Wear-resistant steel ball storage device with packaging function

Abstract

The invention discloses a wear-resistant steel ball storage device with a packaging function, and belongs to the technical field of wear-resistant steel ball storage devices.The wear-resistant steel ball storage device comprises a sorting mechanism, a blanking buffer channel is arranged below the sorting mechanism, a storage box is arranged below the blanking buffer channel and located at the upper end of a bottom plate, and a packaging assembly is arranged at the rear end of the storage box; the sorting mechanism comprises a sorting plate, the sorting plate is obliquely arranged, screening grooves matched with steel balls with different diameters are formed in the sorting plate, partition plates are arranged in the screening grooves, the adjacent partition plates are arranged at equal intervals, and a material blocking plate is arranged at the upper end of the sorting plate. According to the wear-resistant steel ball storage device with the packaging function, wear-resistant steel balls can be efficiently treated through the precise sorting, buffering, storing and packaging processes, all the processes are intelligently managed through an electric control system, and safety, stability and high efficiency of the steel balls in the storing and packaging processes are guaranteed.

Description

Technical Field

[0001] The invention relates to the technical field of wear-resistant steel ball storage devices, and in particular to a wear-resistant steel ball storage device with a packaging function. Background Art

[0002] Traditional steel ball storage equipment usually relies on manual or semi-automatic operation. Although this method can complete the sorting and storage of steel balls, it has many shortcomings: in the steel ball sorting process, steel balls of different diameters and specifications need to be accurately classified for subsequent use and packaging. Manual sorting is prone to errors and unevenness, and the sorting process requires a lot of manpower; in addition, existing equipment often lacks effective buffering for steel ball impact, resulting in damage to the surface of the steel ball, thus affecting its service life and quality. For the storage link, the storage of steel balls needs to avoid excessive wear on the equipment due to factors such as impact and rebound of steel balls, while ensuring the quality and integrity of the steel balls.

[0003] Therefore, how to improve the efficiency and accuracy of the steel ball sorting process, reduce manual intervention, and enhance the stability and durability of the storage device has become a technical problem that needs to be urgently solved in steel ball production and storage equipment. Summary of the invention

[0004] The purpose of the present invention is to provide a wear-resistant steel ball storage device with a packaging function, which improves the sorting efficiency and accuracy while enhancing the stability and durability of the equipment, and has an automated and intelligent packaging function to meet the high standards of industrial production for steel ball sorting, storage and packaging processes, and solves the problems raised in the above-mentioned background technology.

[0005] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a wear-resistant steel ball storage device with a packaging function, comprising a sorting mechanism, a material dropping buffer channel is arranged below the sorting mechanism, a storage box is arranged below the material dropping buffer channel, the storage box is located at the upper end of the bottom plate, and a packaging assembly is arranged at the rear end of the storage box. The sorting mechanism comprises a sorting plate, the sorting plate is arranged obliquely, and the interior of the sorting plate is respectively provided with sieve slots adapted to steel balls of different diameters, partitions are arranged inside the sieve slots, and adjacent partitions are arranged equidistantly, a baffle plate is arranged at the upper end of the sorting plate, the material dropping buffer channel is located at the lower end of the sieve slot, an elastic buffer plate is arranged inside the material dropping buffer channel, and one end of the elastic buffer plate is fixedly connected to the inner wall of the material dropping buffer channel.

[0006] Preferably, side plates are respectively provided on both sides of the sorting plate, a baffle is fixedly provided at one end of the sorting plate, a rotating shaft is provided inside the baffle plate, and a motor is connected to one end of the rotating shaft.

[0007] Preferably, a material receiving plate is provided inside the storage box, and the material receiving plate is fixedly connected to the storage box via a spring.

[0008] Preferably, a movable groove is provided inside the bottom plate, slide rails are respectively provided on both sides of the movable groove, a bearing plate is provided inside the movable groove, and the bearing plate is slidably connected to the slide rails via a linear slider.

[0009] Preferably, a turntable is provided at the upper end of the carrying plate, a micro motor is provided inside the carrying plate for controlling the rotation of the turntable, and a weighing sensor is provided inside the turntable.

[0010] Preferably, the packaging assembly includes a vertical pole and an adhesive tape, and a limiting assembly for replacing the adhesive tape is provided on the vertical pole.

[0011] Preferably, the vertical pole can be a fixed height vertical pole or a liftable vertical pole.

[0012] Preferably, it also includes an external controller, a signal processor and a display screen, and the controller is electrically connected to the weighing sensor, the signal processor and the display screen;

[0013] Among them, the weighing sensor is responsible for detecting the weight of the object being weighed and converting it into an electrical signal;

[0014] The signal processor receives the electrical signal output by the weighing sensor and performs amplification, filtering and digital conversion to convert it into a digital signal;

[0015] The controller performs calculations and judgments based on the received digital signals to determine the weight of the object and can control the operation of the motor;

[0016] The display screen displays and records the weight through the signal output by the controller.

