High-pressure valve production heat treatment equipment and method

By designing a high-pressure valve production heat treatment equipment that uses high-temperature iron sand for heat treatment, the safety hazards and instability problems in the heat treatment process of medium and high-pressure valves in the prior art are solved, and the efficient cleaning of the workpiece surface and the safety and stability of the processing process are improved.

CN119876562AActive Publication Date: 2025-04-25JIANGSU HENGSHUANG AUTOMATIC CONTROL EQUIP MFG CO LTD
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Patent Information

Application Number
CN202510175058.8
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-02-18
Publication Date
2025-04-25
Estimated Expiration
2045-02-18

AI Technical Summary

Technical Problem

There are safety hazards and processing instability in the heat treatment process of existing high-pressure valves. Especially when residual impurities and debris on the surface of the workpiece need to be removed after quenching, it is easy to increase the process flow and reduce safety.

Method used

A high-pressure valve production heat treatment equipment is designed, and heat treatment is used for high-temperature iron sand. Through the combined structure of a conical cylinder and a stirring cylinder, the heat treatment and impurity removal of the workpiece surface are achieved without the assistance of flame and special gases, which improves safety and stability.

Benefits of technology

Through high-temperature iron sand heat treatment, impurities and debris on the surface of the workpiece can be effectively removed, the safety and stability of the processing process are improved, and the losses and expenses in the production process are reduced through the recycling and utilization of iron sand and cooling water.

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Abstract

The invention relates to the technical field of heat treatment machining, and provides high-pressure valve production heat treatment equipment and method.The high-pressure valve production heat treatment equipment comprises a hanging frame installed at the high position in a hanging mode, the bottom side of the hanging frame is sequentially and fixedly connected with a first cover body and a second cover body from left to right, and a stirring barrel is arranged on the close sides of the first cover body and the second cover body; a heating pipe is installed on the right side of the first cover body to heat iron sand in the stirring barrel, and the right side of the second cover body is connected with an output pipe through a valve; the conical barrel serves as a container for containing iron sand and a high-pressure valve, the conical barrel is conical, and the inner wall of the conical barrel is rotationally connected with a plurality of clamping pieces. According to the high-pressure valve, the surface of the workpiece is polished through the high-temperature iron sand so as to remove impurities left on the surface of the workpiece due to quenching, and through the heat treatment mode, flame and special gas assistance can be not needed, so that unstable factors generated by special gas are reduced, and the safety and stability in the production process of the high-pressure valve are improved.
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Description

Technical Field

[0001] The invention relates to the technical field of heat treatment processing, and in particular to a heat treatment device and method for producing high-pressure valves. Background Art

[0002] High-pressure valves have been widely used in the fields of power industry, superhard material manufacturing, chemical industry, petrochemical industry, processing technology, etc., such as static pressure treatment, ultra-high static pressure extrusion, powder metallurgy, metal forming, geophysics, and geological research; in the heat treatment work of the high-pressure valve production and manufacturing process, the main prototype of the valve is annealed, normalized, quenched, tempered, etc. to remove internal impurities and improve its overall material properties to meet actual use needs.

[0003] After searching, the announcement number CN117187517B is a heat treatment method and equipment for high-pressure valve production. During the overall heat treatment process of the valve workpiece, the overall process flow is reasonable and efficient, and for the quenching process, the corresponding quenching treatment can be carried out according to the actual processing status and needs of the steel workpiece; through the coordinated use of the heat treatment purification recovery mechanism and the spray quenching mechanism, the slag and dirt adhered to the surface of the valve workpiece during quenching are removed, reducing unnecessary subsequent processes and improving the overall process economic benefits; and the heat in the hot waste gas and hot waste water generated during the quenching process can be recycled to a certain extent, improving energy utilization efficiency and meeting actual process requirements; In the above-mentioned search patent, its background technology mentions that the workpiece needs to be left to cool for a certain period of time after quenching, and during this process, impurity particles will adhere to the surface of the workpiece due to cooling, or impurities adhered to the workpiece when quenching in water, which need to be subsequently handled by staff, thereby increasing the processing process flow and having a negative impact on the overall process. The patent solves the problem by using a heat treatment purification and recovery mechanism in conjunction with a jet quenching mechanism to remove the residues and debris adhered to the surface of the valve workpiece during quenching. It requires the use of flames and acetylene mixed gas to treat the surface of the workpiece, and acetylene gas is flammable and potentially dangerous. Therefore, safety regulations and operating standards must be strictly observed during operation, which greatly reduces the safety and stability of the equipment and methods during the processing. Summary of the invention

