A modular wiring-free metering box
Through the modular wiring-free metering box intermediate frame and air-cooled structure, the complex connection and insufficient heat dissipation of electrical equipment in the metering box are solved, and safe and convenient assembly and intelligent heat dissipation adjustment are achieved.
Patent Information
- Application Number
- CN202510073806.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-17
- Publication Date
- 2025-08-22
- Estimated Expiration
- 2045-01-17
AI Technical Summary
The electrical equipment in the existing metering box is complex in connection with limited heat dissipation effect, which affects assembly and maintenance efficiency, and is difficult to ensure the safety and life of the equipment when temperature changes.
The intermediate frame is integrated with copper duct circuit, combined with air-cooled structure and a heat dissipation system controlled by temperature sensors, to realize modular assembly and intelligent heat dissipation adjustment of electrical equipment.
It simplifies the assembly process of electrical equipment, improves safety and tidyness, enhances the heat dissipation effect, and ensures the stable operation of the equipment under different temperature environments.
Smart Images

Figure CN119890974B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of electrical equipment, in particular to a modular wiring-free metering box. Background Art
[0002] The meter box is a set of metering instruments and auxiliary equipment necessary for measuring electric energy, including electric energy meters, voltage and current transformers and their secondary circuits, electric energy metering panels, cabinets, boxes, etc.
[0003] At present, in the prior art, electrical equipment installed in a meter box is basically assembled by wire connection when making circuit connections. For example, a Chinese patent with application number 202410109226.9 discloses an outdoor modular anti-theft electricity meter box, including an electricity box body, an electricity meter is arranged in the electricity box body, the top and bottom of the electricity meter are provided with terminal plates, the rear surface of the electricity meter is fixedly connected to a pre-positioning column, and the electricity meter is movably arranged in the electricity box body through the pre-positioning column.
[0004] The technical solution in the above-mentioned patent document achieves the fixation of the electric energy meter by clamping and limiting. However, each electric energy meter is still connected to the circuit by wire connection. The meter box is generally equipped with multiple electrical devices. When each electrical device is connected by wire, the connection between the wire and the port of the electrical device is not only cumbersome to assemble, affecting the efficiency of assembly and maintenance, but also has certain construction requirements when connecting the wire to the port of each electrical device, which is demanding for the staff. The arrangement of a large number of wires in the meter box will cause the wiring to be messy, affecting the use safety of each electrical device in the meter box and further increasing the assembly and maintenance burden of the staff. The existing meter box basically uses natural heat dissipation through ventilation holes for heat dissipation. Its heat dissipation effect is limited and the heat dissipation effect cannot be adjusted according to the change of the internal temperature of the meter box. If the internal temperature of the meter box is too high, relying solely on the natural heat dissipation of the ventilation holes cannot guarantee the heat dissipation requirements of the meter box, which can easily cause a series of adverse problems, causing damage to the equipment and affecting the use of electricity. If the internal temperature of the meter box is too low, since the use of electrical equipment has certain temperature requirements, the low temperature will accelerate the loss of electrical equipment and shorten its service life. Summary of the Invention
[0005] In order to overcome the above-mentioned defects of the prior art, the present invention provides a modular wiring-free metering box, which realizes the assembly of various electrical equipment by setting an intermediate frame to form a metering module, and a copper bus is integrated on the loading plate of the intermediate frame to replace the circuit composed of wires. Then, with the cooperation of the assembly components, it is only necessary to slide the electric energy meter body to be assembled downward to realize the connection between the electric energy meter body and the circuit on the intermediate frame, avoiding the assembly of wires between them, improving the safety of its assembly, reducing its loading and maintenance burden, and improving the neatness of the box body. An air cooling structure is added inside the box body to further improve the heat dissipation effect of the product, so as to solve the problems raised in the above-mentioned background technology.
[0006] To achieve the above object, the present invention provides the following technical solutions:
[0007] A modular, wiring-free metering box comprises a box body, and a metering module, a heat dissipation assembly, a drive mechanism, a temperature sensor body, and a controller body disposed within the box body. The box body comprises an outer shell, and a partition for separating spaces is integrally provided within the outer shell. An electrical space is above the partition, and a structural space is below the partition. Multiple air inlets are longitudinally linearly provided on both side walls of the electrical space, and grid plates for adjusting the size of the air inlets are movably connected to both side inner walls of the electrical space. Auxiliary components are symmetrically provided within the structural space.
[0008] The metering module, the temperature sensor body and the controller body are all located in the electrical space. The metering module is used to measure the power consumption, the temperature sensor body is used to monitor the internal temperature of the box, and the controller body is used to control the operation of the drive mechanism.
[0009] The heat dissipation components include two, which are respectively arranged on the inner walls of both sides of the electrical space, and the heat dissipation components correspond to the air inlet;
[0010] The driving mechanism is arranged in the structural space, and the driving mechanism is movably connected to the heat dissipation component.
[0011] As a further solution of the present invention, a cover plate and a cabinet door are provided on the front wall of the housing, wherein the cover plate corresponds to the structural space and the cabinet door corresponds to the electrical space;
[0012] Adjustment slots are provided on both inner walls of the electrical space, and the plurality of grid plates are slidably connected to the corresponding adjustment slots. Receiving slots are provided on both outer walls of the electrical space, and mesh plates for filtering gas are installed in the receiving slots by screws.
[0013] The partition is composed of a longitudinal special-shaped partition and a transverse special-shaped partition, wherein the longitudinal special-shaped partition is integrally arranged on the bottom inner wall of the shell, and the transverse special-shaped partition is integrally arranged on the top shell wall of the longitudinal special-shaped partition, and both the longitudinal special-shaped partition and the transverse special-shaped partition are provided with notches for air flow, and the bottom shell wall of the shell is provided with a plurality of ventilation slots for serving as air outlets at equal intervals;
[0014] The auxiliary part includes a slide plate which is slidably connected to the front shell wall of the longitudinal special-shaped partition. The slide plate is provided with an inclined groove, and a convex plate is integrally provided at the top of the slide plate. The top of the convex plate is threadedly connected to a support rod. The top of the support rod passes through the transverse special-shaped partition and is installed with a fixing plate.
