Optical disk cutting and forming equipment
By designing an integrated fully automatic cutting, positioning and transfer optical disc cutting and forming equipment, the problems of low efficiency, insufficient accuracy and difficult waste recycling in traditional optical disc manufacturing are solved, and the continuous production of optical discs and product consistency is improved.
Patent Information
- Application Number
- CN202510272168.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-07
- Publication Date
- 2025-04-25
AI Technical Summary
During the traditional optical disc manufacturing process, the material plate needs to undergo multiple step-by-step cutting and manual transfer, resulting in low efficiency, insufficient accuracy and difficulty in recycling waste.
An optical disc cutting molding device that integrates fully automatic cutting, positioning and transfer is designed, including loading, first cutting, first transfer, second cutting, second transfer and discharge mechanism, and the continuous production of the optical disc is achieved through laser cutting and automatic transfer.
It realizes continuous production of optical discs from material plates to finished products, reduces manual intervention, and improves production efficiency and product consistency.
Smart Images
Figure CN119870744A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of optical disc processing, and in particular to an optical disc cutting and forming device. Background Art
[0002] With the rapid development of information technology, optical discs, as an important data storage medium, are widely used in the storage and dissemination of music, video, software and other data. In the traditional optical disc manufacturing process, the material plate needs to be cut and transferred manually for many times, which has problems such as low efficiency, insufficient precision and difficulty in waste recycling. For example, existing technologies such as wire cutting equipment rely on manual positioning, which is prone to cutting deviation.
[0003] In view of the above technical bottlenecks, it is urgent to develop a full-process optical disc forming equipment that integrates multi-stage cutting, precise transfer and automated recycling. Summary of the invention
[0004] In order to overcome the shortcomings and deficiencies in the prior art, the purpose of the present invention is to provide an optical disc cutting and forming device that integrates fully automatic cutting, positioning, and transfer solutions to improve production efficiency and product consistency.
[0005] The present invention is achieved through the following technical solutions:
[0006] A disc cutting and forming device comprises a loading mechanism, a first cutting mechanism, a first transfer mechanism, a second cutting mechanism, a second transfer mechanism and a unloading mechanism; the loading mechanism is used for loading a material plate to be cut; the first cutting mechanism is used for cutting the material plate to be cut into a plurality of small square plates; the first transfer mechanism is used for transferring the plurality of small square plates to the second cutting mechanism; the second cutting mechanism is used for positioning the small square plates and cutting the small square plates into discs; the second transfer mechanism is used for transferring the discs to the unloading mechanism; the unloading mechanism is used for collecting the discs and then unloading them.
[0007] Wherein, the feeding mechanism comprises a feeding conveying module and a feeding fixture installed on the feeding conveying module;
[0008] The first cutting mechanism comprises a detection transverse driving module, a first cutting transverse driving module, a first detection device installed at the output end of the detection transverse driving module, and a first laser cutting device installed at the output end of the first cutting transverse driving module;
[0009] The loading jig is used to fix the material plate to be cut, the loading conveying module is used to drive the loading jig to move laterally, the first cutting transverse movement drive module is used to drive the first laser cutting device to cut the material plate to be cut when the loading jig moves laterally, and the detection transverse movement drive module is used to drive the first detection device to detect the small square plate when the loading jig moves laterally.
[0010] Wherein, the first transfer mechanism includes a first transfer drive module, a spacing adjustment fixture module, a second transfer drive module, a first transfer pickup module installed at the output end of the first transfer drive module, and a second transfer pickup module installed at the output end of the second transfer drive module;
[0011] The first transfer drive module is used to drive the first transfer picking module to lift and move laterally to pick up multiple tightly-fitting small square plates and place them in the spacing adjustment jig module. The spacing adjustment jig module is used to separate multiple tightly-fitting small square plates. The second transfer drive module is used to drive the second transfer picking module to lift and move laterally to pick up the separated small square plates and place them in the second cutting mechanism.
[0012] The interval adjustment jig module includes an interval driving member, a fixed jig fixedly arranged relative to the interval driving member, a plurality of movable jigs movable relative to the fixed jig, and a limiting arm movably connected between the fixed jig and adjacent movable jigs and between adjacent movable jigs;
[0013] The fixed jig and multiple movable jigs are located on the same straight line, the output end of the spacing driver is connected to the movable jig farthest from the fixed jig, the fixed jig is used to fix the small square plate, and the limiting arm is used to ensure that the fixed jig and adjacent movable jigs and adjacent movable jigs have the same maximum spacing.
