Powder filler leak-free loader

By designing a leak-free feeding machine for components such as guide surface, dispersed leaves and backblowing holes, the problems of powder agglomeration and difficulty in discharge in the prior art are solved, and efficient and dust-free powder conveying is achieved.

CN119873383BActive Publication Date: 2025-08-12CHANGZHOU RUIXI BIOTECHNOLOGY CO LTD
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Patent Information

Application Number
CN202510302159.7
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2025-03-14
Publication Date
2025-08-12
Estimated Expiration
2045-03-14

AI Technical Summary

Technical Problem

The existing vacuum powder loader has a single conveying pipeline, which can easily lead to agglomeration of powder and is difficult to discharge, and requires manual support for absorbing materials.

Method used

A powder filler leak-free feeding machine is designed, including a storage silo, conveying components, transit components, backfighting bins and vacuum generators. Through the guide surface, dispersed leaves and backfighting holes, the powder does not agglomerate during the transportation process, and the powder accumulation in the refighting component is avoided through vacuum negative pressure and backfighting holes.

Benefits of technology

It realizes efficient and dust-free transport of powder, avoids powder agglomeration and accumulation, improves loading efficiency, and ensures that the powder quickly enters the equipment to be loaded.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention discloses a leakage-free loader for powder fillers, which relates to the technical field of powder transportation. The present invention includes a storage bin, the upper end face of which is detachably mounted with a cover plate, and a guide surface is provided inside the storage bin; a conveying assembly, fixed at the axial position of the cover plate; a transfer assembly, mounted above the equipment to be loaded, a feed port being fixed on one side of the transfer assembly, and the feed port being connected to the conveying assembly via a feed hose; a backflush bin, fixed on the upper end face of the transfer assembly, and an air inlet being provided at the upper end of the backflush bin; a vacuum generator, fixed on the upper end face of the backflush bin; an opening and closing assembly, fixed on the lower end face of the transfer assembly, and connected to the equipment to be loaded; the present invention can open the transfer assembly through the opening and closing assembly during loading, so that the powder quickly falls into the equipment to be loaded, thereby avoiding powder agglomeration.
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Description

Technical Field

[0001] The invention relates to the technical field of powder transportation, in particular to a leakage-free feeding machine for powder fillers. Background Art

[0002] The powder filler leakage-free loader, also known as the vacuum powder loader, is an automated equipment that uses the vacuum negative pressure principle to transport materials. This equipment has been widely used in many industries, such as pharmaceuticals, chemicals, food, metallurgy, building materials, etc., especially in scenarios that require efficient and dust-free transportation of powder fillers.

[0003] The existing vacuum powder feeder has a relatively simple conveying pipeline and requires manual support of the pipeline for suction. When the powder is placed in the storage bin, it is easy to cause agglomeration, which makes it difficult to suck the material. When the powder material enters the transfer bin, it is easy to cause accumulation, making it difficult to discharge the material.

[0004] In view of the above problems, the present invention provides a powder filler leakage-free feeder to solve the above problems. Summary of the Invention

[0005] To achieve the above object, the present invention provides the following technical solution: a powder filler leakage-free feeder, comprising:

[0006] A storage bin, the upper end surface of which is detachably mounted with a cover plate, and the interior of the storage bin is provided with a guide surface;

[0007] A conveying assembly is fixed at the axis center of the cover plate;

[0008] The transfer assembly is installed above the equipment to be loaded, and a feed port is fixed on one side of the transfer assembly, and the feed port is connected to the conveying assembly through a feed hose;

[0009] A back-blowing bin is fixed to the upper end surface of the transfer assembly, and an air inlet is opened at the upper end of the back-blowing bin;

[0010] A vacuum generator is fixed on the upper end surface of the back-blowing bin;

[0011] The opening and closing component is fixed on the lower end surface of the transfer component and is connected to the equipment to be loaded.

