Wood chip biomass particle processing and feeding device and processing method thereof

Abstract

The invention relates to a wood chip biomass particle processing and feeding device and a processing method thereof.The wood chip biomass particle processing and feeding device comprises a base, a supporting column, a ring seat, a barrel, a feeding port, a discharging port, a bearing seat and a conveying mechanism, the supporting column is installed on the base, the ring seat is rotatably installed on the supporting column, and the barrel is rotatably installed in the ring seat; the cylinder rotates by taking the supporting column as the center through the ring seat to realize the position exchange of the two ends of the cylinder, the cylinder axially rotates in the ring seat, a feeding hole is formed in the upper part of one end of the cylinder, and a discharging hole is formed in the lower part of the other end of the cylinder; a first motor works to drive rotating teeth to rotate, the rotating teeth are matched with outer teeth meshed with a mounting ring of a barrel, the barrel is driven to axially rotate by 180 degrees between two connecting rings, the opening direction of a feeding port and the opening direction of a discharging port in the barrel are adjusted, a ring base drives the barrel to rotate by 180 degrees around a supporting column, and the positions of the two ends of the barrel are mutually changed; the positions of the wood chip feeding end and the wood chip discharging end are exchanged, and at the moment, when wood chip conveying continues to be conducted, the abrasion condition of the inner wall of the barrel and the abrasion condition of the conveying mechanism are balanced and optimized.

Description

Technical Field

[0001] The invention relates to the technical field of sawdust biomass particle processing, and in particular to a sawdust biomass particle processing and feeding device and a processing method thereof. Background Art

[0002] Wood chip pellets, also known as biomass fuel pellets, are mainly made from pine, fir, birch, poplar, fruit wood and crop stalks. They are used for combustion, barbecue and fireplace heating. The combustion efficiency is more than 80%, and the production of sulfur dioxide, ammonia nitrogen compounds and dust is low.

[0003] The processing steps of wood chip biomass pellets mainly include the following links: raw material preparation, wood chip collection, screening and impurity removal, drying and crushing, humidity adjustment, and compression and pelletizing.

[0004] When the sawdust is conveyed to the pelletizing machine through the feeding device for pelletizing, the main wear parts of the feeding device are the spiral blades and the machine trough body. At the same time, when conveying, the sawdust has just entered the conveyor, the impact force and friction are large, resulting in more serious wear at the feed end. After the sawdust is conveyed, the impact force and friction are small, resulting in relatively light wear at the discharge end. At the same time, the uneven distribution of sawdust causes different forces at both ends of the blade. The feed end is more severely worn due to the concentration of materials; the discharge end has less material and lighter wear, which leads to a large difference in wear between the feed and discharge ends of the spiral blade. At the same time, the integral spiral blade is difficult to replace and the replacement cost is high. Summary of the invention

[0005] The problem solved by the present invention is to provide a sawdust biomass pellet processing feeding device and a processing method thereof, which solves the problem that when the sawdust is transported to a pellet making machine for pelletizing through the feeding device, the main wear parts of the feeding device are the spiral blades and the machine trough body, and at the same time, when the sawdust is transported, the impact force and friction force are large when the sawdust just enters the conveyor, resulting in usually more serious wear at the feed end, and the impact force and friction force of the sawdust are small after the sawdust is transported, resulting in relatively less wear at the discharge end, and at the same time, the uneven distribution of the sawdust causes different forces at both ends of the blade, the feed end is more severely worn due to the concentration of materials; the discharge end has less materials and less wear, which leads to a large difference in wear between the feed and discharge ends of the spiral blade, and at the same time, the integral spiral blade is difficult to replace and the replacement cost is high.

[0006] In order to achieve the above object, the present invention adopts the following technical solutions:

[0007] A wood chip biomass particle processing and feeding device comprises a base, a support column, a ring seat, a cylinder, a feed port, a discharge port, a bearing seat and a conveying mechanism, wherein the support column is installed on the base, the ring seat is rotatably installed on the support column, the cylinder is rotatably installed in the ring seat, the cylinder rotates around the support column through the ring seat to achieve position interchange of the two ends of the cylinder, the cylinder rotates axially in the ring seat, a feed port is installed above one end of the cylinder, a discharge port is installed below the other end of the cylinder, bearing seats are installed at both ends of the cylinder, and a conveying mechanism is rotatably installed between the two bearing seats.

