A transformer skeleton production and processing device and method
By designing and using components such as support bases and bidirectional reciprocating lead screws in combination, the problem of existing devices being unable to adapt to different shaped frames and quickly adjust the pin spacing has been solved, thus achieving convenience and stability in the production and processing of transformer frames.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-24
- Publication Date
- 2026-04-07
AI Technical Summary
Existing transformer bobbin production and processing equipment is difficult to adapt to the pin insertion operation of transformer bobbins of different shapes, and it is also difficult to quickly adjust the installation spacing of the pins.
A transformer bobbin manufacturing and processing device was designed, including a support base, a bidirectional reciprocating lead screw, a slide bar, a base, a support plate, a positioning mechanism, an adjustment mechanism, and a clamping mechanism. Through the coordinated use of these components, positioning of bobbins of different shapes and automatic positioning and spacing adjustment of pins can be achieved.
This improves the ease and functionality of installing pins on transformer frames of different shapes, ensuring the stability and applicability of the device.
Smart Images

Figure CN119889898B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of transformer frame processing equipment, specifically to a transformer frame production and processing equipment and method. Background Technology
[0002] The main materials of a transformer include components such as a frame, wires, and pins. In the process of manufacturing a transformer frame, a frame is usually made first, and then the pins are manually hammered into the frame one by one. Finally, the coil is wound on the frame and it can be used.
[0003] An existing patent (publication number: CN205881677U) discloses a transformer frame pin insertion device, including a frame positioning seat, a pin positioning device, a pin cap positioning block, and a pressing worktable. In implementing this solution, the present invention discovered the following unresolved issues in the existing technology: 1. Due to the variety of transformer frames, with rectangular and elliptical frames being common, the device struggles to insert pins into frames of different shapes, resulting in poor usability; 2. Because the pin spacing varies between transformer frames of different specifications, the device struggles to quickly adjust the pin spacing during use, leading to poor functionality. Summary of the Invention
[0004] The purpose of this invention is to provide a transformer bobbin manufacturing and processing apparatus and method to solve the problems mentioned in the background art: 1. Some existing transformer bobbin manufacturing and processing apparatuses are difficult to use for inserting pins into transformer bobbins of different shapes during use; 2. Some existing transformer bobbin processing apparatuses are difficult to quickly adjust the installation spacing of the pins during use. To achieve the above objectives, this invention provides the following technical solution: A transformer bobbin manufacturing and processing apparatus includes a support base, a bidirectional reciprocating screw is rotatably connected to the front side of the top of the support base, a slide rod is fixedly connected to the rear side of the top of the support base, and bases are threaded to both sides of the bidirectional reciprocating screw, with the rear sides of the two bases slidably connected to the surface of the slide rod;
[0005] The top of the base is symmetrically fixedly connected with support spring rods, and a support plate is fixedly connected between the tops of the two support spring rods. A horizontal groove is symmetrically opened in the middle of the support plate, and a positioning mechanism is movably connected between the opposite side of the two support plates and the interior of the corresponding horizontal groove.
[0006] The two support plates are movably connected to an adjustment mechanism that cooperates with the corresponding positioning mechanism on opposite sides;
[0007] An electric telescopic cylinder is fixedly connected to the rear side of the support base, and a clamping mechanism is fixedly connected to the movable end of the electric telescopic cylinder.
[0008] Preferably, the positioning mechanism includes a support sleeve, which is fixedly connected to the middle of the support plate. A crossbar is movably inserted through the middle of the support sleeve, and a main pin spring rod is rotatably connected to the end of the crossbar away from the support plate.
[0009] The transverse groove is symmetrically slidably connected with a sliding sleeve. A connecting rod is movably inserted through the middle of the sliding sleeve. A pin spring rod is rotatably connected to the end of the connecting rod away from the support plate. Compression springs are movably sleeved in the middle of both the connecting rod and the transverse bar.
[0010] Both the main pin spring rod and the bottom of the secondary pin spring rod are fixedly connected to pin clamps, and the top of the main pin spring rod is fixedly connected to a main clamping plate.
