Liquid supply system and slicing machine
By designing a circulating liquid supply system, the problems of coolant contamination and inability to reuse during the cutting process of the slicer are solved, and the circulation supply of coolant is realized, and the efficiency and environmental protection of the slicer are improved.
Patent Information
- Application Number
- CN202510033278.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-09
- Publication Date
- 2025-04-29
AI Technical Summary
Chips and powders generated during the cutting of the slicer will contaminate the coolant, causing the coolant to be unable to be reused and discharged directly to the external environment, resulting in waste of resources, environmental impact, increased costs and inefficiency.
A liquid supply system is designed, which includes a coolant supply barrel, a coolant nozzle, a waste liquid collection barrel, a sedimentation tank and a liquid supply pump. The coolant is transported to the coolant nozzle through the first pipeline, and the waste coolant is collected and transported to the precipitation tank through the second pipeline for processing. The processed coolant is replenished to the coolant supply barrel through the third pipeline to realize the circulating supply of the coolant.
Through the recycling of coolant, the dependence on external coolant is reduced, cooling efficiency is improved, maintenance costs and resource waste are reduced, and the overall performance and production efficiency of the slicer are improved.
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Figure CN119897955A_ABST
Abstract
Description
Technical Field
[0001] The present disclosure relates to the technical field of fluid control, and in particular to a liquid supply system and a slicer using the liquid supply system to provide cooling liquid. Background Art
[0002] A slicer is a device used to cut metal materials and semiconductor substrate materials. These materials include but are not limited to silicon, germanium, gallium arsenide, sapphire and other similar hard and brittle materials. Slicers play a vital role in the cutting process of solar cell glass panels, silicon wafers, ceramic wafers, sapphire substrates, silicon carbide substrates, etc.
[0003] During the cutting process, the slicer uses the high-speed moving diamond wire to contact the material to achieve precise cutting of the material. However, the high-speed friction between the diamond wire and the material will generate a lot of heat. This heat may not only damage the diamond wire and shorten its service life, but also affect the cutting quality, causing heat-affected zones or stress cracks in the workpiece. Therefore, in order to ensure the stability of the diamond wire and the quality of the workpiece, effective cooling treatment must be carried out through coolant.
[0004] Traditional slicer cooling systems usually involve a continuous supply of fresh coolant to maintain the temperature and cleanliness of the cutting area. These systems often rely on the consumption of a large amount of coolant, and the used coolant is usually directly discharged, which not only wastes resources, but also increases environmental pollution and production costs. In addition, frequent coolant changes will also cause production interruptions and affect efficiency.
[0005] Specifically, in the prior art, the use and treatment of coolant has at least the following problems:
[0006] Waste of resources: The chips and powder generated during the cutting process will contaminate the coolant, making it impossible to reuse the coolant, thus causing a waste of resources;
[0007] Environmental impact: The use and discharge of large amounts of coolant puts a burden on the environment, especially if the coolant contains hazardous substances, the discharge of which may violate environmental regulations;
[0008] Increased costs: Frequent purchase and replacement of coolant increases production costs, especially when the coolant price is high or the supply is unstable;
[0009] Inefficiency: Production needs to be stopped regularly to replace coolant, which reduces production efficiency and machine utilization.
[0010] Therefore, it is necessary to develop a new coolant supply system to improve cooling efficiency, reduce maintenance costs, reduce resource waste, and improve the overall performance and production efficiency of the slicer. Summary of the invention
[0011] A technical problem to be solved by the present disclosure is that the chips and powder generated during the cutting process of the slicer will contaminate the coolant, causing the coolant to be unable to be reused and to be directly discharged into the external environment.