[0015] As a further embodiment of the present invention, the heat dissipation assembly includes a side frame fixedly connected to the inner wall of the side edge of the housing by screws, a hole is formed on the bottom shell wall of the side frame, a connecting rod is movably connected to the hole, the top of the connecting rod is fixedly connected to the corresponding grid plate by screws, the bottom end of the connecting rod is located below the bottom of the side frame and contacts the corresponding fixing plate, a positioning ring is fixedly connected to the outer shell wall of the connecting rod, and a return spring located on the connecting rod is sleeved between the positioning ring and the side frame;
[0016] A circular hole is provided on the side wall of the side frame, a transmission shaft is rotatably connected in the circular hole, and a fan blade is installed at the inner end of the transmission shaft.
[0017] As a further embodiment of the present invention, the drive mechanism includes a dual-axis motor disposed on the bottom wall of the transverse special-shaped partition, with rotating shafts mounted on both sides of the output end of the dual-axis motor, and bearings, splicing parts and cleaning parts sleeved on the rotating shafts, wherein the bearings are connected to the corresponding transmission shafts via a gear chain.
[0018] The toothed chain component is composed of a sprocket and a chain, wherein the sprocket includes two sprockets, which are respectively arranged on the bearing and the corresponding transmission shaft. The two sprockets are connected by a chain, and a connecting ring is installed on the side wall of the lower sprocket by screws;
[0019] The splicing part includes a guide groove opened on the peripheral wall of the rotating shaft along the circumferential direction, a guide bar is slidably connected in the guide groove, and a sliding sleeve is commonly connected to the outer walls of multiple guide bars. A vertical plate is rotatably connected to the outer ring shell wall of the sliding sleeve, and the top of the vertical plate is slidably connected to the bottom shell wall of the horizontal special-shaped partition, wherein the sliding sleeve and the connecting ring are plugged in and limited, and an adjusting rod is installed on the outer shell wall of the vertical plate by a screw, and the end of the adjusting rod away from the vertical plate is movably connected to the corresponding inclined groove.
[0020] As a further solution of the present invention, a bidirectional electric push rod is provided below the dual-axis motor and is located on the inner wall of the bottom of the housing, and the output ends of the bidirectional electric push rod are respectively installed on corresponding vertical plates;
[0021] The cleaning part includes an inner groove ring threadedly connected to the rotating shaft, a protrusion is integrally provided on the top of the outer ring of the inner groove ring, and the top of the protrusion is slidingly connected to the bottom shell wall of the transverse special-shaped partition, and a bent plate is integrally provided on the bottom of the outer ring of the inner groove ring, and a plurality of cleaning brushes are linearly distributed on the bottom of the bent plate, which are used to clean the ventilation slots.
[0022] As a further solution of the present invention, the temperature sensor body is arranged on the top inner wall of the outer shell, and the controller body is arranged on the top shell wall of the transverse special-shaped partition, wherein the controller body is used to control the operation of the dual-axis motor and the bidirectional electric push rod.
[0023] As a further solution of the present invention, the metering module is composed of an intermediate frame, a main switch body, an air switch, an electric energy meter body and an assembly component, wherein the hollow frame includes a base plate symmetrically arranged on the inner wall of the back side of the shell, and the base plate and the inner wall of the back side of the shell are fixedly connected by bolts. The front side of each base plate is symmetrically provided with a rack, and the front ends of the two racks on the same side are commonly connected to a joint plate. A loading plate is provided between the two joint plates, and a copper bus used to act as a circuit is integrated inside the loading plate. The main switch body, air switch, electric energy meter body and assembly component are all arranged on the front shell wall of the loading plate, wherein the air switch, electric energy meter body and assembly component each include multiple ones, and the air switch and the assembly component correspond one to one. The electric energy meter body and the assembly component are connected by sliding and fixed to the loading plate by screws.
[0024] As a further embodiment of the present invention, the assembly component includes a bar-shaped block disposed on the front wall of the loading plate, a cavity being formed on the bottom wall of the bar-shaped block, a port plate being slidably connected to the cavity, a plurality of connection terminals for plugging into the wiring ports of the electric energy meter body being linearly distributed on the top of the port plate, and the port plate and the copper busbar being connected by wires;
[0025] A plurality of channels are linearly opened on the top shell wall of the cavity, and the top ends of the plurality of connecting terminals respectively pass through the corresponding channels.
[0026] As a further solution of the present invention, notches are provided on both sides of the top of the bar block, and a gear is installed on the inner wall of the side of the notch through a rotating shaft. The front side of the gear is provided with a driven rack engaged with the gear, and the bottom end of the driven rack penetrates the bottom shell wall of the notch and is fixedly connected to the corresponding port plate. The rear side of the gear is provided with an active rack engaged with the gear, and the top of the active rack is fixedly connected to a support plate for contacting the main body of the electric energy meter, and the bottom end of the active rack also penetrates the bottom shell wall of the notch and is installed with a spring telescopic rod, and the bottom of the spring telescopic rod is provided with an ear plate, and the side wall of the ear plate is integrally arranged on the corresponding inner wall of the cavity.