[0011] The upper part of the slave pin spring rod is movably sleeved with a slave clamping plate. The middle part of the slave clamping plate has a movable groove that cooperates with the slave pin spring rod. Two slave clamping plates are set as a group. The two groups of slave clamping plates are respectively set on both sides of the main clamping plate. The four slave clamping plates and the main clamping plate are installed in a semi-circular hinge.
[0012] Preferably, a groove is provided at one end of the secondary clamping plate near the main clamping plate, and the main clamping plate and the secondary clamping plate are hinged together through the corresponding groove. Both the main clamping plate and the secondary clamping plate are made of rubber material.
[0013] Limiting blocks are fixedly connected to the surfaces of the main clamping plate and the adjacent secondary clamping plate, and the surface of the secondary clamping plate is provided with a limiting arc groove that cooperates with the corresponding limiting block.
[0014] Preferably, the movable groove has symmetrically formed cross-shaped positioning grooves inside, and the upper part of the insert spring rod is symmetrically fixedly connected with cross-shaped positioning pins, and the two cross-shaped positioning pins are respectively slidably connected inside the two cross-shaped positioning grooves.
[0015] Preferably, the adjustment mechanism includes an adjustment plate, which is vertically slidably connected to the side wall of the support plate. An electric telescopic rod is fixedly connected to the top of the support plate, and the surface of the adjustment plate is fixedly connected to the bottom of the electric telescopic rod.
[0016] The adjusting plate has a vertical groove in the middle, and the support sleeve is slidably connected inside the vertical groove. The two sides of the adjusting plate have symmetrical oblique grooves, and the four sliding sleeves are slidably connected inside the four oblique grooves respectively. The four oblique grooves are distributed in a radiating pattern on the surface of the adjusting plate.
[0017] Preferably, the clamping mechanism includes a clamping bracket, the surface of the clamping bracket is symmetrically provided with moving grooves, a moving block is slidably connected inside the moving groove, a clamping rod is vertically fixedly connected to the middle of the moving block, an L-shaped rocker is slidably connected to the upper part of the clamping rod through the moving groove, and the middle part of the L-shaped rocker is rotatably connected to the top of the clamping bracket.
[0018] An electric push rod is fixedly connected to the top surface of the clamping bracket, and a hinge column is fixedly connected to the movable end of the electric push rod. The opposite ends of the two L-shaped rockers are movably connected to the surface of the hinge column.
[0019] Preferably, one end of the L-shaped rocker has a main waist-shaped groove, and one end of the L-shaped rocker is slidably connected to the upper part of the corresponding clamping rod through the main waist-shaped groove. The other end of the L-shaped rocker has a secondary waist-shaped groove, and the other end of the L-shaped rocker is slidably connected to the surface of the hinge column through the secondary waist-shaped groove. The two L-shaped rockers are staggered vertically.
[0020] Preferably, both ends of the bidirectional reciprocating lead screw and the slide are rotatably connected to pads, the bottom of the pads is fixedly connected to the top of the support base, and the right end of the bidirectional reciprocating lead screw is fixedly connected to an adjusting motor, the surface of the adjusting motor being fixedly connected to the side wall of the corresponding pad.
[0021] A method of using a transformer bobbin manufacturing and processing device includes the following steps:
[0022] S1. When in use, first start the electric push rod to move the hinge column, so that the hinge column and the opposite side of the two L-shaped rockers slide together. At this time, the opposite side of the two L-shaped rockers, along with the movable clamping bar, presses against the transformer frame to position and clamp the transformer frame.
[0023] S2. Then start the bidirectional reciprocating screw to rotate, so that the two bases and corresponding support plates move relative to each other, so that the main clamping plate and the secondary clamping plate on the upper part of the two support plates are clamped on the side wall of the transformer frame. When the side wall of the transformer frame is an arc surface, the main pin spring rod and the four secondary pin spring rods are distributed in an arc shape, with the corresponding pin clamps distributed at the bottom of the transformer frame. At this time, the electric telescopic cylinder retracts, moving the transformer frame on the clamping bracket downward, so that the transformer frame can be installed with the five pins distributed in an arc.
