Conveying type fiber cloth coloring equipment

Abstract

The invention belongs to the technical field of textile equipment, and particularly relates to transmission type fiber cloth coloring equipment which comprises a machine body, a plurality of winding rollers are arranged in the machine body, a liquid storage cavity is formed in the lower side in the machine body, and a coloring mechanism is arranged in the liquid storage cavity; the coloring mechanism comprises a seepage roll shaft, a liquid return pipe, a water pump and a transmission assembly, the seepage roll shaft is rotationally arranged in the liquid storage cavity and is a hollow shaft body, a plurality of liquid holes are formed in the side portion of the seepage roll shaft, the liquid return pipe is arranged on the side portion of the machine body and is of a C-shaped structure on the whole, and the transmission assembly is arranged on the machine body and connected and matched with the liquid return pipe. By means of the design of circulating forced permeation, dynamic plugging optimization, self-cleaning slag removal, efficient power cooperation and the like, the industrial problems that fiber cloth is uneven in coloring, prone to blockage, tedious in maintenance and the like are solved, and the fiber cloth coloring device has the advantages of being simple in structure, convenient to use and high in practicability. The method has the advantages of high production efficiency, low energy consumption and long-period stable operation.

Description

Technical Field

[0001] The invention belongs to the technical field of textile equipment, and in particular relates to a transmission-type fiber cloth coloring device. Background Art

[0002] In the field of textiles, in order to make fabrics more in line with the needs of the public, fabrics are often dyed to give them different artistic colors. At present, most fabrics are dyed by immersion. This method is not very continuous and requires frequent loading of fabrics. The general continuous dyeing equipment by winding is prone to insufficient immersion time and missing pieces when dyed by dyes due to the surface fiber tension of the fabric itself. Therefore, multiple or increased immersion time is required to avoid color difference. This not only makes it difficult to ensure production quality, but also increases the overall production process and reduces production efficiency. Summary of the invention

[0003] The purpose of the present invention is to provide a transmission-type fiber cloth coloring device to solve the problems mentioned in the background technology.

[0004] In order to achieve the above technical objectives, the technical solution adopted by the present invention is as follows: A transmission type fiber cloth coloring device comprises a machine body, a plurality of winding rollers are arranged in the machine body, a liquid storage cavity is arranged at the lower side of the machine body, and a coloring mechanism is arranged in the liquid storage cavity; The coloring mechanism includes a seepage roller, a liquid return pipe, a water pump and a transmission assembly. The seepage roller is rotatably arranged in the liquid storage cavity. The seepage roller is a hollow shaft and has a plurality of liquid holes on the side. The liquid return pipe is arranged on the side of the machine body and has an overall C-shaped structure. The transmission assembly is arranged on the machine body and is connected and matched with the liquid return pipe. The two ends of the liquid return pipe are respectively connected with the liquid storage cavity and the hollow part of the seepage roller. The water pump is arranged in the liquid return pipe.

[0005] The transmission assembly includes a motor, a transmission wheel, a first driven wheel, a first belt and a first hollow connecting shaft. The motor is fixed to the machine body, the transmission wheel is connected to the output shaft of the motor, one end of the first hollow connecting shaft is coaxially fixed to the seepage roller shaft, and the other end is rotatably sealed and connected to the corresponding end of the return liquid pipe, the first driven wheel is connected to the first hollow shaft, and the first belt is arranged between the transmission wheel and the first driven wheel.

[0006] A sealing plate is also provided in the hollow portion of the seepage roller shaft. The sealing plate is a semicircular structure and corresponds to the inner cavity area on the seepage roller shaft. The circumference of the sealing plate is less than or equal to 90°. The seepage roller shaft is rotatably connected to the liquid storage cavity and the rotating shaft away from the liquid return pipe is hollow. The sealing plate passes through the hollow part of the rotating shaft and is fixedly connected to the liquid storage cavity and is slidingly sealed to the inner wall of the seepage roller shaft.

