Cotton pasting forming device for water pan

By designing a water-connecting tray cotton-plated forming device including a frame, a lower mold assembly, an upper mold assembly, a hole punch assembly and a release assembly, the problem of low flexibility of the existing device is solved, and the function of adjusting the water-connecting tray size is realized according to the air conditioning model, which improves the production and processing efficiency and scope of application.

CN119897924APending Publication Date: 2025-04-29ANHUI HONGWEI ENVIRONMENTAL EQUIP CO LTD
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Patent Information

Application Number
CN202510297850.0
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-03-13
Publication Date
2025-04-29

AI Technical Summary

Technical Problem

The existing water-connecting tray cotton-padded forming devices have low flexibility and are difficult to adjust the size according to the air conditioner model, which affects production and processing efficiency.

Method used

A water-connecting plate cotton-mounting device including a frame, a lower die assembly, an upper die assembly, a hole-punch assembly and a release assembly is designed. The mold frame spacing is adjusted through the coordination of the slide plate and the slide chute, and the extrusion forming and positioning of the water-connecting plate and the cotton pad is achieved by using the cylinder and the pressure plate, thereby improving the flexibility and application range of the device.

Benefits of technology

The device can adjust the size of the water connection tray according to the air conditioning model, improves the efficiency and flexibility of production and processing, and has a wider range of application.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention belongs to the technical field of air conditioner accessory production and processing, and particularly relates to a water pan cotton pasting forming device which comprises a rack, a cotton pasting device, a cotton pasting device, a cotton pasting device, a cotton pasting device, a cotton pasting device, a cotton pasting device, a cotton pasting device, a cotton pasting device, a cotton pasting device, a cotton pasting device, a cotton pasting device and a cotton pasting device. The lower die assembly is arranged at the top of the workbench; the upper die assembly is arranged between the stand columns; the punching assemblies are arranged on the two sides of the workbench; the device is reasonable in structure, convenient to adjust according to the model of the air conditioner in the using process, high in flexibility, wide in application range and beneficial to improving the production and machining efficiency.
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Description

Technical Field

[0001] The invention relates to the technical field of production and processing of air conditioner accessories, in particular to a water receiving pan cotton pasting forming device. Background Art

[0002] When the existing air conditioner works in cooling mode, the evaporator inside the air conditioner will produce condensed water. The water tray is a structure used for water storage and drainage in the air conditioner. It is an indispensable equipment for the air conditioner. It is generally set below the evaporator to receive the condensed water on the surface of the evaporator and discharge it. The water tray is also called the condensed water tray. The condensed water tray is the water storage device of the air conditioner. The water pump in the air conditioner continuously extracts the clean water in the water tank and evenly sends it to the wet curtain through the water distributor. When the outdoor air is attracted by the powerful fan and passes through the evaporative heat exchanger, the water-soluble odor, dust and debris in the air are filtered and washed into the water tank by the water flow. When a horsepower air conditioner works at normal temperature cooling or dehumidification, it can discharge 1 liter of condensed water every two hours. The greater the power, the more water is discharged, so a water storage device is needed for drainage. The condensed water tray is a good water treatment device for the air conditioner. The surface of the air conditioner water tray needs to be pasted with foam to play a role in heat preservation and protection.

[0003] However, the existing water tray cotton forming device has some shortcomings during use, such as low flexibility, inconvenience in adjusting the size according to different air conditioner models, and affecting the efficiency of production and processing. Based on the above problems, we propose a new water tray cotton forming device. Summary of the invention

[0004] The purpose of this section is to summarize some aspects of the embodiments of the present invention and briefly introduce some preferred embodiments. Some simplifications or omissions may be made in this section and the specification abstract and the invention title of this application to avoid blurring the purpose of this section, the specification abstract and the invention title, and such simplifications or omissions cannot be used to limit the scope of the present invention.

[0005] In view of the problems existing in the prior art, the present invention is proposed.

