Automatic machining equipment for metal sleeve joint and machining method of automatic machining equipment
By designing an automatic processing equipment for metal casing joints that integrates a three-axis moving handling mechanism, a right-angle flip mechanism and an air blowing guide, the cleaning problem caused by chip splash is solved, and efficient cleaning and quality improvement is achieved.
Patent Information
- Application Number
- CN202510416941.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-03
- Publication Date
- 2025-05-02
- Estimated Expiration
- 2045-04-03
AI Technical Summary
In the existing metal casing joint processing technology, chips are prone to splash into the inside of the joint during turning, making it difficult to clean, increase production costs and extend the processing cycle, affecting product quality and yield.
An automatic processing equipment for metal casing joints is designed, using a three-axis moving handling mechanism and a right-angle flip mechanism, combined with an air blowing guide and a movable nozzle, and the treatment mechanism is driven to slide along the spiral slide groove of the air blowing guide through a vertical reciprocating mechanism, and the internal thread groove of the joint is thoroughly cleaned by gas jet technology.
It realizes efficient chip cleaning, reduces the demand for secondary processing, reduces production costs and energy consumption, shortens processing cycles, and improves product quality and yield.
Smart Images

Figure CN119910209A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of metal turning, and more specifically to an automatic processing device for a metal sleeve joint and a processing method thereof. Background Art
[0002] In modern industrial production, metal sleeve joints are widely used in aerospace, automobile manufacturing, petrochemical, construction engineering and many other fields due to their excellent mechanical properties and connection stability, playing a key role in the efficient operation of the entire industrial system. In the production process of metal sleeve joints, turning as the core process can accurately shape the appearance of metal sleeve joints, which directly determines the quality and performance of the product. However, the existing metal sleeve joint processing technology has a problem that needs to be solved urgently. During the turning process, due to the high-speed cutting action of the tool and the metal sleeve joint material, a large amount of chips will be generated, as shown in the attached manual. Figure 1 As shown. Under the action of centrifugal force and cutting force, these chips are very easy to splash into the inside of the metal sleeve joint. When the chips splash slightly, even if the overall structure of the metal sleeve joint is not seriously affected, in order to meet the product quality requirements, additional cleaning steps are still required. This not only prolongs the processing cycle, increases manpower and time costs, but may also introduce new impurities or damage the product surface during the cleaning process. When the chips splash heavily, they will be embedded in the internal thread groove and other structures of the metal sleeve joint. The internal thread groove is the key part for the metal sleeve joint to realize the connection function. The structure is delicate and complex. Once the chips enter, it is extremely difficult to clean. Traditional cleaning methods are difficult to completely remove the chips, which affects the connection performance of the joint. In this case, the product is often required to be processed secondary, which not only further consumes a large amount of raw materials, energy and processing time, greatly increases production costs, but also seriously affects production efficiency. The splashing of chips also reduces the yield rate of metal sleeve joint processing, hindering the overall high-quality development of the industry. In view of this, we propose an automatic processing equipment and processing method for metal sleeve joints. Summary of the invention
[0003] The object of the present invention is to provide an automatic processing device for metal sleeve joints and a processing method thereof, so as to solve the technical problem that the quality of metal sleeve joints processed by existing turning equipment is low.
[0004] In order to solve the above technical problems, the present invention provides the following technical solutions: an automatic processing equipment for metal sleeve joints and a processing method thereof, comprising a processing table, one end of the processing table is provided with a clamping tool, the other end of the processing table is provided with a lathe, the lathe is provided with a tool, the processing table is provided with a three-axis mobile transport mechanism at the top of the lathe, the mobile end of the three-axis mobile transport mechanism is provided with a right-angle flip mechanism, a processing mechanism is provided on the right-angle flip mechanism, a vertical reciprocating mechanism is provided inside the processing mechanism, an air blowing guide is fixedly provided at the bottom end of the processing mechanism, the air jet end of the processing mechanism is slidably provided on the air blowing guide, and a three-jaw chuck is also provided on the processing mechanism; The air blowing guide comprises a spiral member and a spiral slide groove, wherein the spiral member is fixedly connected to the bottom end of the processing mechanism, the spiral slide groove is spirally opened on the spiral member, and the air jet end of the processing mechanism is slidably arranged on the spiral slide groove; The vertical reciprocating mechanism drives the processing mechanism part to move vertically, and the jet end of the processing mechanism slides along the spiral slide groove. The processing mechanism pumps gas to eject gas through the jet end to clean the inside of the internal thread groove of the metal sleeve joint; The number of spiral turns of the spiral element and the spiral groove is adapted to the number of spiral turns of the internal thread groove of the processed metal sleeve joint.
