Sealing performance test bench for electrically-controlled pneumatic execution product

Abstract

The invention relates to a sealing performance test board of an electrically-controlled pneumatic execution product. The sealing performance test board comprises a rack, a conveying assembly arranged in the middle of the rack, a clamping assembly matched with the conveying assembly, an electrical control system arranged behind the rack and an automatic detection system. The sliding rail assembly and an air cylinder of the clamping mechanism are driven in a pneumatic driving mode to automatically fix the gearbox, whether the air tightness of the gearbox is qualified or not is judged by inflating the gearbox and analyzing the gearbox through the detection device, the work progress is accelerated, mistaken and missed unqualified products can be prevented through full detection, and in addition, the situation that when a water detection method is used for detection, the detection efficiency is high is avoided. And the gearbox assembly needs to be repaired due to water inflow caused by misoperation.

Description

Technical Field

[0001] The invention relates to the technical field of automobile parts detection, and in particular to a sealing test bench for an electric-controlled pneumatic actuator product. Background Art

[0002] With the continuous development of society, people have higher and higher requirements for pneumatic products. Therefore, they are combined with circuit systems to form electronically controlled pneumatic products, which greatly improves the practical performance of pneumatic products and makes their functions more diversified. Therefore, pneumatic product testing agencies play a very important role.

[0003] In the existing electric-controlled pneumatic products, such as pneumatic gearboxes, the water inspection method is usually used in the actual inspection process, that is, one end of a plastic tube is connected to the inflation joint of the cylinder, and the other end is connected to the inflation port of the product to inflate the inside of the electric-controlled pneumatic product assembly parts, and then the parts are placed in water to detect whether there is leakage inside the parts. The inspection efficiency is low, so not all electric-controlled pneumatic products can be inspected. When workers use the water inspection method to inspect electric-controlled pneumatic products, it is very easy for water to enter the electric-controlled pneumatic product assembly due to improper operation, causing rework, customer complaints, and affecting the progress of production. In addition, it is easy to miss unqualified products in random inspections. Summary of the invention

[0004] Based on the above description, the present invention provides a sealing test bench for an electro-pneumatic actuator product to solve the problem that the existing detection method of electro-pneumatic products is not only inefficient, but also very easy to cause water ingress due to the operation of the staff, thereby affecting the production progress, and there is also the problem of missed detection.

[0005] The present invention is achieved through the following technical solutions: A sealing test bench for an electro-pneumatic actuator product comprises a frame, a conveying assembly is horizontally arranged at the center of the top surface of the frame, and a storage plate is movably installed on the conveying assembly, the electro-pneumatic product to be tested is placed on the storage plate, and clamping assemblies are arranged at intervals above the storage plate, and the bottom ends of the clamping assemblies extend downward and clamp the two sides of the electro-pneumatic product; an electrical control system and an automatic detection system are also provided on a side of the frame away from the slide rail, wherein the electrical control system is electrically connected to the clamping assembly, and the detection end of the automatic detection system extends upward close to one side of the clamping assembly and is used to detect the electro-pneumatic product.

[0006] Based on the above technical solution, the present invention can also be improved as follows.

[0007] Furthermore, the conveying assembly includes a slide rail arranged horizontally, and a square hole is reserved at the center of the slide rail. A loading step is provided on the edge of the square hole, and the clamping assembly is fixedly installed on the top surface of the loading step.

[0008] Furthermore, a slide cylinder for moving the electrically-controlled pneumatic product to a preset position is provided on a side of the conveying assembly away from the clamping assembly, and an output end of the slide cylinder is fixedly connected to a side wall of the storage plate.

[0009] Furthermore, the clamping assembly includes a clamping pad and an auxiliary fixing member, wherein the clamping pad is arranged at the center of the entire clamping assembly, and the auxiliary fixing member is located around the clamping pad and adheres to the side wall of the electric-controlled pneumatic product.

[0010] Furthermore, there is a pressing cylinder arranged above the clamping plate and used for pressing the electro-pneumatic product down to a preset position; a rear sealing cylinder arranged behind the clamping plate and used for blocking the air intake of the electro-pneumatic product after reaching the preset position; a left sealing cylinder arranged on the left side of the clamping plate and used for pushing the electro-pneumatic product to the left to the preset position and blocking the air intake; a locking cylinder arranged in front of the clamping mechanism and used for fixing the electro-pneumatic product; and a limit block arranged on the right side of the clamping mechanism.

