Glass cup detecting and cutting integrated device

Abstract

The invention relates to the technical field of glass cup jigs, in particular to a glass cup detecting and cutting integrated device which comprises a device case and a glass cup workpiece, a machining station is arranged in the device case, and the machining station comprises a carrying area, a detecting area and a cutting area. An independent clamping mechanism, a glass roundness measuring mechanism and a laser cutting mechanism are sequentially arranged in the carrying area, the detection area and the cutting area, and the three mechanisms achieve the functions of clamping carrying, roundness measuring and laser cutting on glass cups correspondingly. And the production quality of the glass cup is ensured.

Description

Technical Field

[0001] This invention relates to the field of glass cup fixture technology, and in particular to an integrated device for glass cup inspection and cutting. Background Art

[0002] Glasses are common drinking vessels, typically used to hold alcoholic beverages such as wine and champagne. They have a slender foot at the bottom and are equipped with a base. Roundness testing of glassware is a crucial step in ensuring the quality and safety of glassware products. It ensures that the geometry of the glassware conforms to design specifications, guaranteeing the stability and safety of the glassware during placement and use. Conventional testing methods involve using mechanical contacts or probes to directly contact the surface of the glassware to measure roundness, or using optical, laser, or machine vision technologies to measure roundness without contacting the glassware.

[0003] Currently, Chinese Patent Publication No. CN101852583B discloses a roundness detection device, which includes a base, a rotating shaft, a micrometer, and a positioning device. The rotating shaft is rotatably mounted on the base, the micrometer is mounted on the base corresponding to the rotating shaft and spaced a certain distance from the rotating shaft, and the positioning device is mounted on the rotating shaft to fix a workpiece to be tested. This roundness detection device uses the positioning device mounted on the rotating shaft to fix the workpiece to be tested, and uses the micrometer mounted corresponding to the rotating shaft to detect the roundness of the workpiece to be tested.

[0004] Although the above-mentioned device has a simple structure and low manufacturing cost, ① In the positioning of the workpiece in the above device, the workpiece is placed on the outside of the positioning device equipped with a spring, and the workpiece is supported by the positioning device for measurement. This method of fixing the workpiece is only suitable for ring-shaped workpieces that are relatively strong and not easily deformed or damaged. It is not suitable for measuring glass cups. Due to the material of the glass cup, the above measurement method is easy to damage the glass cup. ②The above-mentioned devices have a low degree of automation and require manual intervention in the handling and clamping of tooling; ③ The above-mentioned device cannot cut and correct workpieces whose roundness does not meet the specifications. Summary of the Invention

[0005] In view of the above situation and to overcome the shortcomings of the prior art, the purpose of this invention is to provide an integrated device for glass cup detection and cutting. This technical objective is achieved through the following technical solution: A glass cup inspection and cutting integrated device, comprising, The device chassis contains a processing station, which includes a handling area, an inspection area, and a cutting area. The glass cup workpieces are arranged in rows and in batches inside the device housing, and are placed upside down. An installation platform is provided above the glass cup workpieces. An independent clamping mechanism is fixed to the mounting platform and acts independently on each group of glass workpieces. The independent clamping mechanism is positioned above the base of the glass workpiece and includes fixture jaws, a fixture base, a jaw transmission component, a housing, a fixture mounting block, and a fixture jaw clamping cylinder. The fixture jaws are mounted on the lower end of the fixture base, and the base of the glass workpiece is clamped between the fixture jaws. The fixture mounting block is a T-shaped block and is fixed to the mounting platform. On the platform, the outer shell is located at the lower end of the fixture mounting block and is fixedly welded to the outer edge of the upper end of the fixture base. The gripper transmission component is located at the upper end of the fixture base. The fixture gripper clamping cylinder is located above the mounting platform. The fixture gripper clamping cylinder controls the fixture gripper through the gripper transmission component. The number of independent clamping mechanisms corresponds to the number of glass cup workpieces. A servo track system for transporting the independent clamping mechanisms is provided above the independent clamping mechanisms. The servo track system is located on the upper part of the device chassis. A support component has an installation area on its front side. A glass circularity measuring mechanism is installed at the installation area on the front of the support component. The glass circularity measuring mechanism includes a circularity measuring mounting plate, a magnetic stripe module, a detection rod, and a contact probe. The circularity measuring mounting plate is located at the front of the support component. The magnetic stripe module is located at the front of the circularity measuring mounting plate. The detection rod is located on the magnetic stripe module. When the detection rod is squeezed, it acts on the magnetic stripe module, and the magnetic stripe module obtains a reading. The contact probe is located on one side of the detection rod. The contact probe includes a detection bracket and a follower bearing. The follower bearing is located at the front end of the detection bracket. A support base is provided, and an installation station is provided on the upper part of the support base. A laser cutting head is provided in the installation station. One end of the laser cutting head is set as a transmitter and the other end is set as a receiver. A cutting head fixing plate is provided on the outside of the receiving end of the laser cutting head. The laser cutting head is set in the installation station through the cutting head fixing plate.

[0006] Furthermore, the surface of the fixture base is provided with a sliding groove for the directional movement of the fixture gripper. A protrusion is fixedly provided at the upper end of the center of the fixture base. A positioning post extending towards the outer shell is fixedly provided on the side wall of the protrusion, and the end of the positioning post is fixed between the outer shell and the protrusion by tightening a nut. The gripper transmission component includes a sliding block, an adjusting plate, a control block, a control rod, and a fixing rod. The fixture base is fixed to the bottom end of the control rod. The upper end of the control rod is connected to the clamping cylinder of the fixture gripper and is controlled by the fixture gripper to move up and down. The fixing rod is located outside the control rod and its position remains stationary. The control block is fixed to the lower outer side of the fixing rod and is integrally formed with the fixing rod. The sliding block and the control block are connected by an adjusting plate. The two sides of the adjusting plate are respectively installed in the sliding block and the control block by pins. The lower end of the sliding block is connected to the fixture gripper. The positioning post is located inside the sliding block. The sliding block moves directionally along the positioning post. The movement of the sliding block controls the operation of the fixture gripper.

