Pipeline descaling device
By designing a pipeline descaling device including support, walking, steering, cleaning and flushing mechanisms, the existing high-pressure water descaling method and chemical descaling method have solved the problems of high price, complex operation, insufficient flexibility and environmental pollution, and achieved efficient, low-cost and environmentally friendly pipeline descaling effect.
Patent Information
- Application Number
- CN202510160118.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-13
- Publication Date
- 2025-04-25
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The existing high-pressure water descaling equipment is expensive, requires professional operation, lack of flexibility, and may cause corrosion and environmental pollution to the pipeline; chemical descaling methods may cause corrosion and environmental pollution to the pipeline, and the operation scenarios are limited.
A pipe descaling device is designed, including a housing, a support mechanism, a walking mechanism, a steering mechanism, a cleaning mechanism and a flushing mechanism. The device is kept in the center of the pipeline through a support mechanism, the walking mechanism adapts to pipes of different diameters, the steering mechanism adapts to changes in the pipeline angle, the cleaning mechanism cleans the inner wall of the pipeline through scrapers and cleaning brushes, and the flushing mechanism flushes the full angle through the spray blocks and the flushing blades.
It improves the flexibility and adaptability of the descaling device, reduces maintenance costs, extends the service life of the pipe, and avoids damage to the pipe and environmental pollution.
Smart Images

Figure CN119870075A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the field of pipeline descaling, and in particular to a pipeline descaling device. Background Art
[0002] With the advancement of urbanization, the urban population continues to increase, and the demand for water resources also increases. More domestic sewage and industrial wastewater need to be discharged through the drainage network. In the industrial and commercial fields, cooling water pipes are usually used for heat dissipation and cooling equipment. If impurities such as scale accumulate inside the pipes, it will reduce the heat exchange efficiency, increase energy consumption and operating costs. Impurities and scale in the cooling water pipes may also cause pipe blockage and failure, resulting in equipment shutdown or damage. This will not only affect production efficiency and economic benefits, but may also cause safety hazards. Pipeline descaling methods include chemical descaling, mechanical descaling, high-pressure water descaling, physical resonance descaling, etc.
[0003] From the perspective of wide application, high-pressure water descaling and chemical descaling are the two most commonly used methods for pipeline descaling. In the prior art, high-pressure water descaling refers to the use of high-pressure water flow to flush out dirt and blockages in the pipeline. High-pressure water descaling equipment is expensive, which increases the subsequent maintenance cost, and requires professionals with certain operating skills and experience to operate, which increases labor costs. For pipes of certain special shapes or materials, high-pressure water descaling equipment is not flexible enough and cannot achieve the expected effect; chemical descaling refers to the use of chemical reagents to dissolve or decompose dirt and blockages in the pipeline. Chemical descaling may cause corrosion to the pipeline, pollute the environment, and has limited operating scenarios. Summary of the invention
[0004] (1) Technical issues to be resolved In order to overcome the disadvantages of high-pressure water descaling, which refers to the use of high-pressure water flow to flush out dirt and blockages in the pipeline, the high-pressure water descaling equipment is expensive, which increases the subsequent maintenance cost, and requires professionals with certain operating skills and experience to operate, which increases labor costs. For pipelines of certain special shapes or materials, the high-pressure water descaling equipment is not flexible enough and the high-pressure water descaling equipment cannot achieve the expected effect; chemical descaling refers to the use of chemical reagents to dissolve or decompose dirt and blockages in the pipeline. Chemical descaling may cause corrosion to the pipeline, pollute the environment, and has limited operating scenarios. The technical problem to be solved by the present invention is to provide a pipeline descaling device.
[0005] (2) Technical solution In order to solve the above technical problems, the present invention provides a pipeline descaling device, comprising a shell, four supporting mechanisms are arranged on the outer side of the shell, and walking mechanisms are arranged on the sides of two symmetrical supporting mechanisms. A steering mechanism is arranged at one end of the shell, and a cleaning mechanism is arranged on the other side of the steering mechanism. A flushing mechanism is arranged at the other end of the shell, and a circular ring is opened on the side of one end of the shell, and a circular ring is rotatably connected in the circular ring. The cross-section of the circular ring is T-shaped, and the steering mechanism includes a limiting wheel disc, which is fixedly connected to the circular ring, and a transmission shaft is fixedly connected to the inner side of the limiting wheel disc, and the other end of the transmission shaft is fixedly connected to the limiting shaft, and two transmission gears are rotatably connected to the two ends of the limiting shaft, and the transmission gear is meshed with the limiting wheel disc through teeth, and the outer side of the limiting shaft is also rotatably connected to two steering rods, and the other end of the steering rod is rotatably connected to the steering shaft, and the two ends of the steering shaft are rotatably connected to the steering gear, and the steering gear is meshed with the transmission gear.
