Electric control type feeding and discharging mechanism applied to closed floor support plate forming wheel

Abstract

The invention relates to the technical field of loading and unloading of closed floor support plate forming wheels, in particular to an electric control type loading and unloading mechanism applied to closed floor support plate forming wheels, which comprises a main machine frame, transverse bottom side guide rails are fixedly assembled at the upper ends and the lower ends of two side walls of the main machine frame through bolts, and lateral translation bases are movably assembled on two sides of the main machine frame through the transverse bottom side guide rails; and an electric control type rotary material guide mechanism is movably assembled on the side wall of the lateral translation base. According to the electric control type feeding and discharging mechanism applied to the closed floor support plate forming wheel, the forming wheel is rapidly replaced and adjusted in an electric control mode, the later maintenance difficulty of the forming wheel is greatly improved, and the later maintenance cost of the forming wheel is greatly reduced; by adopting a lateral adjustment mode, the forming machine can be directly transformed and upgraded on the basis of an existing forming machine, and popularization and promotion are facilitated; and an electric control type rotary material guiding mechanism is movably assembled on the side wall of the lateral translation base, the forming wheel can be rapidly replaced and adjusted in a rotating mode, and the feeding and discharging efficiency is improved.

Description

Technical Field

[0001] The invention relates to the technical field of loading and unloading a closed-end floor deck forming wheel, in particular to an electrically controlled loading and unloading mechanism applied to a closed-end floor deck forming wheel. Background Art

[0002] The closed floor decking forming machine is a modern automatic forming equipment for closed floor decking. Its main function is to use highly automated feeding and extrusion forming methods to complete, including the conveying, extrusion forming, closed forming, cutting, front and back end trimming, upper and lower trimming, upper and lower fine trimming, upper and lower scraping and polishing of the floor decking. After the traditional forming machine has been used for a certain period of time, its internal forming mold needs to be disassembled and maintained before installation. The entire operation process is mainly manually adjusted and operated, and the loading and unloading operations are very troublesome, resulting in relatively high later use costs. Summary of the invention

[0003] The technical problem to be solved by the present invention is that the disassembly and installation operation process of the molding die inside the traditional molding machine is mainly operated by manual adjustment, and the loading and unloading operation is very troublesome, resulting in relatively high subsequent use costs.

[0004] The technical solution adopted by the present invention to solve its technical problems is: an electrically controlled loading and unloading mechanism applied to a closed floor deck forming wheel, comprising a main frame, the upper and lower ends of the two side walls of the main frame are bolted and fixed with horizontal bottom guide rails, the two sides of the main frame are movably equipped with lateral translation bases through the horizontal bottom guide rails, the side walls of the lateral translation base are movably equipped with an electrically controlled rotating material guiding mechanism, the main frame is provided with an electrically controlled lifting shaft for installing a forming wheel, and a horizontal electrically controlled loading and unloading arm is installed on the electrically controlled lifting shaft.

[0005] The side wall of the lateral translation base is provided with a lateral guide slider which protrudes toward the inside of the horizontal bottom guide rail, and an electric-controlled driving wheel is movably mounted on the lateral guide slider.

[0006] The electrically controlled rotating material guiding mechanism comprises a lateral rotating frame axially mounted on the side wall of the lateral translation base, an adjusting motor fixed on the lateral translation base, an adjusting gear axially fixed on the adjusting shaft of the adjusting motor and an external gear ring fixed on the side wall of the lateral rotating frame.

[0007] An inner assembly opening for assembling the forming wheel is provided inside the lateral rotating frame, and an electrically controlled locking clamp is installed on the inner side surface of the inner assembly opening.

[0008] The electric-controlled lifting shaft comprises an electric-controlled lifter fixed inside the main frame, a top lifting seat axially fixed at the protruding end of the electric-controlled lifter, and a transverse assembly pipe fixed inside the top lifting seat.

[0009] The horizontal electric-controlled loading and unloading arm includes a horizontal guide tube fixed on the side wall of the top lifting seat, a built-in adjusting motor installed in the middle of the horizontal guide tube, a built-in adjusting screw rod axially fixed on the rotating shafts on both sides of the built-in adjusting motor, an internally threaded translation block threadedly sleeved on the built-in adjusting screw rod, a lateral adsorption seat axially fixed on the side wall of the internally threaded translation block, and an embedded electromagnet installed in the lateral adsorption seat.

[0010] The electrically controlled locking clamp comprises an arc-shaped clamping block installed inside the inner assembly opening and a clamping support rod installed on the side wall of the lateral rotating frame.

[0011] An internal limit frame for limiting the forming wheel is fixedly mounted inside the main frame.

[0012] The adjusting gear and the external gear ring are meshed for transmission.

