Production equipment and production method of high-precision alloy material

Abstract

The invention relates to the technical field of alloy material production equipment, in particular to high-precision alloy material production equipment and a production method.The high-precision alloy material production equipment comprises a feeding pipe opening, the feeding pipe opening is formed in a cover body, a movable baffle and a fixed baffle are arranged in the cover body, and a micro motor is arranged on the fixed baffle; a hydraulic rod is arranged on the production equipment body, the telescopic end of the hydraulic rod is connected with a connecting block, and the connecting block is connected with the cover body. The device has the beneficial effects that ingredients are placed in the inner cavity of the cover body, air in the ingredients is pumped out through the hollow pump, moisture, dust and other impurities in the air are prevented from influencing the quality of a final finished product of high-precision alloy, the quality of the produced product is improved, after the movable baffle and the fixed baffle are completely overlapped, the ingredients can fall into a crucible, and the production efficiency is improved. And the rotating shaft rotates to drive the stirring rods to rotate, and the ingredients can be stirred through the stirring rods, so that all materials in the ingredients are uniformly mixed, the subsequent fusion effect can be improved, the product quality is improved, and the product quality control is facilitated.

Description

Technical Field

[0001] The present invention relates to the field of alloy material production equipment, and in particular to a high-precision alloy material production equipment and a production method. Background Art

[0002] Alloys are composite materials composed of two or more metal elements, or metal and non-metal elements, under specific conditions, and have unique metal properties. These materials are usually formed into a uniform liquid through a smelting process, and then cooled and solidified. Alloys show a wide range of applicability and excellent mechanical, physical and chemical properties in industrial applications.

[0003] In the prior art, alloys need to be produced using alloy material production equipment, and ingredients need to be added during the production process.

[0004] However, during the alloy production process of traditional alloy material production equipment, the feed port on the device is directly opened and the ingredients are added into it. During this process, air is introduced. Impurities such as moisture and dust in the air will affect the quality of the final high-precision alloy material and is not conducive to product quality control. Summary of the invention

[0005] The object of the present invention is to provide a production device and a production method for high-precision alloy materials to solve the problems raised in the above background technology.

[0006] To achieve the above object, the present invention provides the following technical solution: a production device for high-precision alloy materials, comprising: a feeding nozzle, the feeding nozzle is arranged on a cover body, a movable baffle and a fixed baffle are arranged in the cover body, and a micro motor is arranged on the fixed baffle;

[0007] The main body of the production equipment is provided with a hydraulic rod, the telescopic end of the hydraulic rod is connected to the connecting block, the connecting block is connected to the cover body, the cover body is provided with a hollow pump, a first connecting pipe and a rotating shaft, the rotating shaft is provided with a stirring rod, the rotating shaft is provided with a connecting rod, the connecting rod is connected to the rotating block, and the rotating block is provided with a push rod.

[0008] Preferably, the push rod is a square plate-shaped structure, the push rod is fixedly connected to the rotating block, the rotating block is a circular plate-shaped structure, a wear-resistant block is fixedly connected to the inner side of the rotating block, the wear-resistant block is a circular plate-shaped structure, the inner side of the wear-resistant block contacts the outer surface of the protective cover, and a micro motor is arranged inside the protective cover.

[0009] Preferably, a connecting rod is fixedly connected to the rotating block, and the connecting rod has a circular rod-shaped structure. The other end of the connecting rod is fixedly connected to the rotating shaft, and the rotating shaft is a combination of a cylinder and an original circular plate fixedly connected. A stirring rod is fixedly connected to the rotating shaft, and the stirring rod has a square plate-shaped structure.

[0010] Preferably, the other end of the rotating shaft is rotatably connected to the cover body, a driving motor is fixedly installed in the cover body, a worm is fixedly connected to the transmission end of the driving motor, the worm is meshed with the worm wheel for transmission, and the worm wheel is fixedly connected to the rotating shaft.

[0011] Preferably, a hollow pump is fixedly mounted on the cover body, a second connecting pipe and a first connecting pipe are fixedly connected to the air inlet pipe of the hollow pump, the other end of the first connecting pipe extends into the inner cavity of the cover body, and solenoid valves are installed on the first connecting pipe and the second connecting pipe.

[0012] Preferably, a hydraulic rod is fixedly installed on the main body of the production equipment, the telescopic end of the hydraulic rod is fixedly connected to the connecting block, the connecting block is fixedly connected to the cover body, the cover body is fixedly connected to the feeding pipe opening, a cover plate is installed on the feeding pipe opening, and the cover plate is connected to the feeding pipe opening through a hinge.

