Gear counterforce device
By designing a gear reaction device including a reaction mechanism and a support mechanism, the problems of low manual loading efficiency and dangerous reaction force provision are solved, and the automatic loading and stable reaction force provision of gears are realized, which improves production efficiency and safety.
Patent Information
- Application Number
- CN202311407011.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2023-10-26
- Publication Date
- 2025-04-29
AI Technical Summary
The current method of manual feeding is not only inefficient in production, but also the method of manually providing reaction forces can easily cause personal harm to workers.
A gear reaction device is designed, including a reaction mechanism and a support mechanism. The reaction mechanism realizes positioning, clamping and reaction force of the gear through a clamping mechanism, a connecting mechanism and a moving mechanism. The support mechanism is fixed at a designated position to ensure the stable operation of the reaction mechanism.
The automatic feeding and reaction force provision of the gear is realized, which improves production efficiency and avoids the risk of injury for workers when providing reaction force.
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Figure CN119897693A_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the field of mechanical technology, and in particular to a gear reaction device. Background Art
[0002] With the progress of society, competition in the automotive industry has become increasingly fierce. In order to improve the automation level of the production line and reduce labor costs, automated equipment is often used to achieve automated tightening of gears while meeting the requirements of process and automation.
[0003] At present, gear tightening mainly relies on manual loading, and the gear is manually provided with a reaction force so that the gear tightening equipment can screw the gear on the specified part; wherein the reaction force is a force in the opposite direction of the gear tightening equipment screwing the gear, which is used to cooperate with the gear tightening equipment to screw the gear on the specified part;
[0004] However, the inventors have found that the manual loading method not only has low production efficiency, but also the manual reaction force can easily cause harm to the workers. Summary of the invention
[0005] The present application provides a gear reaction force device to solve the problem that the current manual feeding method not only has low production efficiency, but also the manual reaction force method is likely to cause harm to workers.
[0006] The present application provides a gear reaction device for positioning and clamping a gear, the device comprising: a reaction mechanism and a support mechanism;
[0007] The reaction force mechanism is used to position and clamp the gear;
[0008] The reaction mechanism is fixed on the support mechanism, and at least one reaction mechanism is arranged in sequence on the support mechanism;
[0009] The reaction mechanism comprises: a clamping mechanism, a connecting mechanism and a moving mechanism;
[0010] The clamping mechanism is used to position and clamp the gear;
[0011] The connecting mechanism is connected to the clamping mechanism, and the connecting mechanism is fixed on the supporting mechanism, so that the clamping mechanism is fixed on the supporting mechanism through the connecting mechanism;
[0012] The moving mechanism is fixed on the supporting mechanism, the moving mechanism is connected to the connecting mechanism, and the moving mechanism is used to adjust the position of the clamping mechanism through the connecting mechanism.
[0013] In the above scheme, the clamping mechanism includes: a clamping structure, an air clamp and an adjustment structure;
[0014] The clamping claw structure is used to position and clamp the gear;
[0015] The air claw is connected to the clamping claw structure, and the air claw is used to provide a clamping force to the clamping claw structure, and the clamping force is used to enable the clamping claw structure to position and clamp the gear;
[0016] The adjustment structure is connected to the clamping jaw structure, and the adjustment structure is used to adjust the clamping size of the clamping jaw structure, where the clamping size is the diameter of the gear clamped by the clamping jaw structure.
[0017] In the above scheme, the adjustment structure includes: a centering plate, an adjustment plate, a guide column, a linear bearing, a threaded seat and a rectangular spring;
[0018] The centering plate is located in the clamping space of the clamping claw structure, the clamping space is used to place gears, and the centering plate is used to adjust the clamping size of the clamping space;
[0019] One end of the guide column is connected to the centering plate, and the guide column is used to fix the centering plate on the clamping claw structure;
[0020] The adjustment plate is located on the outside of the clamping jaw structure, and the clamping jaw structure is provided with the linear bearing; the linear bearing is connected to both sides of the clamping jaw structure, and a rectangular spring is coaxially arranged in the linear bearing;
[0021] The other end of the guide column passes through the rectangular spring and the adjustment plate in sequence and is connected to the threaded seat; the adjustment plate is used to adjust the position of the centering plate in the clamping space to adjust the clamping size of the clamping space;
[0022] The threaded seat is connected to the guide column via threads, and the threaded seat provides tension to the rectangular spring via the threaded connection. The elastic force generated by the rectangular spring according to the tension cooperates with the tension provided by the threaded seat to fix the adjustment seat, the guide column and the centering plate on the clamp structure.
