Saccharifying disc transferring and recycling device for automatic brewing production line of fragrant white spirit

Abstract

The invention provides a saccharifying disc transferring and recycling device for an automatic brewing production line of fragrant white spirit, and relates to the technical field of brewing production, a saccharifying disc body is formed by combining a bottom plate and side plates, the bottom plate and the side plates enclose to form an accommodating space with an upper opening, and a transferring and recycling push plate is arranged in the accommodating space. The transferring and recycling push plate is composed of an upper plate body and an embedded plate body, the transferring and recycling push plate pushes the filled saccharified materials outwards in the translation and sliding process, and a cleaning mechanism is correspondingly arranged on the embedded plate body; the overturning type side plates are arranged on the two sides of the saccharifying disc, so that discharging does not need to be conducted in a dumping mode, discharging is achieved through translation pushing of the transferring and recycling push plate, the inner surface of the saccharifying disc can be further cleaned in the material pushing process, the cleaning process is more environmentally friendly and accurate, and the practicability of the saccharifying disc is improved. And the cost is reduced while the working efficiency is improved.

Description

Technical Field

[0001] The invention relates to the technical field of wine making production, and in particular to a saccharification disc transfer and recovery device for an automatic wine making production line for rich-flavor liquor. Background Art

[0002] The prior art discloses a saccharification disk transfer and recovery device used in an automatic winemaking production line with a publication number of "CN221606922U", which belongs to the technical field of winemaking production. It includes a saccharification disk steering conveyor, one end of which is connected to a saccharification disk turning machine for dumping saccharified materials in the saccharification disk, and the end of the saccharification disk steering conveyor away from the saccharification disk turning machine is externally connected to a saccharification disk conveyor, and the saccharification disk steering conveyor includes a first conveying mechanism for conveying the saccharification disk between the saccharification disk conveyor and the saccharification disk turning machine, and a second conveying mechanism closed to the conveying direction of the first conveying mechanism and horizontally conveying the saccharification disk, and the saccharification disk steering conveyor is provided with a cleaning device on one side of the output end of the second conveying mechanism, and the end of the cleaning device away from the saccharification disk steering conveyor is externally connected to a conveying mechanism for transporting the cleaned saccharification disk. It has the effect of improving the quality of raw wine production.

[0003] However, the above-mentioned device still has obvious defects during use: the saccharification disk used in the above-mentioned device is a fixed structure, so the saccharification material needs to be dumped by flipping. Since the saccharification disk and the saccharification material have a large weight, it is necessary to design a special flipping device to flip and dump them. In addition, the saccharification disk needs to be cleaned and scrubbed after the flipping is completed, and the saccharification disk still needs to be placed in a corresponding device for cleaning steps. The above process is cumbersome and is not conducive to improving the transfer efficiency of the saccharification material. Summary of the invention

[0004] The purpose of the present invention is to provide a saccharification disk transfer and recovery device for an automatic brewing production line for rich-flavor liquor, so as to solve the problems raised in the above-mentioned background technology.

[0005] To achieve the above object, the present invention provides the following technical solutions: A saccharification disc transfer and recovery device for a fragrant liquor automatic brewing production line, comprising: A saccharification tray body, wherein the saccharification tray body is composed of a bottom plate and side plates, wherein the side plates include a pair of fixed side plates and a flip side plate, wherein the fixed side plates and the flip side plates are connected in parallel to four sides of the bottom plate, wherein the flip side plates are connected to the bottom plate via hinges, wherein the bottom plate and the side plates enclose a receiving space with an upper opening, wherein the receiving space is used to load saccharification materials; The transfer and recovery push plate is composed of an upper plate body and an embedded plate body, the bottom of the upper plate body abuts against the upper surface of the fixed side plates on both sides, the two side edges of the embedded plate body abut against the inner side of the fixed side plates, and the bottom of the embedded plate body abuts against the upper surface of the bottom plate; wherein, The flip-type side panels on both sides are driven by the flipping mechanism arranged on the saccharification disk body to flip. In the flipped open state, the inner side plate surface of the flip-type side panel is arranged flush with the upper surface of the bottom plate. In the unfolded state of the flip-type side panels on both sides, the transfer and recovery push plate slides from one opening of the saccharification disk body to the other opening. The transfer and recovery push plate pushes the loaded saccharification material outward during the translation and sliding process, and simultaneously cleans the saccharification disk body during the translation and sliding process. A cleaning mechanism is correspondingly arranged on the embedded plate body. A magnetic sheet is also installed on the saccharification disk body, and an adsorption electromagnet is correspondingly arranged on the transfer and recovery push plate. When the adsorption electromagnet is energized, it cooperates with the magnetic sheet to adsorb the saccharification disk body onto the transfer and recovery push plate, and moves synchronously with the movement of the transfer and recovery push plate.

