Aluminum alloy template positioning and punching device

Abstract

The aluminum alloy formwork positioning and punching device comprises a rack, a guide mechanism is fixed to the side wall of the rack, and a punching mechanism and a limiting mechanism are installed at the top end of the rack; a sliding mechanism is fixed to the machine frame, and a plurality of rotating rollers are rotationally installed on the sliding mechanism. Through the guide mechanism, an aluminum alloy template can be inserted into the punching mechanism, when the template is pushed, the template can move on the rotating roller, and then the end of the template is located in the punching mechanism; a control switch of the sliding mechanism is turned on, so that the sliding mechanism slides on the top of the rack, the sliding mechanism drives the template to move, and the punching part of the template can be adjusted; and after the position of the template is determined, a control switch of the limiting mechanism is turned on, so that the limiting mechanism can abut against the top end of the template when the punching mechanism punches the template, and the template can be prevented from shaking on the rotating roller.

Description

Technical Field

[0001] The invention belongs to the technical field of aluminum alloy template processing, in particular to an aluminum alloy template positioning and punching device. Background Art

[0002] Aluminum alloy formwork is widely used in the field of modern building formwork due to its high strength, lightness and reusability. Compared with traditional wood, bamboo, steel formwork and other materials, aluminum alloy formwork has better earthquake resistance, fire resistance, corrosion resistance and waterproof performance. At the same time, it can effectively reduce the construction period and engineering costs, and reduce the generation of construction waste. The hydraulic punching machine adopts high-pressure hydraulic technology, which can quickly and efficiently complete the punching operation of aluminum alloy formwork. Its punching head can accurately control the punching depth to ensure the accuracy and stability of the punching.

[0003] At present, when the operator manually pushes the aluminum alloy template into the punching die, the end of the template facing away from the template is always in a suspended state, and the bottom of the template needs to be supported by the arm. When the length of the template is long, it is inconvenient to push it. When punching, the part of the template that needs to be punched is inside the die, and the punching machine lacks components to limit other parts of the template. The template is easy to shake on the equipment during punching. The shaking of the template may cause inaccurate punching position and large hole position deviation, which in turn affects the assembly accuracy of the template and the overall structural stability. Summary of the invention

[0004] In view of the problems in the prior art, the present invention provides an aluminum alloy template positioning and punching device. The technical solution adopted by the present invention to solve the technical problems is:

[0005] A positioning and punching device for an aluminum alloy template comprises a frame, on which a sliding mechanism is fixed; a plurality of rotating rollers are rotatably mounted on the sliding mechanism; the sliding mechanism comprises a mounting plate and a slide groove, two mounting plates are symmetrically and fixedly connected to the top of the frame, the mounting plate is provided with a slide groove, a motor is fixedly mounted on the mounting plate, a lead screw is fixedly connected to the output end of the motor via a coupling, a sliding rod is threadedly connected to the lead screw, a slot is provided on the sliding rod, a card block is snap-fitted and mounted on the slot, a limit plate is snap-fitted and mounted on the card block, and a stop plate is fixedly mounted between the two groups of limit plates.

[0006] As a preferred solution of this embodiment, the screw rod is rotationally connected to the mounting plate, the slide rod is slidingly connected to the mounting plate, and the block and the slot are both arranged in a T-shaped structure.

[0007] As a preferred solution of this embodiment, the height of the clamping block is equal to the height of the limiting plate, the rotating roller is located between the two mounting plates, and the rotating roller is rotatably connected to the mounting plates.

[0008] As a preferred solution of this embodiment, a guide mechanism is fixed to the side wall of the frame, and the guide mechanism includes a mounting frame and a fixed plate. Two groups of mounting frames are symmetrically fixedly installed on the frame, and a fixed plate is fixedly connected to the mounting frame. A fixed rod is fixedly installed on the fixed plate, and a bracket is fixedly connected to the top end of the fixed rod, and a guide wheel is rotatably connected to the bracket.