[0024] S3. When the side wall of the transformer frame is flat, during the movement of the two relatively moving support plates with the corresponding main clamping plate and secondary clamping plate, the main clamping plate and secondary clamping plate deform after pressing against the flat position of the side wall of the transformer frame. At this time, the main clamping plate and four secondary clamping plates are distributed in strips between the side wall of the support plate and the side wall of the transformer frame. Then the clamping bracket moves down with the transformer frame and cooperates with the five pins distributed in strips for installation.
[0025] S4. Finally, when it is necessary to adjust the distance between the pins, start the electric telescopic rod to move the adjusting plate up and down on the side wall of the support plate. At this time, the four sliding sleeves slide synchronously in the corresponding inclined slots, so that the distance between the four sliding sleeves and the support sleeve is adjusted synchronously. This allows the four pin spring rods to adjust the distance between the pins synchronously with the corresponding pin clamps, thereby adjusting the distance between the pins and installing the pins of transformer frames of different specifications.
[0026] Compared with the prior art, the beneficial effects of the present invention are as follows:
[0027] In this invention, through the coordinated use of components such as support plates and positioning mechanisms, when the two support plates move relative to each other, the main clamping plate and the secondary clamping plate can automatically position the pins of rectangular transformer frames and elliptical transformer frames under the action of the positioning mechanism, thereby improving the convenience of installing pins of transformer frames of different shapes.
[0028] In this invention, by using components such as a support plate, a positioning mechanism, and an adjustment mechanism in combination, when the pin spacing at the bottom of the transformer frame needs to be adjusted, the adjustment mechanism moves the four secondary clamping plates on the positioning mechanism synchronously, thereby simultaneously controlling the distance between the secondary clamping plates on both sides of the main clamping plate. This is applicable to the installation of pins on transformer frames of different specifications, improving the functionality of the device.
[0029] In this invention, by using components such as the support base and the clamping mechanism in combination, the transformer frame can be stably clamped and the pins installed when the two clamping bars on the clamping mechanism move relative to each other. Moreover, this internal support clamping method allows the clamping bars to fit stably against the inner wall of the transformer frame according to its shape, thereby improving the stability of the transformer frame processing. Attached Figure Description
[0030] Figure 1 This is a side view showing the positions of the support base and the support plate of the present invention;
[0031] Figure 2 This is a side view of the support plate and a portion of the clamping plate of the present invention;
[0032] Figure 3 This is a left view showing a partial position of the support plate and adjustment plate of the present invention;
[0033] Figure 4 This is a side view of a portion of the main clamping plate and the secondary clamping plate of the present invention;
[0034] Figure 5 This is a top sectional view of a portion of the main clamping plate and the secondary clamping plate of the present invention;
[0035] Figure 6For the present invention Figure 5 Enlarged view of the structure at point A in the middle;
[0036] Figure 7 This is a cross-sectional view of a portion of the clamping bracket and the moving block of the present invention.
[0037] In the diagram: 1. Support base; 2. Bidirectional reciprocating lead screw; 3. Slide rod; 4. Base; 5. Support spring rod; 6. Support plate; 7. Horizontal groove; 8. Positioning mechanism; 801. Support sleeve; 802. Cross rod; 803. Main pin spring rod; 804. Slide sleeve; 805. Connecting rod; 806. Slave pin spring rod; 807. Compression spring; 808. Pin clamp; 809. Main clamping plate; 810. Slave clamping plate; 8 11. Movable groove; 812. Cross-shaped positioning groove; 813. Cross-shaped positioning pin; 9. Adjustment mechanism; 901. Adjustment plate; 902. Electric telescopic rod; 903. Vertical groove; 904. Inclined groove; 10. Electric telescopic cylinder; 11. Clamping mechanism; 111. Clamping bracket; 112. Moving groove; 113. Moving block; 114. Clamping bar; 115. L-shaped rocker; 116. Electric push rod; 117. Hinge column. Detailed Implementation
[0038] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.