[0012] To solve the above technical problems, an embodiment of the present disclosure provides a liquid supply system, which includes: a coolant supply barrel; a first pipeline, the input end of the first pipeline is connected to the coolant supply barrel, and the output end of the first pipeline is connected to the coolant nozzle; a waste liquid collection barrel, the waste liquid collection barrel is located below the spraying area of the coolant nozzle to collect the waste coolant sprayed from the coolant nozzle and used; a second pipeline, the input end of the second pipeline is connected to the waste liquid collection barrel; a sedimentation tank, the sedimentation tank is connected to the output end of the second pipeline, and is used to receive and process the waste coolant; and a third pipeline, the input end of the third pipeline is connected to the sedimentation tank, and the output end of the third pipeline is connected to the coolant supply barrel, so as to return the waste coolant processed by the sedimentation tank to the coolant supply barrel.
[0013] In some embodiments, the output end of the first pipeline is connected to the first port of the three-way valve, the second port of the three-way valve is connected to the coolant nozzle, the third port of the three-way valve is connected to the first port of the fourth pipeline, the second port of the fourth pipeline is connected to the cleaning liquid supply barrel, and a cleaning liquid supply pump is provided on the fourth pipeline, and the cleaning liquid supply pump is used to transport the cleaning liquid in the cleaning liquid supply barrel to the coolant nozzle.
[0014] In some embodiments, the liquid supply system includes a controller, which is configured to control the operation of the cleaning liquid supply pump and control the opening and closing of the three ports of the three-way valve.
[0015] In some embodiments, the liquid supply system further includes a fifth pipeline for replenishing the cooling liquid into the cooling liquid supply barrel, and / or the liquid supply system further includes a sixth pipeline for replenishing the cooling liquid supply barrel with reverse osmosis water.
[0016] In some embodiments, a metering pump is disposed on the fifth pipeline, and / or a metering pump is disposed on the sixth pipeline.
[0017] In some embodiments, a plurality of liquid level sensors spaced apart along the height direction are provided in the coolant supply barrel and the sedimentation tank, a liquid supply pump is provided on the third pipeline, and the liquid supply system includes a controller, which is configured to control the opening and closing of the liquid supply pump according to the liquid level information of the coolant supply barrel and the sedimentation tank monitored by the plurality of liquid level sensors.
[0018] In some embodiments, the liquid supply system includes an alarm electrically connected to a plurality of liquid level sensors, and the controller can control the opening and closing of the alarm according to the liquid level information of the coolant supply tank and the sedimentation tank monitored by the plurality of liquid level sensors.
[0019] In some embodiments, a one-way valve is provided on the second pipeline, and the one-way valve is used to allow the waste coolant to flow into the sedimentation tank in one direction.
[0020] In some embodiments, the sedimentation tank includes multiple stages of sedimentation tanks, isolation walls are disposed between the multiple stages of sedimentation tanks, and a filter screen is disposed at the upper end of the isolation wall.
[0021] Another aspect of the present disclosure provides a slicer that provides cooling liquid through a liquid supply system during a cutting process.
[0022] Through the above technical solution, the liquid supply system provided by the present disclosure transports the coolant in the coolant supply barrel to the coolant nozzle through the first pipeline, collects the waste coolant sprayed from the coolant nozzle and used through the waste liquid collection barrel, and transports the waste coolant to the sedimentation tank through the second pipeline for treatment. In the sedimentation tank, the chips and powder in the coolant are removed by physical precipitation or filtration, so that the coolant reaches a purity level that can be used again. The treated coolant is replenished to the coolant supply barrel through the third pipeline to realize the circulation supply of the coolant. This system not only reduces the number of times coolant is added from the outside, but also improves the cooling efficiency, reduces maintenance costs, and reduces resource waste, thereby using coolant more efficiently, economically and environmentally friendly during the slicer cutting process. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] In order to more clearly illustrate the embodiments of the present disclosure or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present disclosure. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.
[0024] Figure 1 It is a schematic diagram of the structure of the liquid supply system disclosed in the embodiment of the present disclosure.