[0006] Therefore, the purpose of the present invention is to provide a water tray cotton forming device, which can be easily adjusted according to the model of the air conditioner during use, has high flexibility and a wide range of applications, and helps to improve the efficiency of production and processing.

[0007] To solve the above technical problems, according to one aspect of the present invention, the present invention provides the following technical solutions:

[0008] A water tray cotton pasting forming device, comprising:

[0009] The frame includes a base, support walls arranged on both sides of the top of the base, a workbench arranged on the top of the support walls, columns arranged at the four corners of the top of the workbench, and a top seat arranged on the top of the columns;

[0010] A lower die assembly is arranged on the top of the workbench;

[0011] An upper mold assembly is arranged between the columns;

[0012] Punching components are arranged on both sides of the workbench.

[0013] As a preferred solution of a water tray cotton pasting forming device described in the present invention, the lower mold assembly includes a first cylinder arranged on the top of the base, a lifting plate arranged on the top of the workbench and connected to the output end of the first cylinder, a slide groove arranged on the surface of the lifting plate, a slide plate arranged on the top of the slide groove, a vertical plate arranged in the middle of the top of the slide plate, a second cylinder arranged on both sides of the vertical plate, and a mold frame arranged at the output end of the second cylinder.

[0014] As a preferred solution of the water tray cotton pasting forming device described in the present invention, the upper mold assembly includes a frame arranged on the surface of the column, a third cylinder arranged on one side of the frame, a pressure plate arranged at the output end of the third cylinder, a fourth cylinder arranged at the bottom of the top seat, and a positioning plate arranged at the bottom of the fourth cylinder.

[0015] As a preferred solution of the water tray cotton forming device described in the present invention, the punching assembly includes slides arranged on both sides of the workbench, a slide seat arranged on the surface of the slide and sliding left and right along the slide, a mounting plate arranged on the top of the slide seat, a fifth cylinder arranged on one side of the mounting plate, and a drill rod arranged at the output end of the fifth cylinder.

[0016] As a preferred solution of the water tray cotton pasting forming device described in the present invention, it also includes a demoulding component, which includes support plates arranged on both sides of the base, a sixth cylinder arranged on the top of the support plates, and an ejector plate arranged on the top of the sixth cylinder.

[0017] As a preferred solution of the water tray cotton pasting forming device described in the present invention, wherein: supporting legs are arranged at the four corners of the bottom of the base, and a fixing seat is arranged at the bottom of the supporting legs.

[0018] As a preferred solution of the water tray cotton pasting forming device described in the present invention, a fixing pin is arranged on the top of the slide plate, and a pin hole matching with the fixing pin is arranged on the bottom of the lifting plate.

[0019] As a preferred solution of the water tray cotton forming device described in the present invention, the fourth cylinder uses a return spring.

[0020] As a preferred solution of the water tray cotton pasting forming device described in the present invention, electric heating plates are arranged inside the positioning plate and the pressing plate.

[0021] As a preferred solution of the water tray cotton pasting forming device described in the present invention, a fixing bolt is arranged on one side of the slide seat, and a matching fixing screw hole is arranged on the slide frame.

[0022] Compared with the prior art, the present invention has the following beneficial effects:

[0023] 1. First, adjust the left and right spacing between the mold frames by cooperating with the slide plate and the slide groove, then fix the position of the slide plate on the slide seat by the fixing pin, and then fix the left and right spacing between the mold frames. Then, drive the mold frame to move forward and backward by the second cylinder to adjust the front and back spacing between the mold frames, so as to facilitate the adjustment of the size of the water tray according to the model of the air conditioner, with high flexibility and wide application range;

[0024] 2. Place the water tray and cotton pad on the top of the mold frame with the adjusted spacing, and use the first cylinder to drive the lifting plate to move upward until the water tray and cotton pad are in contact with the positioning plate, and use the third cylinder to drive the pressing plate to move inward to achieve extrusion molding;

[0025] 3. After extrusion molding, the first cylinder drives the lifting plate to move downward. At this time, the fifth cylinder drives the drill rod to move and drill holes on both sides of the water tray;