[0013] Preferably, the micromotor is fixedly mounted on a fixed baffle, the transmission end of the micromotor is fixedly connected to the movable baffle, the movable baffle has the same shape as the fixed baffle and the high temperature resistant sealing gasket, the high temperature resistant sealing gasket, the fixed baffle and the movable baffle are all combinations of two quarter circular plates and one circular plate, and the movable baffle and the fixed baffle cooperate with each other to form a complete circle.

[0014] Preferably, a square groove and a placement groove are provided on the main body of the production equipment. The placement groove is a circular groove-shaped structure. A plurality of cylinders are arranged in the placement groove. The cylinders are fixedly mounted on the main body of the production equipment. The square groove provided on the main body of the production equipment is a square groove-shaped structure.

[0015] Preferably, the telescopic end of the cylinder is fixedly connected to the push plate, the push plate is fixedly connected to the heat insulation plate, the diameter of the heat insulation plate and the push plate is equal to the inner diameter of the placement groove, the upper surface of the heat insulation plate is in contact with the crucible, the crucible is installed in the main body of the production equipment, the crucible is provided with a coil, and the coil is fixedly installed in the main body of the production equipment.

[0016] A production device for high-precision alloy materials, comprising the following steps:

[0017] S1: Preliminary treatment, placing the metal in a crucible and induction heating the metal block in the crucible through a coil to melt it;

[0018] S2: placing ingredients, placing the ingredients into the cover through the feeding pipe, extracting the air in the cover through the hollow pump, and then making the movable baffle overlap with the fixed baffle to make the ingredients fall into the crucible;

[0019] S3: The alloy is taken out. After the fusion is completed, wait for it to cool down, start the hydraulic rod to drive the cover to rise, expose the crucible, and then the alloy can be taken out.

[0020] Compared with the prior art, the present invention has the following beneficial effects:

[0021] The production equipment and production method of high-precision alloy materials proposed in the present invention place the ingredients in the inner cavity of the cover body, and extract the air therein through a hollow pump to prevent moisture, dust and other impurities in the air from affecting the final product quality of the high-precision alloy, thereby improving the quality of the products produced. After the movable baffle and the fixed baffle are completely overlapped, the ingredients can fall into the crucible, and the rotation of the rotating shaft can drive the stirring rod to rotate. The stirring rod can be used to stir the ingredients so that the various materials in the ingredients are evenly mixed, which can improve the subsequent fusion effect and improve the product quality. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 It is a schematic diagram of the structure of the device of the present invention;

[0023] Figure 2 It is a schematic cross-sectional view of a local structure of the device of the present invention;

[0024] Figure 3 for Figure 2 The enlarged structural diagram at A in the middle;

[0025] Figure 4 for Figure 2 The enlarged structural diagram at B in the middle;

[0026] Figure 5 for Figure 2 The enlarged structural diagram at C in the middle;

[0027] Figure 6 for Figure 2 The enlarged structural diagram at D in the middle;

[0028] Figure 7 It is a schematic cross-sectional view of part of the structure of the device of the present invention;

[0029] Figure 8 for Figure 7 The enlarged structural diagram at E in the middle;

[0030] Fig. 9 It is a partial structural schematic diagram of the device of the present invention.

[0031] In the figure: 1. Main body of production equipment; 2. Hydraulic rod; 3. Connecting block; 4. Cover; 5. Feeding nozzle;

[0032] 6. Cover plate; 7. Hollow pump; 8. First connecting pipe; 9. Second connecting pipe; 10. Solenoid valve; 11. Square groove; 12. Crucible; 13. Coil; 14. Heat insulation board; 15. Push plate; 16. Placement groove; 17. Cylinder; 18. Drive motor; 19. Worm; 20. Worm wheel; 21. Rotating shaft; 22. Stirring rod; 23. Connecting rod; 24. Rotating block; 25. Wear-resistant block; 26. Push rod; 27. Protective cover; 28. Fixed baffle;

[0033] 29. High temperature resistant sealing gasket; 30. Moving baffle; 31. Micro motor. DETAILED DESCRIPTION

[0034] In order to make the purpose and technical solution of the present invention clearly and completely described, and the advantages more clearly understood, the embodiments of the present invention are further described in detail with reference to the accompanying drawings. It should be understood that the specific embodiments described herein are part of the embodiments of the present invention, rather than all of the embodiments, and are only used to explain the embodiments of the present invention, and are not used to limit the embodiments of the present invention. All other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0035] Embodiment 1

