamping parts 72 and a plurality of crimping protrusions 74, a second groove 73 is formed between two adjacent second clamping parts 72, or a second groove 73 is formed between the second clamping part 72 and the edge of the second cover plate 70, the second groove 73 is used for installing the connection part between the pin 200 and the lead 400, and the crimping protrusion 74 is used for abutting the lead 400 after the second cover plate 70 is installed to the first cover plate 60.

[0152] In other words, the second cover plate 70 is disposed on a side of the first cover plate 60 away from the mounting portion 40, that is, the second cover plate 70 is disposed on the outside of the first cover plate 60. For example, on a projection plane extending in the vertical direction with a height and in the horizontal direction with a width, the orthographic projection of the second cover plate 70 covers the orthographic projection of the first cover plate 60. In this embodiment, the second cover plate 70 can shield the lead wire 400 and the connection portion between the lead wire 400 and the plug pin 200, thereby improving the aesthetics, structural stability and safety, and preventing the connection portion between the lead wire 400 and the plug pin 200 and the lead wire 400 from being affected by the external environment.

[0153] The second cover plate 70 is detachably connected to the first cover plate 60 , and the detachable connection method here includes but is not limited to snap connection, threaded connection, bolt connection, etc.

[0154] In addition, the inner wall surface of the second cover plate 70 which is arranged opposite to the first cover plate 60 is provided with: a plurality of second clamping portions 72 and a plurality of crimping protrusions 74, a second groove 73 is formed between two adjacent second clamping portions 72, or a second groove 73 is formed between the second clamping portion 72 and the edge of the second cover plate 70, the second groove 73 is used for installing the connection part between the pin 200 and the lead 400, and the crimping protrusion 74 is used for abutting the lead after the second cover plate 70 is installed to the first cover plate 60.

[0155] That is, the second cover plate 70 is arranged on the outside of at least a part of the first cover plate 60, and the second clamping part 72 and the crimping protrusion 74 are arranged on the inner side of the second cover plate 70. There are multiple second clamping parts 72, and a second groove 73 is formed between two adjacent second clamping parts 72. Alternatively, a second groove 73 is formed between the second clamping part 72 and the edge of the second cover plate 70, for example, multiple second clamping parts 72 are spaced apart and distributed in the left and right directions, and there is a second groove 73 between the leftmost second clamping part 72 and the left edge of the second cover plate 70, and there is a second groove 73 between the rearmost second clamping part 72 and the right edge of the second cover plate 70. In this embodiment, by providing the second groove 73, the connection part between the pin 200 and the lead 400 can be installed to the second groove 73, so that the connection part can be limited. In addition, after the second cover plate 70 is installed to the first cover plate 60, the crimping protrusion 74 can abut against the lead 400 to limit the lead 400. By installing the second cover plate 70 onto the first cover plate 60 , a force may be applied to the lead wire 400 , so that at least a portion of the lead wire 400 is sandwiched between the crimping protrusion 74 and the first cover plate 60 .

[0156] According to one embodiment of the present invention, the mounting portion 40 has a length direction, a thickness direction and a height direction. The length direction is perpendicular to the axial direction of the first winding portion 10, the thickness direction is parallel to a radial direction of the first winding portion 10, and the height direction is parallel to the axial direction of the first winding portion 10. A plurality of first through holes 41 are spaced apart and distributed along the length direction.

[0157] That is, the long side of the mounting portion 40 extends along its length direction, the thick side extends along its thickness direction, and the high side extends along its height direction. The length direction is perpendicular to the axis direction of the first winding portion 10, the thickness direction is parallel to a radial direction of the first winding portion 10, and the height direction is parallel to the axis direction of the first winding portion 10. For example, the height direction is the Z-axis direction, the thickness direction is the X-axis direction, and the length direction is the Y-axis direction.