[0007] Furthermore, the upper end of the mounting platform is provided with a fixed mounting bracket, which is located outside the fixture mounting block. The upper end of the mounting bracket has two mounting planes. The fixture clamping cylinder is fixed at the uppermost mounting plane of the mounting bracket. A top cover is fixed at the second mounting plane of the mounting bracket. The connection between the fixture clamping cylinder and the control rod is located inside the top cover. A motor bracket is fixed at the upper end of the mounting platform on one side of the independent clamping mechanism. A servo motor is fixed at the upper end of the motor bracket. A motor-side pulley that rotates synchronously with the motor shaft is provided outside the motor shaft of the servo motor. A fixed rod-side pulley is provided outside the control rod. A transmission belt is installed between the fixed rod-side pulley and the motor-side pulley.

[0008] Furthermore, the magnetic scale module includes a magnetic scale mounting plate, a magnetic scale guide rail, a magnetic scale, and a reading head. The magnetic scale mounting plate is disposed on the side wall of the measuring circle mounting plate, the magnetic scale guide rail is disposed at the lower end of the magnetic scale mounting plate, the magnetic scale is disposed at the lower end of the magnetic scale guide rail, the reading head is disposed at the lower end of the magnetic scale, the side wall of the reading head is provided with a reading head mounting plate, the reading head mounting plate is disposed at the lower end of the magnetic scale mounting plate, and the detection rod is fixedly disposed on one side of the magnetic scale, and the detection rod moves with the magnetic scale.

[0009] Furthermore, an adjustment component is provided on the side wall of the support member. The adjustment component is located in the mounting area of ​​the support member and acts on the glass roundness measuring mechanism. The adjustment component includes a first X-axis servo module and a first Z-axis servo module. The first Z-axis servo module is located in the mounting area of ​​the support member, and the first X-axis servo module is located in the first Z-axis servo module. A movable base plate is provided in the first X-axis servo module, and the movable base plate is located on the back of the roundness measuring mounting plate.

[0010] Furthermore, the laser reflection assembly includes a four-dimensional mirror module, an upper reflection module, a lower reflection module, and an intermediate connecting module. An upper mounting box is provided outside the four-dimensional mirror module and the upper reflection module, and a lower mounting box is provided outside the lower reflection module. The laser generator emits laser light, which sequentially passes through the four-dimensional mirror module, enters the upper reflection module, the intermediate connecting module, and the lower reflection module, and finally enters the laser cutting head. The intermediate connecting module includes a retractable conductive tube, with its upper and lower ends respectively located inside the upper and lower mounting boxes.

[0011] Furthermore, the four-dimensional mirror module is located on one side of the laser generator. The four-dimensional mirror module includes a four-dimensional mirror base, a four-dimensional mirror adjustment frame, and a lens. The four-dimensional mirror base is located inside the upper mounting box, the four-dimensional mirror adjustment frame is located on the upper part of the four-dimensional mirror base, and the lens is located in the four-dimensional mirror adjustment frame, with the lens facing the upper reflection module.

[0012] Furthermore, the upper reflection module includes two sets of spliced ​​first and second reflectors. The first reflector is located on one side of the lens, and the lower part of the second reflector is located on the upper part of the telescopic transmission tube. The lower reflection module includes a third and a fourth reflector. The fourth reflector is located on one side of the third reflector, and the upper part of the third reflector is located on the lower part of the telescopic transmission tube. One side of the fourth reflector faces the laser cutting head.

[0013] Furthermore, a cutting head adjustment assembly is provided on the upper part of the support base. The cutting head adjustment assembly includes a set of second Z-axis servo modules and a set of second X-axis servo modules. The second Z-axis servo modules are located on the upper part of the support base, and the second X-axis servo modules are located within the second Z-axis servo modules. A cutting head adjustment plate is provided in the second X-axis servo modules, and the laser cutting head is located on the cutting head adjustment plate.

[0014] In summary, the present invention has the following beneficial effects: ① This invention utilizes multiple clamping mechanisms configured on an installation platform. Each clamping mechanism acts on a group of glass cup workpieces, enabling the fixture to clamp glass cup workpieces in batches. Furthermore, each group of glass cup workpieces can be individually controlled to clamp or release. The fixture's grippers are controlled via an efficient transmission method, allowing for rapid clamping and releasing of the glass cup workpieces. Simultaneously, a three-jaw chuck-like clamping method secures the glass cup base, providing excellent gripping and preventing the glass cups from falling. A servo motor on one side of the platform serves as the drive source, using belt drive to rotate certain structural components within the fixture. This rotation is then transmitted to the fixture's grippers and the glass cup workpieces within them, enabling the fixture to rotate the glass cup workpieces and enhancing its functional versatility. ② This invention, through the cooperation of the magnetic sensor module and the detection rod, can accurately obtain the reading of the roundness of the glass. During the detection process, the contact probe assists in the detection to ensure the accuracy of the detection results. It measures the changes in the roundness of the glass at different diameter positions, which can dynamically detect the changes in the roundness of the glass and achieve efficient roundness detection. At the same time, this measurement method plays a good protective role for the glass and is not easy to damage the glass structure. ③ This invention achieves precise workpiece cutting by precisely adjusting and moving the laser cutting head in both axes, allowing for free control of the head's movement. The cutting position can be adjusted as needed, increasing cutting flexibility. The laser generator and laser cutting head are separate, facilitating maintenance and operation. The laser generator does not need to move and adjust simultaneously with the laser cutting head, improving cutting safety. The laser reflection component is designed to precisely transmit the laser beam to the laser cutting head via multiple mirrors. This transmission process is completed in a closed environment. Combined with the retractable transmission cylinder in the adjustment component, it perfectly matches the two-axis movement adjustment of the laser cutting head, extending and retracting according to changes in the laser cutting head's position, ensuring the accuracy and stability of laser transmission. Attached Figure Description