[0014] Wherein, one end of one side of the movable fixture is connected to a limiting column, and one end of the limiting arm is provided with a limiting groove;
[0015] One end of one of the limiting arms is slidably connected to the limiting column through a limiting groove, and the other end of the limiting arm is connected to one side of an adjacent fixed fixture or the other end of one side of a movable fixture.
[0016] The second cutting mechanism includes a forming and conveying module, a second cutting and lateral shifting driving module, a disc forming jig installed at the output end of the forming and conveying module, and a second laser cutting device installed at the output end of the second cutting and lateral shifting driving module;
[0017] The optical disc forming jig is used to fix the small square plate, the forming conveying module is used to drive the optical disc forming jig to move laterally, and the second cutting transverse driving module is used to drive the second laser cutting device to cut the small square plate on the optical disc forming jig into optical discs.
[0018] The optical disc forming jig comprises a jig body, a placement slot, a positioning member, a positioning pressing member, and a positioning driving member for pushing the positioning pressing member.
[0019] The shape of the placement groove is adapted to the shape of the small square plate. The positioning abutment is located at one side of the placement groove and is directly opposite to the positioning pressing member. The positioning driving member is used to drive the positioning pressing member to press the small square plate against the positioning abutment.
[0020] Wherein, the placement slot includes a placement seat and a waste drop hole located around the placement seat, and the shape of the placement seat is adapted to the shape of the optical disc;
[0021] The optical disc cutting and forming equipment also includes a waste recycling module, which includes a recycling conveyor belt, a collecting chute and a collecting trolley. The two ends of the collecting chute are respectively connected to the recycling conveyor belt and the collecting trolley; located below the placement seat, the fixture body is also provided with a drop chute connected to the recycling conveyor belt.
[0022] The material unloading mechanism includes a material unloading transfer drive module, a material unloading rotation drive module, a material unloading lifting drive module, a material unloading fixture, a rotation conveying module, a material unloading conveying module, and a material unloading transfer picking module installed at the output end of the material unloading transfer drive module;
[0023] The material unloading transfer drive module is used to drive the material unloading transfer picking module to lift and move horizontally to pick up the optical disc and place it at one end of the rotating conveying module. The rotating conveying module is used to convey the optical disc and insert it into the material unloading fixture. The material unloading lifting drive module is used to drive the material unloading rotating drive module to lift and lower. The material unloading rotating drive module is used to drive the material unloading fixture to flip and place it at one end of the material unloading conveying module.
[0024] Among them, the unloading rotating drive module includes an unloading rotating motor, a first rotating slide rail and a second rotating slide rail respectively installed at the output end of the unloading rotating motor, and the interval between the first rotating slide rail and the second rotating slide rail is greater than the width of the rotating conveying module and the unloading conveying module and is adapted to the width of the unloading fixture.
[0025] Beneficial effects of the present invention:
[0026] The optical disc cutting and forming equipment of the present invention is provided with a loading mechanism, a first cutting mechanism, a first transfer mechanism, a second cutting mechanism, a second transfer mechanism and a unloading mechanism. When in use, the continuous production of optical discs from material plates to finished products is realized through the coordinated operation of loading, two laser cuttings, the transfer mechanism and unloading, thereby reducing manual intervention and improving production efficiency and product consistency. BRIEF DESCRIPTION OF THE DRAWINGS
[0027] The present invention is further described using the accompanying drawings, but the embodiments in the accompanying drawings do not constitute any limitation to the present invention. A person skilled in the art can obtain other drawings based on the following drawings without creative work.
[0028] Figure 1 It is a schematic diagram of the three-dimensional structure of the present invention.
[0029] Figure 2 It is a schematic diagram of the feeding mechanism and the first cutting mechanism.
[0030] Figure 3 Another schematic diagram of the feeding mechanism and the first cutting mechanism.
[0031] Figure 4 It is a structural schematic diagram of the first transfer mechanism and the second cutting mechanism.
[0032] Figure 5 It is a partial structural schematic diagram of the first transfer mechanism.
[0033] Figure 6 It is another partial structural schematic diagram of the first transfer mechanism.
[0034] Figure 7 This is a schematic diagram of the structure of the interval adjustment fixture module.