[0023] In the above scheme, the adjustment structure further comprises: a contoured tooth, a mounting seat and a first proximity switch;
[0024] The mounting seat is connected to a side of the centering plate away from the adjustment plate, the profiling tooth is connected to the mounting seat, and the profiling tooth is used to contact the outer contour of the gear located in the clamping space;
[0025] The first proximity switch is located in the clamping space and fixed on the clamping claw structure;
[0026] The first proximity switch is used to detect the position of the gear in the clamping space.
[0027] In the above solution, the contoured tooth has a V-shaped groove, and the V-shaped groove is used to contact the outer contour of the gear located in the clamping space;
[0028] The contoured tooth is connected to the mounting seat via a plug-in pin.
[0029] In the above solution, the clamping mechanism further comprises: a clamping connecting plate;
[0030] The clamping jaw connecting plate is connected to the air clamp, and the clamping jaw connecting plate is also key-connected to the horizontal part of the L-shaped connecting plate of the connecting mechanism through an installation key, so that the connecting mechanism is connected to the clamping jaw mechanism through the L-shaped connecting plate and the clamping jaw connecting plate, and the key connection is used to make the clamping jaw connecting plate and the L-shaped connecting plate detachable.
[0031] In the above solution, the support mechanism includes a support plate, the support plate has a moving opening, and the moving opening communicates with the upper surface and the lower surface of the support plate;
[0032] The connecting mechanism comprises: an L-shaped connecting plate, a positioning plate, an oil pressure buffer, a first cushion block, a guide rail and a positioning block;
[0033] The L-shaped connecting plate is located in the moving opening, the horizontal portion of the L-shaped connecting plate is connected to the clamping mechanism, the vertical portion of the L-shaped connecting plate is connected to the moving mechanism, and the moving mechanism moves the clamping mechanism along the length direction of the moving opening through the L-shaped connecting plate;
[0034] The positioning plate is located at one side of the moving port in the length direction and is fixed on the upper surface of the support plate. The oil pressure buffer is fixed on the positioning plate. The oil pressure buffer is used to buffer the vertical part of the L-shaped connecting plate.
[0035] The moving mechanism is located at the other side of the moving opening in the length direction and is fixed on the upper surface of the support plate; the moving mechanism is used to control the L-shaped connecting plate to move in the moving opening along the length direction;
[0036] The first cushion block is connected to a side edge of the moving port close to the moving mechanism, and the first cushion block is used to buffer the vertical portion of the L-shaped connecting plate;
[0037] The guide rail is fixed on the lower surface of the support plate, and the axial direction of the guide rail is consistent with the length direction of the moving port;
[0038] The positioning block is slidably connected to the guide rail, and the positioning block is connected to the clamping claw mechanism.
[0039] In the above scheme, the connecting mechanism further comprises: an oil-free bushing, a guide rod, a positioning plate, a push rod, a nut and a spring;
[0040] The oil-free bushing is fixed on the positioning plate, and both ends of the oil-free bushing are connected to the positioning plate;
[0041] One end of the guide rod is inserted into the oil-free bushing, the other end of the guide rod is connected to one end of the spring, and the other end of the spring is connected to the push rod through a nut;
[0042] One end of the push rod connected with the nut is used to contact the vertical part of the L-shaped connecting plate.
[0043] In the above solution, the support mechanism includes a support plate, a cylinder connector, a sensor bracket and a second proximity switch;
[0044] The cylinder connecting piece is located at a side of the moving opening of the support plate away from the positioning plate of the connecting mechanism, the cylinder connecting piece is fixed on the upper surface of the support plate, and the cylinder connecting piece is connected to the moving mechanism so that the moving mechanism is fixed on the upper surface of the support plate;
[0045] The sensor bracket is located on the side of the moving opening facing the moving mechanism, the sensor bracket is fixed on the upper surface of the support plate, the second proximity switch is fixed on the sensor bracket, and the second proximity switch is used to detect the position of the L-shaped connecting plate of the connecting mechanism.
[0046] In the above scheme, the device also includes a drag chain and a drag chain bracket;
[0047] The drag chain bracket is fixed on the lower surface of the support plate of the support mechanism, and the drag chain is fixed on the drag chain bracket; the drag chain is used to accommodate a first air pipe connected to the cylinder of the moving mechanism, and the first air pipe is used to provide pressurized gas to the cylinder; the drag chain is also used to accommodate a second air pipe connected to the air claw of the gripper mechanism, and the second air pipe is used to provide pressurized gas to the air claw.
[0048] The present application provides a gear reaction device, which fixes a supporting mechanism at a specified position. By setting a reaction mechanism to clamp the gear and move the gear to a specified position, the technical effect of automatic loading of the gear is achieved, thereby avoiding the use of manual labor and improving the gear loading efficiency.
[0049] At the same time, the reaction force mechanism also provides reaction force for the gears through automated mechanical means, avoiding the current method of manually providing reaction force to the gears, ensuring the stability of the reaction force provided to the gears, and avoiding injuries to workers when applying reaction force to the gears. BRIEF DESCRIPTION OF THE DRAWINGS
[0050] The accompanying drawings, which are incorporated in and constitute a part of this specification, illustrate embodiments consistent with the present application and, together with the description, serve to explain the principles of the present application.