[0015] The accompanying drawings, which are provided to further illustrate the invention and form part of this application, are not intended to unduly limit the invention. In the drawings: Figure 1 It is a front view of the present invention; Figure 2 This is a perspective view of the glass fixing method in this invention; Figure 3 This is a schematic diagram of the independent clamping mechanism in this invention; Figure 4 This is a top view of the independent clamping mechanism in this invention; Figure 5 This is the present invention. Figure 4 Sectional view along the middle AA direction; Figure 6 This is a schematic diagram of the gripper transmission component in this invention; Figure 7 This is a perspective view of the circle measuring mechanism in this invention; Figure 8 This is a front view of the circle measuring mechanism in this invention; Figure 9 This is a top view of the circle measuring mechanism in this invention; Figure 10 This is a perspective view of the laser cutting assembly of the present invention; Figure 11 This is a schematic diagram of the laser reflection component of the present invention.

[0016] In the diagram: 1. Glass workpiece; 2. Mounting platform; 3. Fixture gripper; 4. Fixture base; 5. Gripper transmission component; 501. Sliding block; 502. Adjusting plate; 503. Control block; 504. Control rod; 505. Fixture mounting block; 7. Fixture gripper clamping cylinder; 8. Protrusion; 9. Positioning pin; 10. Mounting bracket; 11. Top cover; 12. Motor bracket; 13. Servo motor; 14. Motor 15. Side pulley; 16. Fixed rod side pulley; 17. Transmission belt; 18. Rotating sleeve; 19. Bearing; 20. Rotating component; 21. Fixed rod connector; 22. Transition connector; 23. Support component; 24. Circular measuring mounting plate; 24. Magnetic scale module; 2401. Magnetic scale mounting plate; 2402. Magnetic scale guide rail; 2403. Magnetic scale; 2404. Reading head; 25. Detection rod; 26. Contact probe head; 260 1. Detector bracket; 2602. Follower bearing; 27. Reading head mounting plate; 28. Side guard plate; 29. ​​Limiting block; 30. Detector head bracket; 31. First X-axis servo module; 32. First Z-axis servo module; 33. Moving base plate; 34. Reinforcing plate; 35. Support base; 36. Laser cutting head; 37. Laser generator; 38. Four-dimensional mirror module; 3801. Four-dimensional mirror base; 3802. Four-dimensional mirror adjustment frame; 3803. Lens; 39. Upper reflection module; 3901. First reflector; 3902. Second reflector; 40. Lower reflection module; 4001. Third reflector; 4002. Fourth reflector; 41. Telescopic transmission tube; 42. Upper mounting box; 43. Lower mounting box; 44. Second Z-axis servo module; 45. Second X-axis servo module; 46. Cutting head adjustment plate; 47. Reflector mounting frame. DETAILED DESCRIPTION

[0017] The foregoing and other technical contents, features and effects of the present invention are described in conjunction with the appendix below. Figure 1 To the attached Figure 11 The detailed description of the embodiments will make this clear. All structural details mentioned in the following embodiments are based on the accompanying drawings.

[0018] Exemplary embodiments of the present invention will now be described with reference to the accompanying drawings.

[0019] A glass cup clamping fixture is provided. The fixture is used to clamp glass cup workpieces 1 to facilitate subsequent batch handling and other operations of the glass cups. In this embodiment, the fixture can clamp four sets of glass cup workpieces 1 at the same time. The four sets of glass cup workpieces 1 are arranged in a row and hung upside down under the fixture. The part clamped by the fixture is the base part of the glass cup.

[0020] A mounting platform 2 is provided above the glass cup workpiece 1. The mounting platform 2 is the base of the entire fixture structure. In this embodiment, the number of glass cup workpieces 1 is not matched. Four sets of independent clamping mechanisms are provided on the bottom surface of the mounting platform 2. The independent clamping mechanisms are fixed on the mounting platform 2. Each set of independent clamping mechanisms acts on each set of glass cup workpieces 1. The independent clamping mechanisms are located above the base of the glass cup workpiece 1. A mounting bracket 10 is fixedly provided at the upper end of the mounting platform 2. The upper end of the mounting bracket 10 has two mounting planes.

[0021] In this embodiment, the structure of the independent clamping mechanism includes a jig jaw 3, a jig base 4, a jaw transmission component 5, a housing, a jig mounting block 6, and a jig jaw clamping cylinder 7. The jig jaw 3 is installed at the lower end of the jig base 4. The surface of the jig base 4 is provided with a sliding groove for the jig jaw 3 to move in a directional manner. The jig jaw 3 can only move along the direction of the sliding groove. When the jig jaw 3 moves outward from the sliding groove at the same time, it means that the jig jaw 3 releases the glass cup workpiece 1. Conversely, when the jig jaw 3 moves inward from the sliding groove at the same time, it means that the jig jaw 3 clamps the glass cup workpiece 1. In this embodiment, since the glass cup workpiece 1 is upside down, the base of the glass cup workpiece 1 is clamped between the jig jaws 3.

[0022] A servo rail system for moving the independent clamping mechanism is provided above the independent clamping mechanism, and the servo rail system is located on the upper part of the device chassis.