[0158] In some specific embodiments of the present invention, Fig.14 As shown, the second cover plate 70 includes: a baffle plate 75 and a connecting plate 76, the baffle plate 75 is located on the side of the first cover plate 60 away from the mounting portion 40, the inner wall of the baffle plate 75 is provided with a second clamping portion 72 and a crimping protrusion 74, the connecting plate 76 is provided on both sides of the baffle plate 75 in the length direction, and the connecting plate 76 cooperates with the baffle plate 75 to form a "door"-like shape, for example, the baffle plate 75 extends in the up and down direction, at least a part of the first cover plate 60 is located on the inner side of the baffle plate 75, the inner wall of the baffle plate 75 is provided with a second clamping portion 72 and a crimping protrusion 74, the left side and the right side of the baffle plate 75 are respectively provided with connecting plates 76, and the baffle plate 75 and the two connecting plates 76 cooperate to form a "door"-like structure with an opening facing the inside. In addition, the connecting plate 76 is detachably connected to the first cover plate 60, and the detachable connection method here includes but is not limited to clamping, threaded connection, bolt connection, etc. In this embodiment, by providing the second clamping portion 72 and the crimping protrusion 74 on the inner wall of the baffle 75, it is not only easy to process, but also easy to limit the lead 400, etc. By limiting the connection plate 76 and the baffle 75 to form a "door" shape, the assembly between the second cover plate 70 and the first cover plate 60 is facilitated.

[0159] According to an embodiment of the present invention, the second cover plate 70 further includes: a plurality of limiting protrusions 77, which are arranged at one end of the baffle plate 75 in a direction parallel to the axis of the first winding portion 10, for example, at the lower end of the baffle plate 75. A limiting groove 78 is formed between two adjacent limiting protrusions 77. In a direction parallel to the axis of the first winding portion 10, the limiting groove 78, the crimping protrusion 74 and the second groove 73 are located in corresponding positions, and the lead wire 400 crimped by the crimping protrusion 74 can pass through the limiting groove 78. In this embodiment, the limiting groove 78 is used to not only facilitate the lead wire 400 to pass through, but also to limit the lead wire 400, and at the same time, the limiting protrusion 77 can protect the inside of the second cover plate 70. In some specific embodiments of the present invention, along the thickness direction of the baffle 75, for example, along the front-to-back direction, the thickness of the limiting protrusion 77 and the thickness of the second clamping portion 72 are both greater than the thickness of the crimping protrusion 74, which can avoid excessive force on the lead 400 during the pressing process of the lead 400, and avoid the thickness of the second cover plate 70 being too high due to the need to accommodate the lead 400.

[0160] According to an embodiment of the present invention, the depth of the limiting groove 78 is less than the depth of the second groove 73 , so that the lead wire 400 can be limited while the lead wire 400 is not easily pulled outward from the second groove 73 .

[0161] In some specific embodiments of the present invention, the first cover plate 60 includes: a first connecting body 65 , a second connecting body 66 and a third connecting body 67 .

[0162] Specifically, the second connector 66 is disposed on the first connector 65 and cooperates with the first connector 65 to form a first avoidance space 68, the second connector 66 is provided with a second through hole 61, and the third connector 67 has a plurality of first grooves 63, and the first grooves 63 are used to limit the lead 400. For example, the extension direction of the first grooves 63 is parallel to the axial direction of the first winding portion 10.

[0163] The baffle 75 is disposed opposite to the second connector 66 and the third connector 67 in a direction perpendicular to the axis of the first winding portion 10 , and the connecting plate 76 is respectively engaged with the second connector 66 and the third connector 67 .

[0164] That is to say, the first cover plate 60 of the embodiment of the present invention is mainly composed of a first connecting body 65, a second connecting body 66 and a third connecting body 67. The second connecting body 66 is connected to the first connecting body 65, and the second connecting body 66 and the first connecting body 65 cooperate to form a first avoidance space 68. The installation part 40 can be avoided through the first avoidance space 68, that is, after the first cover plate 60 is installed, the installation part 40 can extend into the first avoidance space 68.

[0165] The second connector 66 is provided with a second through hole 61, and one end of the pin 200 passes through the second through hole 61 and is connected to the lead 400. The third connector 67 is provided with a plurality of first grooves 63, for example, each first groove 63 extends in a direction parallel to the axis of the first winding portion 10. At least a portion of the lead 400 can be installed in the first groove 63, so that the lead 400 can be limited.

[0166] In addition, when the axial direction of the first winding portion 10 is the up-down direction, the second connector 66 and the third connector 67 can be spaced apart and distributed along the direction from top to bottom. At the same time, a baffle 75 can be arranged opposite to the second connector 66 and the third connector 67 in the direction from inside to outside, so as to protect the second connector 66 and the third connector 67 and the lead 400.

[0167] In addition, the connecting plate 76 is respectively engaged with the second connecting body 66 and the third connecting body 67 to facilitate installation and disassembly.

[0168] According to one embodiment of the present invention, Fig.10 As shown, the first connecting body 65 includes a first connecting portion 651 and a second connecting portion 652 .