[0025] Description of reference numerals:
[0026] 11. First pipeline; 111. Three-way valve; 112. Coolant supply pump; 12. Second pipeline; 121. One-way valve; 13. Third pipeline; 131. Liquid supply pump; 14. Fourth pipeline; 141. Cleaning liquid supply pump; 15. Fifth pipeline; 16. Sixth pipeline; 2. Coolant supply barrel; 3. Sedimentation tank; 31. Primary sedimentation tank; 32. Secondary sedimentation tank; 33. Tertiary sedimentation tank; 34. First isolation wall; 341. First filter; 35. Second isolation wall; 351. Second filter; 4. Cleaning liquid supply barrel; 5. Metering pump; 6. Liquid level sensor; 7. Coolant nozzle. DETAILED DESCRIPTION
[0027] The following is a further detailed description of the embodiments of the present disclosure in conjunction with the accompanying drawings and examples. The detailed description of the following embodiments and the accompanying drawings are used to exemplarily illustrate the principles of the present disclosure, but cannot be used to limit the scope of the present disclosure. The present disclosure can be implemented in many different forms and is not limited to the specific embodiments disclosed herein, but includes all technical solutions that fall within the scope of the claims.
[0028] The present disclosure provides these embodiments to make the present disclosure thorough and complete, and to fully express the scope of the present disclosure to those skilled in the art. It should be noted that unless otherwise specifically stated, the relative arrangement of the parts and steps, the composition of the materials, the numerical expressions and the numerical values set forth in these embodiments should be interpreted as being merely exemplary, and not as limiting.
[0029] It should be noted that, in the description of the present disclosure, unless otherwise specified, the meaning of "multiple" is greater than or equal to two; the terms "upper", "lower", "left", "right", "inner", "outer", etc., indicating the orientation or positional relationship, are only for the convenience of describing the present disclosure and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation of the present disclosure. When the absolute position of the object being described changes, the relative positional relationship may also change accordingly.
[0030] In addition, the words "first", "second" and similar words used in the present disclosure do not indicate any order, quantity or importance, but are only used to distinguish different parts. "Vertical" does not mean vertical in the strict sense, but is within the tolerance range. "Parallel" does not mean parallel in the strict sense, but is within the tolerance range. "Include" or "comprising" and similar words mean that the elements before the word include the elements listed after the word, and do not exclude the possibility of including other elements.
[0031] It should also be noted that in the description of the present disclosure, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be directly connected or indirectly connected through an intermediate medium. For ordinary technicians in this field, the specific meanings of the above terms in the present disclosure can be understood according to the specific circumstances. When a specific device is described as being located between a first device and a second device, there may or may not be an intermediate device between the specific device and the first device or the second device.
[0032] All terms used in the present disclosure have the same meanings as those understood by those of ordinary skill in the art to which the present disclosure belongs, unless otherwise specifically defined. It should also be understood that terms defined in general dictionaries, for example, should be interpreted as having meanings consistent with their meanings in the context of the relevant technology, and should not be interpreted in an idealized or extremely formal sense, unless explicitly defined as such herein.
[0033] Technologies, methods, and equipment known to ordinary technicians in the relevant art may not be discussed in detail, but where appropriate, the technologies, methods, and equipment should be considered part of the specification.
[0034] like Figure 1 As shown, the present disclosure provides a liquid supply system on the one hand, which includes: a coolant supply barrel 2; a first pipeline 11, the input end of the first pipeline 11 is connected to the coolant supply barrel 2, and the output end of the first pipeline 11 is connected to the coolant nozzle 7; a waste liquid collection barrel 8, the waste liquid collection barrel 8 is located below the spraying area of the coolant nozzle 7 to collect the waste coolant sprayed from the coolant nozzle 7 and used; a second pipeline 12, the input end of the second pipeline 12 is connected to the waste liquid collection barrel 8; a sedimentation tank 3, the sedimentation tank 3 is connected to the output end of the second pipeline 12, and is used to receive and process the waste coolant; and a third pipeline 13, the input end of the third pipeline 13 is connected to the sedimentation tank 3, and the output end of the third pipeline 13 is connected to the coolant supply barrel 2, so as to return the waste coolant processed by the sedimentation tank 3 to the coolant supply barrel 2.