[0004] In view of the deficiencies in the prior art, the present invention provides a high-pressure valve production heat treatment device and method, aiming to solve the problems in the prior art of safety hazards and lack of processing stability during the heat treatment of the surface of high-pressure valves.

[0005] To achieve the above objectives, the present invention is implemented through the following technical solutions: A heat treatment equipment for high pressure valve production, comprising: A suspension frame, the bottom of which is provided with a cover body 1 and a cover body 2, a mixing drum is provided on the adjacent sides of the cover body 1 and the cover body 2, the cover body 1 is provided with a heating pipe to heat the iron sand in the mixing drum, and the cover body 2 is connected with an output pipe through a valve; A conical cylinder, the inner wall of which is rotatably connected to a plurality of clamping parts, which are connected by synchronizers to rotate synchronously, a worm is rotatably connected to the conical cylinder, and the worm is connected to a motor through two meshing bevel gears to drive the worm to rotate to transmit the synchronizer; An outer cylinder, an inner cylinder is arranged inside the outer cylinder, the top output end of the inner cylinder is connected to the cover body 1, an auger is rotatably connected inside the inner cylinder, a cavity for storing clean water is reserved between the inner cylinder and the outer cylinder, a connecting pipe is arranged on the outer wall of the outer cylinder, the input end of the connecting pipe is connected to the cavity through a water pump, a water outlet pipe is installed at the output end of the connecting pipe, the inner cylinder recovers the iron sand in the conical cylinder through a double-pass pipe, and the auger is connected to a universal shaft through two mutually meshing bevel gears 2; The worm is internally slidably connected with a special-shaped rod, which is displaced by the pushing assembly. The special-shaped rod is connected with a spline shaft. The outer wall of the rolling cylinder is provided with a meshing assembly. The top of the meshing assembly is connected to the universal shaft, and the meshing assembly is connected to the spline shaft through a pulley set.

[0006] Preferably, the mixing drum includes a rolling drum rotatably connected to the side close to cover body one and cover body two, the inner wall of the rolling drum is fixedly connected with a plurality of mixing blades, the mixing blades are spirally arranged on the inner wall of the rolling drum, the outer wall of the rolling drum is fixedly connected with a limiting rail, and the limiting rail is slidably connected to the suspension frame.

[0007] Preferably, the synchronous parts include a plurality of pulleys rotatably connected to the bottom end of the outer wall of the conical cylinder, the plurality of pulleys are connected to each other through the inner side of the belt, the top side of the pulley is fixedly connected to a gear, the side of the gear close to the conical cylinder is meshed with a helical gear, the helical gear is fixedly connected to the clamping part, and the worm is meshed with the gear.

[0008] Preferably, the double-channel pipe includes a branch pipe located at the bottom side of the conical cylinder, the top side of the branch pipe is fixedly connected to the bottom side of the conical cylinder through a shell, the inner wall of the shell is rotatably connected with a perforated circular plate, and two through holes are opened on the bottom side of the conical cylinder.

[0009] Preferably, one of the output ends of the branch pipe is connected to the input end of the inner tube, and the other output end of the branch pipe is provided with a waste pipe.

[0010] Preferably, the meshing assembly includes a gear ring fixedly connected to the middle end of the outer wall of the rolling cylinder, the top side of the gear ring is meshedly connected with gear three, gear three is rotatably connected to the top of the suspension frame, the left side of gear three is connected to the right end of the universal joint, and the rear side of the gear ring is meshedly connected with gear two.