[0006] Preferably, the transfer and recovery push plate is fixedly connected to a mechanical arm, and the mechanical arm drives the transfer and recovery push plate to perform translation and lifting movements.

[0007] Preferably, the flipping mechanism that drives the flip side panel to flip includes a flip connecting rod, which is fixedly connected to the rotating shaft arranged on the hinge, and the flip connecting rod is connected to the winding motor through a traction rope via a changing rotating shaft, and the rotation of the winding motor causes the flip connecting rod to perform a 90° flipping movement. A reset torsion spring is also sleeved on the rotating shaft of the flip side panel, and the reset torsion spring causes the flip side panel to flip in the absence of external force so that it remains in a closed state with the bottom plate. The winding motor causes the traction rope to reel in by rotation, thereby driving the flip connecting rod to overcome the torsion of the reset torsion spring and perform work to make the flip side panel open outward.

[0008] Preferably, the cleaning mechanism includes a pair of parallel rubber sealing grooves installed on both sides and the bottom of the embedded plate body, rubber sealing strips are installed in the parallel rubber sealing grooves, and a cleaning liquid circulation flow groove is also provided on the embedded plate body between the pair of rubber sealing strips, and a liquid inlet channel and a liquid outlet channel are provided on the embedded plate body and the upper plate body, and the liquid inlet channel and the liquid outlet channel are connected to an external circulation pump through a pipeline, and the cleaning liquid circulation pump is used to inject the cleaning liquid into the cleaning liquid circulation flow groove through the external circulation pump, so that the transfer and recovery push plate can scrape and clean during the movement in the saccharification disk body.

[0009] Preferably, an ultrasonic vibrator is connected to the transfer and recovery push plate through a pipeline, and the ultrasonic vibrator is connected to an external ultrasonic generating device through the pipeline, and the ultrasonic vibrator transmits high-frequency vibration to the surface of the transfer and recovery push plate.

[0010] Preferably, the flip connecting rod, the changing shaft and the winding motor are all installed in the reserved grooves opened at both ends of the fixed side panel, and the surface of the reserved groove is also installed with a transparent acrylic cover plate, and the outer surface of the transparent acrylic cover plate is flush with the outer surface of the fixed side panel.

[0011] Preferably, the cleaning liquid circulation flow groove includes a first flow groove, a second flow groove and a third flow groove which are not connected to each other, and the embedded plate body where the first flow groove, the second flow groove and the third flow groove are located is provided with a liquid inlet hole and a liquid outlet hole, and the liquid inlet hole paths of the first flow groove, the second flow groove and the third flow groove are also provided with solenoid valves corresponding to each other, and the opening and closing of the solenoid valves are used to control the liquid to enter the flow grooves, and the liquid outlet holes of the first flow groove, the second flow groove and the third flow groove are all connected to the confluence channel, and a one-way valve is also provided on the communication path between the liquid outlet hole and the confluence channel, and the liquid backflow is prevented by the setting of the one-way valve, and the confluence channel is connected to the liquid outlet channel.