[0051] Figure 1 A schematic diagram of the three-dimensional structure of a gear reaction device provided in this application;
[0052] Figure 2 A schematic diagram of the structure of a gear reaction device provided in the present application from a bottom view;
[0053] Figure 3 A schematic diagram of a top view of a gear reaction device provided in the present application; Figure 4 for Figure 3 Schematic diagram of the cross-sectional structure of the AA part.
[0054] Reference numerals:
[0055] 1: reaction mechanism;
[0056] 2: Support mechanism;
[0057] 3: Drag chain;
[0058] 4: Drag chain bracket;
[0059] 11: Clamping mechanism;
[0060] 12: Connecting mechanism;
[0061] 13: Mobile mechanism;
[0062] 111: Gripping jaw structure;
[0063] 112: Air gripper;
[0064] 113: Adjust the structure;
[0065] 114: clamping claw connecting plate;
[0066] 115: installation key;
[0067] 116: positioning mechanism;
[0068] 1161: Positioning mounting seat;
[0069] 1162: Positioning profile teeth;
[0070] 1131: center plate;
[0071] 1132: Adjustment plate;
[0072] 1133: guide column;
[0073] 1134: Linear bearings;
[0074] 1135: threaded seat;
[0075] 1136: rectangular spring;
[0076] 1137: Profile teeth;
[0077] 1138: Mounting seat;
[0078] 1139: first proximity switch;
[0079] 11371: V-groove;
[0080] 11381: plug and pull pin;
[0081] 121: L-shaped connecting plate;
[0082] 122: positioning plate;
[0083] 123: Oil pressure buffer;
[0084] 124: first pad;
[0085] 125: guide rail;
[0086] 126: positioning block;
[0087] 127: Oil-free bushing;
[0088] 128: guide rod;
[0089] 129: ejector rod;
[0090] 1210: Nut;
[0091] 1211: Spring;
[0092] 131: Cylinder;
[0093] 132: L-shaped fixing plate;
[0094] 21: support plate;
[0095] 22: mobile port;
[0096] 23: Cylinder connector;
[0097] 24: sensor bracket;
[0098] 25: Second proximity switch;
[0099] 26: Bracket in place;
[0100] 27: The third proximity switch.
[0101] The above drawings have shown clear embodiments of the present application, which will be described in more detail later. These drawings and text descriptions are not intended to limit the scope of the present application in any way, but to illustrate the concept of the present application to those skilled in the art by referring to specific embodiments. DETAILED DESCRIPTION
[0102] Exemplary embodiments will be described in detail herein, examples of which are shown in the accompanying drawings. When the following description refers to the drawings, unless otherwise indicated, the same numbers in different drawings represent the same or similar elements. The embodiments described in the following exemplary embodiments do not represent all embodiments consistent with the embodiments of the present application. Instead, they are merely examples of devices and methods consistent with some aspects of the embodiments of the present application as detailed in the appended claims.
[0103] The following specific embodiments are used to describe in detail the technical solutions of the embodiments of the present application and how the technical solutions of the embodiments of the present application solve the current problems. The following specific embodiments can be combined with each other, and the same or similar concepts or processes may not be repeated in some embodiments. The embodiments of the embodiments of the present application will be described below in conjunction with the accompanying drawings.
[0104] See also Figure 1-Figure 4 , an embodiment of the present application provides a gear reaction device for clamping a gear, the device comprising: a reaction mechanism 1 and a support mechanism 2;
[0105] The reaction force mechanism 1 is used to clamp the gear and move the gear to a specified position; the reaction force mechanism 1 is also used to provide a reaction force to the gear;
[0106] The reaction mechanism 1 is fixed on the support mechanism 2, and at least one reaction mechanism 1 is arranged in sequence on the support mechanism 2;
[0107] The reaction mechanism 1 comprises: a clamping mechanism 11, a connecting mechanism 12 and a moving mechanism 13;
[0108] The clamping mechanism 11 is used to clamp the gear and provide a reaction force to the gear;
[0109] The connecting mechanism 12 is connected to the clamping mechanism 11, and the connecting mechanism 12 is fixed on the supporting mechanism 2, so that the clamping mechanism 11 is fixed on the supporting mechanism 2 through the connecting mechanism 12;
[0110] The moving mechanism 13 is fixed on the supporting mechanism 2 . The moving mechanism 13 is connected to the connecting mechanism 12 . The moving mechanism 13 is used to adjust the position of the clamping mechanism 11 through the connecting mechanism 12 so as to move the gear to a specified position.