[0007] A slag removal component is also provided at the other end of the return liquid pipe, and the slag removal component includes a secondary transmission, a second hollow connecting shaft, a filter tube, a slag scraper and a slag storage box. One end of the second hollow connecting shaft is rotatably sealed and connected to the machine body and extends into the liquid storage chamber, the other end of the second hollow connecting shaft is rotatably sealed and connected to the return liquid pipe, the return liquid pipe is fixedly connected to the outside through a bracket, the secondary transmission is arranged between the first hollow connecting shaft and the second hollow connecting shaft, the filter tube is arranged in the return liquid pipe, the scraper is connected to the second hollow connecting shaft and matched with the filter tube, and the slag storage box is arranged between the filter tube and the return liquid pipe.

[0008] The secondary transmission comprises a second driven wheel, a secondary wheel and a second belt, wherein the second driven wheel is arranged on the first hollow connecting shaft, the secondary wheel is arranged on the second hollow connecting shaft, and the second belt is arranged between the second driven wheel and the secondary wheel.

[0009] The filter tube comprises a tube body and an end piece, wherein the end piece matches and is connected to the inner diameter of the liquid return tube, the tube body is connected to the end piece and has a diameter smaller than the inner diameter of the liquid return tube, and both ends of the filter tube are open as a whole.

[0010] The scraper includes a connecting frame, a matching piece and a scraper blade. The connecting frame is concentrically connected to the second hollow connecting shaft, the matching piece is connected to the connecting frame and is matched with the inner diameter rotation seal of the tube body, the scraper blade is connected to the matching piece and is fitted and matched with the inner wall of the tube body, the scraper blade has a spiral structure as a whole and its extension direction matches the axial direction of the tube body, and the spiral rotation direction of the scraper blade matches the rotation direction of the second hollow connecting shaft.

[0011] The slag storage box includes a box body and a connecting seat. The box body is provided with a slag storage cavity matching the filter tube on the upper side. The box body slides up and down to penetrate the liquid return tube and constitute the lower part of the filter tube to form a complete cylindrical structure. The box body and the filter tube are connected in a sliding and sealing manner. The connecting seat is connected to the connecting ear on the liquid return tube by bolts.

[0012] Compared with the prior art, the present invention has at least the following advantages: 1. High-efficiency penetration and circulating coloring mechanism. The hollow shaft of the permeation roller is matched with the liquid hole, and the C-shaped return pipe circulation system driven by the water pump is combined to force the dye solution to penetrate the fabric fibers, significantly improving the uniformity of penetration and avoiding the color difference or insufficient penetration caused by surface tension in the traditional immersion method. The sealing plate selectively closes the upper liquid hole as the roller rotates, so that the suction force is concentrated on the fabric contact area, enhancing the local penetration pressure, reducing invalid liquid flow, reducing the water pump load, and improving energy efficiency.

[0013] 2. Intelligent slag removal and self-cleaning system, the linkage effect of filtering and scraping, the filter tube intercepts fiber debris, and the spiral scraper pushes the impurities into the slag storage box along the tube wall, realizing automatic collection of impurities to avoid clogging the liquid hole or water pump. The box body can be slidably disassembled and fixed by bolts, which is convenient for cleaning, reducing downtime for maintenance, ensuring the cleanliness of the solution, and extending the service life of the equipment.

[0014] 3. Compact transmission and power coordination, two-stage transmission design: the main transmission and secondary transmission are linked by pulleys, with compact structure and reasonable power distribution, ensuring the synchronization of roller rotation and scraping, reducing the cost of independent drive, hollow shaft sealed connection: the first / second hollow connecting shaft realizes rotating sealing, which not only transmits power but also serves as a liquid channel, simplifies the pipeline layout and reduces the risk of leakage.

[0015] 4. Improved process adaptability and stability, dynamic fabric bonding: The permeation roller rotates synchronously with the movement of the fabric to reduce friction damage while maintaining a constant penetration pressure, which is suitable for fabrics with different fiber densities.