[0023] The fixture mounting block 6 is a T-shaped block. The mounting bracket 10 is located on the outside of the fixture mounting block 6. The upper end of the entire fixture mounting block 6 is fixed to the mounting platform 2 by bolts. The lower end of the fixture mounting block 6 passes through the mounting platform 2. The outer shell is located at the lower end of the fixture mounting block 6 and is fixedly welded to the upper outer edge of the fixture base 4. The outer shell and the fixture mounting block 6 are not connected.

[0024] A protrusion 8 is fixedly provided at the upper end of the center of the fixture base 4. A positioning post 9 extending towards the outer shell is fixedly provided on the side wall of the protrusion 8, and the end of the positioning post 9 is fixed between the outer shell and the protrusion 8 by tightening a nut.

[0025] The gripper transmission component 5 is located on the upper end of the fixture base 4, and the fixture gripper clamping cylinder 7 is located above the mounting platform 2. The fixture gripper clamping cylinder 7 controls the fixture gripper 3 through the gripper transmission component 5. Preferably, the structure of the gripper transmission component 5 includes a sliding block 501, an adjusting plate 502, a control block 503, a control rod 504, and a fixing rod 505. The fixture base 4 is fixed to the bottom end of the control rod 504, and the upper end of the control rod 504 is connected to the fixture gripper clamping cylinder 7 and is controlled by the fixture gripper 3 to move up and down. During the up and down movement of the control rod 504, the fixture base 4 moves up and down synchronously with the control rod 504.

[0026] The fixed rod 505 is located outside the control rod 504, and the position of the fixed rod 505 remains unchanged. During the lifting and lowering movement of the control rod 504, the control rod 504 slides along the inner wall of the fixed rod 505.

[0027] The control block 503 is fixed to the lower outer side of the fixed rod 505 and is integrally formed with the fixed rod 505. The sliding block 501 and the control block 503 are connected by an adjusting plate 502. The two sides of the adjusting plate 502 are respectively installed in the sliding block 501 and the control block 503 by pins. The two sides of the adjusting plate 502 are actually hinged to the sliding block 501 and the control block 503. The lower end of the sliding block 501 is connected to the fixture gripper 3. During the movement of the sliding block 501, the fixture gripper 3 is moved synchronously. The positioning post 9 is set inside the sliding block 501. The sliding block 501 moves along the positioning post 9. The movement of the sliding block 501 controls the operation of the fixture gripper 3.

[0028] In this embodiment, the clamping cylinder 7 of the fixture gripper is used to control the control rod 504, causing the control rod 504 to move up and down. When the fixture gripper 3 needs to clamp the glass workpiece 1, the clamping cylinder 7 of the fixture gripper 3 drives the control rod 504 to descend. After the control rod 504 descends, the control rod 504 drives the fixture base 4 and the sliding block 501 to descend synchronously. Due to the presence of the adjusting plate 502 and the fact that the position of the control block 503 is fixed, the two work together. During the descent of the fixture base 4 and the synchronous block, the sliding block 501 gradually moves towards the center position of the fixture base 4, and the fixture gripper 3 is in a contracted state until it clamps the base part of the glass workpiece 1. Conversely, when the control rod 504 rises, the fixture gripper 3 is in an open state and will release the glass workpiece 1.

[0029] A motor bracket 12 is fixed on one side of the independent clamping mechanism at the upper end of the mounting platform 2. A servo motor 13 is fixed on the upper end of the motor bracket 12. A motor-side pulley 14 that rotates synchronously with the motor shaft is provided on the outside of the motor shaft of the servo motor 13. A fixed rod-side pulley 15 is provided on the outside of the control rod 504. A transmission belt 16 is installed between the fixed rod-side pulley 15 and the motor-side pulley 14. When the servo motor 13 rotates, it controls the rotation of the motor-side pulley 14 and drives the fixed rod-side pulley 15 to rotate through the transmission belt 16.

[0030] A rotating sleeve 17 is provided between the fixed rod side pulley 15 and the control rod 504. The upper end of the rotating sleeve 17 is fixed to the inner side of the fixed rod side pulley 15, and the lower end of the rotating sleeve 17 extends into the fixture mounting block 6. Two sets of bearings 18 are provided between the rotating sleeve 17 and the fixture mounting block 6 to facilitate the rotation of the rotating sleeve 17.

[0031] The fixture clamping cylinder 7 is fixed at the uppermost mounting plane of the mounting bracket 10. The second mounting plane of the mounting bracket 10 is fixed with an upper cover 11. The connection between the fixture clamping cylinder 7 and the control rod 504 is located inside the upper cover 11. The upper cover 11 is provided to protect the connection structure between the control rod 504 and the fixture clamping cylinder 7.

[0032] The upper cover 11 has a rotating groove inside. The outer side of the upper end of the control rod 504 has a rotating component 19 that rotates in the rotating groove. The fixed rod 505 is fixed to the lower end of the rotating component 19. The upper end of the rotating sleeve 17 is fixed with a fixed rod connector 20 by bolts. The fixed rod connector 20 is fixed to the fixed rod 505. With the above structure, when the servo motor 13 controls the fixed rod side pulley 15 to rotate, the rotating sleeve 17 is driven to rotate synchronously by the fixed rod side pulley 15. The fixed rod 505 also rotates synchronously through the fixed rod connector 20. Due to the structure of the independent clamping mechanism, when the fixed rod 505 rotates, it will drive the fixture base 4 to rotate as well. Therefore, it can control the glass workpiece 1 under the fixture jaw 3 to rotate. The above structure realizes the function of rotating the glass workpiece 1. At the same time, the rotation function does not affect the normal operation of the fixture jaw 3.

[0033] A transition connector 21 is provided at the connection position between the control lever 504 and the fixture clamping cylinder 7. The lower end of the transition connector 21 is embedded and fixed inside the control lever 504. The upper end of the transition connector 21 can rotate freely at the connection point between it and the fixture clamping cylinder 7. During the rotation of the control lever 504, the piston rod of the fixture clamping cylinder 7 does not need to rotate.