[0039] Please see Figures 1 to 7 This invention provides a technical solution: a transformer frame manufacturing and processing device, including a support base 1, a bidirectional reciprocating lead screw 2 rotatably connected to the front side of the top of the support base 1, a slide rod 3 fixedly connected to the rear side of the top of the support base 1, and bases 4 threadedly connected to both sides of the bidirectional reciprocating lead screw 2. The rear sides of the two bases 4 are slidably connected to the surface of the slide rod 3. It should be noted that: the front side of the base 4 has a threaded hole, and the base 4 is threadedly connected to the surface of the bidirectional reciprocating lead screw 2 through the threaded hole.
[0040] A support spring rod 5 is symmetrically fixedly connected to the top of the base 4. A support plate 6 is fixedly connected between the tops of the two support spring rods 5. A horizontal groove 7 is symmetrically opened in the middle of the support plate 6. A positioning mechanism 8 is movably connected between the opposite side of the two support plates 6 and the interior of the corresponding horizontal groove 7.
[0041] The two support plates 6 are movably connected to an adjustment mechanism 9 that cooperates with the corresponding positioning mechanism 8 on opposite sides.
[0042] An electric telescopic cylinder 10 is fixedly connected to the rear side of the support base 1, and a clamping mechanism 11 is fixedly connected to the movable end of the electric telescopic cylinder 10. It should be noted that a transfer motor is fixedly connected to the bottom of the support base 1, and the rotating end of the transfer motor is fixedly connected to the bottom of the electric telescopic rod 902. The position of the electric telescopic cylinder 10 and the transfer bracket is switched by the transfer motor to facilitate the rotation direction of the clamping bracket 111 and to clamp the transformer frame on the feeder. The cooperation between the transfer motor and the electric telescopic cylinder 10 is existing technology and will not be described in detail here.
[0043] In this embodiment, as Figures 1 to 7 As shown, the positioning mechanism 8 includes a support sleeve 801, which is fixedly connected to the middle of the support plate 6. A crossbar 802 is movably inserted through the middle of the support sleeve 801, and a main pin spring rod 803 is rotatably connected to the end of the crossbar 802 away from the support plate 6.
[0044] A sliding sleeve 804 is symmetrically slidably connected inside the transverse groove 7. A connecting rod 805 is movably inserted through the middle of the sliding sleeve 804. A pin spring rod 806 is rotatably connected to the end of the connecting rod 805 away from the support plate 6. Compression springs 807 are movably sleeved at the middle of both the connecting rod 805 and the cross rod 802. It should be noted that: grooves are opened at the top and bottom of the inner wall of the transverse groove 7. Sliding pins are symmetrically fixedly connected to the surface of the sliding sleeve 804. The sliding sleeve 804 is slidably connected between the two grooves through the sliding pins. The grooves and sliding pins cooperate to ensure that the sliding sleeve 804 can only move inside the transverse groove 7, preventing the sliding sleeve 804 from moving out of the transverse groove 7. Support bearings are fixedly connected to the ends of the connecting rod 805 and the cross rod 802 away from the support plate 6. The connecting rod 805 is rotatably connected to the surface of the main pin spring rod 803 through the support bearing, and the cross rod 802 is rotatably connected to the surface of the pin spring rod 806 through the support bearing. The lengths of two adjacent connecting rods 805 are different, but their structures are the same.
[0045] Both the main pin spring rod 803 and the secondary pin spring rod 806 are fixedly connected to the bottom of a pin clamp 808, and the main clamping plate 809 is fixedly connected to the top of the main pin spring rod 803. It should be noted that the pin clamp 808 can clamp the pins, facilitating their later installation on the transformer frame in conjunction with the clamping mechanism 11. The pin clamp 808 uses a pneumatic gripper, which is existing technology and will not be described in detail here.
[0046] A slave clamping plate 810 is movably sleeved on the upper part of the insert spring rod 806. The slave clamping plate 810 has a movable groove 811 in its middle that mates with the slave insert spring rod 806. Two slave clamping plates 810 form a group, and the two groups of slave clamping plates 810 are respectively arranged on both sides of the main clamping plate 809. The four slave clamping plates 810 and the main clamping plate 809 are semi-circularly hinged. It should be noted that, through the compression spring 807 in the middle of the connecting rod 805 and the crossbar 802, the main clamping plate 809 and the four slave clamping plates 810 are curved when not under pressure, thanks to the pushing action of the connecting rod 805 and the crossbar 802.