[0016] Through designs such as cyclic forced penetration, dynamic blocking optimization, self-cleaning slag removal and efficient power coordination, the industry pain points such as uneven fiber cloth coloring, easy clogging and complicated maintenance are solved, and it has the advantages of high production efficiency, low energy consumption and long-term stable operation. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] The present invention is further illustrated by means of the non-limiting examples given in the accompanying drawings.

[0018] Figure 1 It is a structural schematic diagram of the present invention.

[0019] Figure 2 It is a structural cross-sectional view of the present invention.

[0020] Figure 3 for Figure 2 A magnified schematic diagram of center A.

[0021] Figure 4 It is a structural cross-sectional view from another angle of the present invention.

[0022] Figure 5 It is a structural schematic diagram of the coloring mechanism of the present invention.

[0023] Machine body 1, winding roller 11, liquid storage chamber 12, seepage roller shaft 2, liquid hole 21, liquid return pipe 3, water pump 31, motor 4, first driven wheel 42, first belt 43, first hollow connecting shaft 44, blocking plate 5, second hollow connecting shaft 6, second driven wheel 7, auxiliary wheel 71, second belt 72, tube body 73, end piece 74, connecting frame 75, matching piece 76, scraper 77, box body 8, connecting seat 81, slag storage chamber 82. DETAILED DESCRIPTION

[0024] In order to enable those skilled in the art to better understand the present invention, the technical solution of the present invention is further described below in conjunction with the accompanying drawings and embodiments.

[0025] Example 1: Figure 1-5 As shown, a transmission type fiber cloth coloring device comprises a body 1, a plurality of winding rollers 11 are arranged in the body 1, a liquid storage chamber 12 is arranged at the lower side of the body 1, and a coloring mechanism is arranged in the liquid storage chamber 12; The coloring mechanism includes a liquid seepage roller 2, a liquid return pipe 3, a water pump 31 and a transmission assembly. The liquid seepage roller 2 is rotatably arranged in the liquid storage chamber 12. The liquid seepage roller 2 is a hollow shaft body and has a plurality of liquid holes 21 on the side. The liquid return pipe 3 is arranged on the side of the body 1 and has an overall C-shaped structure. The transmission assembly is arranged on the body 1 and is connected and matched with the liquid return pipe 3. The two ends of the liquid return pipe 3 are respectively connected with the liquid storage chamber 12 and the hollow part of the liquid seepage roller 2. The water pump 31 is arranged in the liquid return pipe 3.

[0026] When the cloth is dyed, the cloth is first passed through a plurality of winding rollers 11 in the machine body 1 and connected to an external winding mechanism after passing through the machine body 1, forming a continuous winding and conveying state, wherein the liquid storage chamber 12 of the machine body 1 stores a dye solution for dyeing and the cloth passes through the dyeing solution via the liquid permeation roller 2. At the same time, a corresponding drying mechanism such as a baking lamp or a hot air blower is provided in the machine body 1 to dry the surface of the dyed cloth. At the same time, a corresponding clip can be provided after the cloth passes through the solution to remove excess solution, so as to further accelerate the drying effect; When the cloth is in the solution, the transmission component in the coloring mechanism synchronously drives the seepage roller 2 to rotate, and the cloth remains in contact with the seepage roller 2. When the water pump 31 is started, it will cooperate with the return pipe 3 to form a circulating liquid circuit, that is, the solution in the liquid storage chamber 12 is pumped into the return pipe 3 by the water pump 31 and then sent back to the liquid storage chamber 12. During this process, the liquid holes 21 on the seepage roller 2 will force the solution to pass through the cloth and then be pumped, which can effectively improve the penetration effect of the solution on the cloth, avoid the material properties of the fiber cloth itself causing the pigment to fail to penetrate in time, or avoid the situation where a certain surface tension is generated between the fiber and the liquid, resulting in insufficient penetration and color difference or missing blocks, which can effectively improve the production quality and reduce the repeated coloring process, thereby improving the production efficiency.