[0169] Specifically, the first connection portion 651 is installed on a side of the installation portion 40 away from the first winding portion 10, and the first connection portion 651 extends in a direction parallel to the axis of the first winding portion 10, for example, the first connection portion 651 extends in the up-down direction and is located on the outside of the installation portion 40. The second connection body 66 and the third connection body 67 are installed on the first connection portion 651, and the second connection portion 652 is installed on one end of the first connection portion 651 in a direction parallel to the axis of the first winding portion 10, for example, the second connection portion 652 is located at the upper end of the first connection portion 651. Fig.11 As shown, the second connection part 652 and the first connection part 651 can cooperate to form a first avoidance space 68, and the mounting part 40 and at least a part of the pin 200 can be installed in the first avoidance space 68. A part of the second connection part 652 extends out of the outer surface of the first connection part 651, for example, the outer side of the second connection part 652 protrudes from the outer surface of the first connection part 651. A part of the second connection body 66 is connected to the second connection part 652, and both ends of the second connection body 66 are spaced apart from the second connection part 652 in a direction parallel to the axis of the first winding part 10 and form a gap 69, for example, the upper left side of the second connection body 66 is spaced apart from the lower surface of the second connection part 652, and the upper right side of the second connection body 66 is spaced apart from the lower surface of the second connection part 652. One end of the connecting plate 76 in the axial direction parallel to the first winding portion 10 is inserted into the gap 69. For example, a portion of the upper end of the connecting plate 76 can be inserted into the gap 69, which can not only improve the protection effect but also increase the freedom limit for the second cover plate 72.

[0170] In some specific embodiments of the present invention, in the axial direction parallel to the first winding portion 10, the other end of the connecting plate 76 is located on the outside of the second connecting body 66, for example, a portion of the lower end of the connecting plate 76 is located on the outside of the second connecting body 66, which can further improve the protection effect.

[0171] According to one embodiment of the present invention, Fig.13 As shown, the crimping protrusion 74 has a plurality of protrusions 741 spaced apart from each other, for example, the crimping protrusion 74 extends in the up-down direction, and the surface of the crimping protrusion 74 includes a plurality of protrusions 741 spaced apart from each other in the up-down direction. In this embodiment, by using a plurality of protrusions 741, the installation stability of the lead 400 can be improved.

[0172] Furthermore, the extension direction of the crimping protrusion 74 is parallel to the axial direction of the first winding part 10, and the plurality of protrusions 741 are spaced apart and distributed along the extension direction of the crimping protrusion 74, which can improve the stability of the lead 400 in the direction parallel to the axial direction of the first winding part 10. Optionally, the axial direction of the lead 400 can be parallel to the axial direction of the first winding part 10, and the use of the protrusions 741 can prevent the lead 400 from moving in its own axial direction.

[0173] Although some specific embodiments of the present invention have been described in detail by way of example, it will be appreciated by those skilled in the art that the above examples are for illustration only and are not intended to limit the scope of the present invention. It will be appreciated by those skilled in the art that the above embodiments may be modified without departing from the scope and spirit of the present invention. The scope of the present invention is defined by the appended claims.

Claims

1. A method for assembling a coil assembly, characterized in that: The coil assembly comprises a motor frame and a plug pin (200), wherein the motor frame comprises: a first winding portion (10), a first flange portion (20), a second flange portion (30), a mounting portion (40) and a blocking portion (50), wherein the first winding portion (10) is columnar and is used for winding a winding wire, wherein the first flange portion (20) is arranged at one axial end of the first winding portion (10), the second flange portion (30) is arranged at the other axial end of the first winding portion (10), and the mounting portion (40) is arranged at the first flange portion ( 20), the mounting portion (40) being provided with a first through hole (41), the first through hole (41) being used for mounting the plug pin (200), the blocking portion (50) protruding from a surface of the mounting portion (40) on a side away from the second flange-shaped portion (30) and being located on a side of the first through hole (41) close to the axis of the first winding portion (10), the blocking portion (50) being capable of preventing metal beads generated during metal processing of the plug pin (200) from rolling in the direction of the axis of the first winding portion (10); The assembly method comprises the following steps: The plug pin (200) is installed in the first through hole (41), the plug pin (200) comprising a first section (201), a second section (202) and a third section (203), the first section (201) extending out of the first through hole (41) and being located on the same side of the installation portion (40) as the blocking portion (50), the second section (202) being located in the first through hole (41), the third section (203) extending out of the first through hole (41) and extending toward a side close to the second flange-shaped portion (30), and in a direction parallel to the axis of the first winding portion (10), the highest end of the first section (201) is higher than the highest end of the blocking portion (50); A force is applied to the first segment (201) along a direction from the blocking portion (50) toward an axis away from the first winding portion (10), thereby driving the first segment (201) to bend.