[0011] Preferably, the pulley group includes two pulleys 2 and a double-groove pulley rotatably connected to the rear end of the suspension frame, the double-groove pulley is located on the adjacent side of the two pulleys 2, and the two pulleys 2 and the double-groove pulley are connected by a belt.

[0012] Preferably, the bottom pulley 2 is located on the left side of the spline shaft, and a spline groove is provided on the right side of the bottom pulley 2.

[0013] Preferably, the pushing assembly includes an electric push rod located on the right side of the special-shaped rod, a non-driving end of the electric push rod is connected to the tripod, and a driving end of the electric push rod is rotationally connected to the right side of the special-shaped rod.

[0014] A heat treatment method for high-pressure valve production, comprising the following steps: Step 1: First, heat the iron sand used as abrasive in a rolling drum to 200-300°C; Step 2: Place the quenched workpiece in the conical cylinder, align the opening of the workpiece with the outer wall of the clamping part, open the valve of the output pipe, and start the bevel gear 1, pour the heated iron sand into the conical cylinder through the output pipe, and the rotating workpiece contacts with the flowing high-temperature iron sand to heat treat the surface of the workpiece; Step 3: Iron sand enters the inner cylinder along the double-pass pipe, and re-enters the mixing cylinder through the conveying of the inner cylinder to form a cycle. The high-temperature iron sand heats the inner cylinder, and the residual heat is transferred to the clean water in the outer wall cavity of the inner cylinder to heat the clean water. Step 4: After the workpiece surface is cleaned, close the valve of the output pipe. After the iron sand in the conical tube has flowed out, turn on the water pump to pour the heated water in the cavity into the conical tube to cool the workpiece. After cooling, take out the workpiece.

[0015] Working principle: First, heat the iron sand used as abrasive in the rolling drum to 200-300℃, place the quenched workpiece in the conical drum, align the opening of the workpiece and put it on the outer wall of the clamping part, open the valve of the output pipe, and start the motor. When the spline shaft connected to the special-shaped rod is located in the spline groove on the bottom pulley 2, it will drive the bottom pulley 2 to rotate synchronously, and transmit the belt to the top pulley 2 through the belt, so that the gear 2 connected to the pulley 2 meshes with the gear ring connected to the rolling drum, and the gear ring rotating with the rolling drum meshes with the gear 3 at the top, so that the gear 3 rotates the two meshing gears through the universal shaft. The bevel gear 2 of the bevel gear 2 drives the auger to rotate, and the rotating roller transports the heated iron sand to the output pipe through the spirally arranged stirring blades, and pours it into the conical cylinder at the output pipe. The worm driven by the motor meshes with the gear 1 at the rear end to rotate, and the multiple pulleys connected by the belt will rotate synchronously, so that the multiple gears 1 will synchronously mesh with the helical gear connected to the clamping piece to drive the clamping piece to drive the workpiece to rotate. After the iron sand falls into the conical cylinder, it will flow along the inner wall of the conical cylinder, and pass through the circular hole along the bottom hole of the conical cylinder at the left end to enter the output end on the left side of the branch pipe, enter the output end on the left side of the branch pipe, and flow into the inner The rotating auger transports the iron sand upward and back into the rolling drum, forming a circulating flow state. The rotating workpiece contacts the flowing high-temperature iron sand to heat-treat the surface of the workpiece. The iron sand passes through the circular hole along the left end and enters the output end on the left side of the branch pipe. Then, it flows into the inner drum and re-enters the mixing drum through the transport of the rotating auger in the inner drum, forming a cycle. The high-temperature iron sand heats the inner drum and conducts the residual heat to the clean water in the outer wall cavity of the inner drum to heat the clean water. After the surface of the workpiece is cleaned, the valve of the output pipe is closed. After the iron sand in the conical drum has flowed out, the perforated circular plate is rotated. Close the through hole, then stop the motor, the electric push rod pulls the special-shaped rod, the spline shaft connected to the special-shaped rod disengages from the spline groove on the second pulley at the bottom end, stops the working of the rolling cylinder and the auger, retains the clamping parts to drive the rotation of the workpiece, then turns on the water pump, and pours the heated clean water in the cavity into the conical cylinder. The clamping parts drive the workpiece to rotate, accelerates the cooling of the workpiece, and cleans the iron sand on the surface of the workpiece. After cooling, rotate the perforated circular plate again to make the circular hole on the circular plate coincide with the through hole on the right end. The hot water passes through the circular hole along the through hole on the right end and enters the output end on the right side of the branch pipe, and the waste water is discharged through the waste pipe. Then the workpiece is taken out for subsequent production and processing.