[0006] Preferably, the cleaning mechanism includes a cleaning shaft, the cleaning shaft is fixedly connected to the steering shaft, a rotating disk is fixedly connected to the outer side of the cleaning shaft, a synchronous gear is rotatably connected to the side of the rotating disk, the synchronous gear is rotatably connected to the cleaning shaft, six linkage gears are arranged on the side of the synchronous gear, the linkage gear is meshed with the synchronous gear, the linkage gear is rotatably connected to the rotating disk through a rotating shaft, a linkage rack is arranged on the side of the linkage gear, and the linkage rack is meshed with the linkage gear.
[0007] Preferably, the cleaning mechanism also includes a scraper, which is fixedly connected to the side of the linkage rack, the cross-section of the scraper is fan-shaped, six limit plates are fixedly connected to the outer side of the cleaning shaft, the cross-section of the limit plates is square, a square hole is opened on the side of the scraper, the limit plates are slidably connected in the square hole, and a cleaning brush is fixedly connected to the curved outer side of the scraper.
[0008] Preferably, the cleaning mechanism also includes a sliding block, which is fixedly connected to the side of the scraper, the cross-section of the sliding block is square, the side of the sliding block is fixedly connected with a force storage spring, the other end of the force storage spring is fixedly connected to a limiting block, the cross-section of the limiting block is hexagonal, and the limiting block is fixedly connected to the end of the cleaning shaft.
[0009] Preferably, the supporting mechanism includes a supporting shaft, four square through holes are opened at 90 degree intervals on the arc-shaped side surface of the shell, the supporting shaft is rotatably connected in the square through holes, the outer side of the supporting shaft is slidably connected to two sliding seats, the outer side of the supporting shaft and located between the inner side surface of the square through hole of the shell and the sliding seat is fixedly connected with a supporting spring, the other end of the sliding seat is fixedly connected with a rotating shaft, the two ends of the rotating shaft are rotatably connected with support rods, the other end of the support rod is rotatably connected with a driving shaft, the outer side of the driving shaft and located between the two support rods is fixedly connected with a support wheel, the arc-shaped outer side surface of the support wheel is wrapped with a layer of rubber, and the outer side of the driving shaft and located on the side of the two support rods is rotatably connected with a connecting rod.
[0010] Preferably, the walking mechanism includes a walking shaft, the walking shaft is rotatably connected to the shell, the outer side of the middle part of the walking shaft is fixedly connected to a walking gear, the side of the walking gear is fixedly connected to a first pulley, the side of the square through hole of the shell is provided with a T-shaped slide groove, two tensioning blocks are slidably connected in the T-shaped slide groove, the cross-section of the tensioning block is T-shaped, the side of the tensioning block is rotatably connected to a tensioning wheel through a rotating shaft, a tensioning spring is fixedly connected between the side of the tensioning block and the side of the square through hole in the T-shaped slide groove, the outer side of the driving shaft is also fixedly connected to a second pulley, and the second pulley and the first pulley and the outer side of the tensioning wheel are sleeved with a power belt.
[0011] Preferably, the other end of the shell is fixedly connected to a driving motor, the output end of the driving motor is fixedly connected to a worm, the worm is meshingly connected to the traveling gear, the other end of the worm is rotatably connected to the shell, the other end of the worm passes through the shell and is fixedly connected to the transmission shaft, one end of the shell is fixedly connected to a telescopic sleeve, the other end of the telescopic sleeve is rotatably connected to the rotating disk, and the telescopic sleeve is made of metal.
[0012] Preferably, the flushing mechanism includes a fixed sleeve, which is fixedly connected to the side of the shell, and is slidably connected to the drive motor. A circular hole is provided at the other end of the fixed sleeve, and a flushing shaft is slidably connected in the circular hole. A circular ring groove is provided at the end of the flushing shaft, and four limit bolts are slidably connected to the circular ring groove. The limit bolts are threadedly connected to the fixed sleeve through threads.
[0013] Preferably, the flushing mechanism also includes a water spray block, which is fixedly connected to the outside of the flushing shaft. The water spray block is a truncated cone, and a circular through hole is provided inside the water spray block. Six flushing blades are fixedly connected to the outside of the flushing shaft and located in the circular through hole of the water spray block. Six water spray holes are evenly provided on the arc-shaped side of the water spray block, and the water spray holes are arranged at a certain inclination angle.
[0014] Preferably, the flushing mechanism also includes a rotating ring, which is slidably connected to the water spray block. A circular ring groove is provided on the arc-shaped side of the rotating ring, and four limiting bolts are slidably connected in the circular ring groove. The limiting bolts are threadedly connected to the water spray block through threads, and a water collecting block is fixedly connected to the side of the rotating ring, and a water pipe joint is fixedly connected to the side of the water collecting block.