[0035] Figure 8 This is a schematic diagram of the structure of the optical disc forming fixture.
[0036] Fig. 9 It is a partial structural diagram of the second cutting mechanism and the waste recycling module.
[0037] Fig.10 It is a structural schematic diagram of the unloading mechanism and the second transfer mechanism.
[0038] Fig.11 It is a structural schematic diagram of the material unloading lifting drive module and the material unloading rotating drive module.
[0039] Reference numerals
[0040] Feeding mechanism--100, feeding conveying module--101, feeding fixture--102,
[0041] The first cutting mechanism--200, the detection transverse driving module--201, the first cutting transverse driving module--202, the first detection device--203, the first laser cutting device--204,
[0042] first transfer mechanism--300, first transfer drive module--301, second transfer drive module--302, first transfer pick-up module--303, second transfer pick-up module--304, interval adjustment fixture module--305, interval drive member--306, fixed fixture--307, movable fixture--308, limiting arm--309, limiting column--310, limiting groove--311, second transfer mechanism--312,
[0043] The second cutting mechanism 400, the forming conveying module 401, the second cutting transverse driving module 402, the second laser cutting device 403, the optical disc forming jig 404, the jig body 405, the placement groove 406, the positioning abutment 407, the positioning pressure piece 408, the positioning driving piece 409, the placement seat 410, the waste drop hole 411, the drop chute 412,
[0044] Waste recycling module--500, recycling conveyor belt--501, collection chute--502, collection trolley--503,
[0045] Unloading mechanism--600, unloading transfer drive module--601, unloading rotation drive module--602, unloading lifting drive module--603, unloading fixture--604, rotation conveying module--605, unloading conveying module--606, unloading transfer picking module--607, unloading rotation motor--608, first rotating slide rail--609, second rotating slide rail--610. DETAILED DESCRIPTION
[0046] In order to make the above-mentioned objects, features and advantages of the present invention more obvious and easy to understand, the specific embodiments of the present invention are described in detail below in conjunction with the accompanying drawings. In the following description, many specific details are set forth to facilitate a full understanding of the present invention. However, the present invention can be implemented in many other ways different from those described herein, and those skilled in the art can make similar improvements without violating the connotation of the present invention, so the present invention is not limited by the specific embodiments disclosed below.
[0047] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise", "axial", "radial", "circumferential" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as limiting the present invention.
[0048] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include at least one of the features. In the description of the present invention, the meaning of "plurality" is at least two, such as two, three, etc., unless otherwise clearly and specifically defined.
[0049] With the rapid development of information technology, optical discs, as an important data storage medium, are widely used in the storage and dissemination of music, video, software and other data. In the traditional optical disc manufacturing process, the material plate needs to be cut and transferred manually for many times, which has problems such as low efficiency, insufficient precision and difficulty in waste recycling. For example, existing technologies such as wire cutting equipment rely on manual positioning, which is prone to cutting deviation.
[0050] In order to solve the above problems, this embodiment discloses a disc cutting and forming device, the structure of which is as follows: Figures 1 to 11 As shown, the device includes a loading mechanism 100, a first cutting mechanism 200, a first transfer mechanism 300, a second cutting mechanism 400, a second transfer mechanism 312 and an unloading mechanism 600; the loading mechanism 100 is used to load the material plate to be cut, the first cutting mechanism 200 is used to cut the material plate to be cut into a plurality of small square plates, the first transfer mechanism 300 is used to transfer the plurality of small square plates to the second cutting mechanism 400, the second cutting mechanism 400 is used to position the small square plates and cut the small square plates into optical discs, the second transfer mechanism 312 is used to transfer the optical discs to the unloading mechanism 600, and the unloading mechanism 600 is used to collect the optical discs and then unload them.
[0051] Furthermore, the feeding mechanism 100 includes a feeding and conveying module 101 and a feeding fixture 102 installed on the feeding and conveying module 101; the first cutting mechanism 200 includes a detection transverse shift drive module 201, a first cutting transverse shift drive module 202, a first detection device 203 installed at the output end of the detection transverse shift drive module 201, and a first laser cutting device 204 installed at the output end of the first cutting transverse shift drive module 202; the feeding fixture 102 is used to fix the plate to be cut, the feeding and conveying module 101 is used to drive the feeding fixture 102 to move transversely, the first cutting transverse shift drive module 202 is used to drive the first laser cutting device 204 to cut the plate to be cut when the feeding fixture 102 moves transversely, and the detection transverse shift drive module 201 is used to drive the first detection device 203 to detect the small square plate when the feeding fixture 102 moves transversely.