[0027] The transmission assembly includes a motor 4, a transmission wheel, a first driven wheel 42, a first belt 43 and a first hollow connecting shaft 44. The motor 4 is fixed to the body 1, the transmission wheel is connected to the output shaft of the motor 4, one end of the first hollow connecting shaft 44 is coaxially fixed to the seepage roller shaft 2, and the other end is rotatably sealed and connected to the corresponding end of the return pipe 3, the first driven wheel 42 is connected to the first hollow shaft, and the first belt 43 is arranged between the transmission wheel and the first driven wheel 42.

[0028] When the coloring mechanism is running, the motor 4 starts to drive the transmission wheel to rotate, and then drives the first driven wheel 42 through the first belt 43, so that the first hollow connecting shaft 44 drives the seepage roller 2 to rotate. On the one hand, this does not affect the return pipe 3, water pump 31 and other components at the rear end, and on the other hand, it can enable the seepage roller 2 to rotate in coordination with the movement of the cloth.

[0029] Example 2: Figure 2-4 As shown, based on the further improvement of Example 1, a sealing plate 5 is further provided in the hollow portion of the seepage roller 2, the sealing plate 5 is a semicircular structure and corresponds to the inner cavity area on the seepage roller 2, the circumference of the sealing plate 5 is less than or equal to 90°, the seepage roller 2 is rotatably connected to the liquid storage cavity 12 and the rotating shaft away from the liquid return pipe 3 is hollow, the sealing plate 5 passes through the hollow part of the rotating shaft and is fixedly connected to the liquid storage cavity 12 and is slidingly sealed with the inner wall of the seepage roller 2.

[0030] Furthermore, in order to improve the coloring effect and reduce the load of the water pump 31, since the fabric is only wound around the lower side of the seepage roller 2 when passing through the seepage roller 2, the sealing plate 5 on the upper side of the seepage roller 2 will close the liquid holes 21 in the corresponding area, so that the solution in the liquid storage chamber 12 cannot pass through the liquid holes 21, so the suction force will be transferred to the liquid holes 21 of the corresponding fabric. This can increase the flow intensity between the solution and the fabric, that is, the coloring penetration force on the fabric, further meeting the needs of material loading, and the sealing plate 5 is fixedly connected to the inner wall of the liquid storage chamber 12, so it will not be affected by the rotation of the seepage roller 2.

[0031] Example 3: Figure 2-3 As shown in , 5, it is a further improvement on the basis of Example 1, the other end of the return liquid pipe 3 is also provided with a slag removal component, the slag removal component includes a secondary transmission, a second hollow connecting shaft 6, a filter tube, a slag scraper and a slag storage box, one end of the second hollow connecting shaft 6 is rotatably sealed and connected to the body 1 and extends into the liquid storage chamber 12, the other end of the second hollow connecting shaft 6 is rotatably sealed and connected to the return liquid pipe 3, the return liquid pipe 3 is fixedly connected to the outside through a bracket, the secondary transmission is arranged between the first hollow connecting shaft 44 and the second hollow connecting shaft 6, the filter tube is arranged in the return liquid pipe 3, the scraper is connected to the second hollow connecting shaft 6 and matched with the filter tube, and the slag storage box is arranged between the filter tube and the return liquid pipe 3.

[0032] The secondary transmission includes a second driven wheel 7 , a secondary wheel 71 and a second belt 72 . The second driven wheel 7 is arranged on the first hollow connecting shaft 44 , the secondary wheel 71 is arranged on the second hollow connecting shaft 6 , and the second belt 72 is arranged between the second driven wheel 7 and the secondary wheel 71 .