[0016] The present invention provides a heat treatment device and method for high-pressure valve production, which has the following beneficial effects: 1. The present invention utilizes high-temperature iron sand to polish the surface of the workpiece to remove impurities remaining on the surface of the workpiece due to quenching. This heat treatment method does not require flame and special gas assistance, thereby reducing the unstable factors caused by special gases, thereby improving the safety and stability of the high-pressure valve production process.

[0017] 2. The iron sand and cooling water used as abrasives in the present invention can be recycled for secondary use, and in the heat treatment process, the cooling water can be heated by the circulating iron sand, thereby further reducing the loss in the production process and reducing the processing and production expenses.

[0018] 3. The present invention can integrate the equipment while being driven by a single motor, thereby maximizing the utilization rate of the single motor, and can stop the abrasive conveying structure alone to perform cooling work without affecting the operation of other structures, thereby improving the flexibility of the equipment. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 A perspective view of the present invention; Figure 2 It is a schematic diagram of the rear structure of the present invention; Figure 3 It is a structural schematic diagram of the rolling drum of the present invention; Figure 4 It is a structural schematic diagram of the conical tube of the present invention; Figure 5 for Figure 2 A schematic diagram of the structure enlargement at A; Figure 6 It is a structural schematic diagram of the worm of the present invention; Figure 7 It is a schematic structural diagram of the belt pulley 2 and the double-groove belt pulley of the present invention; Figure 8 It is a structural schematic diagram of the branch pipe of the present invention; Fig. 9 It is a structural schematic diagram of the universal shaft of the present invention; Fig.10 It is a schematic structural diagram of the inner cylinder of the present invention.

[0020] Among them, 1. suspension frame; 2. conical cylinder; 3. outer cylinder; 4. rolling cylinder; 5. stirring blade; 6. cover body one; 7. cover body two; 8. output pipe; 9. heating pipe; 10. limit rail; 11. pulley one; 12. gear one; 13. bevel gear; 14. clamping piece; 15. worm; 16. motor; 17. bevel gear one; 18. special-shaped rod; 19. electric push rod; 20. spline shaft; 21. spline groove; 22. pulley two; 23. double-groove pulley; 24. gear two; 25. gear ring; 26. branch pipe; 27. shell; 28. perforated circular plate; 29. ​​inner cylinder; 30. auger; 31. bevel gear two; 32. universal shaft; 33. gear three; 34. connecting pipe; 35. outlet pipe. DETAILED DESCRIPTION