[0052] In this embodiment, the loading and conveying module 101 is preferably a conveyor belt, the detection transverse movement drive module 201 and the first cutting transverse movement drive module 202 are preferably linear drives (such as linear cylinders), and the driving directions of the loading and conveying module 101 and the first cutting transverse movement drive module 202 are perpendicular to each other, and the driving directions of the detection transverse movement drive module 201 and the first cutting transverse movement drive module 202 are parallel; the shape of the loading fixture 102 is adapted to the shape of the sheet to be cut, and the bottom is connected to a negative pressure mechanism, which is convenient for fixing the sheet to be cut.
[0053] It should be noted that the present embodiment relies on the linkage between the loading and conveying module 101, the detection transverse shift drive module 201, and the first cutting transverse shift drive module 202 to realize the relative movement of the material plate and the first laser cutting device 204 and the detection transverse shift drive module 201, thereby realizing the cutting and detection of the material plate; the structure of the first laser cutting device 204 and the detection transverse shift drive module 201 in the present embodiment and the principle of cutting and detecting the material plate by the above-mentioned devices belong to the prior art and will not be repeated here.
[0054] Furthermore, the first transfer mechanism 300 includes a first transfer drive module 301, an interval adjustment jig module 305, a second transfer drive module 302, a first transfer pickup module 303 installed at the output end of the first transfer drive module 301, and a second transfer pickup module 304 installed at the output end of the second transfer drive module 302; the first transfer drive module 301 is used to drive the first transfer pickup module 303 to lift and move horizontally to pick up multiple tightly-fitting small square plates and place them in the interval adjustment jig module 305, the interval adjustment jig module 305 is used to separate multiple tightly-fitting small square plates, and the second transfer drive module 302 is used to drive the second transfer pickup module 304 to lift and move horizontally to pick up the separated small square plates and place them in the second cutting mechanism 400.
[0055] In the present embodiment, after the material sheet is cut into a plurality of small square panels, the adjacent small square panels are in a close contact state, and each small square panel needs to be placed in an interval adjustment jig module 305 for separation, so as to facilitate the subsequent cutting process of the optical disc; the first transfer pickup module 303 is preferably a structure formed by a plurality of suction cups arranged side by side, so as to facilitate the adsorption and pickup of a whole row of cut small square panels; the second transfer pickup module 304 is preferably a plurality of suction cups; the first transfer drive module 301 and the second transfer drive module 302 are preferably linear drives linked in the horizontal and vertical directions, and their structures and principles belong to the prior art and will not be elaborated here.
[0056] Furthermore, the interval adjustment jig module 305 includes an interval driving member 306, a fixed jig 307 fixedly arranged relative to the interval driving member 306, a plurality of movable jigs 308 movable relative to the fixed jig 307, and a limiting arm 309 movably connected between the fixed jig 307 and adjacent movable jigs 308 and between adjacent movable jigs 308; the fixed jig 307 and the plurality of movable jigs 308 are located on the same straight line, the output end of the interval driving member 306 is connected to the movable jig 308 farthest from the fixed jig 307, the fixed jig 307 is used to fix the small square plate, and the limiting arm 309 is used to ensure that the fixed jig 307 and the adjacent movable jigs 308 and the adjacent movable jigs 308 have the same maximum spacing.
[0057] Specifically, one end of one side of the movable fixture 308 is connected to the limiting column 310, and one end of the limiting arm 309 is provided with a limiting groove 311; one end of one of the limiting arms 309 is slidably connected to the limiting column 310 through the limiting groove 311, and the other end of the limiting arm 309 is connected to one side of the adjacent fixed fixture 307 or the other end of one side of the movable fixture 308.
[0058] In the initial state, the spacing driver 306 drives the fixed jig 307 and multiple movable jigs 308 to fit closely in sequence according to the length (or width) of the small square plates. The spacing driver 306 is preferably a cylinder. When a whole row of small square plates are placed on the fixed jig 307 and the movable jig 308, the spacing driver 306 drives the movable jig 308 to move, and the movable jig 308 is separated from the fixed jig 307 and the adjacent movable jigs 308, and the same distance of spacing is achieved under the action of the limiting arm 309. The maximum distance of the spacing is equivalent to the length of the limiting groove 311, thereby achieving equidistant separation between the small square plates.