[0008] Preferably, a column sleeve is provided on the bottom side of the ring seat, and the column sleeve is connected to the support column through a bearing, and the ring seat and the cylinder are connected through a bearing.

[0009] Preferably, a support arm is installed on the base, and a U-shaped arm is installed on the support arm.

[0010] Preferably, mounting rings are symmetrically arranged on the outer sides of both ends of the cylinder, a connecting ring is installed on the outer side of the mounting ring through a first fastener, a connecting plate is arranged on the bottom side of the connecting ring, and the two connecting plates are respectively connected to the two ends of the U-shaped arm through a second fastener.

[0011] Preferably, a plurality of guide wheels are installed at equal intervals on the outside of the two mounting rings, and an outer side of one of the mounting rings is provided with external teeth. A first motor is installed on the mounting ring, and a rotating tooth is installed at the output end of the first motor, and the rotating tooth is meshed with the external tooth.

[0012] Preferably, a convex ring is arranged on the outer side of one end of the cylinder, and a fixed ring seat is installed on the convex ring through a third fastener.

[0013] Preferably, a second motor is mounted on the fixed ring seat, and a first pulley is mounted on an output end of the second motor.

[0014] Preferably, the conveying mechanism comprises a central shaft, a second pulley is mounted on one end of the central shaft, and the second pulley is connected to the first pulley via a belt drive.

[0015] Preferably, a plurality of sleeves are mounted on the central shaft by bolts, spiral blades are mounted on the outer side of the sleeves, and the plurality of spiral blades are contacted end to end in sequence.

[0016] A sawdust biomass pellet processing and feeding device and a processing method thereof, the specific operation steps of the processing method are as follows:

[0017] Step 1: After the device is assembled as a whole, add the sawdust raw material into the feed port, drive the first pulley to rotate through the second motor, and drive the second pulley to rotate through the belt transmission. At this time, the conveying mechanism rotates as a whole, and the sawdust raw material is transported upward through the spiral blades and added to the biomass pellet machine through the discharge port;

[0018] Step 2: Unscrew the first fastener. At this time, the cylinder and the connecting ring are in contact through the guide wheel. The first motor drives the rotating gear to rotate and cooperate with the meshing external teeth to drive the cylinder to rotate axially between the two connecting rings. After the cylinder rotates 180 degrees, the mounting ring and the connecting ring are connected and fixed by the first fastener. At this time, unscrew the second fastener. After the ring seat drives the cylinder to rotate 180 degrees around the support column, the connecting plate and the U-shaped arm are fixed by the second fastener. At this time, the two ends of the cylinder, the two ends of the conveying mechanism, the feed port and the discharge port are interchanged. Unscrew the third fastener, rotate and adjust the position of the fixed ring seat and the second motor, and then screw on the third fastener to adjust the position of the second motor.

[0019] Step 3: Remove the bearing seat and conveying mechanism. Unscrew the nut on the sleeve and disassemble and replace the severely worn spiral blades. After replacement, remove the bearing seat and conveying mechanism and continue to use them.

[0020] The beneficial effects of the present invention are as follows: the first motor drives the rotating gear to rotate, and cooperates with the outer teeth meshing on the mounting ring of the cylinder, driving the cylinder to axially rotate 180 degrees between the two connecting rings, adjusting the opening directions of the feed port and the discharge port on the cylinder, and the ring seat drives the cylinder to rotate 180 degrees around the support column, and the positions of the two ends of the cylinder are mutually exchanged, that is, the wood chip feeding end and the unloading end are interchanged. At this time, when the wood chip conveying continues, the wear of the inner wall of the cylinder and the conveying mechanism is balanced and optimized;

[0021] Remove the bearing seat and conveying mechanism, then unscrew the nut on the sleeve to dismantle and replace the severely worn spiral blades, that is, replace the spiral blades in different areas according to the specific wear conditions, thereby reducing the cost of maintenance and replacement. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 It is a schematic diagram of the first structure of the present invention as a whole;

[0023] Figure 2 It is a schematic diagram of the second structure of the present invention as a whole;

[0024] Figure 3 It is a schematic diagram of the third structure of the present invention as a whole;

[0025] Figure 4 It is a schematic diagram of the internal structure of the cylinder of the present invention;

[0026] Figure 5It is a schematic diagram of the structure of the conveying mechanism of the present invention.