[0021] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention. Example

[0022] As one aspect of the present application, an embodiment of the present invention provides a high-pressure valve production heat treatment device, including: Please see attached Figure 1 -Attached Figure 3 , a hanging frame 1 is suspended and installed at a high place, and the bottom side of the hanging frame 1 is fixedly connected with a cover body 1 6 and a cover body 2 7 in sequence from left to right. A mixing drum is arranged on the adjacent side of the cover body 1 6 and the cover body 2 7. The mixing drum is mainly composed of a rolling drum 4 which is rotatably connected to the adjacent side of the cover body 1 6 and the cover body 2 7. A plurality of stirring blades 5 fixedly connected to the inner wall of the rolling drum 4 are spirally arranged on the inner wall of the rolling drum 4, so that when the stirring blades 5 stir the iron sand, the iron sand is transported in one direction. The outer wall of the rolling drum 4 is fixedly connected with a limit rail 10, and the limit rail 10 is slidably connected with the hanging frame 1 to ensure the stable rotation of the rolling drum 4. A heating pipe 9 is installed on the right side of the cover body 1 6 to heat the iron sand in the mixing drum, and an output pipe 8 is connected to the right side of the cover body 2 7 through a valve; Please see attached Figure 1 , Attachment Figure 4 and attached Figure 5The conical cylinder 2 is used as a container for holding iron sand and a high-pressure valve. The conical cylinder 2 is conical in shape, which is conducive to the flow of iron sand. The inner wall of the conical cylinder 2 is rotatably connected with a plurality of clamping parts 14. The clamping parts 14 have a certain elasticity and can be closed by compressing the clamping parts 14 so that it passes through the opening of the high-pressure valve and clamps the edge of the opening through the extended part on the clamping parts 14 to fix the high-pressure valve. The plurality of clamping parts 14 are connected by synchronous parts to rotate synchronously. The synchronous parts are composed of a pulley 11, a gear 12 and a bevel gear 13. The plurality of pulleys 11 rotatably connected to the bottom end of the outer wall of the conical cylinder 2 are connected through the inner side of the belt. The gear 12 The bevel gear 13 fixedly connected to the top side of the pulley 11 and meshed with the gear 12 on the side close to the conical cylinder 2 is fixedly connected to the clamping piece 14, and the rear side of the conical cylinder 2 is rotatably connected with a worm 15, which is meshed with the gear 12, and the bottom side of the worm 15 is connected to a motor 16 through two meshing bevel gears 17 to drive the worm 15 to rotate to transmit the synchronous member, and when a gear 12 connected to the pulley 11 rotates, multiple pulleys 11 connected by belts will rotate synchronously, so that multiple gears 12 are synchronously meshed with the bevel gear 13 connected to the clamping piece 14 to drive the clamping piece 14 to drive the workpiece to rotate.

[0023] Please see attached Figure 1 , Attachment Fig. 9 and attached Fig.10 , outer cylinder 3, inner cylinder 29 is fixedly connected inside outer cylinder 3, top output end of inner cylinder 29 is connected to cover body 6, auger 30 is rotatably connected inside inner cylinder 29, a cavity for storing clean water is reserved between inner cylinder 29 and outer cylinder 3, top of outer cylinder 3 is provided with water inlet for pouring clean water into the cavity, outer wall of inner cylinder 29 is provided with vertical groove to increase contact area with clean water, so as to transfer heat to clean water more efficiently, and heated clean water is used to cool workpiece to avoid excessively low water temperature. The temperature difference of the workpiece is too large, causing the workpiece to crack. In order to ensure the quality of the workpiece, the outer wall of the outer cylinder 3 is fixedly connected with a connecting pipe 34. The input end of the connecting pipe 34 is connected to the cavity through a water pump. The output end of the connecting pipe 34 is installed with a water outlet pipe 35. The water outlet pipe 35 is installed at the left end of the conical cylinder 2. The inner cylinder 29 recovers the iron sand in the conical cylinder 2 through a two-way pipe and sends the iron sand back to the rolling cylinder 4. The top of the auger 30 is connected to the universal shaft 32 through two mutually meshing bevel gears 31.

[0024] Please see attached Figure 1 , Attachment Figure 4 and attached Figure 8The double-pass pipe is mainly composed of a branch pipe 26 located at the bottom side of the conical cylinder 2, and two output ends are separated by a partition. The top side of the branch pipe 26 is fixedly connected to the bottom side of the conical cylinder 2 through a shell 27. The inner wall of the shell 27 is rotatably connected with a perforated circular plate 28. Two through holes are provided on the bottom side of the conical cylinder 2. One of the output ends of the branch pipe 26 is connected to the input end of the inner cylinder 29 to recover the iron sand flowing into the branch pipe 26 and send the iron sand into the inner cylinder 29. The other output end of the branch pipe 26 is provided with a waste pipe for discharging waste water.