[0015] (3) Beneficial effects 1. By setting a steering mechanism, the cleaning mechanism drives the cleaning shaft to tilt to one side to adapt to the angle of the pipeline. The tilt of the cleaning shaft drives the two steering gears to rotate and rotate around the transmission gear, which increases the flexibility of the device and can achieve better cleaning effects. The telescopic sleeve prevents scale and other impurities from entering the steering mechanism and affecting the operation of the steering mechanism, so as to maintain the flexibility of the device to adapt to more types of pipelines; by setting a cleaning mechanism, the output end of the driving motor drives the scraper to rotate with the cleaning shaft as the center of the circle, and the scraper rotates with the cleaning shaft as the center of the circle to drive the cleaning brush to clean the inner wall of the pipeline, thereby optimizing the structure of the pipeline descaling device, reducing the maintenance cost of the pipeline descaling device, reducing damage to the inner wall of the pipeline, and extending the service life of the pipeline; 2. By setting up a support mechanism, the support spring releases pressure to push the two support wheels to slide outward. The two support wheels slide outward and contact the inner wall of the pipeline, providing support force for the device, so that the device is located in the center of the pipeline, which is convenient for the device to move and prevents the impurities swept down from affecting the operation of the device; by setting up a walking mechanism, the output end of the drive motor drives the support wheel to rotate, and the rotation of the support wheel pushes the device forward. When the diameter of the pipeline changes, the two tensioning wheels tighten the power belt, so that the device can still maintain driving force when facing pipelines of different diameters, and the drive device moves forward; 3. By setting up a flushing mechanism, water pushes the flushing shaft to rotate, and the rotation of the flushing shaft drives the water spray block to rotate. Water passes through the flushing blades and is sprayed out from the water spray hole. The rotation of the water spray block allows water to continuously flush the inner wall of the pipe and the impurities dropped after cleaning at all angles without causing pollution to the environment. The device can adapt to a variety of operating scenarios, improve the pipe descaling effect, and ensure the quality of pipe descaling. Under the action of the circular annular groove at the end of the flushing shaft and the circular annular groove on the side of the rotating ring, when the water spray block rotates, the device and the water pipe do not rotate, making the operation of the device more stable and preventing the water pipe from being damaged by force. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a schematic diagram of the overall structure of the present invention; Figure 2 It is a schematic diagram of the internal structure of the present invention; Figure 3It is a schematic diagram of the steering mechanism structure of the present invention; Figure 4 It is a schematic diagram of the cleaning mechanism structure of the present invention; Figure 5 It is a schematic diagram of the supporting mechanism structure of the present invention; Figure 6 It is a schematic diagram of the structure of the walking mechanism of the present invention; Figure 7 is a cross-sectional view of a shell of the present invention; Figure 8 is a cross-sectional view of a fixing sleeve of the present invention; Fig. 9 It is a schematic diagram of the structure of the flushing mechanism of the present invention.
[0017] The markings in the accompanying drawings are: 1-housing, 101-driving motor, 102-worm, 2-support mechanism, 201-support shaft, 202-support spring, 203-sliding seat, 204-support rod, 205-connecting rod, 206-support wheel, 207-driving shaft, 208-rotating shaft, 3-travel mechanism, 301-travel gear, 302-travel shaft, 303-first pulley, 304-second pulley, 305-power belt, 306-tension spring, 307-tension block, 308-tension wheel, 4-telescopic sleeve, 5-steering mechanism, 501-limiting wheel, 502-transmission gear, 503-rotating shaft gear, 504-steering rod, 505-transmission shaft, 506-steering shaft, 507-limiting shaft, 6-cleaning mechanism, 601-cleaning shaft, 602-rotating disk, 603-synchronous gear, 604-linkage gear, 605-linkage rack, 606-scraper, 607-limiting plate, 608-cleaning brush, 609-sliding block, 610-storage spring, 611-limiting block, 7-flushing mechanism, 701-fixed sleeve, 702-flushing shaft, 703-water spray block, 704-rotating ring, 705-water collecting block, 706-water pipe joint, 707-flushing blade, 708-water spray hole, 8-limiting bolt. DETAILED DESCRIPTION
[0018] The present invention will be further described below in conjunction with the accompanying drawings and embodiments.
[0019] Example 1 A pipeline descaling device, such as Figure 1 , Figure 2As shown, it includes a shell 1, and four supporting mechanisms 2 are symmetrically arranged on the outer side of the shell 1. By arranging the supporting mechanisms 2, the device is always kept in the center position of the pipeline, which is convenient for the movement of the device and prevents the impurities swept from affecting the operation of the device. A walking mechanism 3 is arranged on the sides of the two symmetrical supporting mechanisms 2. By arranging the walking mechanism 3, the device can still maintain the driving force when facing pipelines of different diameters, and the driving device moves forward. A steering mechanism 5 is arranged at one end of the shell 1. By arranging the steering mechanism 5, the device can adapt to pipelines with a certain angle, which increases the flexibility of the device and can achieve better cleaning effect. A cleaning mechanism 6 is arranged on the other side of the steering mechanism 5. By arranging the cleaning mechanism 6, the dirt on the inner wall of the pipeline can be cleaned, thereby extending the service life of the pipeline. A flushing mechanism 7 is arranged on the other end of the shell 1. By arranging the flushing mechanism 7, the descaling effect of the pipeline is improved and the descaling quality of the pipeline is ensured. A circular ring slide is opened on the side of one end of the shell 1, and a circular ring is rotatably connected in the circular ring slide, and the cross-section of the circular ring is T-shaped.