[0027] Compared with the prior art, the present invention has the following beneficial effects:
[0028] 1. By setting up an intermediate frame, the assembly of various electrical equipment is realized to form a metering module, and a copper bus is integrated on the loading plate of the intermediate frame to replace the circuit composed of wires, and the main switch body and various air switches are pre-assembled on the loading plate. Then, with the cooperation of the assembly components, it is only necessary to slide the electric energy meter body to be assembled downward to realize the connection between the electric energy meter body and the circuit, and then use screws to realize the assembly and fixation of the electric energy meter body on the loading plate. When the electric energy meter body is slid into the assembly component, the connection end is connected to the port on the electric energy meter body, avoiding the assembly and setting of the wires, thereby not only improving its assembly safety, reducing the skill requirements for the staff, and reducing its loading and maintenance burden, but also improving the neatness inside the box.
[0029] 2. By arranging heat dissipation components on the inner walls on both sides of the shell, and setting a driving mechanism on the bottom inner wall of the shell, an air-cooling structure is formed together with the auxiliary parts and corresponding grid plates in the box. The temperature sensor body monitors the temperature of the inner wall of the box and transmits the monitoring information to the controller body. The controller body turns on the bidirectional electric push rod in the driving mechanism according to the received stable information. When the bidirectional electric push rod is extended, it drives the corresponding splicing parts to move synchronously. When the splicing parts move, the connecting rod and the corresponding auxiliary parts cooperate to realize the lifting and lowering adjustment of the corresponding grid plate, thereby realizing the size adjustment of the air inlet.
[0030] 3. When the temperature inside the box is too high, the controller body starts the two-way electric push rod and moves it to the maximum mileage. At this time, each splicing part uses the corresponding auxiliary parts to realize the corresponding grid plate to the maximum mileage during the movement, and the air inlet is opened to the maximum state. When the splicing part moves to the maximum mileage, it is plugged into the corresponding connecting ring to limit the position. Then the controller body starts the dual-axis motor to drive the movement of the rotating shaft. When the rotating shaft rotates, it passes through the plug-in limit of the sliding sleeve in the splicing part and the connecting ring, thereby synchronously driving the movement of the corresponding gear chain part, thereby driving the fan blades in the corresponding heat dissipation component to rotate and blow air, achieving the effect of air cooling and heat dissipation. The operation of the dual-axis motor causes the cleaning part threaded thereon to perform reciprocating activities, and synchronously realizes the cleaning of the ventilation slots.
[0031] 4. When the temperature inside the box is normal, the controller body turns on the two-way electric push rod to retract a distance. The corresponding splicing parts will not be plugged into the corresponding connecting rings for a limit position after the activity, so that the air-cooling heat dissipation effect will not be achieved. However, after the splicing parts are active, the connecting rods loaded thereon realize the lifting and lowering adjustment of the corresponding grid plates through the cooperation with the corresponding auxiliary parts, thereby realizing the size adjustment of the air inlet. At this time, the air inlet is in a semi-open state, and the heat dissipation effect inside the box is guaranteed by means of natural air cooling. The continuous operation of the rotating shaft driven by the dual-axis motor will make the cleaning parts threaded on it to be reciprocated and adjusted to maintain the cleaning effect of the ventilation slots.
[0032] 5. When the temperature inside the box is too low, the controller body turns on the two-way electric push rod to retract to the initial state, and ensures the continuous operation of the dual-axis motor to maintain the cleaning effect of the cleaning parts on the ventilation slots. The two-way electric push rod drives the corresponding splicing parts to move. The splicing parts will not be plugged into the corresponding connecting rings for limit after the movement, so that the air-cooled heat dissipation effect will not be achieved. However, after the splicing parts are moved, the connecting rods loaded on them can realize the lifting and lowering adjustment of the corresponding grid plates through the cooperation with the corresponding auxiliary parts, thereby realizing the size adjustment of the air inlet. At this time, except for the topmost air inlet, the other air inlets are in a covered state, which reduces the heat dissipation effect of the box, realizes the utilization of the heat generated by the electrical equipment during operation, avoids the electrical equipment from running for a long time under low temperature conditions, and ensures its service life. BRIEF DESCRIPTION OF THE DRAWINGS
[0033] Figure 1 This is a schematic diagram of the three-dimensional structure of a modular wiring-free metering box;
[0034] Figure 2 for Figure 1 Schematic diagram of the structure viewed from above;
[0035] Figure 3 for Figure 2 A schematic diagram of a partial cross-sectional structure;
[0036] Figure 4 for Figure 3 A schematic diagram of the front structure of FIG.
[0037] Figure 5 for Figure 3 Schematic diagram of the box and metering module structure;
[0038] Figure 6 for Figure 5 A schematic diagram of the front structure of FIG.
[0039] Figure 7 for Figure 5 Schematic diagram of the metering module structure;
[0040] Figure 8 for Figure 7Schematic diagram of the structure of the electric energy meter body and assembly components;
[0041] Figure 9 for Figure 8 A magnified schematic diagram of the local structure at point A;
[0042] Figure 10 for Figure 3 Schematic diagram of the driving mechanism and heat dissipation component structure;
[0043] Figure 11 for Figure 10 Axonometric structural diagram;
[0044] Figure 12 for Figure 11 A magnified schematic diagram of the local structure at point B;
[0045] Figure 13 for Figure 10 Schematic diagram of the splicing parts and connecting ring structure;
[0046] Figure 14 for Figure 13 Axonometric structural diagram.