[0012] Preferably, the conveying assembly comprises:

[0013] A driving assembly is fixed at the axis center of the cover plate;

[0014] An adjusting assembly is slidably disposed in the driving assembly, and one end of the adjusting assembly extends into the storage bin;

[0015] The scattering blades are configured as a plurality of blades, which are circumferentially arranged on the regulating component and extend into the storage bin.

[0016] Preferably, the drive assembly includes:

[0017] A fixed cylinder, fixed at the axis center position of the cover plate;

[0018] A rotating blade is rotatably arranged inside the fixed cylinder and close to the top end;

[0019] The air inlet head and the air outlet head are symmetrically fixed on the outer wall of the fixed cylinder and correspond to the rotating blades;

[0020] a partition plate fixed in the fixed cylinder and located below the rotating blade;

[0021] A rotating ring 1, rotatably disposed within the partition plate;

[0022] The second rotating ring is rotatably arranged on the lower end surface of the fixed cylinder.

[0023] Preferably, the adjustment component includes:

[0024] an adjusting cylinder, slidably disposed in the fixing cylinder;

[0025] There are at least two limiting strips, which are circumferentially fixed to the outer wall of the adjusting cylinder;

[0026] The driving disk is fixed on the outer wall of the adjusting cylinder and is connected to the fixing cylinder in a sliding and rotatable manner.

[0027] Preferably, a plurality of auxiliary openings are provided on the bottom circumference of the regulating cylinder, and the plurality of auxiliary openings are located above the scattering leaves, and the regulating cylinder is slidably connected to the rotating ring 1 and the rotating ring 2 by using a limit bar.

[0028] Preferably, the transfer component includes:

[0029] An outer cylinder, inside which an inner cylinder is coaxially fixed, and the bottoms of the outer cylinder and the inner cylinder are both provided with a tapered surface;

[0030] a back-blowing slot, disposed between the outer cylinder and the inner cylinder and connected to the back-blowing bin;

[0031] A plurality of backflush holes are provided on the conical surface of the inner cylinder.

[0032] Preferably, a filter screen is fixed to the top end of the inner cylinder, and the output end of the vacuum generator passes through the back-blowing bin and is located above the filter screen.

[0033] Preferably, the opening and closing assembly includes:

[0034] a discharge bin fixed on the outer cylinder;

[0035] An opening and closing cylinder is hinged to the upper end surface of the discharge bin;

[0036] A sealing disk is hinged in the discharge bin and is flush with the lower end surface of the inner cylinder when in a horizontal position;

[0037] A hinged rod has one end fixed on the blocking disk and the other end hinged to the output end of the opening and closing cylinder.

[0038] Compared with the prior art, the present invention provides a powder filler leakage-free feeder with the following beneficial effects:

[0039] The present invention prevents the powder from escaping by placing the powder to be loaded in the storage bin, and can always keep in contact with the powder material through the adjusting component during transportation, thereby improving the loading efficiency, and can disperse and stir the powder through the scattering blades when in contact with the powder, thereby avoiding the agglomeration of the powder, and after the powder is transported to the transfer component, the powder can be continuously blown through the back-blowing holes, thereby avoiding the powder from static accumulation in the transfer component, further avoiding the agglomeration of the powder, so that the transfer component can be opened by the opening and closing component during loading, so that the powder can quickly fall into the equipment to be loaded. BRIEF DESCRIPTION OF THE DRAWINGS

[0040] Figure 1 This is a schematic diagram of the overall structure of the powder filler leakage-free loader;

[0041] Figure 2 This is a schematic diagram of the internal structure of the storage bin in the powder filler leakage-free loader;

[0042] Figure 3 This is a schematic cross-sectional view of the conveying assembly in a powder filler leak-free loader;

[0043] Figure 4 This is a schematic top view of the structure of the conveying component in the powder filler leakage-free loader;

[0044] Figure 5 This is a schematic diagram of the internal structure of the transfer component of the powder filler leakage-free loader;