[0020] like Figure 3 As shown, the steering mechanism 5 includes a limiting wheel disc 501, a side of the limiting wheel disc 501 is provided with teeth, the other side of the limiting wheel disc 501 is fixedly connected to the circular ring at one end of the housing 1, the inner side of the limiting wheel disc 501 is fixedly connected to a transmission shaft 505, the other end of the transmission shaft 505 is rotatably connected to a limiting shaft 507, both ends of the limiting shaft 507 are rotatably connected to two transmission gears 502, the transmission gears 502 are meshed and connected with the limiting wheel disc 501 through the teeth, the limiting wheel disc 501 limits the positions of the two transmission gears 502, so that the transmission gears 502 cannot rotate, the outer side of the limiting shaft 507 is also rotatably connected to two steering rods 504, the steering rods 504 ensure that the distance between the steering gear 503 and the transmission gear 502 remains unchanged, the other end of the steering rod 504 is rotatably connected to a steering shaft 506, both ends of the steering shaft 506 are rotatably connected to steering gears 503, and the steering gears 503 are meshed and connected with the transmission gear 502.
[0021] like Figure 4As shown, the cleaning mechanism 6 includes a cleaning shaft 601, which is fixedly connected to the steering shaft 506, and a rotating disk 602 is fixedly connected to the outer side of the cleaning shaft 601. The side of the rotating disk 602 is rotatably connected with a synchronous gear 603. The synchronous gear 603 ensures that the six scrapers 606 can perform synchronous telescopic movements. The synchronous gear 603 is rotatably connected to the cleaning shaft 601, and six linkage gears 604 are arranged on the side of the synchronous gear 603. The linkage gear 604 is meshed with the synchronization gear 603. The linkage gear 604 is rotatably connected to the rotating disk 602 through a rotating shaft. The linkage gears 604 are evenly arranged on the side of the rotating disk 602. The side of the linkage gear 604 is provided with a linkage rack 605, which is meshed with the linkage gear 604. The side of the linkage rack 605 is fixed A scraper 606 is connected, and the cross-section of the scraper 606 is fan-shaped. The six scrapers 606 can be retracted to form a circle. Six limit plates 607 are fixedly connected to the outer side of the cleaning shaft 601. The cross-section of the limit plate 607 is square. A square hole is opened on the side of the scraper 606. The limit plate 607 is slidably connected in the square hole. The limit plate 607 allows the scraper 606 to only slide back and forth up and down. A cleaning brush 608 is fixedly connected to the arc-shaped outer side of the scraper 606. A sliding block 609 is fixedly connected to the side of the scraper 606. The cross-section of the sliding block 609 is square. A force storage spring 610 is fixedly connected to the side of the sliding block 609. The other end of the force storage spring 610 is fixedly connected to a limit block 611. The cross-section of the limit block 611 is hexagonal, and the limit block 611 is fixedly connected to the end of the cleaning shaft 601.
[0022] like Figure 5 As shown, the support mechanism 2 includes a support shaft 201, and four square through holes are opened on the arc-shaped side surface of the shell 1 at intervals of 90 degrees. The support shaft 201 is rotatably connected in the square through holes, and two sliding seats 203 are slidably connected to the outer side of the support shaft 201. A support spring 202 is fixedly connected to the outer side of the support shaft 201 and located between the side surface of the square through hole of the shell 1 and the sliding seat 203. The other end of the sliding seat 203 is fixedly connected to a rotating shaft 208, and both ends of the rotating shaft 208 are rotatably connected to support rods 204. The support rods 204 are located on both sides of the sliding seat 203, and the other end of the support rod 204 is rotatably connected to a driving shaft 207. A support wheel 206 is fixedly connected to the outer side of the driving shaft 207 and located between the two support rods 204. The arc-shaped outer side surface of the support wheel 206 is wrapped with a layer of rubber, which increases the friction between the support wheel 206 and the inner wall of the pipeline, so that the device has a more stable driving force, and a connecting rod 205 is rotatably connected to the outer side of the driving shaft 207 and located on the side of the two support rods 204.