[0009] As a preferred solution of this embodiment, a through groove is provided on the fixing plate, the guide wheel is arranged in an "I"-shaped structure, and the length of the fixing rod is greater than the height of the fixing plate.

[0010] As a preferred solution of this embodiment, a punching mechanism is installed on the top of the frame, and the punching mechanism includes a high-pressure oil cylinder and a connecting plate. The high-pressure oil cylinder is fixedly installed on the frame, and the telescopic end of the high-pressure oil cylinder is fixedly installed with a connecting plate, and a punching head is fixedly installed on the connecting plate. The frame is provided with a socket, and a plug rod is fixedly installed at the socket.

[0011] As a preferred solution of this embodiment, a positioning plate is sleeved on the insertion rod, a positioning groove is provided on the positioning plate, a rotating block is threadedly connected to the insertion rod, and a mold is fixedly connected between the two positioning plates.

[0012] As a preferred solution of this embodiment, a slot is provided on the mold, the punching head is slidably connected to the mold, and the rotating block is in contact with the top end of the positioning plate.

[0013] As a preferred solution of this embodiment, a limiting mechanism is installed at the top of the frame, and the limiting mechanism includes a hydraulic rod and a fixed frame. The frame is fixedly installed with the fixed frame, the fixed frame is fixedly installed with the hydraulic rod, and the telescopic end of the hydraulic rod is fixedly connected with a stop block.

[0014] As a preferred solution of this embodiment, the fixing frame is located at the top end of the frame, and the bottom end of the stop block is in contact with the rotating roller.

[0015] Compared with the prior art, the present invention has the following beneficial effects:

[0016] (1) The aluminum alloy template positioning and punching device described in the present invention can insert the aluminum alloy template into the punching mechanism through a guiding mechanism. When the template is pushed, it can be moved on the rotating roller, so that the end of the template is located in the punching mechanism.

[0017] (2) The aluminum alloy template positioning and punching device described in the present invention, after determining the position of the template, turns on the control switch of the limit mechanism so that the limit mechanism can contact the top of the template when the punching mechanism punches holes in the template, which helps to prevent the template from shaking on the rotating roller.

[0018] (3) The aluminum alloy template positioning and punching device described in the present invention is to turn on the control switch of the sliding mechanism to slide on the top of the frame. The sliding mechanism drives the template to move, and the punching position of the template can be adjusted. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] The present invention is further described below in conjunction with the accompanying drawings and embodiments.

[0020] Figure 1 It is a schematic diagram of the overall structure of the present invention;

[0021] Figure 2 for Figure 1 An enlarged schematic diagram of the structure of section A is shown;

[0022] Figure 3 It is a schematic diagram of the connection structure between the mounting frame and the fixing plate of the present invention;

[0023] Figure 4 It is a schematic diagram of the connection structure between the slide rod and the screw rod of the present invention;

[0024] Figure 5 for Figure 4 An enlarged schematic diagram of the structure of part B is shown;

[0025] Figure 6 It is a schematic diagram of the connection structure between the limit plate and the abutment plate of the present invention;

[0026] Figure 7 for Figure 6 An enlarged schematic diagram of the C-section structure is shown;

[0027] Figure 8 It is a schematic diagram of the connection structure between the bracket and the guide wheel of the present invention;

[0028] Fig. 9 for Figure 8 An enlarged schematic diagram of the D structure is shown.

[0029] As shown in the figure: 1. frame; 2. guide mechanism; 201. mounting frame; 202. fixing plate; 203. fixing rod; 204. bracket; 205. guide wheel; 206. through slot; 3. punching mechanism; 301. high pressure oil cylinder; 302. connecting plate; 303. punching head; 304. mold; 305. slot; 306. positioning plate; 307. positioning slot; 308. plug rod; 309. rotating block; 310. plug hole; 4. limit mechanism; 401. hydraulic rod; 402. fixing frame; 403. block; 5. sliding mechanism; 501. mounting plate; 502. slide slot; 503. sliding rod; 504. block; 505. limit plate; 506. block; 507. motor; 508. screw rod; 509. slot; 6. rotating roller. DETAILED DESCRIPTION