[0047] In this embodiment, as Figures 1 to 7 As shown, a groove is provided at one end of the clamping plate 810 near the main clamping plate 809. Both the main clamping plate 809 and the clamping plate 810 are hinged together through the corresponding groove. Both the main clamping plate 809 and the clamping plate 810 are made of rubber. It should be noted that the rubber material allows the main clamping plate 809 and the four clamping plates 810 to deform when pressed against the transformer frame in a flat state. At this time, the main clamping plate 809 and the four clamping plates 810 are arranged in a strip shape after being compressed, which facilitates the installation of pins on the rectangular transformer frame.
[0048] Limiting blocks are fixedly connected to the surfaces of the main clamping plate 809 and the adjacent secondary clamping plates 810. The surface of the secondary clamping plate 810 is provided with a limiting arc groove that cooperates with the corresponding limiting block. It should be noted that the stability of the main clamping plate 809 and the four secondary clamping plates 810 after being arranged in a semi-circular shape is ensured by the cooperation of the limiting blocks and the limiting arc groove.
[0049] In this embodiment, as Figures 1 to 7 As shown, the movable slot 811 has symmetrically arranged cross-shaped positioning slots 812 inside. Cross-shaped positioning pins 813 are symmetrically fixedly connected to the upper part of the pin spring rod 806. The two cross-shaped positioning pins 813 are slidably connected inside the two cross-shaped positioning slots 812. It should be noted that the cooperation between the cross-shaped positioning pins 813 and the cross-shaped positioning slots 812 ensures that the pin spring rod 806, carrying the corresponding pin clamp 808, remains perpendicular to the clamp plate 810 during its sliding motion within the movable slot 811, guaranteeing the positional accuracy of the pins installed on the clamp plate 810. Furthermore, the lower telescopic ends of the main pin spring rod 803 and the slave pin spring rod 806 cannot rotate, only extend and retract, preventing the main pin spring rod 803 and the slave pin spring rod 806 from rotating and affecting the performance.
[0050] In this embodiment, as Figures 1 to 7As shown, the adjustment mechanism 9 includes an adjustment plate 901, which is vertically slidably connected to the side wall of the support plate 6. An electric telescopic rod 902 is fixedly connected to the top of the support plate 6, and the bottom of the electric telescopic rod 902 is fixedly connected to the surface of the adjustment plate 901. It should be noted that an L-shaped bracket is fixedly connected to the top of the support plate 6, and the top of the electric telescopic rod 902 is fixedly connected to the surface of the L-shaped bracket.
[0051] A vertical groove 903 is vertically formed in the middle of the adjusting plate 901. The support sleeve 801 is slidably connected inside the vertical groove 903. Sloping grooves 904 are symmetrically formed on both sides of the adjusting plate 901. Four sliding sleeves 804 are slidably connected inside the four sloping grooves 904, which are distributed in a radiating pattern on the surface of the adjusting plate 901. It should be noted that during the radiating distribution of the four sloping grooves 904, when the adjusting plate 901 moves up and down on the side wall of the support plate 6, the two sliding sleeves 804 on both sides of the support sleeve 801 can move equidistantly, synchronously adjusting the distance between the main clamping plate 809 and the four pins on the secondary clamping plate 810.
[0052] In this embodiment, as Figures 1 to 7 As shown, the clamping mechanism 11 includes a clamping bracket 111. The surface of the clamping bracket 111 is symmetrically provided with a moving groove 112. A moving block 113 is slidably connected inside the moving groove 112. A clamping rod 114 is vertically fixedly connected to the middle of the moving block 113. An L-shaped rocker 115 is slidably connected to the upper part of the clamping rod 114 through the moving groove 112. The middle part of the L-shaped rocker 115 is rotatably connected to the top of the clamping bracket 111. It should be noted that: rectangular slots are provided on both sides of the inner wall of the moving groove 112, and rectangular blocks are fixedly connected to both sides of the moving block 113. The moving block 113 is slidably connected to the inside of the rectangular slot through the rectangular blocks; the clamping rod 114 is designed as an L-shape. With the cooperation of the moving block 113 and the moving groove 112, the clamping rod 114 is prevented from rotating and affecting the use effect. The lower part of the clamping rod 114 is provided with an anti-slip rubber pad. When the inner wall of the transformer frame is curved, the surface of the anti-slip rubber pad is stably attached to the curved surface to ensure stability. When the inner wall of the transformer frame is flat, the anti-slip rubber pad deforms during the extrusion process and cooperates with the flat surface of the side wall of the clamping rod, stably attaching to the flat surface of the inner wall of the transformer to ensure the stability of clamping.