[0023] like Figure 6 , Figure 7As shown, the walking mechanism 3 includes a walking shaft 302, which is rotatably connected to the shell 1, and a walking gear 301 is fixedly connected to the outer side of the middle part of the walking shaft 302, and a first pulley 303 is fixedly connected to the side of the walking gear 301. A T-shaped groove is provided on the side of the square through hole of the shell 1, and two tensioning blocks 307 are slidably connected in the T-shaped groove. The cross-section of the tensioning block 307 is T-shaped, and the side of the tensioning block 307 is rotatably connected to a tensioning wheel 308 through a rotating shaft. When the diameter of the pipeline changes, the tensioning wheel 308 tightens the power belt 305 to maintain the driving force of the device. A tensioning spring 306 is fixedly connected between the side of the tensioning block 307 in the T-shaped groove and the side of the square through hole. A second pulley 304 is also fixedly connected to the outer side of the end of the driving shaft 207, and a power belt 305 is sleeved on the outer sides of the second pulley 304, the first pulley 303 and the tensioning wheel 308.
[0024] like Figure 3 As shown, the other end of the shell 1 is fixedly connected to the driving motor 101, and the output end of the driving motor 101 is fixedly connected to the worm 102, the worm 102 is meshed with the traveling gear 301, and the other end of the worm 102 is rotatably connected to the shell 1, and the other end of the worm 102 penetrates the shell 1 and is fixedly connected to the transmission shaft 505. One end of the shell 1 is fixedly connected to the telescopic sleeve 4, and the other end of the telescopic sleeve 4 is rotatably connected to the rotating disk 602. The telescopic sleeve 4 is made of metal, and the telescopic sleeve 4 prevents the cleaned impurities and scale from affecting the smooth operation of the device.
[0025] like Figure 8 , Fig. 9As shown, the flushing mechanism 7 includes a fixed sleeve 701, which is fixedly connected to the side of the shell 1, and the fixed sleeve 701 is slidably connected to the driving motor 101. A circular hole is provided at the other end of the fixed sleeve 701, and a flushing shaft 702 is slidably connected in the circular hole. A circular annular groove is provided at the end of the flushing shaft 702, and four limiting bolts 8 are slidably connected in the circular annular groove. The limiting bolts 8 are threadedly connected to the fixed sleeve 701 through threads. A water spray block 703 is fixedly connected to the outside of the flushing shaft 702. The water spray block 703 is a truncated cone body, and a circular through hole is provided inside the water spray block 703. Six flushing blades 707 are fixedly connected to the outside of the flushing shaft 702 and located in the circular through holes of the water spray block 703. The flushing blades 707 are spirally arranged, and water flows through the flushing blades. When the sheet 707 is turned, the flushing shaft 702 is pushed to rotate. Six water spray holes 708 are provided on the arc-shaped side of the water spray block 703. The water spray holes 708 are set at a certain inclined angle so that the water flows to one end away from the device after being sprayed out, which is convenient for collecting the sewage after descaling. A rotating ring 704 is slidably connected to the other side of the water spray block 703. A circular ring groove is provided on the arc-shaped side of the rotating ring 704. Four limiting bolts 8 are slidably connected in the circular ring groove. The limiting bolts 8 are threadedly connected to the water spray block 703 through threads. The rotating ring 704 prevents the water pipe from rotating with the water spray block 703, thereby preventing the water pipe from being damaged by force and improving the service life of the water pipe. A water collecting block 705 is fixedly connected to the side of the rotating ring 704, and a water pipe connector 706 is fixedly connected to the side of the water collecting block 705.
[0026] When the device is used, the device is first placed at the end of the pipe to be descaled. At this time, the support mechanism 2 is opened to form a support between the inner wall of the pipe, the cleaning mechanism 6 is opened to contact the inner wall of the pipe, and then the water pipe of the flushing mechanism 7 is connected, and the power line of the drive motor 101 is connected. Then the drive motor 101 is started, and the drive motor 101 drives the walking mechanism 3 to drive the device forward. The drive motor 101 drives the steering mechanism 5 and the cleaning mechanism 6 to rotate to clean the scale attached to the inner wall of the pipe, and then the water pump is started to send water into the flushing mechanism 7 through the water pipe. The flushing mechanism 7 flushes the inner wall of the pipe and the impurities dropped after cleaning. When the pipe turns at a certain angle, the steering mechanism 5 can bend at a certain angle to adapt to the pipe with a certain angle.