[0026] 4. After the punching is completed, the ejector plate is driven to move upward by the sixth cylinder. During the upward movement of the ejector plate, the pressed and formed water receiving tray is ejected from the mold frame to facilitate unloading. BRIEF DESCRIPTION OF THE DRAWINGS

[0027] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the present invention will be described in detail below in combination with the accompanying drawings and detailed embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative labor. Among them:

[0028] Figure 1 It is a schematic diagram of the structure of the present invention;

[0029] Figure 2 It is a schematic diagram of the frame structure of the present invention;

[0030] Figure 3 This is a schematic diagram of the structure of the lower mold assembly of the present invention;

[0031] Figure 4 It is a schematic diagram of the structure of the upper mold assembly of the present invention;

[0032] Figure 5This is a schematic diagram of the structure of the punching assembly of the present invention;

[0033] Figure 6 It is a schematic diagram of the structure of the demoulding component of the present invention.

[0034] In the figure; 100 frame, 110 base, 120 supporting foot frame, 130 supporting wall, 140 workbench, 150 column, 160 top seat, 200 lower mold assembly, 210 first cylinder, 220 lifting plate, 230 slide trough, 240 slide plate, 250 vertical plate, 260 second cylinder, 270 mold frame, 280 fixing pin, 300 upper mold assembly, 310 frame, 320 third cylinder, 330 pressure plate, 340 fourth cylinder, 350 positioning plate, 400 punching assembly, 410 slide, 420 slide seat, 430 fixing bolt, 440 mounting plate, 450 fifth cylinder, 460 drill rod, 500 demoulding assembly, 510 support plate, 520 sixth cylinder, 530 ejector plate. DETAILED DESCRIPTION

[0035] In order to make the above-mentioned objects, features and advantages of the present invention more obvious and easy to understand, the specific embodiments of the present invention are described in detail below with reference to the accompanying drawings.

[0036] In the following description, many specific details are set forth to facilitate a full understanding of the present invention, but the present invention may also be implemented in other ways different from those described herein, and those skilled in the art may make similar generalizations without violating the connotation of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed below.

[0037] Secondly, the present invention is described in detail with reference to schematic diagrams. When describing the embodiments of the present invention in detail, for the sake of convenience, the cross-sectional diagrams showing the device structure will not be partially enlarged according to the general scale, and the schematic diagrams are only examples, which should not limit the scope of protection of the present invention. In addition, in actual production, the three-dimensional dimensions of length, width and depth should be included.

[0038] To make the objectives, technical solutions and advantages of the present invention more clear, the embodiments of the present invention will be further described in detail below with reference to the accompanying drawings.

[0039] The present invention provides the following technical solutions: a water tray cotton pasting forming device, which is convenient to adjust according to the model of the air conditioner during use, has high flexibility and a wide range of applications, and helps to improve the efficiency of production and processing;

[0040] Figures 1 to 6 The structure diagram of an embodiment of a water tray cotton forming device of the present invention is shown, and the main part thereof includes a frame 100, a lower mold assembly 200, an upper mold assembly 300, a punching assembly 400 and a demoulding assembly 500;

[0041] The frame 100 includes a base 110, support walls 130 installed on both sides of the top of the base 110, a workbench 140 installed on the top of the support wall 130, columns 150 installed at the four corners of the top of the workbench 140, and a top seat 160 installed on the top of the column 150. The four corners of the bottom of the base 110 are equipped with support legs 120, and the bottom of the support legs 120 is equipped with a fixed seat. Further, the base 110 is used to carry the support wall 130, the support legs 120 is used to support the base 110 to improve stability, the support wall 130 is used to carry the workbench 140, the workbench 140 is used to carry the lower mold assembly 200, the column 150 is used to carry the upper mold assembly 300, and the top seat 160 is used to carry the fourth cylinder 340;