[0034] A set of glass circle measuring mechanisms is set up in the testing area, including a set of support members 22. The support members 22 are plate structures. The entire support member 22 is arranged longitudinally at the work station. The front part of the support member 22 is set as the installation area, where the main structural parts of the following testing mechanism are installed.

[0035] The lower back of the support member 22 is provided with a reinforcing plate 34 to stabilize its structure. The reinforcing plate 34 functions similarly to a reinforcing rib, providing a stable support and ensuring the structural stability of the support member 22, thus firmly fixing it to the work station.

[0036] An adjustment assembly is provided in the mounting area of ​​the support member 22. The adjustment assembly is fixed to the side wall of the support member 22. The adjustment assembly is a servo module that can be adjusted along two axes. Specifically, the adjustment assembly includes a first X-axis servo module 31 and a first Z-axis servo module 32. Both the first Z-axis servo module 32 and the first X-axis servo module 31 are conventional linear modules composed of a servo motor 13, a lead screw, and a slide rail. The Z-axis servo module is located in the mounting area of ​​the support member 22. 2. The first X-axis servo module 31 is directly fixed to the side wall of the support member 22. The first X-axis servo module 31 is disposed in the first Z-axis servo module 32. That is, the entire first X-axis servo module 31 is mounted on the slider of the Z-axis servo module. The first X-axis servo module 31 moves along the control direction of the first Z-axis servo module 32. That is, the first X-axis servo module 31 performs lifting and lowering movements. A movable base plate 33 is disposed in the first X-axis servo module 31. The movable base plate 33 is controlled to move along the direction of the X-axis servo module. That is, the movable base plate 33 performs lateral movement.

[0037] The adjustment assembly is equipped with a glass roundness measuring mechanism, which is mainly used to measure the roundness of the glass wall. The roundness of the glass is one of the important indicators for its quality control. By accurately measuring the roundness of the glass, it can be ensured that the glass products meet the design specifications and quality standards, thereby improving the consistency and reliability of the products.

[0038] Specifically, the glass roundness measuring mechanism includes a roundness measuring mounting plate 23, a magnetic stripe module 24, a detection rod 25, and a contact probe 26. The roundness measuring mounting plate 23 is disposed at the front of the support member 22. In this embodiment, the movable base plate 33 is disposed at the back of the roundness measuring mounting plate 23, and the magnetic stripe module 24 is disposed at the front of the roundness measuring mounting plate 23.

[0039] Optionally, the magnetic scale module 24 includes a magnetic scale mounting plate 2401, a magnetic scale guide rail 2402, a magnetic scale 2403, and a reading head 2404. The magnetic scale mounting plate 2401 is disposed on the side wall of the measuring circle mounting plate 23. The magnetic scale guide rail 2402 is disposed at the lower end of the magnetic scale mounting plate 2401. The magnetic scale 2403 is disposed at the lower end of the magnetic scale guide rail 2402. The reading head 2404 is disposed at the lower end of the magnetic scale 2403. A reading head mounting plate 27 is disposed on the side wall of the reading head 2404. At the lower end of the magnetic mounting plate 2401, in this embodiment, the reading head 2404 is fixed to one side of the reading head mounting plate 27. Since the reading head mounting plate 27 is fixed to the magnetic mounting plate 2401, the position of the reading head 2404 is fixed. When the magnetic ruler 2403 is squeezed, the upper part of the magnetic ruler 2403 moves along the direction of the magnetic ruler guide rail 2402, and the lower part of the magnetic ruler 2403 moves relative to the reading head 2404. The reading head 2404 obtains the amount of movement of the magnetic ruler 2403.

[0040] The detection rod 25 is disposed on the magnetic glass module 24. In this embodiment, the detection rod 25 is directly fixed to the side wall of the magnetic ruler 2403. The contact end of the detection rod 25 extends outward. When the detection rod 25 contacts the glass wall, the squeezed detection rod 25 will directly act on the magnetic ruler 2403 in the magnetic glass module 24, forcing the magnetic ruler 2403 to move, so that the magnetic glass module 24 can obtain a reading.

[0041] Optionally, a side guard plate 28 is fixedly provided on one side of the measuring circle mounting plate 23. The side guard plate 28 has a slot for the detection rod 25 to extend out. A limiting block 29 is provided on the side wall of the side guard plate 28 to limit the movement of the detection rod 25. The rod body of the detection rod 25 passes through the limiting groove inside the limiting block 29 to achieve precise directional movement of the detection rod 25.

[0042] Optionally, the contact probe 26 includes a probe bracket 2601 and a follower bearing 2602. The follower bearing 2602 is disposed at the front end of the probe bracket 2601. A probe bracket 30 is disposed on the side wall of the other side of the side guard plate 28. The probe bracket 2601 is disposed in the probe bracket 30 by means of a pin. The contact probe 26 is disposed on one side of the detection rod 25. The follower bearing 2602 as a whole maintains a certain distance from the initial position of the detection rod 25, allowing the glass to enter the space between them.