[0013] An infrared positioning module is fixedly installed on the side wall of the lateral rotating frame at one side of the inner assembly opening, and a pressure control module is installed on the contact surface of the electrically controlled locking clamp.

[0014] The beneficial effects of the present invention are:

[0015] (1) The electrically controlled loading and unloading mechanism applied to the closed floor deck forming wheel of the present invention can quickly replace and adjust the forming wheel by means of electrical control, thus greatly improving the difficulty and cost of its later maintenance;

[0016] (2) By adopting the lateral adjustment method, the existing molding machine can be directly modified and upgraded, which is convenient for popularization and promotion;

[0017] (3) An electrically controlled rotating material guide mechanism is movably mounted on the side wall of the lateral translation base, which can quickly replace and adjust the forming wheel by rotating it, thereby improving the efficiency of loading and unloading materials;

[0018] (4) The external electronically controlled rotating material guide mechanism can load multiple forming wheels at the same time, increase the single loading and unloading volume, and improve loading efficiency;

[0019] (5) An electrically controlled lifting shaft for installing the forming wheel is provided inside the main frame, which can control the rapid separation and combination of the forming wheel and the main frame;

[0020] (6) A horizontal electric-controlled loading and unloading arm is arranged on the electric-controlled lifting shaft, which can quickly control the separation and combination of the forming wheel on the electric-controlled lifting shaft and the electric-controlled rotating material guide mechanism, thereby greatly improving the operating efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] The present invention is further described below in conjunction with the accompanying drawings and embodiments.

[0022] Figure 1 It is a structural schematic diagram of the present invention.

[0023] Figure 2 It is a schematic diagram of the partial internal structure of the present invention.

[0024] Figure 3 It is a schematic diagram of the inner side of the electrically controlled rotary material guiding mechanism of the present invention.

[0025] Figure 4 It is a schematic diagram of the outer side of the electrically controlled rotary material guiding mechanism of the present invention. DETAILED DESCRIPTION

[0026] The present invention will now be described in further detail with reference to the accompanying drawings. These drawings are simplified schematic diagrams, which only illustrate the basic structure of the present invention in a schematic manner, and therefore only show the components related to the present invention.

[0027] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "connected" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0028] Figure 1 , Figure 2 , Figure 3 and Figure 4 An electrically controlled loading and unloading mechanism applied to a forming wheel of a closed floor deck is shown, comprising a main frame 1, wherein the upper and lower ends of both side walls of the main frame 1 are fixedly equipped with transverse bottom guide rails 2 by bolts, and both sides of the main frame 1 are movably equipped with lateral translation bases 3 through the transverse bottom guide rails 2, and an electrically controlled rotating material guiding mechanism 4 is movably equipped on the side walls of the lateral translation bases 3, and an electrically controlled lifting shaft 5 for installing a forming wheel is arranged inside the main frame 1, and a transverse electrically controlled loading and unloading arm 6 is installed on the electrically controlled lifting shaft 5.

[0029] Working principle: the lateral translation base 3 drives the horizontal bottom guide rail 2 to translate on both sides of the main frame 1, and then the electrically-controlled rotating material guide mechanism 4 translates to both sides of the electrically-controlled lifting shaft 5 along with the lateral translation base 3, and then the old forming wheel is loaded onto the electrically-controlled rotating material guide mechanism 4, and then the new forming wheel on the electrically-controlled rotating material guide mechanism 4 is loaded onto the electrically-controlled lifting shaft 5.

[0030] In order to cooperate with translation control, the side wall of the lateral translation base 3 has a lateral guide slider 31 protruding toward the inside of the horizontal bottom guide rail 2, and an electric control driving wheel 32 is movably mounted on the lateral guide slider 31.

[0031] The side guide slide block 31 is driven and limited inside the transverse bottom guide rail 2 by the electrically controlled driving wheel 32 .

[0032] In order to cooperate with the rotation control, the electrically controlled rotating material guiding mechanism 4 includes a lateral rotating frame 41 axially mounted on the side wall of the lateral translation base 3, an adjusting motor 42 fixed on the lateral translation base 3, an adjusting gear 43 axially fixed on the adjusting shaft of the adjusting motor 42, and an external gear ring 44 fixed on the side wall of the lateral rotating frame 41.

[0033] The adjusting motor 42 drives the adjusting gear 43 to rotate, and then drives the external gear ring 44 to rotate through the adjusting gear 43, thereby controlling the lateral rotating frame 41 to rotate and adjust on the lateral translation base 3.

[0034] In order to cooperate with the lateral assembly adjustment, an inner assembly opening 45 for assembling the forming wheel is opened inside the lateral rotating frame 41 , and an electrically controlled locking clamp 7 is installed on the inner side of the inner assembly opening 45 .