[0036] See also Figure 1-Figure 9 The present invention provides a technical solution: a production equipment of high-precision alloy materials, comprising: a feeding nozzle 5, the feeding nozzle 5 is arranged on a cover body 4, a movable baffle 30 and a fixed baffle 28 are arranged in the cover body 4, and a micro motor 31 is arranged on the fixed baffle 28; a production equipment body 1, a hydraulic rod 2 is arranged on the production equipment body 1, the telescopic end of the hydraulic rod 2 is connected to the connecting block 3, the connecting block 3 is connected to the cover body 4, a hollow pump 7, a first connecting pipe 8 and a rotating shaft 21 are arranged on the cover body 4, a stirring rod 22 is arranged on the rotating shaft 21, a connecting rod 23 is arranged on the rotating shaft 21, the connecting rod 23 is connected to the rotating block 24, and a push rod 26 is arranged on the rotating block 24, a production method of a production equipment of high-precision alloy materials, comprising the production equipment of high-precision alloy materials;

[0037] During specific use, the air in the cover body 4 is extracted through the hollow pump 7 to avoid the introduction of air during the process of adding ingredients, and to prevent moisture, dust and other impurities in the air from affecting the quality of the final product of the high-precision alloy.

[0038] Embodiment 2

[0039] On the basis of the first embodiment, in order to avoid the introduction of new impurities during the addition of ingredients, a production equipment body 1 is provided, a hydraulic rod 2 is fixedly installed on the production equipment body 1, the telescopic end of the hydraulic rod 2 is fixedly connected to the connecting block 3, the connecting block 3 is fixedly connected to the cover body 4, the cover body 4 is fixedly connected to the feeding nozzle 5, the feeding nozzle 5 is installed with a cover plate 6, the cover plate 6 is connected to the feeding nozzle 5 through a hinge, the raw materials are placed in the crucible 12, the hydraulic rod 2 is started to pull the connecting block 3, so that the cover body 4 moves downward, the cover body 4 is in close contact with the production equipment body 1, at this time, the nozzle of the second connecting pipe 9 is inserted into the square groove 11, the square groove 11 is connected to the inner cavity of the production equipment body 1, and the air in the production equipment body 1 is extracted by starting the hollow pump 7;

[0040] A hollow pump 7 is fixedly installed on the cover body 4, and a second connecting pipe 9 and a first connecting pipe 8 are fixedly connected to the air inlet pipe of the hollow pump 7. The other end of the first connecting pipe 8 extends into the inner cavity of the cover body 4. Solenoid valves 10 are installed on the first connecting pipe 8 and the second connecting pipe 9. The raw materials in the crucible 12 can be inductively heated to melt the raw materials by starting the coil 13. During the process, personnel can open the cover plate 6, add ingredients into the cover body 4 through the feeding nozzle 5, close the solenoid valve 10 on the second connecting pipe 9, start the hollow pump 7 to extract the air in the inner cavity of the cover body 4 through the first connecting pipe 8, so as to avoid moisture, dust and other impurities in the air introduced during the process of adding ingredients affecting the final product quality of the high-precision alloy, thereby improving the quality of the products produced;

[0041] The micro motor 31 is fixedly mounted on the fixed baffle 28, and the transmission end of the micro motor 31 is fixedly connected to the movable baffle 30. The movable baffle 30 has the same shape as the fixed baffle 28 and the high temperature resistant sealing gasket 29. The high temperature resistant sealing gasket 29, the fixed baffle 28 and the movable baffle 30 are all a combination of two quarter circular plates and one circular plate. The movable baffle 30 and the fixed baffle 28 cooperate with each other to form a complete circle. The edge of the high temperature resistant sealing gasket 29 contacts the movable baffle 30 to improve the sealing performance, isolate the inner cavity of the cover body 4 from the inner cavity of the production equipment body 1, start the micro motor 31, drive the movable baffle 30 to rotate, so that the movable baffle 30 and the fixed baffle 28 are overlapped, and the ingredients in the cover body 4 can fall downward into the crucible 12;

[0042] The push rod 26 is in a square plate-like structure, and is fixedly connected to the rotating block 24. The rotating block 24 is in a circular plate-like structure. A wear-resistant block 25 is fixedly connected to the inner side of the rotating block 24. The wear-resistant block 25 is in a circular plate-like structure. The inner side of the wear-resistant block 25 contacts the outer surface of the protective cover 27. A micro motor 31 is arranged in the protective cover 27, and the protective cover 27 can protect the micro motor 31. The wear-resistant block 25 contacts the protective cover 27. The rotating shaft 21 rotates, driving the connecting rod 23 and the rotating block 24 to rotate, driving the push rod 26 to rotate, and the push rod 26 can push the remaining ingredients to move, and finally make them fall downward into the crucible 12 to participate in smelting;

[0043] The production equipment body 1 is provided with a square groove 11 and a placement groove 16. The placement groove 16 is a circular groove structure. A plurality of cylinders 17 are arranged in the placement groove 16. The cylinders 17 are fixedly mounted on the production equipment body 1. The square groove 11 provided on the production equipment body 1 is a square groove structure. After the smelting is completed, the belt device is cooled, and the hydraulic rod 2 can be started to move the cover 4 upward to expose the crucible 12.