[0025] Specifically, a force-applying portion is provided on the perforated circular plate 28, and a slide groove is provided on the shell 27. When the force-applying portion is pulled to slide inside the slide groove, the perforated circular plate 28 will be driven to rotate, so that the position of the circular hole is displaced following the rotation of the perforated circular plate 28, so as to coincide with any one of the two through holes on the bottom side of the conical cylinder 2. When the workpiece is heat-treated to remove impurities on the surface of the workpiece, the circular hole is located at the left end, and iron sand passes through the circular hole along the through hole at the left end and enters the output end on the left side of the branch pipe 26, enters the output end on the left side of the branch pipe 26, and flows into the inner cylinder 29. When hot water is used to cool the workpiece and clean the workpiece surface, the circular hole does not coincide with any circular hole. After the workpiece is cooled and cleaned by hot water, the circular hole is located at the right end, and the hot water passes through the circular hole along the through hole at the right end and enters the output end on the right side of the branch pipe 26, and the waste water is discharged through the waste pipe.

[0026] Please see attached Figure 6 , Attachment Figure 7 and attached Fig. 9 The worm 15 is internally slidably connected with a special-shaped rod 18, the non-driving end of the electric push rod 19 located on the right side of the special-shaped rod 18 is connected to the tripod, the driving end of the electric push rod 19 is rotationally connected to the right side of the special-shaped rod 18, and the right side of the special-shaped rod 18 is displaced by the driving end of the electric push rod 19. The left side of the special-shaped rod 18 is fixedly connected with a spline shaft 20, and the top side of the gear ring 25 fixedly connected to the middle end of the outer wall of the rolling cylinder 4 is meshed with a gear three 33. The gear three 33 is rotationally connected to the top end of the suspension frame 1, and the left side of the gear three 33 is connected to the right end of the universal shaft 32. The gear ring 25 The rear side of the gear 24 is meshed and connected, the pulley group consists of two pulleys 22 and a double-groove pulley 23 rotatably connected to the rear end of the suspension frame 1, the double-groove pulley 23 is located on the adjacent side of the two pulleys 22, the two pulleys 22 and the double-groove pulley 23 are connected by a belt, the bottom pulley 22 is located on the left side of the spline shaft 20, and a spline groove 21 is provided on the right side of the bottom pulley 22, the inner wall tooth groove specification of the spline groove 21 is higher than the tooth specification density on the outer wall of the spline shaft 20, so that the spline shaft 20 can be inserted into the spline groove 21 from multiple angles; Specifically, the grooves on both sides of the double-groove pulley 23 are used to accommodate the two end surfaces of the belt, thereby pulling the shape of the belt body, so that normal transmission is not affected when the transmission path is offset. Because the cross-sectional shape of the special-shaped rod 18 is non-circular, the special-shaped rod 18 can slide inside the worm 15 and rotate with the rotation of the worm 15. When the special-shaped rod 18 is pushed to the left by the electric push rod 19, the spline shaft 20 connected to the special-shaped rod 18 will be inserted into the spline groove 21 on the bottom pulley 22, thereby driving the bottom pulley 22 to rotate synchronously and transmit it to the top pulley 22 through the belt, so that the gear 24 connected to the pulley 22 is meshed with the gear ring 25 connected to the rolling drum 4, and the gear ring 25 rotating with the rolling drum 4 is meshed with the gear 33 at the top, so that the gear 33 rotates the two meshing bevel gears 2 31 through the universal shaft 32, so that the bevel gear 2 31 drives the auger 30 to rotate. If the spline shaft 20 is pulled out, the transmission is stopped, so that the driven rolling drum 4 and the auger 30 stop.