[0033] The filter tube includes a tube body 73 and an end piece 74. The end piece 74 matches and is connected to the inner diameter of the liquid return tube 3. The tube body 73 is connected to the end piece 74 and has a diameter smaller than the inner diameter of the liquid return tube 3. Both ends of the filter tube are open.

[0034] The scraper includes a connecting frame 75, a matching piece 76 and a scraper blade 77. The connecting frame 75 is concentrically connected to the second hollow connecting shaft 6. The matching piece 76 is connected to the connecting frame 75 and is rotationally sealed with the inner diameter of the tube body 73. The scraper blade 77 is connected to the matching piece 76 and is fit-fitted with the inner wall of the tube body 73. The scraper blade 77 has a spiral structure as a whole and its extension direction matches the axial direction of the tube body 73. The spiral rotation direction of the scraper blade 77 matches the rotation direction of the second hollow connecting shaft 6.

[0035] The slag storage box includes a box body 8 and a connecting seat 81. The box body 8 is provided with a slag storage cavity 82 on the upper side that matches the filter tube. The box body 8 slides up and down to penetrate the return liquid tube 3 and constitute the lower part of the filter tube to form a complete cylindrical structure. The box body 8 and the filter tube are connected in a sliding and sealing manner. The connecting seat 81 is connected to the connecting ear on the return liquid tube 3 by bolts.

[0036] Furthermore, since the fiber cloth itself will produce some debris or detached fiber threads during the weaving process, these impurities will enter the solution and cause the solution to gradually become viscous. On the one hand, it is easy to cause the liquid hole 21 and the water pump 31 to be blocked, and on the other hand, it is easy to adhere to the cloth and affect the coloring. Therefore, when the water pump 31 circulates and pumps the solution, the solution will pass through the slag storage component for filtration, wherein the second driven wheel 7, the auxiliary wheel 71 and the second belt 72 of the secondary transmission will synchronously transmit the rotational force of the first hollow connecting shaft 44 to the second hollow connecting shaft 6, and before the solution in the return liquid pipe 3 is input into the second hollow connecting shaft 6, it will pass through the filter tube, and the filter tube itself is a tube body 73 with a filter aperture, and when the solution passes through the filter tube, large particles of impurities will be intercepted. At the same time, as the second hollow connecting shaft 6 drives the scraper, the matching piece 76 cooperates with the filter tube to form a space with a closed end, and the scraper 77 scrapes the impurities trapped in the filter tube, wherein the spiral rotation direction of the scraper 77 matches the rotation direction of the filter tube, thereby gathering the impurities in the slag storage box on the lower side of the filter tube, and the impurities are gathered in the slag storage cavity 82 on the upper side of the box body 8. In order to further improve the collection effect, the slag storage cavity 82 can also be a structure with a filtering aperture same as that of the filter tube, so as to reduce the influence of excessive impurities trapped on the inner wall of the filter tube on the filtration efficiency and effect. Furthermore, after the connection ear of the connecting seat 81 and the return liquid pipe 3 is disconnected, the box body 8 can be directly pulled out to achieve the purpose of cleaning.

[0037] The above embodiments are merely illustrative of the principles and effects of the present invention, and are not intended to limit the present invention. Anyone familiar with the technology may modify or change the above embodiments without violating the spirit and scope of the present invention. Therefore, all equivalent modifications or changes made by those with ordinary knowledge in the technical field without departing from the spirit and technical ideas disclosed by the present invention should still be covered by the claims of the present invention.

Claims

1. A transmission-type fiber cloth coloring device, comprising a body, a plurality of winding rollers are arranged in the body, a liquid storage chamber is arranged on the lower side of the body, and the characteristics are: A coloring mechanism is provided in the liquid storage cavity; The coloring mechanism includes a seepage roller, a liquid return pipe, a water pump and a transmission assembly. The seepage roller is rotatably arranged in the liquid storage cavity. The seepage roller is a hollow shaft and has a plurality of liquid holes on the side. The liquid return pipe is arranged on the side of the machine body and has an overall C-shaped structure. The transmission assembly is arranged on the machine body and is connected and matched with the liquid return pipe. The two ends of the liquid return pipe are respectively connected with the liquid storage cavity and the hollow part of the seepage roller. The water pump is arranged in the liquid return pipe.