[0011] Furthermore, universal wheels with brakes are respectively arranged at the four corners of the bottom of the frame.

[0012] Furthermore, a mounting frame is provided on the top of the rack, and an equipment operation light and an LED lighting lamp are provided on the mounting frame. The equipment operation light is electrically connected to the automatic detection system and uses yellow and green light bulbs to distinguish whether the electric-controlled pneumatic product is a good product or a defective product. The LED lighting lamp is electrically connected to the electrical control system through a wire and is used for lighting.

[0013] Furthermore, a display is fixedly mounted on one side of the top of the mounting frame, the display is electrically connected to the automatic detection system via a wire, and buzzers are respectively mounted on both sides of the display.

[0014] Furthermore, a placement rack is provided on the top of the frame, a barcode scanner is provided on the placement rack, and the barcode scanner is arranged at intervals directly behind the clamping assembly.

[0015] Furthermore, the rack is also equipped with a counter, and the counter is electrically connected to the display through a wire.

[0016] Compared with the prior art, the technical solution of this application has the following beneficial technical effects: This application is based on the existing detection method, replaces the water detection method with inflation detection, and simultaneously adds a clamping component to cooperate with the staff to replace the loading and unloading materials to realize automated operation. It can not only effectively improve work efficiency and conduct a full inspection of the product to avoid defective products being mixed in it, but also solve the rework and other problems caused by the water detection method from the root. At the same time, using this detection equipment, the staff can operate it without training, and it is very convenient to use. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 A schematic diagram of the structure of a sealing test bench for an electric-controlled pneumatic actuator product provided in an embodiment of the present invention; Figure 2 A schematic structural diagram of a clamping mechanism in a sealing test bench for an electrically controlled pneumatic actuator product is provided in accordance with an embodiment of the present invention; Figure 3 A side view of a clamping mechanism in a sealing test bench for an electric-controlled pneumatic actuator product provided by an embodiment of the present invention; Figure 4 A schematic structural diagram of a slide rail assembly in a sealing test bench for an electrically-controlled pneumatic actuator product provided in an embodiment of the present invention.

[0018] Among them: 1. Conveying assembly; 2. Clamping assembly; 3. Rack; 4. Clamping pad; 5. Square hole; 6. Loading step; 7. Down-pressing cylinder; 8. Rear sealing cylinder; 9. Left sealing cylinder; 10. Locking cylinder; 11. Limit block; 12. Slide cylinder; 13. Slide rail; 14. Universal wheel; 15. Equipment running light; 16. LED lighting; 17. Display; 18. Barcode scanner. DETAILED DESCRIPTION

[0019] In order to facilitate understanding of the present application, the present application will be described more fully below with reference to the relevant drawings. Embodiments of the present application are provided in the drawings. However, the present application can be implemented in many different forms and is not limited to the embodiments described herein. On the contrary, the purpose of providing these embodiments is to make the disclosure of the present application more thorough and comprehensive.

[0020] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as those commonly understood by those skilled in the art to which this application belongs. The terms used herein in the specification of this application are only for the purpose of describing specific embodiments and are not intended to limit this application.

[0021] Combination Figure 1-4 As shown, a sealing test bench for an electric-controlled pneumatic actuator product comprises: A conveying component 1, used to push the electrically controlled pneumatic product to a preset position; The clamping component 2 is arranged at a preset angle of 90° with the conveying component 1, clamps the electric-controlled pneumatic product to be inspected conveyed from the conveying component 1, and moves it to a preset position; An electrical control system, used to drive the clamping assembly 2 and to inflate the electric-controlled pneumatic product to be tested; Automatic testing system, used to detect whether the electronically controlled pneumatic products to be tested are qualified; The frame 3, the clamping assembly 2 is arranged in the middle of the frame 3, the electrical control system and the automatic detection system are arranged at the rear of the frame 3, and universal wheels 14 with brakes are respectively arranged at the four corners of the bottom.

[0022] Specifically; in the present embodiment, the conveying component 1 is configured as a slide rail 13, and a storage plate is provided on the slide rail 13. The bottom surface of the storage plate is provided with a ball structure adapted to the slide rail 13. The electrically controlled pneumatic products to be inspected are placed on the storage plate. At the same time, a notch is provided on the outward side of the slide rail 13. The conveying component 1 can transport the storage plate exactly to the notch position each time it conveys.