[0027] Based on the above-mentioned high-pressure valve production heat treatment equipment, as another aspect of the present application, a high-pressure valve production heat treatment method includes the following steps: Step 1: First, heat the iron sand used as abrasive in the rolling drum 4 to 200-300° C.; Step 2: Place the quenched workpiece in the conical cylinder 2, align the opening of the workpiece with the outer wall of the clamping member 14, open the valve of the output pipe 8, and start the motor 16 to pour the heated iron sand into the conical cylinder 2 through the output pipe 8. The rotating workpiece contacts the flowing high-temperature iron sand to heat treat the surface of the workpiece; Step 3: Iron sand enters the inner cylinder 29 along the double-pass pipe, and re-enters the mixing cylinder through the conveyance of the inner cylinder 29 to form a cycle. The high-temperature iron sand heats the inner cylinder 29, and the residual heat is transferred to the clean water in the outer wall cavity of the inner cylinder 29 to heat the clean water. Step 4: After the workpiece surface is cleaned, close the valve of the output pipe 8, wait until the iron sand in the conical tube 2 flows out, turn on the water pump, and pour the heated clean water in the cavity into the conical tube 2 to cool the workpiece. After cooling, take out the workpiece.

[0028] This method uses high-temperature iron sand to grind the surface of the workpiece to remove the impurities left on the surface of the workpiece due to quenching. Through this heat treatment method, flame and special gas assistance are not required, thereby reducing the instability factors caused by special gases, thereby improving the safety and stability of the high-pressure valve production process. Among them, the iron sand and cooling water used as abrasives can be recycled and reused, and in the heat treatment process, the cooling water can be heated by the circulating iron sand, thereby further reducing the loss in the production process and reducing the processing and production expenses.

[0029] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A heat treatment equipment for high pressure valve production, characterized in that: include: A suspension frame (1), the bottom of the suspension frame (1) is provided with a cover body 1 (6) and a cover body 2 (7), a mixing drum is provided on the adjacent sides of the cover body 1 (6) and the cover body 2 (7), the cover body 1 (6) is provided with a heating pipe (9) for heating the iron sand in the mixing drum; the cover body 2 (7) is connected to an output pipe (8) via a valve; a conical drum (2), the inner wall of the conical drum (2) is rotatably connected to a plurality of clamping parts (14), the plurality of clamping parts (14) are connected via a synchronizing part for synchronous rotation, the conical drum (2) is rotatably connected to a worm (15), the worm (15) is connected to a motor (16) via two meshing bevel gears 1 (17) for driving the worm (15) to rotate to transmit the synchronizing part; an outer drum (3), the inner wall of the outer drum (3) is provided with an inner drum (29), the output end of the inner drum (29) is connected to the cover body 1 (6), the inner drum (29) is connected to the output end of the inner drum (29) ) is rotatably connected to an auger (30), a cavity for storing clean water is reserved between the inner cylinder (29) and the outer cylinder (3), a connecting pipe (34) is provided on the outer wall of the outer cylinder (3), the input end of the connecting pipe (34) is connected to the cavity via a water pump, and a water outlet pipe (35) is installed on the output end of the connecting pipe (34), the inner cylinder (29) recovers iron sand in the conical cylinder (2) via a double-pass pipe, and the auger (30) is connected to a universal shaft (32) via two mutually meshing bevel gears (31); the interior of the worm (15) is slidably connected to a special-shaped rod (18), the special-shaped rod (18) is displaced by the pushing of a pushing assembly, and the special-shaped rod (18) is connected to a spline shaft (20), and a meshing assembly is provided on the outer wall of the rolling cylinder (4), the meshing assembly is connected to the universal shaft (32), and the meshing assembly is connected to the spline shaft (20) via a pulley group.

2. A heat treatment equipment for high pressure valve production according to claim 1, characterized in that: The mixing drum comprises a rolling drum (4) rotatably connected to a side of the cover body 1 (6) and the cover body 2 (7), a plurality of mixing blades (5) are fixedly connected to the inner wall of the rolling drum (4), the mixing blades (5) are spirally arranged on the inner wall of the rolling drum (4), and a limiting rail (10) is fixedly connected to the outer wall of the rolling drum (4), and the limiting rail (10) is slidably connected to the suspension frame (1).