[0017] Compared with the prior art, the present invention has the following beneficial effects:

[0018] 1. The wear-resistant steel ball storage device with packaging function proposed by the present invention adopts an inclined sorting plate, and a plurality of screening slots adapted to steel balls of different specifications are arranged in the sorting plate. The adjacent partitions are arranged at equal distances to ensure the uniformity and efficiency of the steel balls in the screening process. This structure can quickly and accurately classify wear-resistant steel balls of different diameters, significantly improve the sorting efficiency, avoid the unevenness and errors in manual sorting, and improve the automation level of the entire sorting process.

[0019] 2. The present invention proposes a wear-resistant steel ball storage device with a packaging function. The elastic buffer plate arranged inside the drop buffer channel plays a buffering role in the process of the steel ball falling from the sorting plate into the storage box, avoiding damage or rebound of the steel ball due to severe impact, thereby extending the service life of the device. In addition, the receiving plate inside the storage box is fixedly connected to the storage box through a spring, which can effectively alleviate the impact force of the steel ball, reduce the damage of the steel ball to the inner wall of the box, and at the same time improve the service life and quality of the steel ball.

[0020] 3. The wear-resistant steel ball storage device with packaging function proposed by the present invention can monitor the weight change of the steel balls in real time through the combination of the controller, the weighing sensor and the signal processor, and automatically adjust the motor operation according to the weight data to control the action of the baffle plate to prevent the steel balls from falling into the storage box excessively. This automated weighing and packaging system ensures that the weight of each package is accurate and consistent, avoids errors in manual operation, improves production efficiency, and facilitates subsequent management and regulation.

[0021] 4. The present invention proposes a wear-resistant steel ball storage device with packaging function. Each component such as the storage box, buffer system, transmission system, etc. adopts a design with good elasticity and stability, which can ensure the smooth operation of the equipment during long-term use and effectively reduce the wear caused by steel ball impact and machine vibration. In addition, the equipment has a reasonable structure and good anti-wear ability, which reduces the frequency and cost of equipment maintenance. Combined with intelligent operation, it reduces manual intervention, realizes precise control of steel ball storage, packaging and other links, and the operation is more convenient and efficient. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 It is a schematic diagram of the overall structure of the present invention;

[0023] Figure 2 It is a bottom view structural schematic diagram of the present invention;

[0024] Figure 3 It is a cross-sectional view of the material-dropping buffer channel of the present invention;

[0025] Figure 4 A top view of the sorting plate of the present invention;

[0026] Figure 5 It is a cross-sectional view of the storage box of the present invention.

[0027] In the figure: 1. Sorting mechanism; 2. Material drop buffer channel; 3. Storage box; 4. Bottom plate; 5. Packing assembly; 101. Sorting plate; 102. Side plate; 103. Baffle plate; 104. Material baffle plate; 105. Motor; 106. Screen slot; 107. Partition plate; 201. Elastic buffer plate; 301. Material receiving plate; 302. Spring; 401. Loading plate; 402. Linear slider; 403. Turntable; 404. Slide rail; 405. Moving slot; 501. Vertical pole; 502. Limiting assembly; 503. Adhesive tape. DETAILED DESCRIPTION

[0028] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0029] See also Figure 1-Figure 5 , this embodiment provides the following technical solutions:

[0030] A wear-resistant steel ball storage device with a packaging function comprises a sorting mechanism 1, a material drop buffer channel 2 is arranged below the sorting mechanism 1, a storage box 3 is arranged below the material drop buffer channel 2, the storage box 3 is located at the upper end of a bottom plate 4, a packaging component 5 is arranged at the rear end of the storage box 3, the sorting mechanism 1 comprises a sorting plate 101, the sorting plate 101 is arranged obliquely, sieve slots 106 adapted to steel balls of different diameters are respectively opened inside the sorting plate 101, partitions 107 are arranged inside the sieve slots 106, and adjacent partitions 107 are arranged equidistantly, a baffle plate 104 is arranged at the upper end of the sorting plate 101, the material drop buffer channel 2 is located at the lower end of the sieve slots 106, an elastic buffer plate 201 is arranged inside the material drop buffer channel 2, and one end of the elastic buffer plate 201 is fixedly connected to the inner wall of the material drop buffer channel 2.