[0035] People place the molding wheels that need to be replaced at intervals on the inner side of the inner assembly port 45 from a fixed position on one side of the main frame 1, and then start the electric-controlled locking clamp 7 through the manual button located on the side wall of the lateral rotating frame 41 to control the installation, and then the lateral translation base 3 drives the electric-controlled rotating material guide mechanism 4 to translate to the outside of the molding wheel that needs to be replaced, and then the molding wheel that needs to be replaced is translated outward and guided into the inside of the inner assembly port 45, and then the new molding wheel is installed on the electric-controlled lifting shaft 5 to complete the replacement.

[0036] In order to cooperate with the electric control lifting adjustment, the electric control lifting shaft 5 includes an electric control lift 51 fixed inside the main frame 1, a top lifting seat 52 axially fixed at the protruding end of the electric control lift 51 and a transverse assembly tube 53 fixed inside the top lifting seat 52.

[0037] The electric lift 51 controls the lifting and lowering adjustment of the top lifting seat 52 by telescoping, thereby synchronously controlling the synchronous lifting and lowering adjustment of the lateral assembly pipes 53 on both sides of the top lifting seat 52 .

[0038] In order to cooperate with the telescopic adjustment, the horizontal electric-controlled loading and unloading arm 6 includes a horizontal guide tube 61 fixed on the side wall of the top lifting seat 52, a built-in adjustment motor 62 installed in the middle of the horizontal guide tube 61, a built-in adjustment screw 63 axially fixed on the rotating shafts on both sides of the built-in adjustment motor 62, an internal threaded translation block 64 threadedly sleeved on the built-in adjustment screw 63, a lateral adsorption seat 65 axially fixed on the side wall of the internal threaded translation block 64, and an embedded electromagnet 66 installed in the lateral adsorption seat 65.

[0039] The built-in adjustment motor 62 controls the rotation of the built-in adjustment screw 63, thereby controlling the internal thread translation block 64 to translate inside the horizontal guide tube 61, thereby controlling the lateral adsorption seat 65 to drive the embedded electromagnet 66 to translate and adjust the opening outside the horizontal guide tube 61, and then the embedded electromagnet 66 is used to drive the molding wheel located outside the horizontal assembly tube 53 to translate and control. There are conical heads at both ends of the horizontal assembly tube 53 for convenient loading and unloading of the molding wheel. The embedded electromagnet 66 is used to magnetically fix the molding wheel, so as to facilitate the control of the translation switching adjustment of the molding wheel.

[0040] In order to clamp and limit the forming wheel located inside the inner assembly opening 45 , the electrically controlled locking fixture 7 includes an arc-shaped clamping block 71 installed inside the inner assembly opening 45 and a clamping support rod 72 installed on the side wall of the lateral rotating frame 41 .

[0041] The clamping support rod 72 controls the arc-shaped clamping block 71 to extend and retract inside the inner assembly opening 45 by extending, thereby clamping or separating the molding wheel inside the inner assembly opening 45 .

[0042] In order to improve the assembly stability, an internal limit frame 8 for limiting the forming wheel is fixedly installed inside the main frame 1.

[0043] In order to cooperate with the transmission control, the adjusting gear 43 and the external gear ring 44 are meshed and driven.

[0044] In order to cooperate with accurate positioning and control, an infrared positioning module 9 is fixedly installed on the side wall of the lateral rotating frame 41 at one side of the inner assembly opening 45, and a pressure control module 10 is installed on the contact surface of the electric-controlled locking clamp 7.

[0045] The positioning operation is performed through the reflective lens on the side wall of the main frame 1. When the infrared positioning module 9 emits an infrared signal, the infrared ray is reflected by the reflective lens, and the infrared positioning module 9 receives the reflected infrared ray. At this time, the infrared positioning module 9 controls the adjustment motor 42 to turn off. At this time, the infrared positioning module 9 can control the inner assembly port 45 to be transferred to the side of the horizontal assembly tube 53. At this time, the horizontal electric-controlled loading and unloading arm 6 extends outward to control the molding wheel to translate into the inside of the inner assembly port 45, and the electric-controlled locking clamp 7 extends toward the inner assembly port 45, so that the molding wheel magnetically attracted at the end of the horizontal electric-controlled loading and unloading arm 6 is clamped and fixed to hang inside the inner assembly port 45; then the horizontal electric-controlled loading and unloading arm 6 retracts one end inward, and the adjustment motor 42 controls the lateral rotating frame 41 to rotate, and the inner assembly port 45 where the replacement forming wheel is loaded and unloaded is transferred to the side of the horizontal assembly tube 53, and then the horizontal electric-controlled loading and unloading arm 6 is used to extend into the inner assembly port 45 again, and the forming wheel is magnetically fixed by the end embedded electromagnet 66, and then the electric-controlled locking clamp 7 is retracted and separated from the forming wheel. At this time, the horizontal electric-controlled loading and unloading arm 6 will control the forming wheel to be assembled on the horizontal assembly tube 53, and finally the forming wheel is translated to the specified horizontal position, and then the top lifting seat 52 is controlled to descend by the electric-controlled elevator 51, and the forming wheel is inserted into the inner side of the internal limit frame 8 to complete the installation limit. The replacement loading and unloading operations of the forming wheel at a single position are completed.