[0035] The first pipeline 11 is used to transport the coolant in the coolant supply barrel 2 to the coolant nozzle 7. There are many specific ways to set the first pipeline 11. For example, a coolant drain pipe is set at the bottom of the coolant supply barrel 2, and the coolant drain pipe is connected to the input end of the first pipeline 11. The input end of the first pipeline 11 is set to have a height greater than the height of the output end of the first pipeline 11 from the ground, so that the coolant in the coolant supply barrel 2 naturally flows to the output end of the first pipeline 11 under the action of gravity, and finally flows to the coolant nozzle 7 connected to the output end of the first pipeline 11; for another example, Figure 1 As shown, the input end of the first pipeline 11 can also directly extend along the upper opening of the coolant supply barrel 2 into the coolant supply barrel 2, and the coolant in the coolant supply barrel 2 can be drawn to the coolant nozzle 7 by the coolant supply pump 112 arranged on the first pipeline 11.
[0036] The waste liquid collection barrel 8 is used to temporarily store waste coolant, which mainly refers to waste coolant generated during the cutting process of the slicer. In this specific scenario, the spraying area of the coolant nozzle 7 is the cutting area of the slicer. Of course, this does not mean that the liquid supply system can only match the slicer cutting process. Other scenarios that require spraying coolant and collecting and processing waste coolant to form a coolant circulation can also be applied to the liquid supply system.
[0037] Exemplarily, the waste liquid collection process generated by the slicer during the cutting process and the related principles involved can be specifically expressed through the following steps: the first step is to spray coolant. When the slicer is cutting, the metal wire used for cutting contacts the material to be cut and cuts through high-speed movement and grinding. Simultaneously, coolant is sprayed into the cutting area through the coolant nozzle 7 to reduce the heat generated during the cutting process and prevent the metal wire and the cut material from overheating; the second step is to form waste coolant. After contacting the cut material, the coolant will mix with the debris generated by the cutting, thereby forming waste coolant; the third step is to discharge and collect the waste coolant. The waste coolant formed splashes to the lowest level of the cutting area and flows out through the waste liquid outlet set at the lowest level, and then flows directly into the waste liquid collection barrel 8 located below the waste liquid outlet under the action of gravity.
[0038] The second pipeline 12 is used to transport the waste coolant temporarily stored in the waste liquid collection barrel 8 to the sedimentation tank 3. In addition, the specific configuration of the second pipeline 12 and the third pipeline 13 is the same as that of the first pipeline 11, so it will not be repeated.
[0039] In some embodiments, the output end of the first pipeline 11 is connected to the first port of the three-way valve 111, the second port of the three-way valve 111 is connected to the coolant nozzle 7, the third port of the three-way valve 111 is connected to the first port of the fourth pipeline 14, the second port of the fourth pipeline 14 is connected to the cleaning liquid supply barrel 4, and a cleaning liquid supply pump 141 is provided on the fourth pipeline 14, and the cleaning liquid supply pump 141 is used to transport the cleaning liquid in the cleaning liquid supply barrel 4 to the coolant nozzle 7.
[0040] In fact, it is difficult for the sedimentation tank 3 to completely remove the dust and particles mixed in the waste coolant, which means that the coolant processed by the sedimentation tank 3 and returned to the coolant supply barrel 2 through the third pipeline 13 is only relatively pure, and still contains a small amount of dust and particles. With the continuous operation of the liquid supply system, the dust and particles in the coolant supply barrel 2 will continue to accumulate. When they accumulate to a certain extent, they are likely to partially or even completely block the coolant nozzle 7, thereby causing the coolant flow rate sprayed through the coolant nozzle 7 to become smaller or even unable to spray the coolant, and then the coolant nozzle 7 has to be disassembled and cleaned separately. Therefore, in order to effectively prevent the coolant nozzle 7 from being blocked by dust and particles, a fourth pipeline 14 is specifically set up, with the input end connected to the cleaning liquid supply barrel 4 and the output end connected to the coolant nozzle 7, and the liquid supply state is switched through the three-way valve 111. Specifically, when the coolant nozzle 7 is working, that is, when the coolant needs to be sprayed through the coolant nozzle 7, the first port and the second port of the three-way valve 111 are opened and the third port is closed. At this time, the coolant in the coolant supply barrel 2 flows along the first pipeline 11 to the coolant nozzle 7 and is sprayed out; when the coolant nozzle 7 stops the coolant spraying operation, the first port of the three-way valve 111 is closed and the second port and the third port are opened, and then the cleaning liquid supply pump 141 is started. The cleaning liquid supply pump 141 will transport the cleaning liquid in the cleaning liquid supply barrel 4 to the coolant nozzle 7, thereby completing its cleaning without disassembling the coolant nozzle 7.