[0042] The lower mold assembly 200 includes a first cylinder 210 installed on the top of the base 110, a lifting plate 220 installed on the top of the workbench 140 and connected to the output end of the first cylinder 210, a slide 230 installed on the surface of the lifting plate 220, a slide plate 240 installed on the top of the slide 230, a vertical plate 250 installed in the middle of the top of the slide plate 240, a second cylinder 260 installed on both sides of the vertical plate 250, and a mold frame 270 installed at the output end of the second cylinder 260. A fixing pin 280 is installed on the top of the slide plate 240. The bottom of the lowering plate 220 is provided with a pin hole matched with the fixing pin 280. Furthermore, the first cylinder 210 is used to drive the lifting plate 220 to move up and down, the lifting plate 220 is used to carry the slide 230, the slide 230 is used to carry the slide plate 240, the slide plate 240 is used to adjust the left and right position of the mold frame 270, the vertical plate 250 is used to carry the second cylinder 260, the second cylinder 260 is used to adjust the front and rear position of the mold frame 270, the mold frame 270 is used for cotton pasting and forming, and the fixing pin 280 is used to fix the position of the slide plate 240;

[0043] The upper mold assembly 300 includes a frame 310 installed on the surface of the column 150, a third cylinder 320 installed on one side of the frame 310, a pressing plate 330 installed at the output end of the third cylinder 320, a fourth cylinder 340 installed at the bottom of the top seat 160, and a positioning plate 350 installed at the bottom of the fourth cylinder 340. The fourth cylinder 340 uses a return spring, and electric heating plates are installed inside the positioning plate 350 and the pressing plate 330. Furthermore, the frame 310 is used to carry the third cylinder 320, the third cylinder 320 is used to drive the clamping plate to move, the clamping plate is used for clamping and forming, the fourth cylinder 340 is used to carry the positioning plate 350, and the positioning plate 350 is used to locate the position of the water receiving tray;

[0044] The drilling assembly 400 includes a slide 410 installed on both sides of the workbench 140, a slide seat 420 installed on the surface of the slide 410 and sliding left and right along the slide 410, a mounting plate 440 installed on the top of the slide 420, a fifth cylinder 450 installed on one side of the mounting plate 440, and a drill rod 460 installed at the output end of the fifth cylinder 450. A fixing bolt 430 is installed on one side of the slide 420, and a matching fixing screw hole is opened on the slide 410. Further, the slide 410 is used to carry the slide 420, the slide 420 is used to adjust the left and right position, the fixing bolt 430 is used to fix the position of the slide 420, the mounting plate 440 is used to install the fifth cylinder 450, the fifth cylinder 450 is used to drive the drill rod 460, and the drill rod 460 is used to drill holes in the water tray;

[0045] The demoulding assembly 500 includes a support plate 510 installed on both sides of the base 110, a sixth cylinder 520 installed on the top of the support plate 510, and an ejector plate 530 installed on the top of the sixth cylinder 520. Furthermore, the support plate 510 is used to carry the sixth cylinder 520, and the sixth cylinder 520 is used to drive the ejector plate 530 to move up and down. The ejector plate 530 is used to eject the water receiving tray from the mold frame 270 after being pressed and formed, so as to facilitate unloading.

[0046] Combination Figure 1-Figure 6 The water tray cotton forming device of this embodiment has the following specific actions: first, the left and right spacing between the mold frames 270 is adjusted by the cooperation of the slide plate 240 and the slide groove 230, and then the position of the slide plate 240 on the slide seat 420 is fixed by the fixing pin 280, and then the left and right spacing between the mold frames 270 is fixed, and then the mold frames 270 are driven to move forward and backward by the second cylinder 260 to adjust the front and rear spacing between the mold frames 270, so as to facilitate the adjustment of the size of the water tray according to the model of the air conditioner, with high flexibility and wide application range; the water tray and the cotton pad are prevented from being placed on the mold frame 270 after the spacing is adjusted. At the top, the first cylinder 210 drives the lifting plate 220 to move upward until the water receiving tray and the cotton pad contact the positioning plate 350, and the third cylinder 320 drives the pressing plate 330 to move inward to achieve extrusion molding; after extrusion molding, the first cylinder 210 drives the lifting plate 220 to move downward. At this time, the fifth cylinder 450 drives the drill rod 460 to move and punch holes on both sides of the water receiving tray; after the drilling is completed, the sixth cylinder 520 drives the ejector plate 530 to move upward. During the upward movement of the ejector plate 530, the pressed and formed water receiving tray is ejected from the mold frame 270 to facilitate unloading.