2. The method for assembling a coil assembly according to claim 1, characterized in that: The number of the first through holes (41) and the number of the plug pins (200) are respectively plural and one-to-one corresponding, and a force is simultaneously applied to the plurality of first segments (201) along a direction from the blocking portion (50) toward an axis away from the first winding portion (10).

3. The method for assembling a coil assembly according to claim 1, characterized in that: The motor frame also includes a second frame (300), the second frame (300) including a second winding portion (301), a third flange portion (302) and a fourth flange portion (303), the second winding portion (301) being columnar in shape and used for winding a winding wire, the third flange portion (302) being arranged at one axial end of the second winding portion (301), the fourth flange portion (303) being arranged at the other axial end of the second winding portion (301), the third flange portion (302) being connected to the second flange portion (30), and an avoidance groove (304) being arranged at a connection position between the two to avoid the third segment (203).

4. A coil assembly, characterized in that: A coil assembly is prepared by the coil assembly assembly method according to any one of claims 1 to 3.

5. A method for assembling a coil assembly, characterized in that: The coil assembly comprises a motor frame and a plug pin (200), wherein the motor frame comprises: a first winding portion (10), a first flange portion (20), a second flange portion (30), a mounting portion (40) and a blocking portion (50), wherein the first winding portion (10) is columnar in shape, the first winding portion (10) is used to wind a winding wire, the first flange portion (20) is arranged at one axial end of the first winding portion (10), the second flange portion (30) is arranged at the other axial end of the first winding portion (10), the mounting portion (40) is arranged at the outer periphery of the first flange portion (20), and the mounting portion (40) is provided with a first through hole (41). 1), the first through hole (41) is used to install the plug pin (200), the blocking portion (50) protrudes from the surface of the mounting portion (40) on a side away from the second flange portion (30) and is located on a side of the first through hole (41) close to the axis of the first winding portion (10), in the direction from the mounting portion (40) to the axis of the first winding portion (10), the blocking portion (50) and the first through hole (41) are spaced apart to form a gap (49), and the blocking portion (50) can prevent metal beads generated during metal processing of the plug pin (200) from rolling toward the axis of the first winding portion (10); The assembly method comprises the following steps: The plug pin (200) is installed in the first through hole (41), the plug pin (200) comprising a first section (201), a second section (202) and a third section (203), the first section (201) extending out of the first through hole (41) and being located on the same side of the mounting portion (40) as the blocking portion (50), the second section (202) being located in the first through hole (41), and the third section (203) extending out of the first through hole (41) and extending toward one side of the second flange-shaped portion (30); A force is applied to the first segment (201) from the gap (49) away from the blocking portion (50), thereby driving the first segment (201) to bend.

6. The method for assembling a coil assembly according to claim 5, characterized in that: The number of the first through holes (41) and the number of the plug pins (200) are respectively plural and in one-to-one correspondence, and a force is applied from the gap (49) to the plurality of first segments (201) away from the blocking portion (50), driving the plurality of first segments (201) to bend simultaneously.

7. The method for assembling a coil assembly according to claim 5, characterized in that: In a direction parallel to the axis of the first winding portion (10), the gap (49) is open on a side away from the mounting portion (40); and / or, The blocking portion (50) extends in a direction perpendicular to the axis of the first winding portion (10), and in the extending direction of the blocking portion (50), at least one side of the gap (49) is open.

8. The method for assembling a coil assembly according to claim 5, characterized in that: The blocking portion (50) is a solid structural member, and / or the blocking portion (50) is in the shape of a flat plate.

9. The method for assembling a coil assembly according to claim 5, characterized in that: The motor frame further comprises a second frame (300), wherein the second frame (300) comprises: A second winding portion (301), the second winding portion (301) being columnar in shape and being used for winding a winding wire; A third flange-shaped portion (302) and a fourth flange-shaped portion (303), wherein the third flange-shaped portion (302) is arranged at one axial end of the second winding portion (301), and the fourth flange-shaped portion (303) is arranged at the other axial end of the second winding portion (301), and the third flange-shaped portion (302) is connected to the second flange-shaped portion (30), and an avoidance groove (304) is provided at a connection position between the two to avoid the third segment body (203).

10. A coil assembly, characterized in that: include: A coil assembly prepared by the coil assembly assembly method according to any one of claims 5 to 9.

Images