[0030] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0031] In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inside", "outside" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific position, be constructed and operated in a specific position, and therefore cannot be understood as limiting the present invention; the terms "first", "second", and "third" are only used for descriptive purposes, and cannot be understood as indicating or implying relative importance. In addition, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be an indirect connection through an intermediate medium, or it can be a connection between the two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0032] See also Figure 1 , Figure 3 , Figure 4 , Figure 6 and Figure 8 As shown, an embodiment of the present invention provides an aluminum alloy template positioning and punching device, which specifically includes a frame 1, a guide mechanism 2 is fixed to the side wall of the frame 1, a punching mechanism 3 and a limit mechanism 4 are installed on the top of the frame 1, a sliding mechanism 5 is fixed on the frame 1, and a plurality of rotating rollers 6 are rotatably installed on the sliding mechanism 5. In this embodiment, the aluminum alloy template can be inserted into the punching mechanism 3 through the guide mechanism 2, and when the template is pushed, it can be moved on the rotating roller 6, so that the end of the template is located in the punching mechanism 3. After determining the position of the template, turn on the control switch of the limit mechanism 4 so that it can contact the top of the template when the punching mechanism 3 punches the template, which is beneficial to prevent the template from shaking on the rotating roller 6. Turn on the control switch of the sliding mechanism 5 so that it slides on the top of the frame, and the sliding mechanism 5 drives the template to move, so that the punching position of the template can be adjusted.

[0033] See also Figure 1 , Figure 3 and Figure 8As shown, the guide mechanism 2 specifically includes a mounting frame 201 and a fixing plate 202. Two sets of mounting frames 201 are symmetrically fixedly installed on the frame 1. The mounting frame 201 is fixedly connected to the fixing plate 202. The fixing plate 202 is provided with a through slot 206. A fixing rod 203 is fixedly installed on the fixing plate 202. The top of the fixing rod 203 is fixedly connected to a bracket 204. The bracket 204 is rotatably connected to a guide wheel 205 (in this embodiment, the guide wheel 205 is arranged in an "I" shape, and the length of the fixing rod 203 is greater than the height of the fixing plate 202). The aluminum alloy template can be inserted into the punching mechanism 3 through the guide mechanism 2. When the template is pushed, it can be moved on the rotating roller 6, so that the end of the template is located in the punching mechanism 3.

[0034] Specifically in the present embodiment, the operator places the template to be punched onto a plurality of guide wheels 205. Since the guide wheels 205 are arranged in an "I"-shaped structure, the guide wheels 205 can limit the template to prevent the template from sliding off the guide wheels 205 during the sliding process; the guide wheels 205 are installed on the bracket 204. When the template is pushed to slide in the direction of the mold 304, the template can drive the guide wheels 205 to rotate along the inner wall of the bracket 204. The rotation of the guide wheels 205 can reduce the friction between the bottom end of the template and the guide wheels 205, thereby allowing the template to be quickly moved into the mold 304; when the end of the template facing away from the frame 1 is located inside the mold 304, the other end of the template can be located on the rotating roller 6 provided on the mounting plate 501. The rotating roller 6 is rotatably connected to the mounting plate 501, and the template is displaced, so that the rotating roller 6 can rotate along the side wall of the mounting plate 501, thereby facilitating the contact between the end of the template and the abutment plate 506, thereby allowing the template to be transported to the rotating roller 6.

[0035] See also Figure 1 , Figure 6 , Figure 7 , Figure 8 and Fig. 9 As shown, the punching mechanism 3 specifically includes a high-pressure oil cylinder 301 and a connecting plate 302. The high-pressure oil cylinder 301 is fixedly installed on the frame 1, and the connecting plate 302 is fixedly installed at the telescopic end of the high-pressure oil cylinder 301, and the punching head 303 is fixedly installed on the connecting plate 302. The frame 1 is provided with a socket 310, and a plug rod 308 is fixedly installed at the socket 310. A positioning plate 306 is sleeved on the plug rod 308, and a positioning groove 307 is provided on the positioning plate 306. A rotating block 309 is threadedly connected to the plug rod 308. A mold 304 is fixedly connected between the two positioning plates 306, and a card slot 305 is provided on the mold 304. The punching head 303 is slidably connected to the mold 304, and the rotating block 309 is in conflict with the top of the positioning plate 306.