[0027] When the device is placed at the end of the pipe to be descaled, one of the scrapers 606 is pressed downward, and the scraper 606 drives the linkage rack 605 to move downward synchronously. While the linkage rack 605 moves downward, the linkage gear 604 rotates counterclockwise, and the counterclockwise rotation of the linkage gear 604 drives the synchronous gear 603 to rotate clockwise. Under the action of the synchronous gear 603, the other five linkage gears 604 rotate counterclockwise synchronously, so that the other five linkage racks 605 move downward synchronously, and then the other five scrapers 606 move synchronously to the position of the cleaning shaft 601, so that the six scrapers 606 shrink into a circle. The shrinkage of the six scrapers 606 compresses the force storage spring 610. When the cleaning mechanism 6 enters the pipe and contacts the inner wall of the pipe, the pressure on the scraper 606 is released, and the force storage spring 610 is released. The pressure pushes the sliding block 609 to slide in the direction away from the cleaning shaft 601. The sliding block 609 slides in the direction away from the cleaning shaft 601, driving the scraper 606 to slide toward the pipe wall on the outside of the limit plate 607. The scraper 606 slides toward the pipe wall, driving the linkage rack 605 to slide toward the pipe wall. The linkage rack 605 is meshed with the linkage gear 604. The linkage rack 605 slides toward the pipe wall, driving the linkage gear 604 to rotate clockwise. The linkage gear 604 is meshed with the synchronous gear 603. The clockwise rotation of the linkage gear 604 drives the synchronous gear 603 to rotate counterclockwise. Under the action of the synchronous gear 603, the six scrapers 606 move toward the pipe wall synchronously. The movement of the scraper 606 toward the pipe wall pushes the cleaning brush 608 to contact the inner wall of the pipe. The device can adapt to pipes of various diameters, thereby improving the adaptability and flexibility of the device.
[0028] After the cleaning mechanism 6 enters the interior of the pipeline, it presses the four groups of support wheels 206 toward the middle position of the shell 1, so that the support wheels 206 move toward the direction of the shell 1, and the support wheels 206 push the other end of the support rod 204 to move toward the two ends of the shell 1. The movement of the support rod 204 pushes the two sliding seats 203 to move in the opposite direction through the rotating shaft 208, so that the support spring 202 accumulates force and contracts. When the support mechanism 2 enters the interior of the pipeline, the support wheel 206 is released, and the support spring 202 releases the pressure to push the two sliding seats 203 to move toward each other. The two sliding seats 203 move toward each other, driving the two rotating shafts 208 to move toward each other. Under the action of the connecting rod 205, the two rotating shafts 208 move toward each other. The movement toward the pipe pushes one end of the four support rods 204 to move toward each other, and the movement toward each other of the four support rods 204 drives the other end of the four support rods 204 to slide toward the pipe wall. The other end of the four support rods 204 slides toward the pipe wall and pushes the two connecting rods 205 to slide toward the pipe wall. The sliding of the two connecting rods 205 toward the pipe wall drives the two driving shafts 207 to slide toward the pipe wall. The sliding of the two driving shafts 207 toward the pipe wall drives the two support wheels 206 to slide toward the pipe wall. The four groups of support wheels 206 slide toward the pipe wall and contact the inner wall of the pipe, providing support force for the device, so that the device is located in the center of the pipe, which is convenient for the device to move, and at the same time prevents the impurities and scale swept down from affecting the operation of the device.
[0029] After the power cord of the driving motor 101 is connected, when the driving motor 101 drives the driving device of the walking mechanism 3 to move forward, the driving motor 101 is started, and the output end of the driving motor 101 drives the worm 102 to rotate, and the worm 102 is meshed and connected with the walking gear 301. The rotation of the worm 102 drives the walking gear 301 to rotate, and the rotation of the walking gear 301 drives the first pulley 303 to rotate. Under the action of the power belt 305, the first pulley 303 rotates the second pulley 304 to rotate, and the rotation of the second pulley 304 drives the driving shaft 207 to rotate, and the rotation of the driving shaft 207 drives the supporting wheel 206 to rotate, and the rotation of the supporting wheel 206 drives the device to move forward. When the inner diameter of the pipeline changes, the sliding seat 203 is pushed to slide toward or in the opposite direction under the action of the supporting spring 202, thereby driving the four groups of support wheels 206 to shrink or stretch at the same time to adapt to pipelines of different diameters.
[0030] When the device moves forward, the driving motor 101 drives the steering mechanism 5 and the cleaning mechanism 6 to rotate, and the output end of the driving motor 101 drives the worm 102 to rotate, and the rotation of the worm 102 drives the transmission shaft 505 to rotate, and the rotation of the transmission shaft 505 drives the limit shaft 507 to rotate with the transmission shaft 505 as the center of the circle, and the limit shaft 507 rotates with the transmission shaft 505 as the center of the circle and drives the steering rod 504 to rotate with the transmission shaft 505 as the center of the circle, and the steering rod 504 rotates with the transmission shaft 505 as the center of the circle and drives the steering shaft 506 The steering shaft 506 rotates around the cleaning shaft 601 as the center to drive the cleaning shaft 601 to rotate, the rotation of the cleaning shaft 601 drives multiple limit plates 607 to rotate around the cleaning shaft 601 as the center, the limit plates 607 rotate around the cleaning shaft 601 as the center to drive the scraper 606 to rotate around the cleaning shaft 601 as the center, the scraper 606 rotates around the cleaning shaft 601 as the center to drive the cleaning brush 608 to clean the inner wall of the pipeline, thereby reducing damage to the pipeline and extending the service life of the pipeline.