[0111] In this example, the support mechanism 2 is fixed at a specified position, and the reaction mechanism 1 is set to clamp the gear and move the gear to the specified position, thereby achieving the technical effect of automatic loading of the gear, avoiding the use of manual labor and improving the gear loading efficiency.
[0112] At the same time, the reaction force mechanism 1 also provides reaction force for the gears through automated mechanical means, avoiding the current method of manually providing reaction force to the gears, ensuring the stability of the reaction force provided to the gears, and avoiding injuries to workers when applying reaction force to the gears.
[0113] In this embodiment, the moving mechanism 13 includes a cylinder 131 .
[0114] Specifically, the moving mechanism 13 moves the clamping mechanism 11 to the loading position, clamps the gear through the clamping mechanism 11, and the moving mechanism 13 drives the clamping mechanism 11 to move the gear to the specified position through the connecting mechanism 12. The clamping mechanism 11 provides a reaction force to the gear at the specified position, so that the gear tightening equipment can screw the gear on the clamping mechanism 11 onto the specified part.
[0115] By arranging at least one reaction force mechanism 1 in sequence on the support mechanism 2, the technical effect of batch clamping of gears and batch providing of reaction force is achieved, further improving the efficiency of gear clamping, feeding, and screwing of gears.
[0116] In a preferred embodiment, the clamping mechanism 11 includes: a clamping structure 111, an air gripper 112 and an adjustment structure 113;
[0117] The clamping claw structure 111 is used to clamp the gear;
[0118] The air gripper 112 is connected to the clamping claw structure 111, and the air gripper 112 is used to provide a clamping force to the clamping claw structure 111, and the clamping force is used to enable the clamping claw structure 111 to clamp the gear;
[0119] The adjustment structure 113 is connected to the clamping structure 111 . The adjustment structure 113 is used to adjust the clamping size of the clamping structure 111 . The clamping size is the diameter of the gear clamped by the clamping structure 111 .
[0120] In this example, the automatic clamping of the gear and the provision of reaction force are achieved by setting a clamping claw structure 111; the air claw 112 is provided to provide pressure for the clamping claw structure 111 to clamp the gear; and the adjustment structure 113 is provided to adjust the clamping gear, so that the clamping claw mechanism 11 can clamp gears of various diameters, thereby expanding the scope of use of the device of the present application.
[0121] Optionally, the clamping mechanism 11 further includes a positioning structure 116;
[0122] The positioning structure 116 cooperates with the adjustment structure 113 to contact and fix the gear.
[0123] The adjustment structure 113 is mounted on one finger of the air gripper 112 , and the positioning mechanism 116 is mounted on the other finger of the air gripper 112 .
[0124] Specifically, the adjustment structure 113 includes: a centering plate 1131, an adjustment plate 1132, a guide column 1133, a linear bearing 1134, a threaded seat 1135 and a rectangular spring 1136;
[0125] The centering plate 1131 is located in the clamping space of the clamping claw structure 111. The clamping space is used to place the gears. The centering plate 1131 is used to adjust the clamping size of the clamping space.
[0126] One end of the guide column 1133 is connected to the centering plate 1131, and the guide column 1133 is used to fix the centering plate 1131 on the clamping claw structure 111;
[0127] The adjustment plate 1132 is located outside the clamping jaw structure 111, and the clamping jaw structure 111 is provided with a linear bearing 1134; the linear bearing 1134 is connected to both sides of the clamping jaw structure 111, and a rectangular spring 1136 is coaxially arranged inside the linear bearing 1134;
[0128] The other end of the guide column 1133 passes through the rectangular spring 1136 and the adjustment plate 1132 in sequence, and is connected to the threaded seat 1135; the adjustment plate 1132 is used to adjust the position of the centering plate 1131 in the clamping space to adjust the clamping size of the clamping space;
[0129] The threaded seat 1135 is connected to the guide column 1133 through threads, and the threaded seat 1135 provides tension to the rectangular spring 1136 through threaded connection. The elastic force generated by the rectangular spring 1136 according to the tension cooperates with the tension provided by the threaded seat 1135 to fix the adjustment seat, guide column 1133 and centering plate 1131 on the clamping structure 111.
[0130] In this example, a centering plate 1131 is provided to cooperate with the inner wall of the clamping space to clamp the gear, and an adjustment plate 1132 and a guide column 1133 are provided to adjust the position of the centering plate 1131 in the clamping space, thereby adjusting the diameter of the gear clamped by the clamping mechanism 11; a rectangular spring 1136 and a threaded seat 1135 are provided to cooperate with each other, thereby fixing the guide column 1133 and the adjustment plate 1132 on the clamping structure.