[0046] Based on the above ideal embodiments of the present invention, the relevant staff can make various changes and modifications without departing from the technical concept of the present invention through the above description. The technical scope of the present invention is not limited to the contents of the specification, and its technical scope must be determined according to the scope of the claims.

Claims

1. An electrically controlled loading and unloading mechanism for a closed floor deck forming wheel, comprising a main frame (1), characterized in that: The upper and lower ends of the two side walls of the main frame (1) are fixedly equipped with transverse bottom guide rails (2) by bolts, and the two sides of the main frame (1) are movably equipped with lateral translation bases (3) through the transverse bottom guide rails (2), and the side walls of the lateral translation bases (3) are movably equipped with electric-controlled rotating material guiding mechanisms (4), and the main frame (1) is provided with an electric-controlled lifting shaft (5) for installing a forming wheel, and a transverse electric-controlled loading and unloading arm (6) is installed on the electric-controlled lifting shaft (6).

2. The electrically controlled loading and unloading mechanism for the closed floor deck forming wheel according to claim 1 is characterized by: The side wall of the lateral translation base (3) has a lateral guide slider (31) protruding toward the inside of the horizontal bottom guide rail (2), and an electric control driving wheel (32) is movably mounted on the lateral guide slider (31).

3. The electrically controlled loading and unloading mechanism for the closed floor deck forming wheel according to claim 1 is characterized by: The electrically controlled rotary material guiding mechanism (4) comprises a lateral rotating frame (41) axially mounted on the side wall of the lateral translation base (3), an adjusting motor (42) fixed on the lateral translation base (3), an adjusting gear (43) axially fixed on the adjusting shaft of the adjusting motor (42), and an external gear ring (44) fixed on the side wall of the lateral rotating frame (41).

4. The electrically controlled loading and unloading mechanism for the closed floor deck forming wheel according to claim 3 is characterized by: An inner assembly opening (45) for assembling a molding wheel is provided inside the lateral rotating frame (41), and an electrically controlled locking clamp (7) is installed on the inner side surface of the inner assembly opening (45).

5. The electrically controlled loading and unloading mechanism for the closed floor deck forming wheel according to claim 1 is characterized by: The electric-controlled lifting shaft (5) comprises an electric-controlled lifting machine (51) fixed inside the main frame (1), a top lifting seat (52) axially fixed to the protruding end of the electric-controlled lifting machine (51), and a transverse assembly tube (53) fixed inside the top lifting seat (52).

6. The electrically controlled loading and unloading mechanism for the closed floor deck forming wheel according to claim 5 is characterized by: The horizontally placed electrically controlled loading and unloading arm (6) comprises a horizontally placed guide tube (61) fixed on the side wall of the top lifting seat (52), a built-in adjusting motor (62) installed in the middle of the horizontally placed guide tube (61), a built-in adjusting screw (63) axially fixed on the rotating shafts on both sides of the built-in adjusting motor (62), an internally threaded translation block (64) threadedly sleeved on the built-in adjusting screw (63), a lateral adsorption seat (65) axially fixed on the side wall of the internally threaded translation block (64), and an embedded electromagnet (66) installed in the lateral adsorption seat (65).

7. The electrically controlled loading and unloading mechanism for the closed floor deck forming wheel according to claim 4 is characterized by: The electrically controlled locking clamp (7) comprises an arc-shaped clamping block (71) installed inside the inner assembly opening (45) and a clamping support rod (72) installed on the side wall of the lateral rotating frame (41).

8. The electrically controlled loading and unloading mechanism for the closed floor deck forming wheel according to claim 1 is characterized by: An internal limit frame (8) for limiting the forming wheel is fixedly mounted inside the main frame (1).

9. The electrically controlled loading and unloading mechanism for the closed floor deck forming wheel according to claim 3 is characterized by: The adjusting gear (43) and the external gear ring (44) are meshed for transmission.

10. The electrically controlled loading and unloading mechanism for the closed floor deck forming wheel according to claim 4 is characterized by: An infrared positioning module (9) is fixedly mounted on the side wall of the lateral rotating frame (41) at one side of the inner assembly opening (45), and a pressure control module (10) is mounted on the contact surface of the electrically controlled locking clamp (7).

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