[0012] Compared with the prior art, the present invention has the following beneficial effects: Since the saccharification disk of the present invention is provided with flip-type side plates on both sides, it is no longer necessary to unload materials by tipping. The transfer and recovery push plate can unload materials by pushing them in a horizontal direction. In the process of pushing materials, the inner surface of the saccharification disk can be further cleaned. The cleaning process is more environmentally friendly and accurate, which improves work efficiency and reduces costs. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 It is a three-dimensional schematic diagram of the overall structure of the present invention; Figure 2 It is a three-dimensional schematic diagram of the overall structure of the transfer and recovery push plate of the present invention; Figure 3 It is a schematic diagram of the unfolded state of the flip-type side panels on both sides of the present invention; Figure 4 It is a schematic diagram of the transfer recovery push plate flat push material unloading process of the present invention; Figure 5 This is a schematic diagram of the internal structure of the transfer and recovery push plate of the present invention; Figure 6 It is a schematic diagram of the transfer and recovery push plate of the present invention adsorbing the saccharification disk body in an upwardly suspended state.

[0014] In the figure: 1 saccharification disk body, 2 bottom plate, 3 fixed side plate, 4 flip side plate, 5 hinge, 6 transfer and recovery push plate, 7 upper plate, 8 embedded plate, 9 magnetic suction plate, 10 flip connecting rod, 11 traction rope, 12 direction-changing shaft, 13 winding motor, 14 rubber sealing strip, 15 cleaning liquid circulation flow groove, 16 liquid inlet channel, 17 liquid outlet channel, 18 ultrasonic vibrator, 19 reserved groove, 20 transparent acrylic cover plate, 21 first flow groove, 22 second flow groove, 23 third flow groove, 24 liquid inlet hole, 25 liquid outlet hole, 26 solenoid valve, 27 confluence channel, 28 one-way valve. DETAILED DESCRIPTION

[0015] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0016] See also Figure 1-6 , the present invention provides a technical solution: Embodiment 1:

[0017] A saccharification disc transfer and recovery device for a fragrant liquor automatic brewing production line, comprising: The saccharification tray body 1 is composed of a bottom plate 2 and side plates. The side plates include a pair of fixed side plates 3 and flip side plates 4. The fixed side plates 3 and flip side plates 4 are connected to four sides of the bottom plate 2 in parallel. The flip side plates 4 are connected to the bottom plate 2 through hinges 5. The bottom plate 2 and the side plates enclose a receiving space with an upper opening, and the receiving space is used to fill the saccharification material. The transfer and recovery push plate 6 is composed of an upper plate body 7 and an embedded plate body 8. The bottom of the upper plate body 7 abuts against the upper surface of the fixed side plates 3 on both sides, the two side edges of the embedded plate body 8 abut against the inner side of the fixed side plates 3, and the bottom of the embedded plate body 8 abuts against the upper surface of the bottom plate 2; wherein, The flip side panels 4 on both sides are flipped under the driving of the flip mechanism provided on the saccharification disk body 1. In the flipped open state, the inner side panel surface of the flip side panel 4 is flush with the upper surface of the bottom panel 2. When the flip side panels 4 on both sides are unfolded, the transfer and recovery push plate 6 slides from one opening of the saccharification disk body 1 to the other opening. The transfer and recovery push plate 6 pushes the loaded saccharification material outward during the translation and sliding process, and simultaneously cleans the saccharification disk body 1 during the translation and sliding process. A cleaning mechanism is correspondingly provided on the embedded plate body 8. A magnetic sheet 9 is also installed on the saccharification disk body 1, and an adsorption electromagnet is correspondingly provided on the transfer and recovery push plate 6. When the adsorption electromagnet is energized, it cooperates with the magnetic sheet 9 to adsorb the saccharification disk body 1 on the transfer and recovery push plate 6, and moves synchronously with the movement of the transfer and recovery push plate 6.

[0018] In this embodiment, the saccharification disk body 1 is used to carry and load saccharification materials, which is composed of a bottom plate 2 and a side plate. The side plate includes a pair of fixed side plates 3 and a flip side plate 4. The saccharification disk body 1 is unfolded by unfolding the flip side plates 4 on both sides, and the saccharification material carried inside is pushed outward by the translation of the transfer and recovery push plate 6. This push-out method is safer than the flipping method, and the transfer and recovery push plate 6 not only serves as a push-out device for saccharification materials, but also cleans the inner surface of the saccharification disk body 1 during the translation process. During the process, it is in close contact with the upper surface of the bottom plate 2, the inner surfaces of the fixed side plate 3 and the flip side plate 4. Therefore, the saccharification material can be fully scraped off during the translation process of the transfer and recovery push plate 6, and by arranging a cleaning structure at the abutting position, the saccharification material filling position can be cleaned more accurately. Compared with the integrated cleaning method, this cleaning method is more resource-saving and more efficient. The transfer and recovery push plate 6 is fixedly connected to the mechanical arm, and the mechanical arm drives the transfer and recovery push plate 6 to perform translation and lifting movements, thereby completing the pairing and horizontal push cleaning operation with the saccharification disk body 1. Embodiment 2:

[0019] The flipping mechanism that drives the flip side panel 4 to flip includes a flip link 10, which is fixedly connected to the rotating shaft set on the hinge 5. The flip link 10 is connected to the winding motor 13 through a traction rope 11 via a changing shaft 12. The rotation of the winding motor 13 causes the flip link 10 to perform a 90° flipping movement. A reset torsion spring is also sleeved on the rotating shaft of the flip side panel 4. The reset torsion spring causes the flip side panel 4 to flip in the absence of external force so that it remains in a closed state with the bottom plate 2. The winding motor 13 causes the traction rope 11 to reel in by rotation, thereby driving the flip link 10 to overcome the torsion of the reset torsion spring and do work to make the flip side panel 4 open outward.

[0020] The flip connecting rod 10, the direction-changing shaft 12 and the winding motor 13 are all installed in the reserved grooves 19 opened at both ends of the fixed side panel 3. A transparent acrylic cover plate 20 is also installed on the surface of the reserved groove 19. The outer surface of the transparent acrylic cover plate 20 is flush with the outer surface of the fixed side panel 3.

[0021] In this embodiment, the specific structure of the flipping mechanism that drives the flip side panel 4 to expand outward is further disclosed, wherein the rotation of the winding motor 13 drives the traction rope 11 to be wound and unwound, and a reset torsion spring is also sleeved on the rotating shaft of the flip side panel 4. The reset torsion spring causes the flip side panel 4 to flip in the absence of external force so that it remains in a closed state with the bottom plate 2. When the traction rope 11 is wound, the traction rope 11 drives the flipping connecting rod 10 to overcome the elastic force of the reset torsion spring to do work, thereby causing the flipping connecting rod 10 to flip 90°. During the flipping process, the flipping connecting rod 10 drives the flip side panel 4 to flip synchronously, thereby making the flip side panel 4 in an expanded state, wherein the power of the winding motor 13 comes from a detachable battery installed in the fixed side panel 3, which is powered by the loading of the detachable battery, and through the setting of the built-in PLC circuit board, the work instructions are sent and received when the saccharification disk body 1 reaches the unloading position. Embodiment three:

[0022] The cleaning mechanism includes a pair of parallel rubber sealing grooves installed on both sides and the bottom of the embedded plate body 8, and rubber sealing strips 14 are installed in the parallel rubber sealing grooves. A cleaning liquid circulation flow groove 15 is also provided on the embedded plate body 8 between the pair of rubber sealing strips 14. A liquid inlet channel 16 and a liquid outlet channel 17 are provided on the embedded plate body 8 and the upper plate body 7. The liquid inlet channel 16 and the liquid outlet channel 17 are connected to an external circulation pump through a pipeline, and the cleaning liquid circulation pump is used to inject the cleaning liquid circulation flow groove 15 into the cleaning liquid circulation flow groove 15, so that the transfer and recovery push plate 6 can scrape and clean during the movement in the saccharification disk body 1.

[0023] An ultrasonic vibrator 18 is also connected to the transfer and recovery push plate 6 through a pipeline. The ultrasonic vibrator 18 is connected to an external ultrasonic generating device through the pipeline. The ultrasonic vibrator 18 transmits high-frequency vibration to the surface of the transfer and recovery push plate 6.