[0041] In some embodiments, the liquid supply system includes a controller, which is configured to control the operation of the cleaning liquid supply pump 141 and control the opening and closing of the three ports of the three-way valve 111 .
[0042] Specifically, the controller can indirectly control the cleaning frequency by controlling the opening and closing of the three ports of the three-way valve 111. For example, the coolant nozzle 7 is cleaned every time it stops working. In this case, the controller needs to be set to open the third port and the cleaning liquid supply pump 141 in sequence after closing the first port of the three-way valve 111 each time; for another example, the coolant nozzle 7 is cleaned every two times it stops working. In this case, the controller can be set to open the third port and the cleaning liquid supply pump 141 in sequence only after the first port of the three-way valve 111 has undergone a pre-process of closing-opening-closing twice; and so on. It is worth noting that the controller can also control the opening time and closing time of the cleaning liquid supply pump 141. When the liquid supply system acts on the slicer, by presetting a time delay, it can be ensured that the slicer has completely stopped before the cleaning liquid supply pump 141 is started, and the liquid supply system is ready for cleaning.
[0043] In some embodiments, the liquid supply system further includes a fifth pipeline 15 for replenishing coolant into the coolant supply barrel 2, and / or the liquid supply system further includes a sixth pipeline 16 for replenishing reverse osmosis water into the coolant supply barrel 2. Specifically, replenishing coolant and / or reverse osmosis water into the coolant supply barrel 2 helps to reduce the content of dust and particulate matter per unit volume, thereby reducing the frequency of replacing the coolant, and effectively avoiding the first pipeline 11 and the coolant nozzle 7 from being blocked due to excessive dust and particulate matter in the liquid circulating per unit time.
[0044] In some embodiments, a metering pump 5 is provided on the fifth pipeline 15, and / or a metering pump 5 is provided on the sixth pipeline 16. Specifically, the metering pumps 5 on the fifth pipeline 15 and the sixth pipeline 16 are relatively independently provided, and can quantitatively replenish the coolant and the reverse osmosis water respectively, so as to achieve precise control of the flow rate and replenishment ratio of the liquid. Further, when the metering pumps 5 on the fifth pipeline 15 and the sixth pipeline 16 work together, the ratio of the reverse osmosis water and the coolant can be precisely controlled, so as to maintain the optimal performance and stability of the coolant in the coolant supply barrel 2.
[0045] In some embodiments, a plurality of liquid level sensors 6 spaced apart along the height direction are provided in the coolant supply barrel 2 and the sedimentation tank 3, a liquid supply pump 131 is provided on the third pipeline 13, and the liquid supply system includes a controller, which is configured to control the opening and closing of the liquid supply pump 131 according to the liquid level information of the coolant supply barrel 2 and the sedimentation tank 3 monitored by the plurality of liquid level sensors 6.