2. The transmission type fiber cloth coloring device according to claim 1, characterized in that: The transmission assembly includes a motor, a transmission wheel, a first driven wheel, a first belt and a first hollow connecting shaft. The motor is fixed to the machine body, the transmission wheel is connected to the output shaft of the motor, one end of the first hollow connecting shaft is coaxially fixed to the seepage roller shaft, and the other end is rotatably sealed and connected to the corresponding end of the return liquid pipe, the first driven wheel is connected to the first hollow shaft, and the first belt is arranged between the transmission wheel and the first driven wheel.

3. The transmission type fiber cloth coloring device according to claim 2, characterized in that: A sealing plate is also provided in the hollow portion of the seepage roller shaft. The sealing plate is a semicircular structure and corresponds to the inner cavity area on the seepage roller shaft. The circumference of the sealing plate is less than or equal to 90°. The seepage roller shaft is rotatably connected to the liquid storage cavity and the rotating shaft away from the liquid return pipe is hollow. The sealing plate passes through the hollow part of the rotating shaft and is fixedly connected to the liquid storage cavity and is slidingly sealed to the inner wall of the seepage roller shaft.

4. The transmission-type fiber cloth coloring device according to claim 3, characterized in that: A slag removal component is also provided at the other end of the return liquid pipe, and the slag removal component includes a secondary transmission, a second hollow connecting shaft, a filter tube, a slag scraper and a slag storage box. One end of the second hollow connecting shaft is rotatably sealed and connected to the machine body and extends into the liquid storage chamber, the other end of the second hollow connecting shaft is rotatably sealed and connected to the return liquid pipe, the return liquid pipe is fixedly connected to the outside through a bracket, the secondary transmission is arranged between the first hollow connecting shaft and the second hollow connecting shaft, the filter tube is arranged in the return liquid pipe, the scraper is connected to the second hollow connecting shaft and matched with the filter tube, and the slag storage box is arranged between the filter tube and the return liquid pipe.

5. The transmission type fiber cloth coloring device according to claim 4, characterized in that: The secondary transmission comprises a second driven wheel, a secondary wheel and a second belt, wherein the second driven wheel is arranged on the first hollow connecting shaft, the secondary wheel is arranged on the second hollow connecting shaft, and the second belt is arranged between the second driven wheel and the secondary wheel.

6. The transmission type fiber cloth coloring device according to claim 5, characterized in that: The filter tube comprises a tube body and an end piece, wherein the end piece matches and is connected to the inner diameter of the liquid return tube, the tube body is connected to the end piece and has a diameter smaller than the inner diameter of the liquid return tube, and both ends of the filter tube are open as a whole.

7. The transmission type fiber cloth coloring device according to claim 6, characterized in that: The scraper includes a connecting frame, a matching piece and a scraper blade. The connecting frame is concentrically connected to the second hollow connecting shaft, the matching piece is connected to the connecting frame and is matched with the inner diameter rotation seal of the tube body, the scraper blade is connected to the matching piece and is fitted and matched with the inner wall of the tube body, the scraper blade has a spiral structure as a whole and its extension direction matches the axial direction of the tube body, and the spiral rotation direction of the scraper blade matches the rotation direction of the second hollow connecting shaft.

8. The transmission-type fiber cloth coloring device according to claim 7, characterized in that: The slag storage box includes a box body and a connecting seat. The box body is provided with a slag storage cavity matching the filter tube on the upper side. The box body slides up and down to penetrate the liquid return tube and constitute the lower part of the filter tube to form a complete cylindrical structure. The box body and the filter tube are connected in a sliding and sealing manner. The connecting seat is connected to the connecting ear on the liquid return tube by bolts.

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