[0027] Legend:

[0028] 1. Base; 2. Support column; 3. Ring seat; 4. Cylinder; 5. Feed inlet; 6. Discharge outlet; 7. Bearing seat; 8. Conveying mechanism; 9. Support arm; 10. U-shaped arm; 11. Mounting ring; 12. External teeth; 13. Connecting ring; 14. Guide wheel; 15. First fastener; 16. Connecting plate; 17. Second fastener; 18. First motor; 19. Rotating teeth; 20. Conveyor ring; 21. Fixed ring seat; 22. Third fastener; 23. Second motor; 24. First pulley; 25. Second pulley; 26. Belt; 27. Center shaft; 28. Bushing; 29. ​​Spiral blade. DETAILED DESCRIPTION

[0029] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0030] Specific examples are given below.

[0031] See also Figure 1 to Figure 5 A wood chip biomass pellet processing and feeding device comprises a base 1, a support column 2, a ring seat 3, a cylinder 4, a feed port 5, a discharge port 6, a bearing seat 7 and a conveying mechanism 8. The base 1 is provided with a support column 2, a ring seat 3 is rotatably provided on the support column 2, a cylinder 4 is rotatably provided in the ring seat 3, the cylinder 4 rotates around the support column 2 through the ring seat 3 to realize the position interchange of the two ends of the cylinder 4, the cylinder 4 performs axial rotation in the ring seat 3, a feed port 5 is provided above one end of the cylinder 4, a discharge port 6 is provided below the other end of the cylinder 4, bearing seats 7 are provided at both ends of the cylinder 4, and a conveying mechanism 8 is rotatably provided between the two bearing seats 7.

[0032] A column sleeve is provided at the bottom side of the ring seat 3, and the column sleeve is connected to the support column 2 through a bearing, the ring seat 3 and the cylinder 4 are connected through a bearing, a support arm 9 is installed on the base 1, a U-shaped arm 10 is installed on the support arm 9, and mounting rings 11 are symmetrically provided on the outer sides of both ends of the cylinder 4, and a connecting ring 13 is installed on the outer side of the mounting ring 11 through a first fastener 15, a connecting plate 16 is provided on the bottom side of the connecting ring 13, and the two connecting plates 16 are respectively connected to the two ends of the U-shaped arm 10 through a second fastener 17, and a plurality of guide wheels 14 are installed at equal intervals on the outer sides of the two mounting rings 11, and an outer tooth 12 is provided on the outer side of one of the mounting rings 11, and a mounting ring 11 is installed There is a first motor 18, and a rotating gear 19 is installed at the output end of the first motor 18, and the rotating gear 19 is meshed with the external gear 12. The first motor 18 drives the rotating gear 19 to rotate, and cooperates with the external gear 12 meshed on the mounting ring 11 of the cylinder 4, drives the cylinder 4 to axially rotate 180° between the two connecting rings 13, and adjusts the opening directions of the feed port 5 and the discharge port 6 on the cylinder 4. The ring seat 3 drives the cylinder 4 to rotate 180 degrees around the support column 2, and the positions of the two ends of the cylinder 4 are interchanged, that is, the positions of the wood chip feeding end and the unloading end are interchanged. At this time, when the wood chip conveying continues, the wear of the inner wall of the cylinder 4 and the conveying mechanism 8 is balanced and optimized.