[0053] An electric push rod 116 is fixedly connected to the top surface of the clamping bracket 111. A hinge column 117 is fixedly connected to the movable end of the electric push rod 116. The opposite ends of the two L-shaped rockers 115 are movably connected to the surface of the hinge column 117.
[0054] In this embodiment, as Figures 1 to 7As shown, one end of the L-shaped rocker 115 is provided with a main waist-shaped groove, and one end of the L-shaped rocker 115 is slidably connected to the upper part of the corresponding clamping rod 114 through the main waist-shaped groove. The other end of the L-shaped rocker 115 is provided with a secondary waist-shaped groove, and the other end of the L-shaped rocker 115 is slidably connected to the surface of the hinge post 117 through the secondary waist-shaped groove. The two L-shaped rockers 115 are staggered vertically.
[0055] In this embodiment, as Figures 1 to 7 As shown, both ends of the bidirectional reciprocating lead screw 2 and the slide bar 3 are rotatably connected to pads. The bottom of the pads is fixedly connected to the top of the support base 1. The right end of the bidirectional reciprocating lead screw 2 is fixedly connected to an adjusting motor, and the surface of the adjusting motor is fixedly connected to the side wall of the corresponding pad. It should be noted that when the adjusting motor rotates the bidirectional reciprocating lead screw 2, the two bases 4 move relative to or away from each other on the surface of the slide bar 3. The cooperation between the adjusting motor, the bidirectional reciprocating lead screw 2, and the slide bar 3 is existing technology and will not be described in detail here.
[0056] In this embodiment, as Figures 1 to 7 As shown, a method of using a transformer frame manufacturing and processing device includes the following steps:
[0057] S1. When in use, first start the electric push rod 116 to move the hinge column 117, so that the hinge column 117 and the opposite side of the two L-shaped rockers 115 cooperate to slide. At this time, the opposite side of the two L-shaped rockers 115, along with the movable clamping bar 114, presses against the transformer frame to position and clamp the transformer frame.
[0058] S2. Then start the bidirectional reciprocating screw 2 to rotate, so that the two bases 4 move relative to each other with the corresponding support plates 6, so that the main clamping plate 809 and the secondary clamping plate 810 on the upper part of the two support plates 6 are clamped on the side wall of the transformer frame. When the side wall of the transformer frame is an arc surface, the main pin spring rod 803 and the four secondary pin spring rods 806 are distributed in an arc shape with the corresponding pin clamps 808 distributed at the bottom of the transformer frame. At this time, the electric telescopic cylinder 10 retracts and moves the transformer frame on the clamping bracket 111 downward, so that the transformer frame is installed with the five pins distributed in an arc shape.
[0059] S3. When the side wall of the transformer frame is flat, during the movement of the two relatively moving support plates 6 with the corresponding main clamping plate 809 and secondary clamping plate 810, the main clamping plate 809 and secondary clamping plate 810 deform after pressing against the flat position of the side wall of the transformer frame. At this time, the main clamping plate 809 and four secondary clamping plates 810 are distributed in strips between the side wall of the support plate 6 and the side wall of the transformer frame. Then, the clamping bracket 111 moves down with the transformer frame and cooperates with the five strip-shaped pins for installation.
[0060] S4. Finally, when it is necessary to adjust the distance between the pins, the electric telescopic rod 902 is activated to move the adjusting plate 901 up and down on the side wall of the support plate 6. At this time, the four sliding sleeves 804 slide synchronously in the corresponding inclined grooves 904, so that the distance between the four sliding sleeves 804 and the support sleeve 801 is adjusted synchronously. This allows the four pin spring rods 806 to adjust synchronously with the corresponding pin clamps 808, thereby adjusting the distance between the pins and installing the pins of transformer frames of different specifications.