[0044] The telescopic end of the cylinder 17 is fixedly connected to the push plate 15, and the push plate 15 is fixedly connected to the heat insulation board 14. The diameters of the heat insulation board 14 and the push plate 15 are equal to the inner diameter of the placement groove 16. The upper surface of the heat insulation board 14 is in contact with the crucible 12. The crucible 12 is installed in the production equipment body 1. The crucible 12 is provided with a coil 13, and the coil 13 is fixedly installed in the production equipment body 1. Start the cylinder 17 to push the push plate 15, so that the heat insulation board 14 and the crucible 12 move upward to a suitable position, and personnel can take out the alloy in the crucible 12.

[0045] Embodiment 3

[0046] On the basis of the second embodiment, in order to improve the use effect of the device, a rotating shaft 21 is provided, the other end of the rotating shaft 21 is rotatably connected to the cover body 4, a driving motor 18 is fixedly installed in the cover body 4, a worm 19 is fixedly connected to the transmission end of the driving motor 18, the worm 19 is meshed with the worm wheel 20 for transmission, the worm wheel 20 is fixedly connected to the rotating shaft 21, the driving motor 18 is started, the worm 19 is driven to rotate, and the worm wheel 20 is driven to rotate by the worm 19, so that the rotating shaft 21 rotates;

[0047] A connecting rod 23 is fixedly connected to the rotating block 24, and the connecting rod 23 is a circular rod-shaped structure. The other end of the connecting rod 23 is fixedly connected to the rotating shaft 21. The rotating shaft 21 is a combination of a cylinder and an original circular plate fixedly connected. A stirring rod 22 is fixedly connected to the rotating shaft 21, and the stirring rod 22 is a square plate-shaped structure. The stirring rod 22 fixedly connected to the rotating shaft 21 is driven to rotate, and the ingredients in the cover body 4 are stirred by the stirring rod 22, so that the various materials in the ingredients are mixed evenly, which can improve the subsequent fusion effect and improve the use effect of the device.

[0048] During actual use, the ingredients are placed in the inner cavity of the cover body 4, and the air therein is extracted through the hollow pump 7 to prevent moisture, dust and other impurities in the air from affecting the final quality of the high-precision alloy product, thereby improving the quality of the produced products. After the movable baffle 30 and the fixed baffle 28 are completely overlapped, the ingredients can fall into the crucible 12, and the rotation of the rotating shaft 21 can drive the stirring rod 22 to rotate. The stirring rod 22 can be used to stir the ingredients so that the various materials in the ingredients are evenly mixed, which can improve the subsequent fusion effect and improve the product quality.

[0049] A production device for high-precision alloy materials, comprising the following steps:

[0050] S1: Preliminary treatment, placing the metal in a crucible and induction heating the metal block in the crucible through a coil to melt it;

[0051] S2: placing ingredients, placing the ingredients into the cover through the feeding pipe, extracting the air in the cover through the hollow pump, and then making the movable baffle overlap with the fixed baffle to make the ingredients fall into the crucible;

[0052] S3: The alloy is taken out. After the fusion is completed, wait for it to cool down, start the hydraulic rod to drive the cover to rise, expose the crucible, and then the alloy can be taken out.

[0053] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A production equipment for high-precision alloy materials, comprising: A feeding pipe opening (5), the feeding pipe opening (5) is arranged on the cover body (4), characterized in that: a movable baffle (30) and a fixed baffle (28) are arranged inside the cover body (4), and a micro motor (31) is arranged on the fixed baffle (28); A production equipment body (1) is provided on the production equipment body (1), a hydraulic rod (2) is provided on the main body (1), the telescopic end of the hydraulic rod (2) is connected to a connecting block (3), the connecting block (3) is connected to a cover body (4), a hollow pump (7), a first connecting pipe (8) and a rotating shaft (21) are provided on the cover body (4), a stirring rod (22) is provided on the rotating shaft (21), a connecting rod (23) is provided on the rotating shaft (21), the connecting rod (23) is connected to a rotating block (24), and a push rod (26) is provided on the rotating block (24).