[0045] In the figure: 1. Storage bin; 2. Cover plate; 3. Conveying assembly; 4. Conveying hose; 5. Transfer assembly; 6. Feed port; 7. Back-blowing bin; 8. Vacuum generator; 9. Air inlet; 10. Opening and closing assembly; 11. Guide surface; 31. Drive assembly; 32. Adjustment assembly; 33. Dispersing blade; 311. Fixed cylinder; 312. Rotating blade; 313. Air inlet head; 314. Air outlet head; 315. Partition plate; 316. Rotating ring 1; 317. Rotating ring 2; 321. Adjustment cylinder; 322. Limiting strip; 323. Auxiliary port; 324. Drive disk; 51. Outer cylinder; 52. Inner cylinder; 53. Back-blowing slot; 54. Back-blowing hole; 101. Discharge bin; 102. Opening and closing cylinder; 103. Sealing disk; 104. Articulated rod. DETAILED DESCRIPTION

[0046] Reference Figure 1-Figure 5 The present invention provides a technical solution: a powder filler leakage-free feeder, comprising:

[0047] A storage bin 1, the upper end surface of which is detachably mounted with a cover plate 2, and a guide surface 11 is provided inside the storage bin 1;

[0048] The conveying assembly 3 is fixed at the axis position of the cover plate 2;

[0049] The transfer component 5 is installed above the equipment to be loaded. A feed port 6 is fixed on one side of the transfer component 5, and the feed port 6 is connected to the conveying component 3 via a feed hose 4;

[0050] A back-blowing bin 7 is fixed to the upper end surface of the transfer assembly 5, and an air inlet 9 is opened at the upper end of the back-blowing bin 7;

[0051] A vacuum generator 8 is fixed on the upper end surface of the back-blowing bin 7;

[0052] The opening and closing component 10 is fixed to the lower end surface of the transfer component 5 and is connected to the equipment to be loaded.

[0053] The guide surface 11 inside the storage bin 1 can ensure that the powder slides toward the center of the storage bin 1 , thereby facilitating contact transportation by the conveying component 3 .

[0054] In this embodiment, the conveying assembly 3 includes:

[0055] A driving assembly 31 is fixed at the axis of the cover plate 2;

[0056] An adjusting assembly 32 is slidably disposed in the driving assembly 31, and one end of the adjusting assembly 32 extends into the storage bin 1;

[0057] The scattering blades 33 are configured as a plurality and are arranged circumferentially on the adjusting component 32 and extend into the storage bin 1 .

[0058] That is to say, when conveying powder, the driving component 31 causes the regulating component 32 to slide down so as to come into contact with the powder, and the driving component 31 drives the regulating component 32 to rotate, thereby driving the breaking blades 33 to rotate, breaking up and stirring the powder, thereby avoiding the agglomeration of the powder.

[0059] As a preferred embodiment, the driving assembly 31 includes:

[0060] The fixing cylinder 311 is fixed at the axis position of the cover plate 2;

[0061] The rotating blade 312 is rotatably disposed inside the fixed cylinder 311 and close to the top;

[0062] The air inlet head 313 and the air outlet head 314 are symmetrically fixed on the outer wall of the fixed cylinder 311 and correspond to the rotating blades 312;

[0063] a partition plate 315 fixed in the fixed cylinder 311 and located below the rotating blade 312;

[0064] A rotating ring 316 is rotatably disposed within the partition plate 315;

[0065] The second rotating ring 317 is rotatably disposed on the lower end surface of the fixed cylinder 311 .

[0066] The rotating blades 312 are driven by the gas circulation of the air inlet head 313 and the air outlet head 314, thereby driving the regulating assembly 32 to rotate synchronously, so that the scattering blades 33 can continuously scatter the powder, thereby improving the smoothness of transportation.

[0067] As a preferred embodiment, the adjustment component 32 includes:

[0068] The adjusting cylinder 321 is slidably disposed in the fixing cylinder 311;

[0069] There are at least two limiting strips 322 , which are circumferentially fixed to the outer wall of the adjusting cylinder 321 ;

[0070] The driving disk 324 is fixed to the outer wall of the adjusting cylinder 321 and is connected to the fixing cylinder 311 in a sliding and rotatable manner.