[0031] Specifically, wear-resistant steel balls of different sizes fall onto the sorting plate 101 through the conveyor belt for sorting. Steel balls of different specifications are effectively sorted by the inclined sorting plate 101 and the sieve slots 106 adapted to steel balls of different diameters. The equidistant arrangement of adjacent partitions 107 ensures the uniformity and efficiency of the screening process, so that the steel balls can be quickly classified according to specifications, thereby improving work efficiency. The steel balls enter the storage box 3 through the drop channel, and the elastic buffer plate 201 can effectively buffer the falling process of the steel balls from the sorting plate 101 to the storage box 3, thereby preventing the steel balls from being damaged or rebounding due to severe impact, thereby extending the service life of the equipment. At the same time, the elastic buffer plate 201 is fixedly connected to the inner wall of the channel, thereby ensuring a stable buffering effect.

[0032] In addition, side plates 102 are respectively provided on both sides of the sorting plate 101, a baffle plate 103 is fixedly provided at one end of the sorting plate 101, a rotating shaft is provided inside the baffle plate 104, and one end of the rotating shaft is connected to a motor 105. The baffle plate 104 can rotate by providing a rotating shaft and connecting the motor 105, thereby controlling the feeding amount of the steel balls. By starting the motor 105, the falling speed of the steel balls can be accurately controlled to prevent the steel balls from continuously falling into the storage box 3, prevent the storage box 3 from being overfilled or unevenly stacked, and ensure the smoothness of the storage process.

[0033] In this embodiment, a receiving plate 301 is provided inside the storage box 3, and the receiving plate 301 is fixedly connected to the storage box 3 through a spring 302, which can provide additional buffering when the steel ball falls into the storage box 3. The elastic characteristics of the spring 302 enable the receiving plate 301 to automatically adjust according to the impact force of the steel ball, reduce the impact of the steel ball on the inner wall of the storage box 3, and because the receiving plate 301 can slowly and steadily receive the steel ball, the impact force of the steel ball when it falls is reduced, which not only helps to protect the storage box 3 and other equipment, but also effectively reduces the risk of damage or deformation of the steel ball itself due to severe collision, and improves the service life and quality of the steel ball. The elastic design of the spring 302 enables the receiving plate 301 to have a certain degree of self-adaptability, and can cope with the weight and falling speed of different steel balls, ensuring that the steel balls can be stably received and evenly distributed in the storage box 3, which avoids uneven accumulation or offset of the steel balls during storage, and ensures the stability of the storage process.

[0034] In this embodiment, a movable groove 405 is provided inside the bottom plate 4, and slide rails 404 are respectively provided on both sides of the movable groove 405. A carrying plate 401 is provided inside the movable groove 405. The carrying plate 401 is slidably connected to the slide rail 404 through a linear slider 402. A turntable 403 is provided at the upper end of the carrying plate 401. A micro motor is provided inside the carrying plate 401 to control the rotation of the turntable 403. A weighing sensor is provided inside the turntable 403. The linear slider 402 cooperates with the slide rail 404 to transfer the storage box 3 containing wear-resistant steel balls to the packaging component 5 for packaging.

[0035] It also includes an external controller, a signal processor and a display screen, wherein the controller is electrically connected to the weighing sensor, the signal processor and the display screen;

[0036] Among them, the weighing sensor is responsible for detecting the weight of the weighed object and converting it into an electrical signal for subsequent packaging work;

[0037] The signal processor receives the electrical signal output by the weighing sensor and performs amplification, filtering and digital conversion to convert it into a digital signal;

[0038] The controller performs calculations and judgments based on the received digital signal to determine the weight of the object and can control the operation of the motor 105;

[0039] The display screen displays and records the weight through the signal output by the controller.

[0040] Specifically, through the setting of the weighing sensor, the weight of the storage box 3 can be accurately detected, and the weight information can be converted into an electrical signal to provide high-precision weighing data. The signal processor is responsible for amplifying, filtering and digitally converting the electrical signal output by the weighing sensor to ensure the high quality and accuracy of the data. The controller calculates according to the processed digital signal and controls the operation of the motor 105, thereby driving the action of the baffle plate 104 to prevent the steel ball from falling again. The display screen outputs a signal through the controller to clearly display the real-time weight data and provide a weight recording function. This allows the operator to understand the weight change of the storage box 3 at any time, which is convenient for the operator to regulate and manage. By sorting and packing the storage box 3 containing steel balls according to weight, the weight of the items can be accurately detected, and the packaging process can be automatically controlled to ensure the consistent quality of each package.

[0041] In this embodiment, the packaging component 5 includes a vertical pole 501 and a tape 503, and a limiting component 502 for replacing the tape 503 is arranged on the vertical pole 501, wherein the vertical pole 501 can adopt a fixed height or a liftable vertical pole 501, so as to adjust the position of the tape 503 according to the height of the storage box 3.