[0036] See also Figure 1 , Figure 6 , Figure 8and Fig. 9 As shown, the limiting mechanism 4 specifically includes a hydraulic rod 401 and a fixed frame 402. The fixed frame 402 is fixedly mounted on the frame 1, and the hydraulic rod 401 is fixedly mounted on the fixed frame 402. The telescopic end of the hydraulic rod 401 is fixedly connected with a stop block 403, and the fixed frame 402 is located at the top of the frame 1. The bottom end of the stop block 403 contacts the rotating roller 6. After the position of the template is determined, the control switch of the limiting mechanism 4 is turned on so that it can contact the top of the template when the punching mechanism 3 punches holes in the template, which is beneficial to prevent the template from shaking on the rotating roller 6.

[0037] Specifically in the present embodiment, when the end of the template is located inside the mold 304, the operator can first turn on the control switch of the hydraulic rod 401, and the telescopic end of the hydraulic rod 401 is fixedly connected with a stop block 403. The hydraulic rod 401 drives the stop block 403 to slide down in the direction close to the template, and the stop block 403 contacts the top of the template, so that the template can be fixed on the rotating roller 6, thereby preventing the template from shaking during the punching process; when the template is located in the slot 305 provided in the mold 304, the template can be limited. After the stop block 403 limits the top of the template, the control switch of the high-pressure oil cylinder 301 is started. The telescopic end of the high-pressure oil cylinder 301 is equipped with a connecting plate 302, and two punching heads 303 are symmetrically fixedly installed on the connecting plate 302. When the punching head 303 slides into the inside of the mold 304, the punching head 303 can punch the template, and then the punching head 303 punches the template when it is located inside the template.

[0038] See also Figure 1 , Figure 2 , Figure 4 , Figure 5 , Figure 6 and Figure 8As shown, the sliding mechanism 5 specifically includes a mounting plate 501 and a slide slot 502. Two mounting plates 501 are symmetrically fixedly connected to the top of the frame 1. The mounting plates 501 are provided with slide slots 502. A motor 507 is fixedly installed on the mounting plates 501. A screw rod 508 is fixedly connected to the output end of the motor 507 through a coupling. A slide bar 503 is threadedly connected to the screw rod 508. A slot 509 is provided on the slide bar 503. A clamping block 504 is mounted in the slot 509. A limit plate 505 is clamped and connected to the clamping block 504. A stop plate 506 is fixedly installed between the two sets of limit plates 505. The screw rod 508 is rotatably connected to the mounting plate 501. The slide bar 503 is slidably connected to the mounting plate 501, the block 504 and the slot 509 are both T-shaped, the height of the block 504 is equal to the height of the limit plate 505, the rotating roller 6 is located between the two mounting plates 501, and the rotating roller 6 is rotatably connected to the mounting plate 501. Turn on the control switch of the sliding mechanism 5 to slide on the top of the frame 1, and the sliding mechanism 5 drives the template to move, so that the punching position of the template can be adjusted.

[0039] Specifically in this embodiment, after a group of holes are punched, the high-pressure oil cylinder 301 and the hydraulic rod 401 are started to reset the punching head 303 and the block 403, and then the control switch of the motor 507 is turned on. The output end of the motor 507 drives the screw rod 508 to rotate inside the mounting plate 501 through the coupling. The screw rod 508 is threadedly connected with the slide rod 503. Since the slide groove 502 provided in the mounting plate 501 limits the slide rod 503, when the screw rod 508 rotates in the mounting plate 501, the slide rod 503 can be moved along the inner part of the mounting plate 501. The wall slides, and a slot 509 is provided in the slide bar 503. The card block 504 is placed in the slot 509, so that the card block 504 can drive the limit plate 505 and the stop plate 506 to move, so that the stop plate 506 is at the top of the rotating roller 6. The stop plate 506 can resist the end of the template when the slide bar 503 moves. The stop plate 506 pushes the template to move on the rotating roller 6, so that the rotating roller 6 rotates along the mounting plate 501, and then the part of the template that has not been punched is moved into the mold 304, which is convenient for adjusting the punching position of the template.