[0033] A convex ring 20 is provided on the outer side of one end of the cylinder 4, and a fixed ring seat 21 is installed on the convex ring 20 through a third fastener 22, a second motor 23 is installed on the fixed ring seat 21, and a first pulley 24 is installed on the output end of the second motor 23. The third fastener 22 is unscrewed, the position of the fixed ring seat 21 and the second motor 23 is rotated and adjusted, and then the third fastener 22 is screwed on to adjust the position of the second motor 23, so as to avoid position interference caused by the second motor 23 during the rotation process of the cylinder 4 position adjustment.

[0034] The conveying mechanism 8 includes a central shaft 27, one end of which is provided with a second pulley 25, the second pulley 25 is connected to the first pulley 24 through a belt 26, the first pulley 24 is driven to rotate by the second motor 23, and the second pulley 25 is driven to rotate by the belt 26. At this time, the conveying mechanism 8 rotates as a whole, and the wood chip raw material is transported upward by the spiral blades 29. A plurality of sleeves 28 are installed on the central shaft 27 by bolts, and spiral blades 29 are installed on the outer side of the sleeves 28, and the plurality of spiral blades 29 are contacted end to end in sequence. The sleeves 28 and the spiral blades 29 are integrally formed by casting, and the bearing seat 7 and the conveying mechanism 8 are removed. At this time, the nut on the sleeve 28 is unscrewed to disassemble and replace the severely worn spiral blades 29, that is, the spiral blades 29 in different areas are replaced according to the specific wear conditions, thereby reducing the cost of maintenance and replacement.

[0035] The first fastener 15 , the second fastener 17 and the third fastener 22 are all bolts and nuts.

[0036] Working principle: After the device is assembled as a whole, add the sawdust raw material into the feed port 5, drive the first pulley 24 to rotate through the second motor 23, and drive the second pulley 25 to rotate through the belt 26. At this time, the conveying mechanism 8 rotates as a whole, and the sawdust raw material is transported upward by the spiral blade 29, and added to the biomass pellet machine through the discharge port 6. Unscrew the first fastener 15. At this time, the cylinder 4 is in contact with the connecting ring 13 through the guide wheel 14, and the first motor 18 drives the rotating gear 19 to rotate, and cooperates with the meshing external gear 12 to drive the cylinder 4 to rotate axially between the two connecting rings 13. After the cylinder 4 rotates 180 degrees, the mounting ring 11 and the connecting ring 13 are connected through the first fastener 15. A fastener 15 is connected and fixed. At this time, the second fastener 17 is unscrewed. After the ring seat 3 drives the cylinder 4 to rotate 180 degrees around the support column 2, the connecting plate 16 and the U-shaped arm 10 are fixed by the second fastener 17. At this time, the two ends of the cylinder 4, the two ends of the conveying mechanism 8, the feed port 5 and the discharge port 6 are interchanged, and the third fastener 22 is unscrewed. The position of the fixed ring seat 21 and the second motor 23 is rotated and adjusted, and then the third fastener 22 is screwed on to adjust the position of the second motor 23, and the bearing seat 7 and the conveying mechanism 8 are removed. At this time, the nut on the sleeve 28 is unscrewed to disassemble and replace the severely worn spiral blade 29. After replacement, the bearing seat 7 and the conveying mechanism 8 are removed for continued use.

[0037] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical scheme and inventive concept of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A wood chip biomass pellet processing and feeding device, characterized in that: The invention comprises a base (1), a support column (2), a ring seat (3), a cylinder (4), a feed port (5), a discharge port (6), a bearing seat (7) and a conveying mechanism (8), wherein the base (1) is provided with a support column (2), the support column (2) is rotatably provided with a ring seat (3), the cylinder (4) is rotatably provided in the ring seat (3), the cylinder (4) is rotated around the support column (2) through the ring seat (3) to achieve positional interchange between the two ends of the cylinder (4), the cylinder (4) is axially rotated in the ring seat (3), the feed port (5) is provided above one end of the cylinder (4), the discharge port (6) is provided below the other end of the cylinder (4), the bearing seats (7) are provided at both ends of the cylinder (4), and the conveying mechanism (8) is rotatably provided between the two bearing seats (7).