2. The production equipment of a high-precision alloy material according to claim 1, characterized in that: The push rod (26) is in a square plate-like structure. The push rod (26) is fixedly connected to the rotating block (24). The rotating block (24) is in a circular plate-like structure. A wear-resistant block (25) is fixedly connected to the inner side of the rotating block (24). The wear-resistant block (25) is in a circular plate-like structure. The inner side of the wear-resistant block (25) contacts the outer surface of the protective cover (27). A micro motor (31) is arranged inside the protective cover (27).

3. The production equipment of a high-precision alloy material according to claim 1, characterized in that: The rotating block (24) is fixedly connected to a connecting rod (23), which is a circular rod-shaped structure. The other end of the connecting rod (23) is fixedly connected to a rotating shaft (21), which is a combination of a cylinder and an original circular plate fixedly connected. The rotating shaft (21) is fixedly connected to a stirring rod (22), which is a square plate-shaped structure.

4. The production equipment of a high-precision alloy material according to claim 1, characterized in that: The other end of the rotating shaft (21) is rotatably connected to the cover body (4); a driving motor (18) is fixedly installed in the cover body (4); a worm (19) is fixedly connected to the transmission end of the driving motor (18); the worm (19) is meshed with a worm wheel (20) for transmission; and the worm wheel (20) is fixedly connected to the rotating shaft (21).

5. The production equipment of a high-precision alloy material according to claim 1, characterized in that: A hollow pump (7) is fixedly mounted on the cover body (4); a second connecting pipe (9) and a first connecting pipe (8) are fixedly connected to an air inlet pipe of the hollow pump (7); the other end of the first connecting pipe (8) extends into the inner cavity of the cover body (4); and solenoid valves (10) are mounted on both the first connecting pipe (8) and the second connecting pipe (9).

6. The production equipment of a high-precision alloy material according to claim 1, characterized in that: A hydraulic rod (2) is fixedly mounted on the production equipment body (1); the telescopic end of the hydraulic rod (2) is fixedly connected to a connecting block (3); the connecting block (3) is fixedly connected to a cover body (4); the cover body (4) is fixedly connected to a feeding pipe opening (5); a cover plate (6) is mounted on the feeding pipe opening (5); and the cover plate (6) is connected to the feeding pipe opening (5) via a hinge.

7. The production equipment of a high-precision alloy material according to claim 1, characterized in that: The micro motor (31) is fixedly mounted on the fixed baffle (28), the transmission end of the micro motor (31) is fixedly connected to the movable baffle (30), the movable baffle (30) has the same shape as the fixed baffle (28) and the high temperature resistant sealing gasket (29), the high temperature resistant sealing gasket (29), the fixed baffle (28) and the movable baffle (30) are all a combination of two quarter circular plates and one circular plate, and the movable baffle (30) and the fixed baffle (28) cooperate with each other to form a complete circle.

8. The high-precision alloy material production equipment according to claim 1, characterized in that: The production equipment body (1) is provided with a square groove (11) and a placement groove (16), the placement groove (16) is a circular groove-shaped structure, a plurality of cylinders (17) are arranged in the placement groove (16), and the cylinders (17) are fixedly mounted on the production equipment body (1), and the square groove (11) provided on the production equipment body (1) is a square groove-shaped structure.

9. The production equipment of high-precision alloy material according to claim 8, characterized in that: The telescopic end of the cylinder (17) is fixedly connected to the push plate (15), the push plate (15) is fixedly connected to the heat insulation plate (14), the diameter of the heat insulation plate (14) and the push plate (15) is equal to the inner diameter of the placement groove (16), the upper surface of the heat insulation plate (14) is in contact with the crucible (12), the crucible (12) is installed in the production equipment body (1), the crucible (12) is provided with a coil (13), and the coil (13) is fixedly installed in the production equipment body (1).

10. A production equipment for high-precision alloy materials according to any one of claims 1 to 9, characterized in that: The following steps are involved: S1: preliminary treatment, placing the metal in a crucible (12), and induction heating the metal block in the crucible (12) through a coil (13) to melt it; S2: placing ingredients, placing the ingredients into the cover body (4) through the feeding pipe port (5), extracting the air in the cover body (4) through the hollow pump (7), and then making the movable baffle (30) overlap with the fixed baffle (28) to make the ingredients fall into the crucible (12); S3: The alloy is taken out. After the alloy is fused and cooled, the hydraulic rod (2) is started to drive the cover (4) to rise, exposing the crucible (12), and the alloy can be taken out.

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