[0040] When the present invention is in use, first, the operator places the template that needs to be punched on a plurality of guide wheels 205. Since the guide wheels 205 are arranged in an "I"-shaped structure, the guide wheels 205 can limit the template to prevent the template from sliding off the guide wheels 205 during the sliding process; the guide wheels 205 are installed on the bracket 204. When the template is pushed to slide in the direction of the mold 304, the template can drive the guide wheels 205 to rotate along the inner wall of the bracket 204. The rotation of the guide wheels 205 can reduce the friction between the bottom end of the template and the guide wheels 205, so that the template can be quickly moved into the mold 304; when the end of the template facing away from the frame 1 is located inside the mold 304, the other end of the template can be located on the rotating roller 6 provided on the mounting plate 501. The rotating roller 6 is rotatably connected to the mounting plate 501, and the template is displaced, so that the rotating roller 6 can rotate along the side wall of the mounting plate 501, thereby facilitating the contact between the end of the template and the abutment plate 506, so that the template can be transported to the rotating roller 6.

[0041] When the end of the template is located inside the mold 304, the operator can first turn on the control switch of the hydraulic rod 401. The telescopic end of the hydraulic rod 401 is fixedly connected with a stop block 403. The hydraulic rod 401 drives the stop block 403 to slide down in the direction close to the template. The stop block 403 contacts the top of the template, so that the template can be fixed on the rotating roller 6, thereby preventing the template from shaking during the punching process; when the template is located in the slot 305 provided in the mold 304, the template can be limited. After the stop block 403 limits the top of the template, the control switch of the high-pressure oil cylinder 301 is started. The telescopic end of the high-pressure oil cylinder 301 is equipped with a connecting plate 302, and two punching heads 303 are symmetrically fixedly installed on the connecting plate 302. When the punching head 303 slides into the inside of the mold 304, the punching head 303 can punch the template, and then the punching head 303 punches the template when it is located inside the template.

[0042] After a group of holes are punched, the high-pressure oil cylinder 301 and the hydraulic rod 401 are started to reset the punching head 303 and the stop block 403, and then the control switch of the motor 507 is turned on. The output end of the motor 507 drives the screw rod 508 to rotate inside the mounting plate 501 through the coupling. The screw rod 508 is threadedly connected with the slide rod 503. Since the slide groove 502 provided in the mounting plate 501 limits the slide rod 503, when the screw rod 508 rotates in the mounting plate 501, the slide rod 503 can slide along the inner wall of the mounting plate 501. A slot 509 is provided in the rod 503. By placing the block 504 in the slot 509, the block 504 can drive the limit plate 505 and the stop plate 506 to move, so that the stop plate 506 is at the top of the rotating roller 6. The stop plate 506 can resist the end of the template when the slide bar 503 moves. The stop plate 506 pushes the template to move on the rotating roller 6, so that the rotating roller 6 rotates along the mounting plate 501, and the part of the template that has not been punched is moved into the mold 304, so as to facilitate the adjustment of the punching position of the template.

[0043] It will be apparent to those skilled in the art that the invention is not limited to the details of the exemplary embodiments described above and that the invention can be implemented in other specific forms without departing from the spirit or essential features of the invention. Therefore, the embodiments should be considered exemplary and non-limiting in all respects, and the scope of the invention is defined by the appended claims rather than the foregoing description, and it is intended that all variations falling within the meaning and scope of the equivalent elements of the claims be included in the invention. Any reference numeral in a claim should not be considered as limiting the claim to which it relates.

[0044] In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.