[0071] It should be noted that a contact sensor is installed at the bottom of the adjustment cylinder 321 to provide a control signal for the downward movement of the adjustment cylinder 321, thereby facilitating the continuous conveying of powder. A return spring is provided between the drive disk 324 and the fixed cylinder 311. The fixed cylinder 311 is provided with an air inlet and an air outlet, and the air inlet and air outlet are located below the partition plate 315.

[0072] When the adjustment cylinder 321 needs to slide down, the driving disk 324 is pressed down through the air inlet hole of the fixed cylinder 311, so that the driving disk 324 drives the adjustment cylinder 321 to slide down, and the powder is continuously conveyed. When the powder material in the storage bin 1 is conveyed, the air is exhausted through the air outlet, and the reset spring resets the driving disk 324 at the same time, which is convenient for subsequent conveying.

[0073] As a preferred embodiment, the bottom circumference of the adjustment cylinder 321 is provided with multiple auxiliary openings 323, and the multiple auxiliary openings 323 are located above the scattering leaves 33. The adjustment cylinder 321 adopts a limit bar 322 to be slidably connected with the rotating ring 1 316 and the rotating ring 2 317.

[0074] That is to say, when the adjusting cylinder 321 rotates, the rotating ring 1 316 and the rotating ring 2 317 rotate synchronously, wherein the adjusting cylinder 321 continues to slide down while rotating, thereby continuously conveying the powder, and the powder can be assisted in conveying through the auxiliary port 323 during conveying, thereby preventing the powder from adhering to the scattering leaf 33.

[0075] In this embodiment, the transfer component 5 includes:

[0076] The outer cylinder 51 has an inner cylinder 52 coaxially fixed therein, and the bottoms of the outer cylinder 51 and the inner cylinder 52 are both provided with a tapered surface;

[0077] The backflush groove 53 is provided between the outer cylinder 51 and the inner cylinder 52 and is connected to the backflush chamber 7;

[0078] A plurality of backflush holes 54 are provided on the tapered surface of the inner tube 52 .

[0079] As a preferred embodiment, a filter is fixed to the top of the inner cylinder 52, and the output end of the vacuum generator 8 passes through the back-blowing bin 7 and is located above the filter.

[0080] The filter can separate the powder from the gas, and the powder can be continuously blown through the back-blowing hole 54 , thereby preventing the powder from being statically accumulated in the inner cylinder 52 and further preventing the powder from agglomerating.

[0081] As a preferred embodiment, the opening and closing assembly 10 includes:

[0082] The discharge bin 101 is fixed on the outer cylinder 51;

[0083] The opening and closing cylinder 102 is hinged to the upper end surface of the discharge bin 101;

[0084] The sealing disk 103 is hinged in the discharge bin 101 and is flush with the lower end surface of the inner cylinder 52 when in a horizontal position;

[0085] One end of the hinged rod 104 is fixed to the blocking disk 103 , and the other end is hinged to the output end of the opening and closing cylinder 102 .

[0086] It should be noted that the efficiency of powder entering the device to be loaded can be adjusted by adjusting the opening and closing degree of the blocking disk 103, thereby achieving precise control.

[0087] First, the powder to be loaded is placed in the storage bin 1 to avoid the escape of the powder. Then, during transportation, the adjusting component 32 is always kept in contact with the powder material, thereby improving the loading efficiency and maintaining continuous transportation of the powder. When in contact with the powder, the powder can be dispersed and stirred by the dispersing leaves 33, thereby avoiding the agglomeration of the powder. After the powder is transported to the transfer component 5, the powder can be continuously blown through the backblowing hole 54, thereby avoiding the static accumulation of the powder in the transfer component 5, further avoiding the agglomeration of the powder, so that the transfer component 5 can be opened by the opening and closing component 10 during loading, so that the powder can quickly fall into the equipment to be loaded.

[0088] The above is only a preferred specific embodiment of the present invention, but the scope of protection of the present invention is not limited thereto. Any technician familiar with this technical field, within the technical scope disclosed by the present invention, who makes equivalent replacements or changes based on the technical solutions and inventive concepts of the present invention, should be covered by the scope of protection of the present invention.