[0047] In the figure: 1. Box body; 11. Shell; 12. Partition; 121. Longitudinal special-shaped partition; 122. Horizontal special-shaped partition; 13. Screen; 14. Cover; 15. Cabinet door; 16. Auxiliary parts; 161. Slide plate; 162. Support rod; 163. Fixing plate; 17. Grid plate; 2. Metering module; 21. Base plate; 22. Rack rod; 23. Joint plate; 24. Loading plate; 25. Main switch body; 26. Air switch; 27. Electric energy meter body; 28. Assembly components; 28 1. Bar block; 282. Port plate; 283. Connecting end; 284. Gear; 285. Driven rack; 286. Active rack; 287. Spring telescopic rod; 3. Heat dissipation assembly; 31. Side frame; 32. Connecting rod; 4. Driving mechanism; 41. Dual-axis motor; 42. Rotating shaft; 43. Sliding sleeve; 44. Vertical plate; 45. Tooth chain component; 46. Adjusting rod; 47. Connecting ring; 48. Bidirectional electric push rod; 49. Cleaning component; 5. Temperature sensor body; 6. Controller body. DETAILED DESCRIPTION
[0048] See also Figures 1-6In an embodiment of the present invention, a modular wiring-free metering box includes a box body 1, and a metering module 2, a heat dissipation component 3, a drive mechanism 4, a temperature sensor body 5, and a controller body 6 arranged inside the box body 1. The box body 1 includes a shell 11, and the four outer corners of the shell 11 are integrally provided with assembly plates to facilitate the stable assembly of the product on the wall through expansion bolts. A partition 12 for dividing the space is integrally provided inside the shell 11, wherein the upper part of the partition 12 is the electrical space, and the lower part of the partition 12 is the structural space. The electrical space is mainly used for the assembly of electrical equipment, while the structural space is used for the loading of the drive structure.
[0049] Multiple air inlets are longitudinally and linearly opened on both sides of the shell wall of the electrical space, and grid plates 17 for adjusting the size of the air inlets are movably connected to the inner walls of both sides of the electrical space. Auxiliary parts 16 are arranged symmetrically inside the structural space.
[0050] The front wall of the housing 11 is provided with a cover 14 and a cabinet door 15. The cover 14 corresponds to the structural space, while the cabinet door 15 corresponds to the electrical space. The cabinet door 15 is movably connected to the front wall of the housing 11 via a pin, while the cover 14 is fixed with bolts for easy assembly and disassembly.
[0051] Adjustment slots are provided on both inner walls of the electrical space, and a plurality of grid plates 17 are slidably connected to the corresponding adjustment slots. The sliding arrangement of the grid plates 17 in the adjustment slots ensures the stability of the adjustment of the grid plates 17.
[0052] There are receiving grooves on both sides of the outer wall of the electrical space. A mesh plate 13 for filtering gas is installed in the receiving groove by screws. The mesh plate 13 has a filtering effect on the external gas, preventing external impurities from entering the interior of the box 1 with the air flow and damaging its internal structure.
[0053] The partition 12 consists of a longitudinal, irregularly shaped partition 121 and a transverse, irregularly shaped partition 122. The longitudinal, irregularly shaped partition 121 is integrally mounted on the bottom inner wall of the outer shell 11, while the transverse, irregularly shaped partition 122 is integrally mounted on the top wall of the longitudinal, irregularly shaped partition 121. Both the longitudinal, irregularly shaped partition 121 and the transverse, irregularly shaped partition 122 are provided with notches for airflow. The bottom wall of the outer shell 11 is also provided with multiple, evenly spaced, ventilation slots that serve as air outlets. The notches allow air entering the housing 1 through the air inlet to pass through the notches and into the ventilation slots for discharge.
[0054] Auxiliary component 16 comprises a sliding groove set on the front wall of longitudinal profiled partition 121, into which slide plate 161 is slidably connected. Slide plate 161 has an inclined groove and an integrally formed protrusion at its top. A support rod 162 is threadedly connected to the top of the protrusion. The top of the protrusion extends through transverse profiled partition 122 and is mounted with a fixing plate 163.
[0055] See also Figure 3-Figure 4 In an embodiment of the present invention, the metering module 2, the temperature sensor body 5 and the controller body 6 are all located in the electrical space. The metering module 2 is used to measure the power consumption, the temperature sensor body 5 is used to monitor the internal temperature of the box 1, and the controller body 6 is used to control the operation of the driving mechanism 4.
[0056] See also Figure 3-Figure 6 and Figure 10-11 In the embodiment of the present invention, two heat dissipation components 3 are provided, one on each inner wall of the electrical space, and the other corresponding to the air inlet. The placement of the heat dissipation components 3 at the air inlet can better achieve efficient air cooling and heat dissipation of the product.
[0057] The heat dissipation assembly 3 includes a side frame 31 fixedly connected to the inner wall of the housing 11 by screws. Two passage slots are defined in the side wall of the side frame 31, symmetrically arranged vertically between them, for the passage of air. The front and rear sides of the side frame 31 are both open, also for the passage of air.
[0058] The bottom wall of the side frame 31 is provided with a hole into which a connecting rod 32 is movably connected. The top of the connecting rod 32 is fixedly connected to the corresponding grid plate 17 via screws. The bottom end of the connecting rod 32 is located below the bottom of the side frame 31 and contacts the corresponding fixing plate 163. As the fixing plate 163 rises, it simultaneously pushes up the connecting rod 32 on top.
[0059] A locating ring is fixedly connected to the outer shell of the connecting rod 32. A return spring is sleeved between the locating ring and the side frame 31. The return spring on the connecting rod 32 ensures that the connecting rod 32 moves downward synchronously with the downward movement of the fixing plate 163. The contact design between the connecting rod 32 and the fixing plate 163 facilitates disassembly and maintenance of the heat dissipation assembly 3.
[0060] A circular hole is provided on the side wall of the side frame 31, in which a transmission shaft is rotatably connected, and a fan blade is installed at the inner end of the transmission shaft. When the transmission shaft rotates, it drives the fan blade to rotate synchronously, thereby achieving a blast effect.
[0061] See also Figure 3-Figure 4 and Figure 10-14In the embodiment of the present invention, the driving mechanism 4 is disposed in the structural space, and the driving mechanism 4 is movably connected to the heat dissipation assembly 3. The driving mechanism 4 can drive the operation of the heat dissipation assembly 3.