Claims

1. A positioning and punching device for an aluminum alloy template, comprising a frame (1), characterized in that: A sliding mechanism (5) is fixed on the frame (1); a plurality of rotating rollers (6) are rotatably mounted on the sliding mechanism (5); the sliding mechanism (5) comprises a mounting plate (501) and a slide groove (502); two mounting plates (501) are symmetrically fixedly connected to the top of the frame (1); the mounting plate (501) is provided with a slide groove (502); a motor (507) is fixedly mounted on the mounting plate (501); a screw rod (508) is fixedly connected to the output end of the motor (507) via a coupling; a sliding rod (503) is threadedly connected to the screw rod (508); a slot (509) is provided on the sliding rod (503); a clamping block (504) is clamped and mounted on the slot (509); a limit plate (505) is clamped and connected to the clamping block (504); a stop plate (506) is fixedly mounted between the two groups of limit plates (505).

2. The aluminum alloy template positioning and punching device according to claim 1 is characterized in that: The screw rod (508) is rotationally connected to the mounting plate (501), the sliding rod (503) is slidingly connected to the mounting plate (501), and the clamping block (504) and the slot (509) are both arranged in a T-shaped structure.

3. The aluminum alloy template positioning and punching device according to claim 1 is characterized in that: The height of the clamping block (504) is equal to the height of the limiting plate (505); the rotating roller (6) is located between the two mounting plates (501); and the rotating roller (6) is rotatably connected to the mounting plate (501).

4. The aluminum alloy template positioning and punching device according to claim 1 is characterized in that: A guide mechanism (2) is fixed to the side wall of the frame (1), and the guide mechanism (2) comprises a mounting frame (201) and a fixing plate (202); two groups of mounting frames (201) are symmetrically fixedly mounted on the frame (1); the mounting frame (201) is fixedly connected to the fixing plate (202); a fixing rod (203) is fixedly mounted on the fixing plate (202); a bracket (204) is fixedly connected to the top end of the fixing rod (203); and a guide wheel (205) is rotatably connected to the bracket (204).

5. The aluminum alloy template positioning and punching device according to claim 4 is characterized in that: The fixing plate (202) is provided with a through slot (206), and the length of the fixing rod (203) is greater than the height of the fixing plate (202).

6. The aluminum alloy template positioning and punching device according to claim 1, characterized in that: A punching mechanism (3) is installed at the top of the frame (1), and the punching mechanism (3) comprises a high-pressure oil cylinder (301) and a connecting plate (302). The high-pressure oil cylinder (301) is fixedly installed on the frame (1), and the connecting plate (302) is fixedly installed at the telescopic end of the high-pressure oil cylinder (301), and a punching head (303) is fixedly installed on the connecting plate (302). The frame (1) is provided with a plug hole (310), and a plug rod (308) is fixedly installed at the plug hole (310).

7. The aluminum alloy template positioning and punching device according to claim 6 is characterized in that: The insert rod (308) is sleeved with a positioning plate (306), the positioning plate (306) is provided with a positioning groove (307), the insert rod (308) is threadedly connected with a rotating block (309), and a mold (304) is fixedly connected between the two positioning plates (306).

8. The aluminum alloy template positioning and punching device according to claim 7, characterized in that: The punching head (303) is slidably connected to the mold (304), a clamping groove (305) is provided on the mold (304), and the rotating block (309) is in contact with the top end of the positioning plate (306).

9. The aluminum alloy template positioning and punching device according to claim 1, characterized in that: A limiting mechanism (4) is installed at the top of the frame (1), the limiting mechanism (4) comprising a hydraulic rod (401) and a fixed frame (402), the fixed frame (402) is fixedly installed on the frame (1), the hydraulic rod (401) is fixedly installed on the fixed frame (402), and the telescopic end of the hydraulic rod (401) is fixedly connected to a stop block (403).

10. The aluminum alloy template positioning and punching device according to claim 9, characterized in that: The fixed frame (402) is located at the top end of the frame (1), and the bottom end of the stop block (403) is in contact with the rotating roller (6).

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