[0005] Preferably, the processing mechanism includes a bearing assembly, a two-state airway, a rotating assembly, a magnetic control assembly, a compressed air pipe and a movable nozzle. The bearing assembly is arranged on the right-angle flip mechanism, the two-state airway is arranged on the bearing assembly, the rotating assembly is arranged inside the bearing assembly, the magnetic control assembly is arranged inside the rotating assembly, the compressed air pipe is fixedly connected to the bearing assembly and communicated with the two-state airway, one end of the movable nozzle is connected to the compressed air pipe and communicated with the compressed air pipe, the other end of the movable nozzle is slidably inserted into the spiral slide groove, the moving end of the vertical reciprocating mechanism is fixedly sleeved on the compressed air pipe, and the three-jaw chuck is arranged on the bearing assembly.
[0006] Preferably, the bearing assembly includes a bearing block, a accommodating chamber, an air pump and a bottom tube, the bearing block is connected to the right-angle flip mechanism, the accommodating chamber is opened inside the bearing block, the air pump is arranged on the outer wall of the bearing block, the bottom tube is connected to the bottom end of the bearing block, the two-state airway is arranged in the accommodating chamber, the compressed air pipe is movably inserted in the bottom tube, the vertical reciprocating mechanism is arranged in the bottom tube, and the air blowing guide is fixedly connected to the bottom end of the bottom tube.
[0007] Preferably, the dual-state air duct includes an air intake pipe, a transition pipe, an air delivery pipe and an inner convex arc block, one end of the air intake pipe is connected to the output end of the air pump, the other end of the air intake pipe is inserted on the supporting block and extends into the accommodating cavity, the transition pipe is connected to the end of the air intake pipe away from the air pump, the inner convex arc block is arranged on the inner wall of the transition pipe, the air delivery pipe is fixedly inserted in the transition pipe at a position close to the inner convex arc block, and the rotating component is rotatably inserted inside the transition pipe.
[0008] Preferably, the rotating component includes a servo motor A, a rotating tube, a mating groove and a movable arc block, the servo motor A is arranged in the accommodating cavity, one end of the rotating tube is connected to the output end of the servo motor A, the other end of the rotating tube is rotatably inserted on the transition tube, the mating groove is arranged in a circular shape and at equal intervals on the outer wall of the rotating tube, one end of the movable arc block is hingedly connected to the mating groove and is adapted to the size of the mating groove, and the magnetic control component is arranged on the rotating tube.
[0009] Preferably, the magnetic control assembly includes a fixed disk, a rotating disk, an expansion and contraction rod, a magnetic block, a guide groove, a curved groove, a limit rod and a knob. The fixed disk is fixedly arranged on the inner wall of the supporting block, the rotating disk is rotatably inserted on the inner wall of the fixed disk, the guide groove is annularly arranged on the fixed disk at equal intervals, the expansion and contraction rod is movably inserted on the guide groove, the magnetic block is fixedly connected to one end of the expansion and contraction rod away from the guide groove, the curved groove is annularly arranged on the rotating disk at equal intervals, one end of the limit rod is fixedly connected to one end of the expansion and contraction rod away from the magnetic block, the other end of the limit rod is movably inserted in the curved groove, the knob is rotatably arranged on the outer wall of the supporting block and connected to the rotating disk, the magnetic block is arc-shaped and fits snugly with the rotating tube.