[0059] Furthermore, the second cutting mechanism 400 includes a forming and conveying module 401, a second cutting and transverse shifting driving module 402, a disc forming jig 404 installed at the output end of the forming and conveying module 401, and a second laser cutting device 403 installed at the output end of the second cutting and transverse shifting driving module 402; the disc forming jig 404 is used to fix the small square plate, the forming and conveying module 401 is used to drive the disc forming jig 404 to move transversely, and the second cutting and transverse shifting driving module 402 is used to drive the second laser cutting device 403 to cut the small square plate on the disc forming jig 404 into a disc.
[0060] In this embodiment, the forming conveying module 401 is preferably a conveyor belt, and the second cutting transverse driving module 402 is preferably a linear drive; after separation, the second transfer driving module 302 drives the second transfer picking module 304 to pick up the small square plate separately and place it on the optical disc forming jig 404, and the forming conveying module 401 drives the optical disc forming jig 404 to move to the bottom of the second laser cutting device 403, and the forming conveying module 401 and the second cutting transverse driving module 402 are linked to drive the second laser cutting device 403 to cut the small square plate into an optical disc. It should be noted that the structure of the second laser cutting device 403 in this embodiment and the principle of the above device cutting the small square plate are both existing technologies and will not be repeated here.
[0061] Specifically, the optical disc forming jig 404 includes a jig body 405, a placement slot 406, a positioning abutment 407, a positioning pressure piece 408 and a positioning drive piece 409 for pushing the positioning pressure piece 408, which are arranged on the jig body 405; the shape of the placement slot 406 is adapted to the shape of the small square plate, the positioning abutment 407 is located on one side of the placement slot 406 and is opposite to the positioning pressure piece 408, and the positioning drive piece 409 is used to drive the positioning pressure piece 408 to press the small square plate against the positioning abutment 407.
[0062] The placement groove 406 includes a placement seat 410 and a waste drop hole 411 located around the placement seat 410, and the shape of the placement seat 410 is adapted to the shape of the optical disc; the optical disc cutting and forming equipment also includes a waste recovery module 500, and the waste recovery module 500 includes a recovery conveyor belt 501, a collection chute 502 and a collection cart 503, and the two ends of the collection chute 502 are respectively connected to the recovery conveyor belt 501 and the collection cart 503.
[0063] In this embodiment, the number of the positioning drive member 409, the positioning pressure member 408 and the positioning abutment 407 are all two. One positioning drive member 409 and one positioning pressure member 408 form a group. The two groups are respectively placed on the two asymmetric sides of the groove 406, and the remaining two positioning abutments 407 are respectively placed on the other side opposite thereto. When the small square plate is placed in the placement groove 406 of the fixture body 405, the positioning drive member 409 drives the positioning pressure member 408 to press the small square plate against the positioning abutment 407 to complete the positioning of the small square plate.
[0064] In addition, after the cutting of the small square plate is completed, the cutting waste falls into the collection cart 503 along the drop chute 412, the recovery conveyor belt 501, and the collection chute 502 in sequence, which can effectively collect the waste generated during the cutting process, reduce environmental pollution, and reduce production costs.
[0065] Furthermore, the unloading mechanism 600 includes an unloading transfer drive module 601, an unloading rotation drive module 602, an unloading lifting drive module 603, an unloading fixture 604, a rotating conveying module 605, an unloading conveying module 606, and an unloading transfer picking module 607 installed at the output end of the unloading transfer drive module 601; the unloading transfer drive module 601 is used to drive the unloading transfer picking module 607 to lift and shift horizontally to pick up the optical disc and place it at one end of the rotating conveying module 605, the rotating conveying module 605 is used to transport the optical disc and insert it into the unloading fixture 604, the unloading lifting drive module 603 is used to drive the unloading rotation drive module 602 to lift and lower, and the unloading rotation drive module 602 is used to drive the unloading fixture 604 to flip and place it at one end of the unloading conveying module 606.
[0066] Specifically, the unloading rotating drive module 602 includes an unloading rotating motor 608, a first rotating slide rail 609 and a second rotating slide rail 610 respectively installed at the output end of the unloading rotating motor 608, and the interval between the first rotating slide rail 609 and the second rotating slide rail 610 is greater than the width of the rotating conveying module 605 and the unloading conveying module 606 and is adapted to the width of the unloading jig 604.