[0031] After the water pipe of the flushing mechanism 7 is connected, the water pump is started to send water into the flushing mechanism 7 through the water pipe. The water in the water pipe enters the water collecting block 705 through the water pipe joint 706. Under the action of the flushing blades 707 on the outside of the flushing shaft 702, the water hits the flushing blades 707 to push the flushing shaft 702 to rotate. The rotation of the flushing shaft 702 drives the water spray block 703 to rotate. The water flows through the flushing blades 707 and is sprayed out from the water spray hole 708. The rotation of the water spray block 703 allows the water to continuously rinse the inner wall of the pipeline and the impurities and scale that fall after cleaning at all angles. Under the action of the circular annular groove at the end of the flushing shaft 702 and the circular annular groove on the side of the rotating ring 704, when the water spray block 703 rotates, the device and the water pipe do not rotate, so that the operation of the device is more stable and the water pipe is prevented from being damaged by force.
[0032] When the pipeline turns at a certain angle, the steering mechanism 5 can bend at a certain angle to adapt to the pipeline with a certain inclination angle. In order to adapt to the pipeline with a certain inclination angle, the cleaning mechanism 6 tilts to one side and drives the cleaning shaft 601 to tilt to one side. The cleaning shaft 601 tilts to one side and drives the steering shaft 506 to tilt to one side. Under the limiting effect of the limit wheel 501, the transmission gear 502 cannot rotate. The steering shaft 506 tilts to one side and drives the two steering gears 503 to rotate and rotate around the transmission gear 502. At this time, the cleaning mechanism 6 tilts to one side at a certain angle and drives the device to pass through the pipeline, which increases the flexibility of the device and achieves a better cleaning effect. The telescopic sleeve 4 is arranged on the outside of the steering mechanism 5 to prevent impurities such as scale from entering the steering mechanism 5 and affecting the operation of the steering mechanism 5, thereby maintaining the flexibility of the device to adapt to more types of pipelines.
[0033] The above-mentioned embodiments only express the preferred implementation modes of the present invention, and the descriptions thereof are relatively specific and detailed, but they cannot be understood as limiting the scope of the present invention. It should be pointed out that, for a person skilled in the art, several modifications, improvements and substitutions can be made without departing from the concept of the present invention, and these all belong to the protection scope of the present invention. Therefore, the protection scope of the present invention patent shall be subject to the attached claims.
Claims
1. A pipeline descaling device, characterized in that: The invention comprises a shell (1), wherein four supporting mechanisms (2) are arranged on the outer side of the shell (1), and walking mechanisms (3) are arranged on the sides of two symmetrical supporting mechanisms (2); a steering mechanism (5) is arranged on one end of the shell (1), and a cleaning mechanism (6) is arranged on the other side of the steering mechanism (5); and a flushing mechanism (7) is arranged on the other end of the shell (1); a circular groove is provided on the side of one end of the shell (1), and a circular ring is rotatably connected in the circular groove, and the cross section of the circular ring is T-shaped; the steering mechanism (5) comprises a limiting wheel (501), and the limiting wheel (501) is fixedly connected to the circular ring, and the limiting wheel (501) is fixedly connected to the circular ring. 01) is fixedly connected to the inner side of a transmission shaft (505), the other end of the transmission shaft (505) is fixedly connected to a limiting shaft (507), the two ends of the limiting shaft (507) are rotatably connected to two transmission gears (502), the transmission gears (502) are meshingly connected to the limiting wheel disc (501) through teeth, the outer side of the limiting shaft (507) is also rotatably connected to two steering rods (504), the other end of the steering rod (504) is rotatably connected to a steering shaft (506), the two ends of the steering shaft (506) are rotatably connected to steering gears (503), and the steering gears (503) are meshingly connected to the transmission gear (502).
2. A pipeline descaling device according to claim 1, characterized in that: The cleaning mechanism (6) comprises a cleaning shaft (601), the cleaning shaft (601) being fixedly connected to the steering shaft (506), a rotating disk (602) being fixedly connected to the outer side of the cleaning shaft (601), a synchronous gear (603) being rotatably connected to the side of the rotating disk (602), the synchronous gear (603) being rotatably connected to the cleaning shaft (601), six linkage gears (604) being arranged on the side of the synchronous gear (603), the linkage gears (604) being meshingly connected to the synchronous gear (603), the linkage gears (604) being rotatably connected to the rotating disk (602) via a rotating shaft, a linkage rack (605) being arranged on the side of the linkage gear (604), the linkage rack (605) being meshingly connected to the linkage gear (604).
3. A pipeline descaling device according to claim 2, characterized in that: The cleaning mechanism (6) further comprises a scraper (606), wherein the scraper (606) is fixedly connected to the side of the linkage rack (605), the cross section of the scraper (606) is fan-shaped, six limit plates (607) are fixedly connected to the outer side of the cleaning shaft (601), the cross section of the limit plates (607) is square, a square hole is provided on the side of the scraper (606), the limit plates (607) are slidably connected in the square hole, and a cleaning brush (608) is fixedly connected to the arc-shaped outer side surface of the scraper (606).