[0024] In this embodiment, the specific structure of the cleaning mechanism is further disclosed. A pair of parallel rubber sealing strips 14 are used to seal the two sides of the cleaning liquid circulation flow groove 15 to prevent leakage of the cleaning liquid. This arrangement can complete the most accurate cleaning operation while using a minimum amount of cleaning medium. The cleaning medium enters through the liquid inlet channel 16 and flows out through the liquid outlet channel 17 to achieve circulation. The rubber sealing strip 14 can fully scrape the saccharification material in the saccharification disk body 1 during the horizontal pushing process of the transfer and recovery push plate 6, and clean it through the use of the cleaning medium. Furthermore, an ultrasonic vibrator 18 can be provided in the transfer and recovery push plate 6 to further improve the cleaning effect. The high-frequency vibration generated by the ultrasonic vibrator 18 is transmitted to the transfer and recovery push plate 6, and the cleaning effect during the horizontal pushing process is improved by contacting with the saccharification disk body 1. Embodiment 4:

[0025] The cleaning liquid circulation flow groove 15 includes a first flow groove 21, a second flow groove 22 and a third flow groove 23 which are not connected to each other. A liquid inlet hole 24 and a liquid outlet hole 25 are provided on the embedded plate body 8 where the first flow groove 21, the second flow groove 22 and the third flow groove 23 are located. Solenoid valves 26 are also provided one by one on the paths of the liquid inlet holes 24 on the first flow groove 21, the second flow groove 22 and the third flow groove 23. The opening and closing of the solenoid valves 26 control the liquid to enter the flow grooves where they are located. The liquid outlet holes 25 of the first flow groove 21, the second flow groove 22 and the third flow groove 23 are all connected to the confluence 27. A one-way valve 28 is also provided on the communication path between the liquid outlet hole 25 and the confluence 27. The one-way valve 28 is provided to prevent liquid reflux, and the confluence 27 is connected to the liquid outlet channel 17.

[0026] In this embodiment, the structure of the cleaning liquid circulation flow tank 15 is further improved. Figure 3-4 , since the two ends of the flip side plate 4 protrude from the fixed side plate 3 in the unfolded state, if liquid is supplied to the first flow groove 21 and the second flow groove 22 on both sides, the liquid will be sprayed out and the cleaning effect cannot be achieved. For this reason, in this embodiment, the cleaning liquid circulation flow groove 15 is further partitioned to form a first flow groove 21, a second flow groove 22 and a third flow groove 23. When cleaning the flip side plates 4 at both ends, it is only necessary to open the solenoid valve 26 corresponding to the second flow groove 22. At this time, it can be ensured that the first flow groove 21 and the third flow groove 23 do not discharge liquid. When the transfer recovery push plate 6 enters between the fixed side plates, the first flow groove 21, the second flow groove 22 and the third flow groove 23 are opened at the same time. This setting can comprehensively clean the inner side of the entire saccharification disk body 1 during the horizontal pushing process, thereby ensuring the cleaning effect. The solenoid valve 26 is connected to the PLC circuit board, so that the corresponding solenoid valve 26 is opened and closed by the PLC circuit board. The power required for this process is supplied by an external power supply.

[0027] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A saccharification disc transfer and recovery device for a fragrant and aromatic liquor automatic brewing production line, characterized in that: include: A saccharification tray body, wherein the saccharification tray body is composed of a bottom plate and side plates, wherein the side plates include a pair of fixed side plates and a flip side plate, wherein the fixed side plates and the flip side plates are connected in parallel to four sides of the bottom plate, wherein the flip side plates are connected to the bottom plate via hinges, wherein the bottom plate and the side plates enclose a receiving space with an upper opening, wherein the receiving space is used to load saccharification materials; The transfer and recovery push plate is composed of an upper plate body and an embedded plate body, the bottom of the upper plate body abuts against the upper surface of the fixed side plates on both sides, the two side edges of the embedded plate body abut against the inner side of the fixed side plates, and the bottom of the embedded plate body abuts against the upper surface of the bottom plate; wherein, The flip-type side panels on both sides are driven by the flipping mechanism arranged on the saccharification disk body to flip. In the flipped open state, the inner side plate surface of the flip-type side panel is arranged flush with the upper surface of the bottom plate. In the unfolded state of the flip-type side panels on both sides, the transfer and recovery push plate slides from one opening of the saccharification disk body to the other opening. The transfer and recovery push plate pushes the loaded saccharification material outward during the translation and sliding process, and simultaneously cleans the saccharification disk body during the translation and sliding process. A cleaning mechanism is correspondingly arranged on the embedded plate body. A magnetic sheet is also installed on the saccharification disk body, and an adsorption electromagnet is correspondingly arranged on the transfer and recovery push plate. When the adsorption electromagnet is energized, it cooperates with the magnetic sheet to adsorb the saccharification disk body onto the transfer and recovery push plate, and moves synchronously with the movement of the transfer and recovery push plate.