[0023] The conveying assembly 1 also includes a slide cylinder 12 arranged on a side away from the clamping assembly 2. The output end of the slide cylinder 12 extends upward and is provided with a rectangular block, which is located exactly at the notch on the slide rail 13. Therefore, by controlling the slide cylinder 12 to extend upward, the rectangular block can squeeze the side wall of the storage platform, thereby pushing it toward the clamping mechanism. The structure of the slide cylinder 12 is shown in the attached figure. Figure 4 The position shown in the figure is arranged below the slide rail; the slide cylinder 12 can also be replaced with a position opposite to the clamping component 2, and the output end is fitted with the end surface of the storage table, so that the storage table is pushed toward the clamping component 2.

[0024] In addition, the slide rail 13 is provided with two tracks and forms a T-shaped structure, such as Figure 4 As shown, a square hole 5 is reserved at the center of the slide rail 13 , a loading step 6 is arranged at the edge of the square hole 5 , and the clamping assembly 2 is fixedly installed on the top surface of the loading step 6 .

[0025] When in use, the electric-controlled pneumatic product is placed on the preset position of the slide cylinder 12 , and the electrical control system is started to drive the slide cylinder 12 to move along the specified direction of the slide rail 13 to the preset position of the clamping assembly 2 .

[0026] The clamping assembly 2 includes a clamping pad 4 and an auxiliary fixing member, wherein the clamping pad 4 is arranged at the center of the entire clamping assembly 2, and the auxiliary fixing member is located around the clamping pad 4 and adheres to the side wall of the electric-controlled pneumatic product.

[0027] The auxiliary fixing part is composed of multiple cylinders, namely: a pressing cylinder 7 arranged above the clamping plate 4 and used to press the electric-controlled pneumatic product down to a preset position; a rear sealing cylinder 8 arranged behind the clamping plate 4 and used to block the air intake of the electric-controlled pneumatic product after reaching the preset position; a left sealing cylinder 9 arranged on the left side of the clamping plate 4 and used to push the electric-controlled pneumatic product to the left to the preset position and block the air intake; a locking cylinder 10 arranged in front of the clamping mechanism for fixing the electric-controlled pneumatic product; and a limit block 11 arranged on the right side of the clamping mechanism.

[0028] When in use, after the slide cylinder 12 transports the electro-pneumatic product to the preset position, the electrical control system is started, and the downward pressure cylinder 7 is first actuated to press the electro-pneumatic product at the preset position, and then the rear sealing cylinder 8 and the left sealing cylinder 9 are controlled to clamp the electro-pneumatic product at the designated position, and finally the locking cylinder 101 is actuated to complete the clamping of the electro-pneumatic product.

[0029] Next, the rear sealing cylinder 8 and the left sealing cylinder 9 completely seal the electric-controlled pneumatic product and inflate the electric-controlled pneumatic product, and then the automatic detection system detects whether the air tightness of the electric-controlled pneumatic product is qualified.

[0030] The frame 3 is also provided with a mounting frame, on which are provided an equipment operation light 15 and an LED lighting lamp 16. The equipment operation light 15 is electrically connected to the automatic detection system and uses yellow and green light bulbs to distinguish whether the electro-pneumatic product is good or defective. Therefore, the final detection signal is transmitted to the indicator light. The qualified indicator light is green and the unqualified indicator light is yellow. The LED lighting lamp 16 is electrically connected to the electrical control system through a wire and is used for lighting to facilitate operation by the staff.

[0031] A display 17 is also fixedly installed on one side of the top of the mounting frame. The display 17 is electrically connected to the automatic detection system through a wire, and buzzers are respectively installed on both sides of the display 17. The buzzers will warn through sound when defective products appear, so that the staff can mark the defective products to prevent confusion with good products.

[0032] A placement rack is also provided on the top of the frame 3, on which a barcode scanner 18 is provided, and the barcode scanner 18 is arranged at an interval directly behind the clamping assembly 2. It is mainly used to scan the QR code on the electro-pneumatic product after the electro-pneumatic product is clamped to a preset position, so as to track the production and inspection process of the product.

[0033] The rack 3 is also equipped with a counter, which is electrically connected to the display 17 through a wire, and displays the detection data through the display 17 so that the staff can check the production quantity and can also be used to detect the working efficiency of the equipment.