[0131] Furthermore, the adjustment structure 113 also includes: a contoured tooth 1137, a mounting seat 1138 and a first proximity switch 1139;
[0132] The mounting seat 1138 is connected to the side of the centering plate 1131 away from the adjustment plate 1132, and the profiling tooth 1137 is connected to the mounting seat 1138. The profiling tooth 1137 is used to contact the outer contour of the gear located in the clamping space;
[0133] The first proximity switch 1139 is located in the clamping space and fixed on the clamping claw structure 111;
[0134] The first proximity switch 1139 is used to detect the position of the gear in the clamping space.
[0135] In this example, the contoured teeth 1137 are provided so that the adjustment structure 113 can adapt to gears with different profile shapes, thereby expanding the application range of the device.
[0136] By setting the first proximity switch 1139, the position information of the gear in the clamping space can be detected, which helps the controller to control the air gripper 112 to provide clamping force to the clamping structure or control the air gripper 112 to release the clamping force to the clamping structure according to the position information, so that the clamping structure can clamp the gear or loosen the gear.
[0137] Among them, the M8 proximity switch is used as the first proximity switch 1139. The M8 proximity switch is an M8 cylindrical proximity switch. It uses the eddy current principle through the inductive proximity switch to effectively detect various metal workpieces. It has the advantages of high measurement accuracy and high response frequency. It uses non-contact position detection, has no wear on the surface of the target object, and has extremely high reliability. The clearly visible indicator light design makes it easier to judge the working status of the switch.
[0138] Further, the contoured tooth 1137 has a V-shaped groove 11371, and the V-shaped groove 11371 is used to contact the outer contour of the gear located in the clamping space;
[0139] The contoured tooth 1137 and the mounting seat 1138 are connected via a plug pin 11381 .
[0140] In this example, a V-groove 11371 is provided on the contour tooth 1137, and the V-groove 11371 is used to contact the outer contour of the gear located in the clamping space, so as to achieve meshing between the contour tooth 1137 and the gear, so that when the clamping mechanism provides a reaction force to the gear, the V-groove can be subjected to force, which is helpful in preventing the guide column 1133 from bending.
[0141] By providing a plug-in pin, it is convenient for the staff to quickly replace the profiling tooth 1137 on the mounting seat 1138, thereby improving the replacement efficiency of the profiling tooth 1137.
[0142] Optionally, the positioning mechanism 116 includes: a positioning mounting seat 1161 and a positioning profiling tooth 1162, one side of the positioning mounting seat is fixed on the clamping jaw 112, and the other side of the positioning mounting seat 1161 is connected to the positioning profiling tooth 1162. The profiling tooth 1137 and the positioning profiling tooth 1162 cooperate with each other to clamp the gear.
[0143] Specifically, the clamping mechanism 11 further includes: a clamping connecting plate 114;
[0144] The jaw connecting plate 114 is connected to the air gripper 112, and the jaw connecting plate 114 is also key-connected to the horizontal part of the L-shaped connecting plate 121 of the connecting mechanism 12 through the installation key 115, so that the connecting mechanism 12 is connected to the jaw mechanism 11 through the L-shaped connecting plate 121 and the jaw connecting plate 114, and the key connection is used to make the jaw connecting plate 114 and the L-shaped connecting plate 121 detachable.
[0145] In this example, the connection between the air gripper 112 and the L-shaped connecting plate 121 is achieved by providing a gripper connecting plate 114 , and the gripper connecting plate 114 and the L-shaped connecting plate 121 are connected by key connection, thereby achieving a detachable connection to facilitate the removal of the air gripper 112 .
[0146] In a preferred embodiment, the support mechanism 2 includes a support plate 21, the support plate 21 has a moving opening 22, and the moving opening 22 communicates with the upper surface and the lower surface of the support plate 21;
[0147] The connecting mechanism 12 includes: an L-shaped connecting plate 121, a positioning plate 122, an oil pressure buffer 123, a first cushion block 124, a guide rail 125 and a positioning block 126;
[0148] The L-shaped connecting plate 121 is located in the moving opening 22, the horizontal portion of the L-shaped connecting plate 121 is connected to the clamping mechanism 11, and the vertical portion of the L-shaped connecting plate 121 is connected to the moving mechanism 13, and the moving mechanism 13 moves the clamping mechanism 11 along the length direction of the moving opening 22 through the L-shaped connecting plate 121;
[0149] The positioning plate 122 is located at one side of the moving opening 22 in the length direction and is fixed on the upper surface of the support plate 21. The oil pressure buffer 123 is fixed on the positioning plate 122. The oil pressure buffer 123 is used to buffer the vertical part of the L-shaped connecting plate 121.