[0043] During actual measurement, the first Z-axis servo module 32 provides a height adjustment function, enabling the glass circularity measuring mechanism to adapt to measurement conditions at different heights of the glass. The first X-axis servo module 31 provides a lateral position adjustment function, allowing the glass circularity measuring mechanism to be finely adjusted in the lateral direction. When the glass reaches the designated detection position, the Z-axis servo module adjusts the height of the glass circularity measuring mechanism, and the X-axis servo module adjusts the distance between the glass circularity measuring mechanism and the glass, continuously shortening this distance. During this process, the follower bearing 2602 first touches the outer wall of the glass, then the detection bracket 2601 rotates, and the follower bearing 2602 gradually approaches the detection end face of the detection rod 25 until the other side of the follower bearing 2602 completely contacts the detection rod 25. Subsequently, the servo motor 13 rotates, controlling the rotation of the motor-side pulley 14, and through transmission... The belt 16 drives the pulley 15 on the fixed rod side to rotate, thereby controlling the rotation of the glass. During the rotation of the glass, one end of its outer wall always abuts against the follower bearing 2602. Different positions of the outer wall of the glass contact the follower bearing 2602 in sequence. If the outer wall protrudes outward, it will squeeze the detection rod 25. At this time, the detection rod 25 moves naturally, and the magnetic ruler 2403 obtains an initial reading. That is to say, the node part that contacts the detection rod 25 will squeeze the detection rod 25 and affect the reading obtained by the magnetic ruler 2403 and the reading head 2404. After the glass rotates one revolution, the reading of the detection rod 25 when any node of the outer wall of the glass passes the detection rod 25 can be obtained. This reading represents the glass diameter reading from the current detection rod 25 to the follower bearing 2602. In general, the roundness of the glass can be judged by the change of this reading.

[0044] In the cutting zone, the glass is cut using laser cutting. The main support structure of the device is supported by a support base 35. The upper part of the support base 35 is provided with an installation station for installing the laser cutting structure. The structural components for laser cutting include a laser cutting head 36, a laser generator 37, and a laser reflection assembly.

[0045] Optionally, a cutting head adjustment assembly is provided on the upper part of the support base 35. The cutting head adjustment assembly is mainly used to control the movement of the laser-cut structural component to adjust the specific position of the laser cutting. In this embodiment, the cutting head adjustment assembly has a two-axis adjustment method.

[0046] Specifically, the cutting head adjustment assembly includes a Z-axis servo module and an X-axis servo module. The Z-axis servo module is located on the upper part of the support base 35, and the X-axis servo module is located within the Z-axis servo module. The X-axis servo module contains a cutting head adjustment plate 46, and the laser cutting head 36 is located on the cutting head adjustment plate 46. The second Z-axis servo module 44 and the second X-axis servo module 45 are both linear modules composed of conventional components such as servo motor 13, lead screw, and slide rail. These are technical features that should be well known to those skilled in the art, so their specific structures are not specifically disclosed here. The second X-axis servo module 45 is installed on the front side of the second Z-axis servo module 44. During the lifting and adjustment process, the entire second X-axis servo module 45 drives the laser cutting head 36 to move up and down synchronously. The second X-axis servo module 45 is used to control the lateral adjustment of the laser cutting head 36.

[0047] The laser cutting head 36 is adjusted and moved in the installation station. One end of the laser cutting head 36 is set as the transmitting end and the other end is set as the receiving end. A cutting head fixing plate is provided on the outside of the receiving end of the laser cutting head 36. The laser cutting head 36 is set in the installation station through the cutting head fixing plate. In this embodiment, the cutting head fixing plate is fixed to the front side of the cutting head adjusting plate 46. The cutting head fixing plate moves with the cutting head adjusting plate 46 and drives the laser cutting head 36 to move, adjusting its cutting position. During actual cutting, the laser cutting head 36 is aligned with the side wall of the glass cup workpiece whose roundness does not meet the requirements to perform fine cutting, thinning its outer wall thickness, so that the overall roundness is more in line with the size specifications.

[0048] The laser generator 37 is positioned above the laser cutting head 36. The laser generator 37 and the laser cutting head 36 are separate structures, and laser transmission between them is achieved through a laser emitting component. Therefore, the laser reflecting component is positioned between the laser generator 37 and the laser cutting head 36.

[0049] Specifically, the laser reflection assembly includes a four-dimensional mirror module 38, an upper reflection module 39, a lower reflection module 40, and an intermediate connection module. The four-dimensional mirror module 38 and the upper reflection module 39 are externally provided with an upper mounting box 42, which is fixed to one side of the laser generator 37. The lower reflection module 40 is externally provided with a lower mounting box 43, which is fixed to one side of the X-axis servo module. The lower mounting box 43 and its internal structure do not move synchronously with the laser cutting head 36.

[0050] In this embodiment, the laser generator 37 emits a laser, which sequentially passes through the four-dimensional mirror module 38 into the upper reflection module 39, the intermediate connection module, and the lower reflection module 40, and finally enters the laser cutting head 36. The laser cutting head 36 then emits the laser and performs the cutting action.

[0051] Optionally, the intermediate connecting module includes a retractable transmission cylinder 41. The upper and lower ends of the retractable transmission cylinder 41 are respectively located inside the upper mounting box 42 and the lower mounting box 43. The retractable transmission cylinder 41 itself consists of an outer cylinder and an inner cylinder. When the laser cutting head 36 is in the upper position, the inner cylinder extends into the outer cylinder. As the height of the laser cutting head 36 gradually decreases, the inner cylinder gradually extends downward from the lower end of the outer cylinder. The position of the outer cylinder remains fixed. The inner cylinder follows the X-axis servo module and the height of the laser cutting head 36 as they decrease to ensure that the reflection and transmission of the laser is always in normal working condition. When the laser cutting head 36 is adjusted in the lateral position, it does not affect the reflection and transmission of the laser. Therefore, during the process of the laser cutting head 36 being controlled to perform lifting and lateral movements, the emission direction of the fourth reflector 4002 is always aligned with the laser cutting head 36.

[0052] Optionally, the four-dimensional mirror module 38 is disposed on one side of the laser generator 37. The four-dimensional mirror module 38 includes a four-dimensional mirror base 3801, a four-dimensional mirror adjustment frame 3802, and a lens 3803. The four-dimensional mirror base 3801 is disposed inside the upper mounting box 42, the four-dimensional mirror adjustment frame 3802 is disposed on the upper part of the four-dimensional mirror base 3801, and the lens 3803 is disposed in the four-dimensional mirror adjustment frame 3802, with the lens 3803 facing the upper reflection module 39.