[0062] The drive mechanism 4 includes a dual-axis motor 41 mounted on the bottom wall of the transverse shaped partition 122. The dual-axis motor 41 is mounted on a base when assembled with the transverse shaped partition 122. A rotating shaft 42 is mounted on each output end of the dual-axis motor 41. The end of the rotating shaft 42, away from the dual-axis motor 41, is rotatably connected to the corresponding inner wall of the housing 11 via a bearing. The rotating shaft 42 is sleeved with bearings, splicing parts, and cleaning parts 49. The bearings are connected to the corresponding drive shafts via a gear chain 45. The top of the transverse shaped partition 122 is symmetrically provided with rectangular through-slots, which correspond to the bearings sleeved on the rotating shaft 42.
[0063] The toothed chain assembly 45 consists of two sprockets and a chain. Two sprockets are mounted on bearings and corresponding drive shafts, respectively. The two sprockets are connected by a chain. A connecting ring 47 is screwed onto the sidewall of the lower sprocket. The chain connects the two sprockets by passing through a rectangular slot. The connecting ring 47 has multiple sockets along its circumference.
[0064] The splicing component includes a guide groove circumferentially defined on the peripheral wall of the rotating shaft 42, into which a guide bar is slidably connected. A sliding sleeve 43 is connected to the outer wall of the guide bars, and multiple insertion rods are circumferentially defined on the end sidewalls of the sliding sleeve 43. A vertical plate 44 is rotatably connected to the outer shell of the sliding sleeve 43. The top of the vertical plate 44 slides in contact with the bottom shell wall of the transverse shaped partition 122, ensuring the stability of the vertical plate 44 during lateral adjustment. The insertion rods and sockets engage to maintain the position of the sliding sleeve 43 and the connecting ring 47. An adjustment rod 46 is screwed onto the outer shell wall of the vertical plate 44. The end of the adjustment rod 46, facing away from the vertical plate 44, is movably connected to the corresponding beveled slot. When the vertical plate 44 drives the adjustment rod 46 for lateral adjustment, the adjustment rod 46 slides in the beveled slot of the corresponding slide 161, thereby adjusting the slide 161.
[0065] Below the dual-axis motor 41, a bidirectional electric push rod 48 is located on the bottom inner wall of the housing 11. The output ends of the bidirectional push rod 48 are mounted on corresponding vertical plates 44. The movement of the bidirectional push rod 48 adjusts the displacement of the corresponding vertical plate 44. A reciprocating thread is formed on the outer surface of the rotating shaft 42, located in the area between the dual-axis motor 41 and the guide groove.
[0066] The cleaning element 49 comprises an inner grooved ring threadedly connected to the rotating shaft 42. A protrusion is integrally provided at the top of the outer ring of the inner grooved ring. The top of the protrusion is slidably connected to the bottom shell wall of the transverse profiled partition 122. This ensures the linear movement of the inner grooved ring when the rotating shaft 42 moves. A curved plate is integrally provided at the bottom of the outer ring of the inner grooved ring. Multiple cleaning brushes are linearly distributed along the bottom of the curved plate. These cleaning brushes are used to clean the ventilation slots. The inner grooved ring undergoes reciprocating displacement adjustment with the movement of the rotating shaft 42. The curved plate allows each cleaning brush to move within its corresponding ventilation slot, thereby cleaning it.
[0067] See also Figure 3-Figure 4 and Figure 10-11 In this embodiment of the present invention, the temperature sensor body 5 is disposed on the top inner wall of the housing 11 to monitor the internal temperature of the box 1 and transmit the monitored information to the controller body 6. The controller body 6 is disposed on the top wall of the transverse special-shaped partition 122. By receiving the information transmitted by the temperature sensor body 5 and comparing it with the preset temperature value, the controller body 6 controls the operation of the dual-axis motor 41 and the bidirectional electric push rod 48.
[0068] See also Figure 3-Figure 9 In this embodiment of the present invention, the metering module 2 consists of an intermediate frame, a main switch body 25, an air switch 26, an electric energy meter body 27, and an assembly component 28. The hollow frame includes a base plate 21 symmetrically disposed on the rear inner wall of the housing 11. The base plate 21 is fixedly connected to the rear inner wall of the housing 11 via bolts.
[0069] The front side of each base plate 21 is symmetrically provided with a rack 22, and the front ends of the two racks 22 on the same side are connected to a joint plate 23. A loading plate 24 is provided between the two joint plates 23, and a copper busbar serving as a circuit is integrated inside the loading plate 24. The main switch body 25, the air switch 26, the electric energy meter body 27, and the assembly component 28 are all provided on the front shell wall of the loading plate 24. The main switch body 25, the air switch 26, and the assembly component 28 are all pre-assembled and loaded on the loading plate 24. There are multiple air switches 26, the electric energy meter body 27, and the assembly component 28, and there is a one-to-one correspondence between the air switches 26 and the assembly components 28. The electric energy meter body 27 and the assembly component 28 are connected by sliding and plugging, and are fixed to the loading plate 24 by screws.
[0070] The assembly assembly 28 includes a bar block 281 mounted on the front wall of the loading plate 24. A cavity is defined in the bottom wall of the bar block 281, with sliding grooves defined on both inner walls of the cavity. Sliding blocks slide within the sliding grooves, and a port plate 282 is fixedly connected between the two sliding blocks. The top of the port plate 282 is linearly distributed with multiple connection terminals 283 for plugging into the wiring ports of the energy meter body 27. Wires connect the port plate 282 to the copper busbar. Once the connection terminals 283 are attached to the wiring ports of the energy meter body 27, the electrical connection between the energy meter body 27 and the intermediate frame is established.
[0071] The top wall of the cavity is provided with a plurality of linear channels, through which the top ends of the plurality of connection terminals 283 extend. The provision of the channels not only facilitates the extension and insertion of the connection terminals 283 into the energy meter body 27, but also conceals and protects the connection terminals 283 when not in use.