2. A wood chip biomass pellet processing and feeding device according to claim 1, characterized in that: A column sleeve is arranged on the bottom side of the ring seat (3), and the column sleeve is connected to the support column (2) via a bearing, and the ring seat (3) and the cylinder (4) are connected via a bearing.

3. A wood chip biomass pellet processing and feeding device according to claim 2, characterized in that: A support arm (9) is installed on the base (1), and a U-shaped arm (10) is installed on the support arm (9).

4. A wood chip biomass pellet processing and feeding device according to claim 3, characterized in that: Mounting rings (11) are symmetrically arranged on the outer sides of both ends of the cylinder (4); a connecting ring (13) is installed on the outer side of the mounting ring (11) via a first fastener (15); a connecting plate (16) is arranged on the bottom side of the connecting ring (13); and the two connecting plates (16) are respectively connected to the two ends of the U-shaped arm (10) via a second fastener (17).

5. A wood chip biomass pellet processing and feeding device according to claim 4, characterized in that: A plurality of guide wheels (14) are installed at equal intervals on the outside of the two mounting rings (11), an outer side of one of the mounting rings (11) is provided with an external tooth (12), a first motor (18) is installed on the mounting ring (11), a rotating tooth (19) is installed at the output end of the first motor (18), and the rotating tooth (19) is meshed with the external tooth (12).

6. The wood chip biomass pellet processing and feeding device according to claim 5, characterized in that: A convex ring (20) is arranged on the outer side of one end of the cylinder (4), and a fixed ring seat (21) is installed on the convex ring (20) via a third fastener (22).

7. A wood chip biomass pellet processing and feeding device according to claim 6, characterized in that: A second motor (23) is mounted on the fixed ring seat (21), and a first belt pulley (24) is mounted on the output end of the second motor (23).

8. The wood chip biomass pellet processing and feeding device according to claim 7, characterized in that: The conveying mechanism (8) comprises a central shaft (27), one end of which is provided with a second belt pulley (25), and the second belt pulley (25) is connected to the first belt pulley (24) via a belt (26).

9. The wood chip biomass pellet processing and feeding device according to claim 8, characterized in that: A plurality of shaft sleeves (28) are installed on the central shaft (27) by means of bolts, and spiral blades (29) are installed on the outer side of the shaft sleeves (28), and the plurality of spiral blades (29) are contacted in sequence head to tail.

10. The method for processing a wood chip biomass pellet processing and feeding device according to claim 9, characterized in that: The specific operation steps of this processing method are as follows: Step 1: After the device is assembled as a whole, the sawdust raw material is added into the feed port (5), the second motor (23) drives the first pulley (24) to rotate, and the belt (26) drives the second pulley (25) to rotate. At this time, the conveying mechanism (8) rotates as a whole, and the sawdust raw material is conveyed upward by the spiral blade (29) and added into the biomass pellet machine through the discharge port (6); Step 2: Unscrew the first fastener (15), at this time, the cylinder (4) and the connecting ring (13) are in contact through the guide wheel (14), and the first motor (18) drives the rotating gear (19) to rotate, and cooperates with the meshing external gear (12), driving the cylinder (4) to rotate axially between the two connecting rings (13). After the cylinder (4) rotates 180 degrees, the mounting ring (11) and the connecting ring (13) are connected and fixed by the first fastener (15), and at this time, the second fastener (17) is unscrewed, and the ring seat (3 ) drives the cylinder (4) to rotate 180 degrees around the support column (2), and then fixes the connecting plate (16) and the U-shaped arm (10) through the second fastener (17). At this time, the two ends of the cylinder (4), the two ends of the conveying mechanism (8), the feed port (5) and the discharge port (6) are interchanged, and the third fastener (22) is screwed off, and the positions of the fixed ring seat (21) and the second motor (23) are rotated and adjusted, and then the third fastener (22) is screwed on to achieve the position adjustment of the second motor (23); Step 3: Remove the bearing seat (7) and the conveying mechanism (8), then unscrew the nut on the shaft sleeve (28) to dismantle and replace the severely worn spiral blade (29), and after replacement, remove the bearing seat (7) and the conveying mechanism (8) and continue to use it.

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