2. The saccharification disk transfer and recovery device for the automatic brewing production line of rich-flavor liquor according to claim 1 is characterized by: The transfer and recovery push plate is fixedly connected to the mechanical arm, and the mechanical arm drives the transfer and recovery push plate to perform translation and lifting movements.

3. The saccharification disk transfer and recovery device for the automatic brewing production line of rich-flavor liquor according to claim 1 or 2, characterized in that: The flipping mechanism that drives the flip side panel to flip includes a flip connecting rod, which is fixedly connected to the rotating shaft arranged on the hinge. The flip connecting rod is connected to the winding motor through a traction rope via a changing rotating shaft. The rotation of the winding motor causes the flip connecting rod to perform a 90° flipping movement. A reset torsion spring is also sleeved on the rotating shaft of the flip side panel. The reset torsion spring causes the flip side panel to flip in the absence of external force so that it remains in a closed state with the bottom plate. The winding motor causes the traction rope to reel in by rotation, thereby driving the flip connecting rod to overcome the torsion of the reset torsion spring and perform work to make the flip side panel open outward.

4. The saccharification disk transfer and recovery device for the automatic brewing production line of rich-flavor liquor according to claim 3 is characterized by: The cleaning mechanism includes a pair of parallel rubber sealing grooves installed on both sides and the bottom of the embedded plate body, and rubber sealing strips are installed in the parallel rubber sealing grooves. A cleaning liquid circulation flow groove is also provided on the embedded plate body between the pair of rubber sealing strips. A liquid inlet channel and a liquid outlet channel are provided on the embedded plate body and the upper plate body. The liquid inlet channel and the liquid outlet channel are connected to an external circulation pump through a pipeline. The cleaning liquid circulation pump is used to inject the cleaning liquid into the cleaning liquid circulation flow groove, so that the transfer and recovery push plate can scrape and clean during the movement in the saccharification disk body.

5. The saccharification disk transfer and recovery device for the automatic brewing production line of rich-flavor liquor according to claim 4 is characterized by: An ultrasonic vibrator is also connected to the transfer and recovery push plate through a pipeline. The ultrasonic vibrator is connected to an external ultrasonic generating device through the pipeline. The ultrasonic vibrator transmits high-frequency vibration to the surface of the transfer and recovery push plate.

6. The saccharification disk transfer and recovery device for the automatic brewing production line of rich-flavor liquor according to claim 5 is characterized by: The flip connecting rod, the direction-changing shaft and the winding motor are all installed in the reserved grooves opened at both ends of the fixed side panels. A transparent acrylic cover plate is also installed on the surface of the reserved groove. The outer surface of the transparent acrylic cover plate is flush with the outer surface of the fixed side panel.

7. The saccharification disk transfer and recovery device for the automatic brewing production line of rich-flavor liquor according to claim 6 is characterized by: The cleaning liquid circulation flow groove includes a first flow groove, a second flow groove and a third flow groove that are not connected to each other. The embedded plate body where the first flow groove, the second flow groove and the third flow groove are located is provided with a liquid inlet hole and a liquid outlet hole. The first flow groove, the second flow groove and the third flow groove are also provided with solenoid valves on the liquid inlet hole paths corresponding to each other. The opening and closing of the solenoid valves are used to control the liquid to enter the flow grooves. The liquid outlet holes of the first flow groove, the second flow groove and the third flow groove are all connected to the confluence channel. A one-way valve is also provided on the communication path between the liquid outlet hole and the confluence channel. The one-way valve is provided to prevent liquid reflux. The confluence channel is connected to the liquid outlet channel.

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