3. A heat treatment equipment for high pressure valve production according to claim 1, characterized in that: The synchronous member comprises a plurality of pulleys (11) rotatably connected to the bottom end of the outer wall of the conical cylinder (2); the plurality of pulleys (11) are connected to each other through the inner side of a belt; a gear (12) is fixedly connected to the top side of the pulley (11); a side of the gear (12) close to the conical cylinder (2) is meshingly connected to a bevel gear (13); the bevel gear (13) is fixedly connected to a clamping member (14); and a worm (15) is meshingly connected to the gear (12).

4. The high pressure valve production heat treatment equipment according to claim 1, characterized in that: The double-pass pipe comprises a branch pipe (26) located at the bottom side of the conical cylinder (2); the top side of the branch pipe (26) is fixedly connected to the bottom side of the conical cylinder (2) via a shell (27); a perforated circular plate (28) is rotatably connected to the inner wall of the shell (27); and two through holes are provided on the bottom side of the conical cylinder (2).

5. The high pressure valve production heat treatment equipment according to claim 4, characterized in that: One output end of the branch pipe (26) is connected to the input end of the inner tube (29), and the other output end of the branch pipe (26) is provided with a waste discharge pipe.

6. The high pressure valve production heat treatment equipment according to claim 1, characterized in that: The meshing assembly comprises a gear ring (25) fixedly connected to the middle end of the outer wall of the rolling cylinder (4); the top side of the gear ring (25) is meshedly connected with a gear three (33); the gear three (33) is rotatably connected to the top end of the suspension frame (1); the left side of the gear three (33) is connected to the right end of the universal shaft (32); and the rear side of the gear ring (25) is meshedly connected with a gear two (24).

7. The high pressure valve production heat treatment equipment according to claim 6, characterized in that: The pulley assembly comprises two pulleys (22) and a double-groove pulley (23) rotatably connected to the rear end of the suspension frame (1); the double-groove pulley (23) is located on a side close to the two pulleys (22); the two pulleys (22) and the double-groove pulley (23) are connected via a belt.

8. The high pressure valve production heat treatment equipment according to claim 7, characterized in that: The second bottom pulley (22) is located on the left side of the spline shaft (20), and a spline groove (21) is provided on the right side of the second bottom pulley (22).

9. The high pressure valve production heat treatment equipment according to claim 1, characterized in that: The pushing assembly comprises an electric push rod (19) located on the right side of the special-shaped rod (18), a non-driving end of the electric push rod (19) is connected to the tripod, and a driving end of the electric push rod (19) is rotationally connected to the right side of the special-shaped rod (18).

10. A method for heat treatment of high pressure valve production, using the heat treatment equipment for high pressure valve production according to any one of claims 1 to 9, characterized in that: The following steps are involved: Step 1: First, heat the iron sand used as abrasive in a rolling drum (4) to 200-300° C.; Step 2: placing the quenched workpiece in the conical cylinder (2), aligning the opening of the workpiece with the outer wall of the clamping member (14), opening the valve of the output pipe (8), and starting the motor (16), pouring the heated iron sand into the conical cylinder (2) through the output pipe (8), and the rotating workpiece contacts the flowing high-temperature iron sand to perform heat treatment on the surface of the workpiece; Step 3: The iron sand enters the inner cylinder (29) along the double-pass pipe, and re-enters the mixing cylinder (4) through the conveyance of the inner cylinder (29), thereby forming a cycle. The high-temperature iron sand heats the inner cylinder (29), and the residual heat is transferred to the clean water in the outer wall cavity of the inner cylinder (29), thereby heating the clean water. Step 4: After the workpiece surface is cleaned, close the valve of the output pipe (8), wait for the iron sand in the conical tube (2) to flow out, turn on the water pump, and pour the heated clean water in the cavity into the conical tube (2) to cool the workpiece. After cooling, take out the workpiece.

Citation Information

Patent Citations

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