[0034] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit it. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or replace some or all of the technical features therein with equivalents. However, these modifications or replacements do not deviate the essence of the corresponding technical solutions from the technical solutions of the embodiments of the present invention.

Claims

1. A sealing test bench for an electric-controlled pneumatic actuator, characterized in that: The invention comprises a frame (3), wherein a conveying assembly (1) is horizontally arranged at the center of the top surface of the frame (3), and a storage plate is movably installed on the conveying assembly (1), on which an electric-controlled pneumatic product to be tested is placed, and clamping assemblies (2) are arranged at intervals above the storage plate, and the bottom ends of the clamping assemblies (2) extend downward and clamp the two sides of the electric-controlled pneumatic product. An electrical control system and an automatic detection system are also provided on a side of the frame (3) away from the slide rail (13), wherein the electrical control system is electrically connected to the clamping assembly (2), and the detection end of the automatic detection system extends upward close to one side of the clamping assembly (2) and is used to detect the electric-controlled pneumatic product.

2. The sealing test bench for the electric-controlled pneumatic actuator product according to claim 1, characterized in that: The conveying assembly (1) comprises a slide rail (13) arranged horizontally in a transverse direction, and a square hole (5) is reserved at the center of the slide rail (13). A loading step (6) is provided at the edge of the square hole (5), and the clamping assembly (2) is fixedly mounted on the top surface of the loading step (6).

3. The sealing test bench for the electric-controlled pneumatic actuator product according to claim 2, characterized in that: A slide cylinder (12) for moving the electrically controlled pneumatic product to a preset position is also provided on a side of the conveying component (1) away from the clamping component (2), and an output end of the slide cylinder (12) is fixedly connected to a side wall of the storage plate.

4. The sealing test bench for the electric-controlled pneumatic actuator product according to claim 3, characterized in that: The clamping assembly (2) comprises a clamping pad (4) and an auxiliary fixing member, wherein the clamping pad (4) is arranged at the center of the entire clamping assembly (2), and the auxiliary fixing member is located around the clamping pad (4) and is attached to the side wall of the electric-controlled pneumatic product.

5. The sealing test bench for the electric-controlled pneumatic actuator product according to claim 4, characterized in that: The auxiliary fixing member comprises: a pressing cylinder (7) arranged above the clamping pad (4) and used to press the electro-pneumatic product down to a preset position; a rear sealing cylinder (8) arranged behind the clamping pad (4) and used to block the air intake of the electro-pneumatic product after it reaches the preset position; a left sealing cylinder (9) arranged on the left side of the clamping pad (4) and used to push the electro-pneumatic product to the left to the preset position and block the air intake; a locking cylinder (10) arranged in front of the clamping mechanism and used to fix the electro-pneumatic product; and a limit block (11) arranged on the right side of the clamping mechanism.

6. The sealing test bench for the electric-controlled pneumatic actuator product according to claim 1, characterized in that: Universal wheels (14) with brakes are respectively arranged at the four corners of the bottom of the frame (3).

7. The sealing test bench for the electric-controlled pneumatic actuator according to claim 1, characterized in that: A mounting frame is also provided on the top of the frame (3), and an equipment operation light (15) and an LED lighting light (16) are provided on the mounting frame. The equipment operation light (15) is electrically connected to the automatic detection system and distinguishes whether the electric-controlled pneumatic product is a good product or a defective product through two yellow and green light bulbs. The LED lighting light (16) is electrically connected to the electrical control system through a wire and is used for lighting.

8. The sealing test bench for the electric-controlled pneumatic actuator product according to claim 7, characterized in that: A display (17) is also fixedly mounted on one side of the top of the mounting frame; the display (17) is electrically connected to the automatic detection system via a wire, and buzzers are also respectively mounted on both sides of the display (17).

9. The sealing test bench for the electric-controlled pneumatic actuator product according to claim 1, characterized in that: A placement rack is also provided on the top of the frame (3), a barcode scanner (18) is provided on the placement rack, and the barcode scanner (18) is arranged at a distance directly behind the clamping assembly (2).

10. The sealing test bench for the electric-controlled pneumatic actuator product according to claim 8, characterized in that: The rack (3) is also equipped with a counter, which is electrically connected to the display (17) via a wire.

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