[0047] Although the present invention has been described above with reference to the embodiments, various modifications may be made thereto and parts thereof may be replaced by equivalents without departing from the scope of the present invention. In particular, as long as there is no structural conflict, the various features in the embodiments disclosed in the present invention may be used in combination with each other in any manner, and the fact that these combinations are not exhaustively described in this specification is only for the sake of omitting space and saving resources. Therefore, the present invention is not limited to the specific embodiments disclosed herein, but includes all technical solutions falling within the scope of the claims.

Claims

1. A water tray cotton forming device, characterized in that: include: The frame (100) comprises a base (110), support walls (130) arranged on both sides of the top of the base (110), a workbench (140) arranged on the top of the support walls (130), columns (150) arranged at four corners of the top of the workbench (140), and a top seat (160) arranged on the top of the columns (150); A lower mold assembly (200) is disposed on the top of the workbench (140); An upper mold assembly (300) is disposed between the columns (150); The punching components (400) are arranged on both sides of the workbench (140).

2. A water tray cotton pasting forming device according to claim 1, characterized in that: The lower mold assembly (200) comprises a first cylinder (210) arranged on the top of the base (110), a lifting plate (220) arranged on the top of the workbench (140) and connected to the output end of the first cylinder (210), a slide groove (230) arranged on the surface of the lifting plate (220), a slide plate (240) arranged on the top of the slide groove (230), a vertical plate (250) arranged in the middle of the top of the slide plate (240), a second cylinder (260) arranged on both sides of the vertical plate (250), and a mold frame (270) arranged at the output end of the second cylinder (260).

3. The water tray cotton pasting forming device according to claim 1, characterized in that: The upper mold assembly (300) comprises a frame (310) arranged on the surface of the column (150), a third cylinder (320) arranged on one side of the frame (310), a pressure plate (330) arranged at the output end of the third cylinder (320), a fourth cylinder (340) arranged at the bottom of the top seat (160), and a positioning plate (350) arranged at the bottom of the fourth cylinder (340).

4. A water tray cotton pasting forming device according to claim 1, characterized in that: The punching assembly (400) comprises a slide (410) arranged on both sides of the workbench (140), a slide seat (420) arranged on the surface of the slide (410) and sliding left and right along the slide (410), a mounting plate (440) arranged on the top of the slide seat (420), a fifth cylinder (450) arranged on one side of the mounting plate (440), and a drill rod (460) arranged at the output end of the fifth cylinder (450).

5. The water tray cotton pasting forming device according to claim 1, characterized in that: The demoulding assembly (500) further comprises a support plate (510) arranged on both sides of the base (110), a sixth cylinder (520) arranged on the top of the support plate (510), and an ejector plate (530) arranged on the top of the sixth cylinder (520).

6. The water tray cotton pasting forming device according to claim 1, characterized in that: The four corners of the bottom of the base (110) are provided with supporting legs (120), and the bottom of the supporting legs (120) is provided with a fixing seat.

7. The water tray cotton pasting forming device according to claim 2, characterized in that: A fixing pin (280) is arranged at the top of the slide plate (240), and a pin hole matching with the fixing pin (280) is arranged at the bottom of the lifting plate (220).

8. The water tray cotton pasting forming device according to claim 3, characterized in that: The fourth cylinder (340) uses a return spring.

9. The water tray cotton pasting forming device according to claim 3, characterized in that: Electric heating sheets are arranged inside the positioning plate (350) and the pressing plate (330).

10. The water tray cotton pasting forming device according to claim 4, characterized in that: A fixing bolt (430) is provided on one side of the slide seat (420), and a matching fixing screw hole is provided on the slide bracket (410).