Claims

1. Powder filler leak-free feeder, characterized by: include: A material storage bin (1) has a cover plate (2) detachably mounted on its upper end surface, and a guide surface (11) is provided inside the material storage bin (1); A conveying assembly (3) is fixed at the axial center position of the cover plate (2); A transfer assembly (5) is installed above the equipment to be loaded, a feed port (6) is fixed on one side of the transfer assembly (5), and the feed port (6) is connected to the conveying assembly (3) via a feed hose (4); A back-blowing bin (7) is fixed to the upper end surface of the transfer assembly (5), and an air inlet (9) is provided at the upper end of the back-blowing bin (7); A vacuum generator (8) is fixed on the upper end surface of the back-blowing bin (7); An opening and closing assembly (10) is fixed to the lower end surface of the transfer assembly (5) and is connected to the device to be loaded; The conveying assembly (3) comprises: A driving assembly (31) is fixed at the axis center of the cover plate (2); An adjusting assembly (32) is slidably disposed in the driving assembly (31), and one end of the adjusting assembly extends into the storage bin (1); a plurality of scattering blades (33), which are arranged circumferentially on the regulating assembly (32) and extend into the storage bin (1); The drive assembly (31) comprises: A fixed cylinder (311) fixed at the axial center position of the cover plate (2); A rotating blade (312) is rotatably arranged inside the fixed cylinder (311) and close to the top end; An air inlet head (313) and an air outlet head (314) are symmetrically fixed on the outer wall of the fixed cylinder (311) and correspond to the rotating blades (312); A partition plate (315) is fixed in the fixed cylinder (311) and is located below the rotating blade (312); A rotating ring (316) is rotatably disposed within the partition plate (315); A second rotating ring (317) is rotatably arranged on the lower end surface of the fixed cylinder (311); The adjustment assembly (32) includes: An adjusting cylinder (321) is slidably disposed in the fixing cylinder (311), and a contact sensor is installed at the bottom of the adjusting cylinder (321); There are at least two limiting strips (322) circumferentially fixed to the outer wall of the regulating cylinder (321); A driving disk (324) is fixed to the outer wall of the adjusting cylinder (321) and is connected to the fixing cylinder (311) in a sliding and rotational manner; The transfer component (5) comprises: An outer cylinder (51) has an inner cylinder (52) coaxially fixed therein, and the bottoms of the outer cylinder (51) and the inner cylinder (52) are both provided with a tapered surface; A backflush groove (53) is provided between the outer cylinder (51) and the inner cylinder (52) and is in communication with the backflush chamber (7); The backflush holes (54) are arranged in a plurality and opened on the conical surface of the inner cylinder (52).

2. The powder filler leak-free feeder according to claim 1, characterized in that: The bottom circumference of the regulating cylinder (321) is provided with a plurality of auxiliary openings (323), and the plurality of auxiliary openings (323) are located above the scattering blades (33). The regulating cylinder (321) is slidably connected to the first rotating ring (316) and the second rotating ring (317) by means of a limiting strip (322).

3. The powder filler leak-free feeder according to claim 1, characterized in that: A filter screen is fixed to the top of the inner cylinder (52), and the output end of the vacuum generator (8) passes through the back-blowing bin (7) and is located above the filter screen.

4. The powder filler leak-free feeder according to claim 1, characterized in that: The opening and closing assembly (10) comprises: A discharge bin (101) is fixed on the outer cylinder (51); An opening and closing cylinder (102) is hinged to the upper end surface of the discharge bin (101); A sealing disk (103) is hinged in the discharge bin (101) and is flush with the lower end surface of the inner cylinder (52) when in a horizontal position; A hinged rod (104) has one end fixed on the blocking disk (103) and the other end hinged to the output end of the opening and closing cylinder (102).

Citation Information

Patent Citations

  • Storage device capable of preventing moisture adhesion for feed production

    CN212188876U

  • Pharmaceutical particle feeding machine

    CN217675551U