[0150] The moving mechanism 13 is located at the other side of the moving opening 22 in the length direction and is fixed on the upper surface of the support plate 21; the moving mechanism 13 is used to control the L-shaped connecting plate 121 to move in the moving opening 22 along the length direction;
[0151] The first cushion block 124 is connected to a side edge of the moving opening 22 close to the moving mechanism, and the first cushion block 124 is used to buffer the vertical portion of the L-shaped connecting plate 121;
[0152] The guide rail 125 is fixed to the lower surface of the support plate 21, and the axial direction of the guide rail 125 is consistent with the length direction of the moving port 22;
[0153] The positioning block 126 is slidably connected to the guide rail 125 , and the positioning block 126 is connected to the clamping mechanism 11 .
[0154] In this example, the connection between the moving mechanism 13 and the clamping mechanism 11 is achieved by setting an L-shaped connecting plate 121, and the direct collision between the L-shaped connecting plate 121 and the supporting mechanism 2 to cause damage is avoided by setting a positioning plate 122, an oil pressure buffer 123 and a first cushion block 124; by setting a guide rail 125 and a positioning block 126 that is slidably connected to the guide rail 125 and connected to the air claw 112 of the clamping mechanism 11, it is ensured that the clamping mechanism 11 can move axially along the guide rail 125, thereby ensuring the reliability of the movement of the clamping mechanism 11.
[0155] In this embodiment, the vertical portion of the L-shaped connecting plate 121 is connected to the cylinder rod of the cylinder 131 of the moving mechanism 13 through a floating joint, and the floating joint allows the cylinder 131 and the connecting piece to work within the allowable eccentric range. Among them, the first cushion block 124 is a buffer block made of polyurethane, the full name of which is polyurethane, which is a polymer compound. It has good stability, chemical resistance, resilience and mechanical properties.
[0156] In a preferred embodiment, the connecting mechanism 12 further includes: an oil-free bushing 127, a guide rod 128, a positioning plate 122, a push rod 129, a nut 1210 and a spring 1211;
[0157] The oil-free bushing 127 is fixed on the positioning plate 122, and both ends of the oil-free bushing 127 are connected to the positioning plate 122;
[0158] One end of the guide rod 128 is inserted into the oil-free bushing 127, the other end of the guide rod 128 is connected to one end of the spring 1211, and the other end of the spring 1211 is connected to the push rod 129 through the nut 1210;
[0159] One end of the push rod 129 connected with the nut 1210 is used to contact the vertical portion of the L-shaped connecting plate 121 .
[0160] In this example, the oil-free bushing 127 is also called a self-lubricating bearing, which is a novel lubricating bearing having the characteristics of both a metal bearing and an oil-free lubricating bearing, with a metal base bearing the load and a specially formulated solid lubricating material gas lubricating effect;
[0161] The sliding connection between the guide rod 128 and the oil-free bushing 127 is achieved by inserting the guide rod 128 into the oil-free bushing 127. At the same time, the clamping force between the oil-free bushing 127 and the guide rod 128 can be adjusted as needed.
[0162] The push rod 129 is connected to the other end of the spring 1211 through a nut 1210 to buffer the L-shaped connecting plate 121 to ensure that the L-shaped connecting plate 121 will not be damaged due to excessive impact.
[0163] In this embodiment, a second pad is connected to the side of the vertical portion of the L-shaped connecting plate 121 facing the positioning plate 122, and the second pad is used to buffer the L-shaped connecting plate 121 and the top rod 129 and the nut 1210. The second pad is a buffer block made of polyurethane, which is a polymer compound with good stability, chemical resistance, resilience and mechanical properties.
[0164] In a preferred embodiment, the support mechanism 2 includes a support plate 21, a cylinder connector 23, a sensor bracket 24 and a second proximity switch 25;
[0165] The cylinder connector 23 is located on the side of the moving opening 22 of the support plate 21 away from the positioning plate 122 of the connecting mechanism 12. The cylinder connector 23 is fixed on the upper surface of the support plate 21. The cylinder connector 23 is connected to the moving mechanism 13, so that the moving mechanism 13 is fixed on the upper surface of the support plate 21.
[0166] The sensor bracket 24 is located on the side of the moving opening 22 facing the moving mechanism 13 . The sensor bracket 24 is fixed on the upper surface of the support plate 21 . The second proximity switch 25 is fixed on the sensor bracket 24 . The second proximity switch 25 is used to detect the position of the L-shaped connecting plate 121 of the connecting mechanism 12 .
[0167] In this example, by providing the second proximity switch 25 , the position of the L-shaped connecting plate 121 can be obtained, and the moving position of the clamping mechanism 11 can be determined, which is beneficial for the controller to control the cylinder 131 and the air gripper 112 .
[0168] In this embodiment, the cylinder connection member 23 is an L-shaped fixing plate 132, the cylinder 131 is connected to the vertical portion of the L-shaped fixing plate 132, and the horizontal portion of the L-shaped fixing plate 132 is connected to the upper surface of the support plate 21 of the support mechanism 2.