[0046] Specifically, the liquid level sensor 6 in the coolant supply barrel 2 is provided with at least a first liquid level sensor 61 and a second liquid level sensor 62, and the first liquid level sensor 61 and the second liquid level sensor 62 respectively monitor the preset maximum liquid level and minimum liquid level of the coolant supply barrel 2; the liquid level sensor 6 in the sedimentation tank 3 is similarly provided with at least a third liquid level sensor 63 and a fourth liquid level sensor 64, and the third liquid level sensor 63 and the fourth liquid level sensor 64 respectively monitor the preset maximum liquid level and minimum liquid level of the sedimentation tank 3. When the coolant in the coolant supply barrel 2 exceeds the preset maximum liquid level, the first liquid level sensor 61 will transmit a signal to the controller, and the controller will further send a shutdown signal to the liquid supply pump 131, and the liquid supply pump 131 will stop running. At this time, the coolant treated by the sedimentation tank 3 will not flow back to the coolant supply barrel 2 through the third pipeline 13; when the coolant in the coolant supply barrel 2 is lower than the preset minimum liquid level, the second liquid level sensor 62 will transmit a signal to the controller, and the controller will further send a start signal to the liquid supply pump 131, and the liquid supply pump 131 will start running. At this time, the coolant treated by the sedimentation tank 3 is replenished to the coolant supply barrel 2 through the third pipeline 13 under the action of the liquid supply pump 131. Furthermore, the controller can also control the metering pump 5. When the liquid levels of the coolant supply barrel 2 and the sedimentation tank 3 are too low, the second liquid level sensor 62 and the fourth liquid level sensor 64 will simultaneously transmit signals to the controller. At this time, the controller will not send a control signal to the liquid supply pump 131, but will send a control signal to the metering pump 5 to quantitatively add coolant and / or reverse osmosis water to the coolant supply barrel 2. In addition, a liquid level sensor 6 can also be set in the cleaning liquid supply barrel 4 to monitor the liquid level information of the cleaning liquid, so as to detect and replenish the cleaning liquid in time.
[0047] In some embodiments, the liquid supply system includes an alarm electrically connected to the plurality of liquid level sensors 6 , and the controller can control the opening and closing of the alarm according to the liquid level information of the coolant supply barrel 2 and the sedimentation tank 3 monitored by the plurality of liquid level sensors 6 .
[0048] The main purpose of setting up an alarm is to provide additional security and information feedback, which can be specifically explained from the following aspects: First, remote notification. The alarm can send alarm information to the remote control center or relevant personnel to achieve timely response off-site; second, enhanced safety. The existence of the alarm improves the safety of the entire liquid supply system because it can provide backup warnings when the controller fails to respond effectively; third, record events. The alarm can record the time and duration of the alarm, providing data support for accident investigation and subsequent analysis, such as recording how many times the sedimentation tank 3 is below the minimum liquid level within a certain period of time, thereby providing operators with useful information such as whether it is necessary to improve the processing efficiency of the sedimentation tank 3.
[0049] In some embodiments, a one-way valve 121 is provided on the second pipeline 12, and the one-way valve 121 is used to allow the waste coolant to flow into the sedimentation tank 3 in one direction. Specifically, a one-way valve 121 can also be provided on other pipelines as appropriate, such as the fourth pipeline 14, and the one-way delivery of the cleaning liquid can ensure that the cleaning liquid in the cleaning liquid supply barrel 4 is not contaminated.
[0050] In some embodiments, the sedimentation tank 3 includes multiple sedimentation tanks, and isolation walls are arranged between the multiple sedimentation tanks. A filter screen is arranged at the upper end of the isolation wall.
[0051] Specifically, Figure 1 As shown, the sedimentation tank 3 is divided into three levels, including a primary sedimentation tank 31, a secondary sedimentation tank 32, and a tertiary sedimentation tank 33. Among them, a first isolation wall 34 and a first filter 341 are arranged between the primary sedimentation tank 31 and the secondary sedimentation tank 32; a second isolation wall 35 and a second filter 351 are arranged between the secondary sedimentation tank 32 and the tertiary sedimentation tank 33. The aperture of the second filter 351 is smaller than the aperture of the first filter 341 to achieve multi-stage filtration. Accordingly, the height of the second isolation wall 35 is set to be greater than the height of the first isolation wall 34. The isolation wall with increasing height can provide a longer residence time for solid particles, which is conducive to the sedimentation of lighter or finer particles entering the secondary sedimentation tank 32, and avoids part of the coolant in the secondary sedimentation tank 32 from flowing into the tertiary sedimentation tank 33 without sufficient precipitation. Of course, according to the needs of actual working conditions, it can also be set as four or more levels of sedimentation tanks.