[0072] A notch is formed on both sides of the top of the bar block 281, and a gear 284 is mounted on the inner side wall of the notch via a rotating shaft. A driven rack 285 meshes with the front of the gear 284. The bottom end of the driven rack 285 extends through the bottom wall of the notch and is fixedly connected to the corresponding port plate 282. A driving rack 286 meshes with the rear of the gear 284. The top of the driving rack 286 is fixedly connected to a support plate that contacts the meter body 27. The bottom end of the driving rack 286 also extends through the bottom wall of the notch and is mounted with a spring-loaded telescopic rod 287. The bottom of the spring-loaded telescopic rod 287 is equipped with an ear plate, the side wall of which is integrally mounted on the corresponding inner wall of the cavity. During downward assembly of the meter body 27, its bottom first contacts the support plate. Then, as the meter body 27 continues to move downward, the driving rack 286 moves downward, compressing the spring-loaded telescopic rod 287. During the downward movement, the active rack 286 engages with the gear 284 to move, thereby driving the driven rack 285 engaged with the gear 284 to move upward, thereby enabling the port plate 282 to drive the connecting terminal 283 to move upward and extend, thereby completing the plug-in assembly of the connecting terminal 283 and the wiring port on the electricity meter body 27.
[0073] The working principle of the present invention is: when the product is assembled, the box body 1 is first fixed to the wall by expansion bolts, and then the cabinet door 15 on the box body 1 is opened to facilitate the staff to assemble the electric energy meter body 27 in the metering module 2.
[0074] Select a suitable electricity meter body 27 and place it in correspondence with the assembly components 28 distributed on the middle frame. The back of the electricity meter body 27 contacts the loading plate 24 in the middle frame and is located above the corresponding assembly component 28. Then, the electricity meter body 27 to be assembled is slid downward for adjustment. When the electricity meter body 27 slides down, its bottom end first contacts the support plate of the corresponding assembly component 28. The electricity meter body 27 then continues to move downward, exerting pressure on the support plate in contact with it. When the support plate is subjected to force, the corresponding active rack 286 moves downward, thereby compressing the corresponding spring telescopic rod 287. Due to the meshing transmission between the active rack 286 and the gear 284, when the active rack 286 moves downward, the gear 284 meshing with it rotates. The gear 284 and the driven rack 285 are also meshingly transmitted, and when the gear 284 moves, the corresponding driven rack 285 moves upward. The driven rack 285 drives the port plate 282 to move synchronously during the upward movement, and the movement of the port plate 282 causes the multiple connection terminals 283 arranged thereon to extend from the corresponding channels.
[0075] When the meter body 27 slides downward to its maximum range, the connection terminals 283, driven by the port plate 282, are inserted into corresponding connection ports on the meter body 27, connecting the meter body 27 to the circuit. After the circuit connection is complete, the meter body 27 is secured to the loading plate 24 with screws. This repetitive process allows for the convenient assembly of multiple meter bodies 27.
[0076] When the product is assembled and used, if the temperature sensor body 5 installed inside the box body 1 transmits a signal to the controller body 6 indicating that the temperature is too high, the controller body 6 activates the bidirectional electric push rod 48 in the drive mechanism 4, causing both output ends of the two sides to move to the maximum range. As the output ends of the bidirectional electric push rod 48 move, the corresponding vertical plate 44 in the drive mechanism 4 moves and adjusts to the maximum range.
[0077] As the vertical plate 44 moves, the sleeves 43, to which it is movably connected, move synchronously. Consequently, the corresponding sleeves 43 on each shaft 42 slide to their maximum displacement along with the movement of the vertical plate 44. At this point, the sleeves 43 engage and limit the corresponding connecting rings 47, completing assembly with the corresponding bearings. When the vertical plate 44 slides to its maximum displacement, the adjustment rod 46 mounted on it moves synchronously. The adjustment rod 46 moves within the inclined slot of the slide 161 in the corresponding auxiliary component 16, causing the slide 161 to move upward. The support rod 162 moves the corresponding fixed plate 163 upward to its maximum displacement. As the fixed plate 163 moves upward, it supports the bottom end of the connecting rod 32 in the corresponding heat sink assembly 3, compressing the return spring and causing the corresponding grille plate 17 to move to its maximum displacement, fully opening the air inlet on the side wall of the housing 11.
[0078] After the vertical plate 44 slides to the maximum mileage, the controller body 6 starts the dual-axis motor 41 to drive the rotating shaft 42 to rotate. At this time, since each sleeve 43 is respectively plugged and limited with the corresponding connecting ring 47, the rotating shaft 42 drives the sleeve 43 to move while driving the tooth chain member 45 to move. Due to the linkage effect of the tooth chain member 45, the transmission shaft in the corresponding heat dissipation component 3 rotates accordingly, and under the rotation of the fan blades, the external gas is blown into the interior of the box body 1 from the air inlet, realizing air cooling of the internal structure of the box body 1. The airflow entering the box body 1 is discharged through the ventilation slots acting as the air outlet, and the hot air in the box body 1 is brought out of the box body 1, thereby achieving efficient heat dissipation of the product.
[0079] After the dual-axis motor 41 is running, the cleaning member 49 threadedly connected thereto performs a reciprocating displacement movement, thereby cleaning each ventilation slot.