[0042] Specifically, the box cover is closed, and the micro motor inside the carrier plate 401 is started to drive the turntable 403 to rotate, and the tape 503 is pasted to the gap between the box cover and the box body. By controlling the storage box 3 to rotate, the tape 503 is wound along the gap between the box cover and the box body to achieve packaging. The limit assembly 502 set on the vertical pole 501 can easily replace the tape 503, which is simple and quick to operate. The design of the limit assembly 502 makes the replacement of the tape 503 more efficient, avoiding the complicated operation steps in traditional packaging. The turntable 403 is driven by the micro motor to rotate, and the tape 503 can be automatically pasted to the gap between the box cover and the box body, reducing the tedious process of manually pasting the tape 503 and improving work efficiency. The design of the micro motor driving the turntable 403 can accurately control the winding path of the tape 503, ensuring that the tape 503 is evenly and tightly pasted, and improving the quality of packaging.

[0043] The working principle of the above technical solution is: wear-resistant steel balls of different sizes are conveyed to the upper end of the sorting mechanism 1 through a conveyor belt. When the steel balls fall on the sorting plate 101, they are sorted through the sieve slot 106 according to their different diameters. After the steel balls enter the sieve slot 106, they gradually slide into the drop buffer channel 2 below due to gravity. The drop buffer channel 2 is located at the lower end of the sieve slot 106, and an elastic buffer plate 201 is installed inside, which can effectively slow down the falling speed of the steel balls and prevent the steel balls from being damaged or rebounded due to impact. The sorted steel balls enter the storage box 3 through the drop buffer channel 2. In order to further protect the storage box 3, the receiving plate 301 is fixedly connected to the storage box 3 through the spring 302. When the steel ball falls, the receiving plate 301 will play an additional buffering role, allowing the steel ball to enter the storage box 3 smoothly and avoid damage to the inner wall of the storage box 3. When the steel ball enters the storage box 3, the weighing sensor will detect the weight change in the box. The controller calculates according to the received digital signal and adjusts the position of the baffle plate 104 in real time to prevent the steel ball from continuing to fall into the storage box 3, thereby ensuring the stability of the storage process. When the number of steel balls in the storage box 3 reaches the predetermined weight, the storage box 3 is sent to the packaging component 5 for packaging through the mobile system.

[0044] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical scheme and inventive concept of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A wear-resistant steel ball storage device with packaging function, comprising a sorting mechanism (1), characterized in that: A material drop buffer channel (2) is arranged below the sorting mechanism (1), a storage box (3) is arranged below the material drop buffer channel (2), the storage box (3) is located at the upper end of the bottom plate (4), a packing assembly (5) is arranged at the rear end of the storage box (3), the sorting mechanism (1) comprises a sorting plate (101), the sorting plate (101) is arranged obliquely, sieve slots (106) adapted to steel balls of different diameters are respectively opened inside the sorting plate (101), partitions (107) are arranged inside the sieve slots (106), and adjacent partitions (107) are arranged equidistantly, a material blocking plate (104) is arranged at the upper end of the sorting plate (101), the material drop buffer channel (2) is located at the lower end of the sieve slots (106), an elastic buffer plate (201) is arranged inside the material drop buffer channel (2), and one end of the elastic buffer plate (201) is fixedly connected to the inner wall of the material drop buffer channel (2).

2. The wear-resistant steel ball storage device with packaging function according to claim 1, characterized in that: Side plates (102) are respectively provided on both sides of the sorting plate (101); a baffle plate (103) is fixedly provided at one end of the sorting plate (101); a rotating shaft is provided inside the baffle plate (104), and one end of the rotating shaft is connected to a motor (105).

3. The wear-resistant steel ball storage device with packaging function according to claim 2, characterized in that: A material receiving plate (301) is provided inside the storage box (3), and the material receiving plate (301) is fixedly connected to the storage box (3) via a spring (302).

4. The wear-resistant steel ball storage device with packaging function according to claim 3, characterized in that: A movable groove (405) is provided inside the bottom plate (4), and slide rails (404) are respectively provided on both sides of the movable groove (405). A bearing plate (401) is provided inside the movable groove (405), and the bearing plate (401) is slidably connected to the slide rails (404) via a linear slider (402).

5. The wear-resistant steel ball storage device with packaging function according to claim 4, characterized in that: A turntable (403) is arranged at the upper end of the carrying plate (401), a micro motor is arranged inside the carrying plate (401) for controlling the rotation of the turntable (403), and a weighing sensor is arranged inside the turntable (403).

6. The wear-resistant steel ball storage device with packaging function according to claim 5, characterized in that: The packaging assembly (5) comprises a vertical pole (501) and an adhesive tape (503), and a position limiting assembly (502) for replacing the adhesive tape (503) is arranged on the vertical pole (501).

7. The wear-resistant steel ball storage device with packaging function according to claim 6, characterized in that: The vertical pole (501) may be a fixed height vertical pole (501) or a liftable vertical pole (501).

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