[0067] In the present embodiment, the cut optical disc is picked up by the second transfer mechanism 312 and placed in the temporary storage of the unloading mechanism 600, the unloading transfer driving module 601 drives the unloading transfer picking module 607 to pick up the optical disc from the temporary storage and place it at one end of the rotating conveying module 605, and at the other end of the rotating conveying module 605, the unloading lifting driving module 603 drives the unloading jig 604 to lift and move to the corresponding position, and the optical disc is inserted into the unloading jig 604 under the conveyance of the rotating conveying module 605; the unloading jig 604 is placed in a tilted state between the first rotating slide rail 609 and the second rotating slide rail 610; there are multiple compartments in the unloading jig 604, and when the previous compartment is inserted with an optical disc, the unloading lifting driving module 603 drives the unloading jig 604 to move up (down) a corresponding distance so that the space is aligned with the optical disc to complete the insertion and placement of the next optical disc.
[0068] After the unloading jig 604 is filled with optical discs, the unloading rotating motor 608 drives the first rotating slide rail 609 and the second rotating slide rail 610 to rotate so that the unloading jig 604 rotates 90°. At this time, the optical discs in the unloading jig 604 are placed upward, which is convenient for subsequent transportation and storage; when the unloading jig 604 descends to the corresponding position and contacts the unloading conveying module 606, the unloading jig 604 is separated from the first rotating slide rail 609 and the second rotating slide rail 610, and the unloading jig 604 conveys the unloading material under the action of the unloading conveying module 606.
[0069] It should be noted that the rotating conveying module 605 and the unloading conveying module 606 in the present embodiment are preferably conveyor belts, and the lower end of the rotating conveying module 605 is also connected to a linear motor to drive the rotating conveying module 605 to move horizontally so that the optical disc on the rotating conveying module 605 is inserted into the unloading fixture; the unloading transfer picking module 607 is preferably a suction cup; the structure of the second transfer mechanism 312 is similar to that of the first transfer mechanism 300; the unloading transfer drive module 601 is preferably a linear drive linked in the horizontal and vertical directions, and the unloading lifting drive module 603 is preferably a linear drive in the vertical direction. Their structures and principles belong to the prior art and will not be repeated here.
[0070] In summary, the optical disc cutting and forming equipment of the present invention is provided with a loading mechanism 100, a first cutting mechanism 200, a first transfer mechanism 300, a second cutting mechanism 400, a second transfer mechanism 312 and an unloading mechanism 600. When in use, the continuous production of optical discs from material plates to finished products is realized through the coordinated operation of loading, two laser cuttings, transfer mechanisms and unloading, thereby reducing manual intervention and improving production efficiency and product consistency.
[0071] Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of the present invention, rather than to limit the scope of protection of the present invention. Although the present invention has been described in detail with reference to the preferred embodiments, those skilled in the art should understand that the technical solution of the present invention can be modified or replaced by equivalents without departing from the essence and scope of the technical solution of the present invention.
Claims
1. An optical disc cutting and forming device, characterized in that: It includes a feeding mechanism, a first cutting mechanism, a first transfer mechanism, a second cutting mechanism, a second transfer mechanism and a feeding mechanism; The loading mechanism is used to load the material sheet to be cut, the first cutting mechanism is used to cut the material sheet to be cut into multiple small square plates, the first transfer mechanism is used to transfer the multiple small square plates to the second cutting mechanism, the second cutting mechanism is used to position the small square plates and cut the small square plates into optical discs, the second transfer mechanism is used to transfer the optical discs to the unloading mechanism, and the unloading mechanism is used to collect the optical discs and then unload them.
2. The optical disc cutting and shaping device according to claim 1, characterized in that: The feeding mechanism comprises a feeding conveying module and a feeding fixture installed on the feeding conveying module; The first cutting mechanism comprises a detection transverse driving module, a first cutting transverse driving module, a first detection device installed at the output end of the detection transverse driving module, and a first laser cutting device installed at the output end of the first cutting transverse driving module; The loading jig is used to fix the material plate to be cut, the loading conveying module is used to drive the loading jig to move laterally, the first cutting transverse movement drive module is used to drive the first laser cutting device to cut the material plate to be cut when the loading jig moves laterally, and the detection transverse movement drive module is used to drive the first detection device to detect the small square plate when the loading jig moves laterally.