[0061] The foregoing has shown and described the basic principles, main features, and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The embodiments and descriptions in the specification are merely preferred examples and are not intended to limit the invention. Various changes and modifications can be made to the invention without departing from its spirit and scope, and all such changes and modifications fall within the scope of the present invention as claimed. The scope of protection of the present invention is defined by the appended claims and their equivalents.
Claims
1. A transformer frame manufacturing and processing device, comprising a support base (1), characterized in that: The front side of the top of the support base (1) is rotatably connected to a bidirectional reciprocating screw (2), and the rear side of the top of the support base (1) is fixedly connected to a slide rod (3). Both sides of the bidirectional reciprocating screw (2) are threadedly connected to bases (4), and the rear sides of the two bases (4) are slidably connected to the surface of the slide rod (3). The top of the base (4) is symmetrically fixedly connected with a support spring rod (5), and a support plate (6) is fixedly connected between the tops of the two support spring rods (5). A transverse groove (7) is symmetrically opened in the middle of the support plate (6), and a positioning mechanism (8) is movably connected between the opposite side of the two support plates (6) and the interior of the corresponding transverse groove (7). The two support plates (6) are movably connected to an adjustment mechanism (9) that cooperates with the corresponding positioning mechanism (8) on opposite sides. An electric telescopic cylinder (10) is fixedly connected to the rear side of the support base (1), and a clamping mechanism (11) is fixedly connected to the movable end of the electric telescopic cylinder (10). The positioning mechanism (8) includes a support sleeve (801), which is fixedly connected to the middle of the support plate (6). A crossbar (802) is movably inserted through the middle of the support sleeve (801), and a main pin spring rod (803) is rotatably connected to the end of the crossbar (802) away from the support plate (6). The transverse groove (7) is symmetrically slidably connected to a sliding sleeve (804). A connecting rod (805) is movably inserted through the middle of the sliding sleeve (804). A pin spring rod (806) is rotatably connected to the end of the connecting rod (805) away from the support plate (6). Compression springs (807) are movably sleeved in the middle of both the connecting rod (805) and the crossbar (802). The main pin spring rod (803) and the pin spring rod (806) are both fixedly connected to the bottom of the pin clamp (808), and the main clamp plate (809) is fixedly connected to the top of the main pin spring rod (803). A slave clamping plate (810) is movably sleeved on the upper part of the slave insert spring rod (806). The slave clamping plate (810) has a movable groove (811) in the middle that cooperates with the slave insert spring rod (806). Two slave clamping plates (810) are set as a group. The two groups of slave clamping plates (810) are respectively set on both sides of the main clamping plate (809). The four slave clamping plates (810) and the main clamping plate (809) are installed in a semi-circular hinge. The secondary clamping plate (810) has a groove at one end near the main clamping plate (809). The main clamping plate (809) and the secondary clamping plate (810) are hinged together through the corresponding groove. The main clamping plate (809) and the secondary clamping plate (810) are both made of rubber material. The main clamping plate (809) and the adjacent secondary clamping plate (810) are both fixedly connected to limit blocks, and the surface of the secondary clamping plate (810) is provided with a limit arc groove that cooperates with the corresponding limit block; The movable groove (811) is symmetrically provided with cross-shaped positioning grooves (812), and the upper part of the insert spring rod (806) is symmetrically fixedly connected with cross-shaped positioning pins (813), and the two cross-shaped positioning pins (813) are respectively slidably connected inside the two cross-shaped positioning grooves (812). The adjustment mechanism (9) includes an adjustment plate (901), which is vertically slidably connected to the side wall of the support plate (6). An electric telescopic rod (902) is fixedly connected to the top of the support plate (6), and the surface of the adjustment plate (901) is fixedly connected to the bottom of the electric telescopic rod (902). The adjusting plate (901) has a vertical groove (903) in the middle, and the support sleeve (801) is slidably connected inside the vertical groove (903). The adjusting plate (901) has symmetrically opened inclined grooves (904) on both sides, and the four sliding sleeves (804) are slidably connected inside the four inclined grooves (904). The four inclined grooves (904) are distributed in a radiating pattern on the surface of the adjusting plate (901).