[0052] Another aspect of the present disclosure provides a slicer that provides cooling liquid through a liquid supply system during a cutting process.
[0053] Combination Figure 1 The preferred embodiment shown specifically illustrates the complete working process of the slicer and the liquid supply system used therein:
[0054] Cutting process: During the slicer cutting operation, the coolant nozzle 7 sprays coolant to the cutting area synchronously. The coolant in the coolant nozzle 7 is continuously supplied through the coolant supply barrel 2. When the second liquid level sensor 62 in the coolant supply barrel 2 detects that the coolant in the coolant supply barrel 2 is lower than the preset minimum liquid level, it will transmit a signal to the controller, and the controller will further send a start signal to the liquid supply pump 131, and the liquid supply pump 131 will start to run. The liquid supply pump 131 in the working state will extract the upper clarified liquid of the tertiary sedimentation tank 33 (i.e., the relatively pure coolant after being treated in the multi-stage sedimentation tank) to the coolant supply barrel 2 through the third pipeline 13 to replenish the coolant that can be directly used by the coolant nozzle 7. When the coolant in the coolant supply barrel 2 and the treated coolant in the tertiary sedimentation tank 33 are both lower than the preset minimum liquid level, the controller will control the metering pump 5 to start after receiving the signals transmitted simultaneously by the second liquid level sensor 62 and the fourth liquid level sensor 64, so as to quantitatively replenish the coolant and / or reverse osmosis water to the coolant supply barrel 2.
[0055] Waste liquid recycling process: The process of recycling and processing waste coolant by the liquid supply system is carried out simultaneously with the cutting process. After the coolant comes into contact with the cut material, it will mix with the debris generated by the cutting to form waste coolant and scatter to the lowest level of the cutting area. Furthermore, the waste coolant will flow out along the waste liquid outlet set at the lowest level of the cutting area, and then directly flow into the waste liquid collection barrel 8 located below the waste liquid outlet under the action of gravity. The waste coolant in the waste liquid collection barrel 8 will be transported unidirectionally to the primary sedimentation tank 31, and then processed in the primary sedimentation tank 31, the secondary sedimentation tank 32 and the tertiary sedimentation tank 33 in turn. The treated coolant, especially the part of the coolant at a higher liquid level in the tertiary sedimentation tank 33, can be directly reused. According to the instructions of the controller, it will flow back to the coolant supply barrel 2 along the third pipeline 13 under the action of the liquid supply pump 131 when necessary.
[0056] Cleaning process: When the slicer stops abnormally or after a certain number of cuts, the coolant nozzle 7 and the liquid inlet pipeline of the slicer need to be cleaned. First, the first port of the three-way valve 111 is closed by the controller to stop the delivery of coolant to the coolant nozzle 7; then, the third port of the three-way valve 111 is opened by the controller; finally, after determining that the slicer has completely stopped, the cleaning liquid supply pump 141 is started by the controller to deliver the cleaning liquid in the cleaning liquid supply barrel 4 to the third port of the three-way valve 111 along the fourth pipeline 14, and further, the cleaning liquid is continued to be delivered to the liquid inlet pipeline of the slicer along the second port of the three-way valve 111 until the cleaning liquid is finally delivered to the coolant nozzle 7 and sprayed out through the coolant nozzle 7, so as to achieve a thorough cleaning of the liquid inlet pipeline of the slicer and the coolant nozzle 7.
[0057] So far, various embodiments of the present disclosure have been described in detail. In order to avoid obscuring the concept of the present disclosure, some details known in the art are not described. Based on the above description, those skilled in the art can fully understand how to implement the technical solution disclosed here.