3. The optical disc cutting and shaping device according to claim 1, characterized in that: The first transfer mechanism includes a first transfer drive module, a spacing adjustment fixture module, a second transfer drive module, a first transfer pickup module installed at the output end of the first transfer drive module, and a second transfer pickup module installed at the output end of the second transfer drive module; The first transfer drive module is used to drive the first transfer picking module to lift and move laterally to pick up multiple tightly-fitting small square plates and place them in the spacing adjustment jig module. The spacing adjustment jig module is used to separate multiple tightly-fitting small square plates. The second transfer drive module is used to drive the second transfer picking module to lift and move laterally to pick up the separated small square plates and place them in the second cutting mechanism.
4. The optical disc cutting and shaping device according to claim 3, characterized in that: The interval adjustment jig module comprises an interval driving member, a fixed jig fixedly arranged relative to the interval driving member, a plurality of movable jigs movable relative to the fixed jig, and a limiting arm movably connected between the fixed jig and adjacent movable jigs and between adjacent movable jigs; The fixed jig and multiple movable jigs are located on the same straight line, the output end of the spacing driver is connected to the movable jig farthest from the fixed jig, the fixed jig is used to fix the small square plate, and the limiting arm is used to ensure that the fixed jig and adjacent movable jigs and adjacent movable jigs have the same maximum spacing.
5. The optical disc cutting and shaping device according to claim 4, characterized in that: One end of one side of the movable fixture is connected to a limiting column, and one end of the limiting arm is provided with a limiting groove; One end of one of the limiting arms is slidably connected to the limiting column through a limiting groove, and the other end of the limiting arm is connected to one side of an adjacent fixed fixture or the other end of one side of a movable fixture.
6. The optical disc cutting and shaping device according to claim 1, characterized in that: The second cutting mechanism includes a forming and conveying module, a second cutting and traversing driving module, a disc forming jig installed at the output end of the forming and conveying module, and a second laser cutting device installed at the output end of the second cutting and traversing driving module; The optical disc forming jig is used to fix the small square plate, the forming conveying module is used to drive the optical disc forming jig to move laterally, and the second cutting transverse driving module is used to drive the second laser cutting device to cut the small square plate on the optical disc forming jig into optical discs.
7. The optical disc cutting and shaping device according to claim 6, characterized in that: The optical disc forming jig comprises a jig body, a placement slot arranged on the jig body, a positioning abutment, a positioning pressing member, and a positioning driving member for pushing the positioning pressing member; The shape of the placement groove is adapted to the shape of the small square plate. The positioning abutment is located at one side of the placement groove and is directly opposite to the positioning pressing member. The positioning driving member is used to drive the positioning pressing member to press the small square plate against the positioning abutment.
8. The optical disc cutting and shaping device according to claim 7, characterized in that: The placement slot includes a placement seat and a waste drop hole located around the placement seat, and the shape of the placement seat is adapted to the shape of the optical disc; The optical disc cutting and forming equipment further comprises a waste recycling module, which comprises a recycling conveyor belt, a collecting chute and a collecting trolley, and the two ends of the collecting chute are respectively connected to the recycling conveyor belt and the collecting trolley; Located below the placement seat, the fixture body is also provided with a drop chute connected to the recovery conveyor belt.
9. The optical disc cutting and shaping device according to claim 1, characterized in that: The material unloading mechanism includes a material unloading transfer drive module, a material unloading rotation drive module, a material unloading lifting drive module, a material unloading fixture, a rotation conveying module, a material unloading conveying module, and a material unloading transfer picking module installed at the output end of the material unloading transfer drive module; The material unloading transfer drive module is used to drive the material unloading transfer picking module to lift and move horizontally to pick up the optical disc and place it at one end of the rotating conveying module. The rotating conveying module is used to convey the optical disc and insert it into the material unloading fixture. The material unloading lifting drive module is used to drive the material unloading rotating drive module to lift and lower. The material unloading rotating drive module is used to drive the material unloading fixture to flip and place it at one end of the material unloading conveying module.
10. The optical disc cutting and shaping device according to claim 9, characterized in that: The unloading rotating drive module includes an unloading rotating motor, a first rotating slide rail and a second rotating slide rail respectively installed at the output end of the unloading rotating motor, and the interval between the first rotating slide rail and the second rotating slide rail is greater than the width of the rotating conveying module and the unloading conveying module and is adapted to the width of the unloading fixture.