4. A pipeline descaling device according to claim 3, characterized in that: The cleaning mechanism (6) further comprises a sliding block (609), wherein the sliding block (609) is fixedly connected to the side of the scraper (606), the cross section of the sliding block (609) is square, the side of the sliding block (609) is fixedly connected to a force storage spring (610), the other end of the force storage spring (610) is fixedly connected to a limit block (611), the cross section of the limit block (611) is hexagonal, and the limit block (611) is fixedly connected to the end of the cleaning shaft (601).
5. A pipeline descaling device according to claim 4, characterized in that: The support mechanism (2) comprises a support shaft (201), four square through holes are provided at intervals of 90 degrees on the arc-shaped side surface of the shell (1), the support shaft (201) is rotatably connected in the square through holes, two sliding seats (203) are slidably connected to the outside of the support shaft (201), a support spring (202) is fixedly connected to the outside of the support shaft (201) and between the inner side surface of the square through holes of the shell (1) and the sliding seats (203), and the other end of the sliding seat (203) is fixedly connected to A rotating shaft (208), both ends of the rotating shaft (208) are rotatably connected to support rods (204), the other end of the support rod (204) is rotatably connected to a driving shaft (207), a supporting wheel (206) is fixedly connected to the outside of the driving shaft (207) and located between the two support rods (204), the arc-shaped outer side surface of the supporting wheel (206) is wrapped with a layer of rubber, and a connecting rod (205) is rotatably connected to the outside of the driving shaft (207) and located on the side surfaces of the two support rods (204).
6. A pipeline descaling device according to claim 5, characterized in that: The walking mechanism (3) comprises a walking shaft (302), the walking shaft (302) being rotatably connected to the housing (1), a walking gear (301) being fixedly connected to the outer side of the middle portion of the walking shaft (302), a first belt pulley (303) being fixedly connected to the side of the walking gear (301), a T-shaped slot being provided on the side of the square through hole of the housing (1), two tensioning blocks (307) being slidably connected in the T-shaped slot, the tensioning blocks (307) having a T-shaped cross section, a tensioning pulley (308) being rotatably connected to the side of the tensioning block (307) via a rotating shaft, a tensioning spring (306) being fixedly connected between the side of the tensioning block (307) and the side of the square through hole in the T-shaped slot, and a second belt pulley (304) being fixedly connected to the outer side of the driving shaft (207), and a power belt (305) being sleeved on the outer sides of the second belt pulley (304), the first belt pulley (303) and the tensioning pulley (308).
7. A pipeline descaling device according to claim 6, characterized in that: The other end of the housing (1) is fixedly connected to a drive motor (101), the output end of the drive motor (101) is fixedly connected to a worm (102), the worm (102) is meshingly connected to the travel gear (301), the other end of the worm (102) is rotationally connected to the housing (1), the other end of the worm (102) passes through the housing (1) and is fixedly connected to the transmission shaft (505), one end of the housing (1) is fixedly connected to a telescopic sleeve (4), the other end of the telescopic sleeve (4) is rotationally connected to the rotating disk (602), and the telescopic sleeve (4) is made of metal.
8. A pipeline descaling device according to claim 7, characterized in that: The flushing mechanism (7) comprises a fixing sleeve (701), the fixing sleeve (701) being fixedly connected to the side of the housing (1), the fixing sleeve (701) being slidably connected to the driving motor (101), a circular hole being provided at the other end of the fixing sleeve (701), a flushing shaft (702) being slidably connected in the circular hole, a circular annular groove being provided at the end of the flushing shaft (702), four limiting bolts (8) being slidably connected in the circular annular groove, and the limiting bolts (8) being threadedly connected to the fixing sleeve (701) via threads.
9. A pipeline descaling device according to claim 8, characterized in that: The flushing mechanism (7) further comprises a water spray block (703), the water spray block (703) being fixedly connected to the outside of the flushing shaft (702), the water spray block (703) being a truncated cone, a circular through hole being provided inside the water spray block (703), six flushing blades (707) being fixedly connected to the outside of the flushing shaft (702) and located in the circular through hole of the water spray block (703), six water spray holes (708) being evenly provided on the arc-shaped side surface of the water spray block (703), and the water spray holes (708) being arranged at a certain inclined angle.
10. A pipeline descaling device according to claim 9, characterized in that: The flushing mechanism (7) further comprises a rotating ring (704), the rotating ring (704) being slidably connected to the water spray block (703), a circular annular groove being provided on the arc-shaped side surface of the rotating ring (704), four limiting bolts (8) being slidably connected in the circular annular groove, the limiting bolts (8) being threadedly connected to the water spray block (703) via threads, a water collecting block (705) being fixedly connected to the side surface of the rotating ring (704), and a water pipe joint (706) being fixedly connected to the side surface of the water collecting block (705).