[0080] If the temperature sensor body 5 in the box body 1 detects that the temperature in the box body 1 is in a normal state. At this time, the controller body 6 starts the bidirectional electric push rod 48 to retract one mile, and then the corresponding vertical plate 44 drives the corresponding sliding sleeve 43 to retract, so that the sliding sleeve 43 and the corresponding connecting ring 47 are disengaged from the limit. At this time, the dual-axis motor 41 drives the rotating shaft 42 to perform idling activities, and the gear chain part 45 is no longer moving, so that the transmission shaft connected thereto cannot move, and the heat dissipation component 3 cancels the air cooling effect. The movement of the rotating shaft 42 can only ensure the cleaning effect of the threaded cleaning part 49 on the ventilation slot. When the vertical plate 44 retracts, the adjustment rod 46 on it moves in the inclined groove of the corresponding slide 161, causing the slide 161 to move downward. After the slide 161 moves downward, it drives the fixed plate 163 downward through the support rod 162. When the fixed plate 163 moves downward, the connecting rod 32 in the corresponding heat dissipation assembly 3 above it moves downward under the action of the return spring, thereby driving the corresponding grid plate 17 to move downward, and the grid plate 17 semi-blocks the air inlet, thereby achieving natural air cooling and heat dissipation inside the box 1.
[0081] If the temperature sensor body 5 in the box body 1 detects that the temperature inside the box body 1 is too low, the controller body 6 starts the bidirectional electric push rod 48 to retract one distance again, so that it retracts to the initial state. The bidirectional electric push rod 48 drives the corresponding sliding sleeve 43 to retract again through the corresponding vertical plate 44, so that the sliding sleeve 43 and the corresponding connecting ring 47 are separated again. At this time, the dual-axis motor 41 drives the rotating shaft 42 to perform idling movement, and the gear chain part 45 is no longer moving, thereby making the transmission shaft connected thereto unable to move, and the heat dissipation component 3 cancels the air cooling effect. The movement of the rotating shaft 42 can only ensure the cleaning effect of the threaded cleaning part 49 on the ventilation slot. When the vertical plate 44 retracts again, the adjustment rod 46 on it moves in the inclined groove of the corresponding slide 161, causing the slide 161 to move down again. After the slide 161 moves down, it drives the fixed plate 163 to move down through the support rod 162. When the fixing plate 163 moves downward, the connecting rod 32 in the corresponding heat dissipation assembly 3 above it moves downward under the action of the return spring, thereby driving the corresponding grille plate 17 to move downward again. At this time, except for the topmost air inlet which is in a semi-blocked state and shifted, the other air inlets are completely blocked by the grille plate 17, reducing the exchange channel between the internal air of the box 1 and the external air, fully utilizing the heat generated by the operation of the equipment inside the box 1, so that the interior of the box 1 reaches a suitable temperature, thereby preventing the internal structure of the box 1 from operating at a low temperature for a long time and extending the service life of the product.
[0082] When the interior of the box body 1 needs to be cooled by air, the controller body 6 needs to first pause the dual-axis motor 41 and then start the bidirectional electric push rod 48 to ensure smooth insertion between the sliding sleeve 43 and the corresponding connecting ring 47.
[0083] The above are only preferred specific embodiments of the present invention, but the scope of protection of the present invention is not limited thereto. Any technician familiar with the technical field, within the technical scope disclosed by the present invention, who makes equivalent replacements or changes based on the technical solutions and inventive concepts of the present invention, should be covered by the scope of protection of the present invention.
Claims
1. A modular wiring-free metering box, characterized by: The invention comprises a box (1), and a metering module (2), a heat dissipation component (3), a driving mechanism (4), a temperature sensor body (5) and a controller body (6) arranged inside the box (1), wherein the box (1) comprises a shell (11), and a partition (12) for separating spaces is integrally provided inside the shell (11), wherein the upper portion of the partition (12) is an electrical space, and the lower portion of the partition (12) is a structural space, a plurality of air inlets are longitudinally linearly provided on the shell walls on both sides of the electrical space, and a grid plate (17) for adjusting the size of the air inlet is movably connected to the inner walls on both sides of the electrical space, and an auxiliary part (16) is symmetrically provided inside the structural space; The metering module (2), the temperature sensor body (5) and the controller body (6) are all located in the electrical space; the metering module (2) is used to measure the power consumption; the temperature sensor body (5) is used to monitor the internal temperature of the box (1); and the controller body (6) is used to control the operation of the driving mechanism (4); The heat dissipation components (3) include two components, which are respectively arranged on the inner walls on both sides of the electrical space, and the heat dissipation components (3) correspond to the air inlet; The driving mechanism (4) is arranged in the structural space, and the driving mechanism (4) and the heat dissipation component (3) are movably connected; The partition (12) is composed of a longitudinal special-shaped partition (121) and a transverse special-shaped partition (122), wherein the longitudinal special-shaped partition (121) is integrally arranged on the bottom inner wall of the shell (11), and the transverse special-shaped partition (122) is integrally arranged on the top shell wall of the longitudinal special-shaped partition (121), and both the longitudinal special-shaped partition (121) and the transverse special-shaped partition (122) are provided with notches for air flow, and a plurality of ventilation slots for serving as air outlets are equidistantly provided on the bottom shell wall of the shell (11); The auxiliary component (16) includes a slide plate (161) slidably connected to the front shell wall of the longitudinal special-shaped partition (121), an inclined groove is provided on the slide plate (161), and a convex plate is integrally provided at the top of the slide plate (161), a support rod (162) is threadedly connected to the top of the convex plate, and the top of the support rod (162) passes through the transverse special-shaped partition (122) and is installed with a fixing plate (163); The heat dissipation assembly (3) includes a side frame (31) fixedly connected to the inner wall of the side of the housing (11) by screws, a hole is opened on the bottom shell wall of the side frame (31), a connecting rod (32) is movably connected in the hole, the top of the connecting rod (32) is fixedly connected to the corresponding grid plate (17) by screws, the bottom end of the connecting rod (32) is located below the bottom of the side frame (31) and contacts the corresponding fixing plate (163), a positioning ring