[0169] An M12 proximity switch is used as the second proximity switch 25. The M12 proximity switch has a small appearance and can be flexibly installed in a small space. Although its appearance is small, its detection capability should not be underestimated. Generally, the detection distance of the M12 proximity switch can reach several millimeters to more than ten millimeters, which can meet most short-distance detection needs.
[0170] Optionally, it also includes a positioning bracket 26 and a third proximity switch 26,
[0171] The bracket is fixed in place
[0172] The positioning bracket 26 is located on the side of the moving port 22 away from the moving mechanism 13. The positioning bracket 26 is fixed on the upper surface of the support plate 21. The third proximity switch 27 is fixed on the positioning bracket 26. The third proximity switch 27 is used to detect the position of the L-shaped connecting plate 121 of the connecting mechanism 12.
[0173] In this example, by setting the third proximity switch 27, the position of the L-shaped connecting plate 121 can be obtained, and then the moving position of the clamping mechanism 11 can be determined, which is beneficial for the controller to control the cylinder 131 and the air claw 112.
[0174] In a preferred embodiment, the device further comprises a drag chain 3 and a drag chain bracket 4;
[0175] The drag chain bracket 4 is fixed on the lower surface of the support plate 21 of the support mechanism 2, and the drag chain 3 is fixed on the drag chain bracket 4; the drag chain 3 is used to accommodate a first air pipe connected to the cylinder 131 of the moving mechanism 13, and the first air pipe is used to provide pressurized gas to the cylinder 131; the drag chain 3 is also used to accommodate a second air pipe connected to the air claw 112 of the clamping mechanism 11, and the second air pipe is used to provide pressurized gas to the air claw 112.
[0176] In this example, the drag chain 3 is provided to gather and restrain the first air pipe and the second air pipe, thereby preventing the first air pipe and the second air pipe from being pinched off or damaged during the operation of the device, thereby ensuring the service life of the device.
[0177] It should be noted that, in this article, the terms "include", "comprises" or any other variations thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, an element defined by the sentence "comprises a ..." does not exclude the existence of other identical elements in the process, method, article or device including the element.
[0178] Those skilled in the art will readily come to other embodiments of the present application embodiments after considering the specification and practicing the invention disclosed herein. The present application embodiments are intended to cover any variations, uses or adaptations of the present application embodiments, which follow the general principles of the present application embodiments and include common knowledge or customary technical means in the art that are not disclosed in the present application embodiments. The specification and embodiments are intended to be exemplary only, and the true scope and spirit of the present application embodiments are indicated by the following claims.
[0179] It should be understood that the embodiments of the present application are not limited to the precise structures described above and shown in the drawings, and various modifications and changes can be made without departing from the scope thereof. The scope of the embodiments of the present application is limited only by the appended claims.
Claims
1. A gear reaction device, characterized in that: Used to position and clamp gears, the device includes: a reaction mechanism and a support mechanism; The reaction force mechanism is used to position and clamp the gear; The reaction mechanism is fixed on the support mechanism, and at least one reaction mechanism is arranged in sequence on the support mechanism; The reaction mechanism comprises: a clamping mechanism, a connecting mechanism and a moving mechanism; The clamping mechanism is used to position and clamp the gear; The connecting mechanism is connected to the clamping mechanism, and the connecting mechanism is fixed on the supporting mechanism, so that the clamping mechanism is fixed on the supporting mechanism through the connecting mechanism; The moving mechanism is fixed on the supporting mechanism, the moving mechanism is connected to the connecting mechanism, and the moving mechanism is used to adjust the position of the clamping mechanism through the connecting mechanism.
2. The device according to claim 1, characterized in that The clamping mechanism comprises: a clamping structure, an air clamp and an adjustment structure; The clamping claw structure is used to position and clamp the gear; The air claw is connected to the clamping claw structure, and the air claw is used to provide a clamping force to the clamping claw structure, and the clamping force is used to enable the clamping claw structure to position and clamp the gear; The adjustment structure is connected to the clamping jaw structure, and the adjustment structure is used to adjust the clamping size of the clamping jaw structure, where the clamping size is the diameter of the gear clamped by the clamping jaw structure.
3. The device according to claim 2, characterized in that The adjustment structure comprises: a centering plate, an adjustment plate, a guide column, a linear bearing, a threaded seat and a rectangular spring; The centering plate is located in the clamping space of the clamping claw structure, the clamping space is used to place the gear, and the centering plate is used to adjust the clamping size of the clamping space; One end of the guide column is connected to the centering plate, and the guide column is used to fix the centering plate on the clamping claw structure; The adjustment plate is located on the outside of the clamping jaw structure, and the clamping jaw structure is provided with the linear bearing; the linear bearing is connected to both sides of the clamping jaw structure, and a rectangular spring is coaxially arranged in the linear bearing; The other end of the guide column passes through the rectangular spring and the adjustment plate in sequence and is connected to the threaded seat; the adjustment plate is used to adjust the position of the centering plate in the clamping space to adjust the clamping size of the clamping space; The threaded seat is connected to the guide column via threads, and the threaded seat provides tension to the rectangular spring via the threaded connection. The elastic force generated by the rectangular spring according to the tension cooperates with the tension provided by the threaded seat to fix the adjustment seat, the guide column and the centering plate on the clamp structure.