2. The transformer bobbin manufacturing and processing apparatus according to claim 1, characterized in that: The clamping mechanism (11) includes a clamping bracket (111), and the surface of the clamping bracket (111) is symmetrically provided with moving grooves (112). A moving block (113) is slidably connected inside the moving groove (112). A clamping rod (114) is vertically fixedly connected to the middle of the moving block (113). An L-shaped rocker (115) is slidably connected to the upper part of the clamping rod (114) through the moving groove (112). The middle part of the L-shaped rocker (115) is rotatably connected to the top of the clamping bracket (111). An electric push rod (116) is fixedly connected to the top surface of the clamping bracket (111), and a hinge column (117) is fixedly connected to the movable end of the electric push rod (116). The opposite ends of the two L-shaped rockers (115) are movably connected to the surface of the hinge column (117).
3. The transformer frame manufacturing and processing apparatus according to claim 2, characterized in that: One end of the L-shaped rocker (115) is provided with a main waist-shaped groove. One end of the L-shaped rocker (115) is slidably connected to the upper part of the corresponding clamp (114) through the main waist-shaped groove. The other end of the L-shaped rocker (115) is provided with a secondary waist-shaped groove. The other end of the L-shaped rocker (115) is slidably connected to the surface of the hinge column (117) through the secondary waist-shaped groove. The two L-shaped rockers (115) are staggered vertically.
4. The transformer bobbin manufacturing and processing apparatus according to claim 3, characterized in that: Both ends of the bidirectional reciprocating screw (2) and the slide bar (3) are rotatably connected to pads. The bottom of the pads is fixedly connected to the top of the support base (1). The right end of the bidirectional reciprocating screw (2) is fixedly connected to an adjusting motor. The surface of the adjusting motor is fixedly connected to the side wall of the corresponding pad.
5. A method of using a transformer frame manufacturing and processing device, characterized in that, The transformer bobbin manufacturing and processing apparatus as described in claim 4 includes the following steps: S1. When in use, first start the electric push rod (116) to move the hinge column (117) so that the hinge column (117) and the opposite side of the two L-shaped rockers (115) can slide together. At this time, the opposite side of the two L-shaped rockers (115) will press against the transformer frame with the movable clamping bar (114) to position and clamp the transformer frame. S2. Then start the bidirectional reciprocating screw (2) to rotate, so that the two bases (4) move relative to each other with the corresponding support plates (6), so that the main clamping plate (809) and the secondary clamping plate (810) on the upper part of the two support plates (6) are clamped on the side wall of the transformer frame. When the side wall of the transformer frame is an arc surface, the main pin spring rod (803) and the four secondary pin spring rods (806) are distributed in an arc shape with the corresponding pin clamps (808) distributed at the bottom of the transformer frame. At this time, the electric telescopic cylinder (10) retracts and moves the transformer frame on the clamping bracket (111) down, so that the transformer frame is installed with the five pins distributed in an arc shape. S3. When the side wall of the transformer frame is flat, during the movement of the two relatively moving support plates (6) with the corresponding main clamping plate (809) and secondary clamping plate (810), the main clamping plate (809) and secondary clamping plate (810) are deformed after pressing against the flat position of the side wall of the transformer frame. At this time, the main clamping plate (809) and four secondary clamping plates (810) are distributed in strips between the side wall of the support plate (6) and the side wall of the transformer frame. Then the clamping bracket (111) moves down with the transformer frame and cooperates with the five pins distributed in strips for installation. S4. Finally, when it is necessary to adjust the distance between the pins, start the electric telescopic rod (902) to move the adjusting plate (901) up and down on the side wall of the support plate (6). At this time, the four sliding sleeves (804) slide synchronously in the corresponding inclined grooves (904) so that the four sliding sleeves (804) adjust the distance between themselves and the support sleeve (801) synchronously. This allows the four pin spring rods (806) to adjust the distance between the pins synchronously with the corresponding pin clamps (808) so as to install the pins of transformer frames of different specifications.
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