is fixedly connected to the outer shell wall of the connecting rod (32), and a return spring located on the connecting rod (32) is sleeved between the positioning ring and the side frame (31); A circular hole is provided on the side wall of the side frame (31), a transmission shaft is rotatably connected in the circular hole, and a fan blade is installed at the inner end of the transmission shaft; The driving mechanism (4) includes a dual-axis motor (41) arranged on the bottom shell wall of the transverse special-shaped partition (122), and a rotating shaft (42) is installed on both sides of the output end of the dual-axis motor (41). The rotating shaft (42) is sleeved with a bearing, a splicing part and a cleaning part (49), wherein the bearing and the corresponding transmission shaft are connected through a gear chain part (45); The toothed chain member (45) is composed of a sprocket and a chain, wherein the sprocket comprises two sprockets, which are respectively arranged on a bearing and a corresponding transmission shaft, and the two sprockets are connected by a chain, and a connecting ring (47) is installed on the side wall of the lower sprocket by screws; The splicing piece includes a guide groove opened on the peripheral wall of the rotating shaft (42) along the circumferential direction, a guide bar is slidably connected in the guide groove, a sliding sleeve (43) is commonly connected to the outer wall of the plurality of guide bars, a vertical plate (44) is rotatably connected to the outer ring shell wall of the sliding sleeve (43), the top of the vertical plate (44) is slidably connected to the bottom shell wall of the transverse special-shaped partition (122), wherein the sliding sleeve (43) and the connecting ring (47) are plugged and limited, and an adjusting rod (46) is installed on the outer shell wall of the vertical plate (44) by a screw, and the end of the adjusting rod (46) away from the vertical plate (44) is movably connected to the corresponding inclined groove; A bidirectional electric push rod (48) is provided below the biaxial motor (41) and is located on the inner wall of the bottom of the housing (11). The output ends on both sides of the bidirectional electric push rod (48) are respectively mounted on corresponding vertical plates (44). The cleaning member (49) includes an inner groove ring threadedly connected to the rotating shaft (42), a protrusion is integrally provided on the top of the outer ring of the inner groove ring, and the top of the protrusion is slidably connected to the bottom shell wall of the transverse special-shaped partition (122), and a bending plate is integrally provided on the bottom of the outer ring of the inner groove ring, and a plurality of cleaning brushes are linearly distributed on the bottom of the bending plate, and the cleaning brushes are used to clean the ventilation slots.
2. A modular wiring-free metering box according to claim 1, characterized in that: A cover plate (14) and a cabinet door (15) are provided on the front wall of the housing (11), wherein the cover plate (14) corresponds to the structural space, and the cabinet door (15) corresponds to the electrical space; Adjustment slots are provided on both inner walls of the electrical space, and a plurality of grid plates (17) are slidably connected to the corresponding adjustment slots. Receiving slots are provided on both outer walls of the electrical space, and mesh plates (13) for filtering gas are installed in the receiving slots by screws.
3. A modular wiring-free metering box according to claim 1, characterized in that: The temperature sensor body (5) is arranged on the top inner wall of the housing (11), and the controller body (6) is arranged on the top housing wall of the transverse special-shaped partition (122), wherein the controller body (6) is used to control the operation of the dual-axis motor (41) and the bidirectional electric push rod (48).
4. A modular wiring-free metering box according to claim 1, characterized in that: The metering module (2) is composed of an intermediate frame, a main switch body (25), an air switch (26), an electric energy meter body (27) and an assembly component (28), wherein the hollow frame includes a base plate (21) symmetrically arranged on the inner wall of the back of the shell (11), the base plate (21) and the inner wall of the back of the shell (11) are fixedly connected by bolts, and a rack rod (22) is symmetrically arranged on the front side of each base plate (21), and the front ends of the two rack rods (22) on the same side are commonly connected to a joint plate (23), and a loading plate (23) is arranged between the two joint plates (23). 24), the interior of the loading plate (24) is integrated with a copper busbar for serving as a circuit, and the main switch body (25), the air switch (26), the electric energy meter body (27) and the assembly component (28) are all arranged on the front shell wall of the loading plate (24), wherein the air switch (26), the electric energy meter body (27) and the assembly component (28) each include a plurality of them, and the air switch (26) and the assembly component (28) correspond one to one, and the electric energy meter body (27) and the assembly component (28) are connected in a sliding manner and fixedly connected to the loading plate (24) by screws.
5. A modular wiring-free metering box according to claim 4, characterized in that: The assembly component (28) includes a strip block (281) arranged on the front shell wall of the loading plate (24), a cavity is opened on the bottom shell wall of the strip block (281), a port plate (282) is slidably connected in the cavity, a plurality of connection terminals (283) for plugging into the connection ports of the electric energy meter body (27) are linearly distributed on the top of the port plate (282), and the port plate (282) and the copper bus are connected via a wire. A plurality of channels are linearly opened on the top shell wall of the cavity, and the top ends of the plurality of connecting ends (283) respectively pass through the corresponding channels.
6. A modular wiring-free metering box according to claim 5, characterized in that: Notches are provided on both sides of the top of the bar block (281), and a gear (284) is installed on the inner wall of the side of the notch through a rotating shaft. The front side of the gear (284) is provided with a driven rack (285) meshing with the gear (284), and the bottom end of the driven rack (285) penetrates the bottom shell wall of the notch and is fixedly connected to the corresponding port plate (282). The rear side of the gear (284) is provided with an active rack (286) meshing with the gear (284), and the top end of the active rack (286) is fixedly connected to a support plate for contacting the electric energy meter body (27), and the bottom end of the active rack (286) also penetrates the bottom shell wall of the notch and is installed with a spring telescopic rod (287), and the bottom of the spring telescopic rod (287) is provided with an ear plate, and the side wall of the ear plate is integrally arranged on the corresponding inner wall of the cavity.
Citation Information
Patent Citations
Outdoor modularized electricity larceny prevention electric energy metering box
CN117990965A
Intelligent emergency protection device for power distribution cabinet
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Box-type substation with automatic temperature control function
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