[0053] Optionally, the upper reflection module 39 includes two sets of spliced ​​first reflectors 3901 and second reflectors 3902. The first reflector 3901 is located on one side of the lens 3803, and the lower part of the second reflector 3902 is located on the upper part of the telescopic transmission tube 41. The lower reflection module 40 includes a third reflector 4001 and a fourth reflector 4002. The fourth reflector 4002 is located on one side of the third reflector 4001, and the upper part of the third reflector 4001 is located on the lower part of the telescopic transmission tube 41. One side of the fourth reflector 4002 faces the laser cutting head 36.

[0054] Optionally, a reflector mounting bracket 47 is provided inside the lower mounting box 43, and the reflector mounting bracket 47 is located between the third reflector 4001 and the fourth reflector 4002.

[0055] Since the detection area and the cutting area are located in the path of the servo track system, when the glass is being transported, it first arrives at the detection area. After being detected in the detection area, the glass is uniformly sent to the cutting area. The laser cutting head 36 cuts and corrects the glass that does not meet the roundness requirements, making its outer wall roundness value more accurate.

[0056] The above description is a further detailed explanation of the present invention in conjunction with specific embodiments, and it should not be considered that the specific implementation of the present invention is limited to this. For those skilled in the art to which the present invention pertains and related fields, any extensions, operation methods, and data substitutions made based on the technical solution concept of the present invention should fall within the protection scope of the present invention.

Claims

1. A glass cup detection and cutting integrated device, characterized in that: include, A device chassis, wherein a processing station is arranged inside the device chassis, and the processing station includes a handling area, a testing area, and a cutting area; Glass cup workpieces (1) are arranged inside a device chassis, the glass cup workpieces (1) are arranged in batches in rows, and the glass cup workpieces (1) are placed upside down, and a mounting platform (2) is provided above the glass cup workpieces (1); An independent clamping mechanism, wherein the independent clamping mechanism is fixed on the mounting platform (2), and the independent clamping mechanism acts on each group of glass workpieces (1) independently. The independent clamping mechanism is arranged above the base of the glass workpiece (1), and the independent clamping mechanism comprises a jig clamping jaw (3), a jig base (4), a clamping jaw transmission member (5), a housing, a jig mounting block (6), and a jig clamping jaw clamping cylinder (7). The jig clamping jaw (3) is mounted on the lower end of the jig base (4), and the base of the glass workpiece (1) is clamped between the jig clamping jaws (3). The jig mounting block (6) is a T-shaped block, and the jig mounting block (6) is fixed to the jig base (4). The jig is fixed on the mounting platform (2), the outer shell is arranged at the lower end of the jig mounting block (6), and the outer shell is fixedly welded to the outer edge of the upper end of the jig base (4), the clamping jaw transmission member (5) is arranged at the upper end of the jig base (4), the jig clamping jaw clamping cylinder (7) is arranged above the mounting platform (2), the jig clamping jaw clamping cylinder (7) controls the jig clamping jaw (3) through the clamping jaw transmission member (5), the number of the independent clamping mechanisms corresponds to the number of the glass workpieces (1), and a servo track system for transporting the independent clamping mechanisms is arranged above the independent clamping mechanisms, and the servo track system is arranged on the upper part of the device chassis; A support member (22), wherein a mounting area is provided on the front side of the support member (22), and a glass circle measuring mechanism is provided at the mounting area position at the front of the support member (22), wherein the glass circle measuring mechanism comprises a circle measuring mounting plate (23), a magnetic ridge module (24), a detection rod (25), and a contact detection head (26), wherein the circle measuring mounting plate (23) is arranged at the front of the support member (22), the magnetic ridge module (24) is arranged at the front of the circle measuring mounting plate (23), the detection rod (25) is arranged on the magnetic ridge module (24), the detection rod (25) acts on the magnetic ridge module (24) after being squeezed, and the magnetic ridge module (24) obtains a reading, and the contact detection head (26) is arranged at one side of the detection rod (25), and the contact detection head (26) comprises a detection bracket (2601) and a follower bearing (2602), and the follower bearing (2602) is arranged at the front end of the detection bracket (2601); A support base (35), wherein an installation station is provided on the upper part of the support base (35), a laser cutting head (36) is provided in the installation station, one end of the laser cutting head (36) is provided as a transmitting end, and the other end is provided as a receiving end, a cutting head fixing plate is provided outside the receiving end of the laser cutting head (36), and the laser cutting head (36) is provided in the installation station via the cutting head fixing plate.

2. The glass cup detection and cutting integrated device according to claim 1, characterized in that: The surface of the jig base (4) is provided with a slide groove for the directional movement of the jig clamping claw (3); a protrusion (8) is fixedly provided at the upper end of the central part of the jig base (4); a positioning column (9) extending in the direction of the housing is fixedly provided at the side wall of the protrusion (8); and the end of the positioning column (9) is fixed between the housing and the protrusion (8) by tightening a nut; the clamping claw transmission member (5) comprises a sliding block (501), an adjustment plate (502), a control block (503), a control rod (504), and a fixing rod (505); the jig base (4) is fixed to the bottom end of the control rod (504); the upper end of the control rod (504) is connected to the jig clamping claw clamping cylinder (7) and is controlled by the jig clamping claw (3) to perform lifting and lowering movements. The fixed rod (505) is arranged outside the control rod (504), and the position of the fixed rod (505) remains unchanged. The control block (503) is fixed to the outer side of the lower end of the fixed rod (505) and is integrally formed with the fixed rod (505). The sliding block (501) and the control block (503) are connected via an adjustment plate (502). Both sides of the adjustment plate (502) are respectively installed in the sliding block (501) and the control block (503) via pins. The lower end of the sliding block (501) is connected to the fixture clamp (3). The positioning column (9) is arranged inside the sliding block (501). The sliding block (501) moves in a direction along the positioning column (9). The sliding block (501) moves and controls the fixture clamp (3) to work.