4. The device according to claim 3, characterized in that The adjustment structure also includes: a contoured tooth, a mounting seat and a first proximity switch; The mounting seat is connected to a side of the centering plate away from the adjustment plate, the profiling tooth is connected to the mounting seat, and the profiling tooth is used to contact the outer contour of the gear located in the clamping space; The first proximity switch is located in the clamping space and fixed on the clamping claw structure; The first proximity switch is used to detect the position of the gear in the clamping space.
5. The device according to claim 3, characterized in that The profiled tooth has a V-shaped groove, and the V-shaped groove is used to contact the outer contour of the gear located in the clamping space; The contoured tooth is connected to the mounting seat via a plug-in pin.
6. The device according to claim 2, characterized in that The clamping mechanism further comprises: a clamping connecting plate; The clamping jaw connecting plate is connected to the air clamp, and the clamping jaw connecting plate is also key-connected to the horizontal part of the L-shaped connecting plate of the connecting mechanism through an installation key, so that the connecting mechanism is connected to the clamping jaw mechanism through the L-shaped connecting plate and the clamping jaw connecting plate, and the key connection is used to make the clamping jaw connecting plate and the L-shaped connecting plate detachable.
7. The device according to claim 1, characterized in that The support mechanism comprises a support plate, wherein the support plate has a moving opening, and the moving opening communicates with the upper surface and the lower surface of the support plate; The connecting mechanism comprises: an L-shaped connecting plate, a positioning plate, an oil pressure buffer, a first cushion block, a guide rail and a positioning block; The L-shaped connecting plate is located in the moving opening, the horizontal portion of the L-shaped connecting plate is connected to the clamping mechanism, the vertical portion of the L-shaped connecting plate is connected to the moving mechanism, and the moving mechanism moves the clamping mechanism along the length direction of the moving opening through the L-shaped connecting plate; The positioning plate is located at one side of the moving port in the length direction and is fixed on the upper surface of the support plate. The oil pressure buffer is fixed on the positioning plate. The oil pressure buffer is used to buffer the vertical part of the L-shaped connecting plate. The moving mechanism is located at the other side of the moving opening in the length direction and is fixed on the upper surface of the support plate; the moving mechanism is used to control the L-shaped connecting plate to move in the moving opening along the length direction; The first cushion block is connected to a side edge of the moving port close to the moving mechanism, and the first cushion block is used to buffer the vertical portion of the L-shaped connecting plate; The guide rail is fixed on the lower surface of the support plate, and the axial direction of the guide rail is consistent with the length direction of the moving port; The positioning block is slidably connected to the guide rail, and the positioning block is connected to the clamping claw mechanism.
8. The device according to claim 1, characterized in that The connecting mechanism also includes: an oil-free bushing, a guide rod, a positioning plate, a push rod, a nut and a spring; The oil-free bushing is fixed on the positioning plate, and both ends of the oil-free bushing are connected to the positioning plate; One end of the guide rod is inserted into the oil-free bushing, the other end of the guide rod is connected to one end of the spring, and the other end of the spring is connected to the push rod through a nut; One end of the push rod connected with the nut is used to contact the vertical part of the L-shaped connecting plate.
9. The device according to claim 1, characterized in that The support mechanism includes a support plate, a cylinder connector, a sensor bracket and a second proximity switch; The cylinder connecting piece is located at a side of the moving opening of the support plate away from the positioning plate of the connecting mechanism, the cylinder connecting piece is fixed on the upper surface of the support plate, and the cylinder connecting piece is connected to the moving mechanism so that the moving mechanism is fixed on the upper surface of the support plate; The sensor bracket is located on the side of the moving opening facing the moving mechanism, the sensor bracket is fixed on the upper surface of the support plate, the second proximity switch is fixed on the sensor bracket, and the second proximity switch is used to detect the position of the L-shaped connecting plate of the connecting mechanism.
10. The device according to claim 1, characterized in that The device also includes a drag chain and a drag chain bracket; The drag chain bracket is fixed on the lower surface of the support plate of the support mechanism, and the drag chain is fixed on the drag chain bracket; the drag chain is used to accommodate a first air pipe connected to the cylinder of the moving mechanism, and the first air pipe is used to provide pressurized gas to the cylinder; the drag chain is also used to accommodate a second air pipe connected to the air claw of the gripper mechanism, and the second air pipe is used to provide pressurized gas to the air claw.
Citation Information
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