[0058] Although some specific embodiments of the present disclosure have been described in detail by way of examples, it should be understood by those skilled in the art that the above examples are for illustration only and are not intended to limit the scope of the present disclosure. It should be understood by those skilled in the art that the above embodiments may be modified or some technical features may be replaced by equivalents without departing from the scope and spirit of the present disclosure. In particular, the various technical features mentioned in the various embodiments may be combined in any manner as long as there is no structural conflict.
Claims
1. A liquid supply system, characterized in that: include: Coolant supply barrel (2); A first pipeline (11), wherein an input end of the first pipeline (11) is connected to the coolant supply barrel (2), and an output end of the first pipeline (11) is connected to a coolant nozzle (7); a waste liquid collection bucket (8), the waste liquid collection bucket (8) being located below the spraying area of the coolant nozzle (7) to collect the waste coolant sprayed from the coolant nozzle (7) and used; A second pipeline (12), the input end of the second pipeline (12) being connected to the waste liquid collection bucket (8); a sedimentation tank (3), the sedimentation tank (3) being in communication with the output end of the second pipeline (12) and being used for receiving and processing the waste coolant; and A third pipeline (13), wherein the input end of the third pipeline (13) is connected to the sedimentation tank (3), and the output end of the third pipeline (13) is connected to the coolant supply barrel (2), so as to return the waste coolant treated by the sedimentation tank (3) to the coolant supply barrel (2).
2. The liquid supply system according to claim 1, characterized in that: The output end of the first pipeline (11) is connected to the first port of the three-way valve (111), the second port of the three-way valve (111) is connected to the cooling liquid nozzle (7), the third port of the three-way valve (111) is connected to the first port of the fourth pipeline (14), the second port of the fourth pipeline (14) is connected to the cleaning liquid supply barrel (4), and the fourth pipeline (14) is provided with a cleaning liquid supply pump (141), and the cleaning liquid supply pump (141) is used to transport the cleaning liquid in the cleaning liquid supply barrel (4) to the cooling liquid nozzle (7).
3. The liquid supply system according to claim 2, characterized in that: The liquid supply system comprises a controller, which is configured to control the operation of the cleaning liquid supply pump (141) and control the opening and closing of the three ports of the three-way valve (111).
4. The liquid supply system according to claim 1, characterized in that: The liquid supply system further comprises a fifth pipeline (15) for replenishing the coolant in the coolant supply barrel (2), and / or The liquid supply system also includes a sixth pipeline (16) for replenishing reverse osmosis water into the cooling liquid supply barrel (2).
5. The liquid supply system according to claim 4, characterized in that: The fifth pipeline (15) is provided with a metering pump (5), and / or the sixth pipeline (16) is provided with a metering pump (5).
6. The liquid supply system according to claim 1, characterized in that: The cooling liquid supply barrel (2) and the sedimentation tank (3) are both provided with a plurality of liquid level sensors (6) spaced apart in a height direction, the third pipeline (13) is provided with a liquid supply pump (131), and the liquid supply system comprises a controller, wherein the controller is configured to control the opening and closing of the liquid supply pump (131) according to the liquid level information of the cooling liquid supply barrel (2) and the sedimentation tank (3) monitored by the plurality of liquid level sensors (6).
7. The liquid supply system according to claim 6, characterized in that: The liquid supply system comprises an alarm device electrically connected to the plurality of liquid level sensors (6), and the controller is capable of controlling the opening and closing of the alarm device according to the liquid level information of the coolant supply barrel (2) and the sedimentation tank (3) monitored by the plurality of liquid level sensors (6).
8. The liquid supply system according to claim 1, characterized in that: The second pipeline (12) is provided with a one-way valve (121), and the one-way valve (121) is used to allow the waste cooling liquid to flow into the sedimentation tank (3) in a one-way manner.
9. The liquid supply system according to any one of claims 1 to 8, characterized in that: The sedimentation tank (3) comprises a plurality of sedimentation tanks, a separation wall is arranged between the plurality of sedimentation tanks, and a filter screen is arranged at the upper end of the separation wall.
10. A slicer, characterized in that: The slicer is provided with cooling liquid during the cutting process through the liquid supply system described in any one of claims 1 to 9.