3. The glass cup detection and cutting integrated device according to claim 2, characterized in that: The upper end of the mounting platform (2) is provided with a mounting bracket (10) fixed thereto. The mounting bracket (10) is arranged outside the fixture mounting block (6). The upper end of the mounting bracket (10) is provided with two mounting planes. The fixture clamping claw clamping cylinder (7) is fixed to the mounting plane at the uppermost end of the mounting bracket (10). An upper cover (11) is fixed to the second mounting plane of the mounting bracket (10). The connection between the fixture clamping claw clamping cylinder (7) and the control rod (504) is arranged on the upper cover (11). 11), a motor bracket (12) is fixed to the upper end of the mounting platform (2) on one side of the independent clamping mechanism, a servo motor (13) is fixed to the upper end of the motor bracket (12), a motor side pulley (14) which rotates synchronously with the motor shaft is provided on the outer side of the motor shaft of the servo motor (13), a fixed rod side pulley (15) is provided on the outer side of the control rod (504), and a transmission belt (16) is installed between the fixed rod side pulley (15) and the motor side pulley (14).

4. The glass cup detection and cutting integrated device according to claim 1, characterized in that: The magnetic ridge module (24) comprises a magnetic ridge mounting plate (2401), a magnetic scale guide rail (2402), a magnetic scale (2403), and a reading head (2404); the magnetic ridge mounting plate (2401) is arranged on the side wall of the circle measuring mounting plate (23); the magnetic scale guide rail (2402) is arranged at the lower end of the magnetic ridge mounting plate (2401); the magnetic scale (2403) is arranged at the lower end of the magnetic scale guide rail (2402); the reading head (2404) is arranged at the lower end of the magnetic scale (2403); a reading head mounting plate (27) is arranged on the side wall of the reading head (2404); the reading head mounting plate (27) is arranged at the lower end of the magnetic ridge mounting plate (2401); the detection rod (25) is fixedly arranged on one side of the magnetic scale (2403); the detection rod (25) moves following the magnetic scale (2403).

5. The glass cup detection and cutting integrated device according to claim 4, characterized in that: An adjustment component is arranged at the side wall of the support member (22), the adjustment component is arranged at the installation area of ​​the support member (22), the adjustment component acts on the glass circle measuring mechanism, the adjustment component comprises a group of first X-axis servo modules (31) and a group of first Z-axis servo modules (32), the first Z-axis servo module (32) is arranged in the installation area of ​​the support member (22), the first X-axis servo module (31) is arranged in the first Z-axis servo module (32), a movable substrate (33) is arranged in the first X-axis servo module (31), and the movable substrate (33) is arranged on the back of the circle measuring mounting plate (23).

6. The glass cup detection and cutting integrated device according to claim 1, characterized in that: The laser reflection assembly comprises a four-dimensional mirror module (38), an upper reflection module (39), a lower reflection module (40), and an intermediate connection module. An upper installation box (42) is arranged outside the four-dimensional mirror module (38) and the upper reflection module (39), and a lower installation box (43) is arranged outside the lower reflection module (40). The laser generator (37) emits laser light, which passes through the four-dimensional mirror module (38) in sequence into the upper reflection module (39), the intermediate connection module, and the lower reflection module (40), and finally enters the laser cutting head (36). The intermediate connection module comprises a retractable conductive tube (41), and the upper and lower ends of the retractable conductive tube (41) are respectively arranged inside the upper installation box (42) and the lower installation box (43).

7. The glass cup detection and cutting integrated device according to claim 6, characterized in that: The four-dimensional mirror module (38) is arranged on one side of the laser generator (37), and the four-dimensional mirror module (38) comprises a four-dimensional mirror base (3801), a four-dimensional mirror adjustment frame (3802), and a lens (3803); the four-dimensional mirror base (3801) is arranged in an upper installation box (42), the four-dimensional mirror adjustment frame (3802) is arranged on the upper part of the four-dimensional mirror base (3801), the lens (3803) is arranged in the four-dimensional mirror adjustment frame (3802), and the lens (3803) is arranged in the direction of the upper reflection module (39).

8. The glass cup detection and cutting integrated device according to claim 7, characterized in that: The upper reflection module (39) comprises two groups of first reflection mirrors (3901) and second reflection mirrors (3902) which are spliced ​​and installed, the first reflection mirror (3901) being arranged on one side of the lens (3803), the lower part of the second reflection mirror (3902) being arranged on the upper part of the telescopic conductive tube (41), and the lower reflection module (40) comprising a third reflection mirror (4001) and a fourth reflection mirror (4002), the fourth reflection mirror (4002) being arranged on one side of the third reflection mirror (4001), the upper part of the third reflection mirror (4001) being arranged on the lower part of the telescopic conductive tube (41), and one side of the fourth reflection mirror (4002) facing the laser cutting head (36).

9. The glass cup detection and cutting integrated device according to claim 8, characterized in that: A cutting head adjustment assembly is arranged on the upper part of the support base (35), and the cutting head adjustment assembly comprises a group of second Z-axis servo modules (44) and a group of second X-axis servo modules (45), the second Z-axis servo module (44) is arranged on the upper part of the support base (35), the second X-axis servo module (45) is arranged in the second Z-axis servo module (44), a cutting head adjustment plate (46) is arranged in the second X-axis servo module (45), and the laser cutting head (36) is arranged on the cutting head adjustment plate (46).

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