[0010] Preferably, the compressed air pipe includes a straight pipe section and a conical pipe end, the straight pipe section is movably inserted on the bottom pipe and connected to the air supply pipe, the conical pipe end is fixedly connected to the bottom end of the straight pipe section, the movable nozzle is rotatably connected to the end of the conical pipe end away from the straight pipe section, and the movable end of the vertical reciprocating mechanism is fixedly sleeved on the outer wall of the straight pipe section.
[0011] Preferably, the movable nozzle includes a rotating section, an inclined section, an injection section, a rotating groove and a pulley, the rotating section is rotatably connected to the end of the tapered tube away from the straight tube section, the inclined section is connected to the bottom end of the rotating section, the injection section is connected to the end of the inclined section away from the rotating section, the rotating groove is opened on the outer wall of the injection section, the pulley is rotatably sleeved on the rotating groove, and the pulley is slidably arranged on the spiral groove.
[0012] Preferably, the vertical reciprocating mechanism includes a servo motor B, a reciprocating screw, a rolling sleeve, a sliding rod and a ring. The servo motor B is arranged inside the bottom tube. One end of the reciprocating screw is rotatably connected to the bottom tube, and the other end of the reciprocating screw is connected to the output end of the servo motor B. The rolling sleeve is meshingly sleeved on the reciprocating screw. One end of the sliding rod is fixedly connected to the outer wall of the rolling sleeve, and the other end of the sliding rod is slidably inserted on the inner wall of the bottom tube. The ring is fixedly sleeved on the compressed air pipe, and the rolling sleeve is fixedly connected to the ring.
[0013] Compared with the prior art, the present invention has the following beneficial effects: 1. The present invention improves the existing metal sleeve joint processing equipment by arranging a clamping tool, a lathe, a tool, a three-axis mobile conveying mechanism and a right-angle flip mechanism on a processing table, and by setting a processing mechanism on the right-angle flip mechanism. The processing mechanism is provided with a three-jaw chuck, a vertical reciprocating mechanism is provided inside the processing mechanism, and an air blowing guide is provided at the bottom of the processing mechanism. The three-jaw chuck clamps the turned metal sleeve structure, and the processing mechanism is driven to move vertically by the vertical reciprocating mechanism. The jet end of the processing mechanism slides in the spiral groove on the spiral part of the air blowing guide, and the processing mechanism pumps air to eject the gas through the jet end, so as to clean the inside of the internal thread groove of the metal sleeve joint. The present invention has the advantages of good cleaning effect, reduced cost, shortened processing cycle and improved yield rate.
[0014] 2. In the present invention, the air pump is driven to pump air, and the gas enters the interior of the transition pipe from the air inlet pipe of the dual-state airway, is transmitted to the air delivery pipe through the transition pipe, is transmitted to the compressed air pipe by the air delivery pipe, and finally is ejected by the movable nozzle along the spiral sliding of the air blowing guide. In the present invention, the gas is ejected from the movable nozzle along the spiral sliding of the air blowing guide through a specific air path, which can penetrate into various parts of the internal thread groove, effectively blow out the chips, avoid chip residue, ensure the integrity and cleanliness of the internal thread groove structure of the joint, improve the connection performance of the joint, and thus improve product quality. Since the prior art often requires secondary processing due to the difficulty of chip cleaning, consumes a lot of resources, adds extra steps, and prolongs the processing time, the present invention cleans the chips synchronously during the processing process, avoids secondary processing, reduces the waste of raw materials and energy, reduces labor costs, effectively controls production costs, makes the entire processing flow more compact and efficient, significantly shortens the processing cycle, and improves production efficiency.
[0015] 3. In the present invention, a servo motor A is arranged in the accommodating cavity, a rotating tube is arranged in the transition tube, and the rotating tube is driven to rotate by the servo motor A, and the rotating tube drives the fitting groove and the movable arc block hinged thereon to rotate. Figure 7 and Figure 8As shown, the rotation will cause one of the movable arc blocks to break away from the restriction of the inner convex arc block. Since one end of the inner convex arc block is hinged on the fitting groove, gravity causes the movable arc block to break away from the fitting groove, thereby blocking the connecting path between the air inlet pipe and the air delivery pipe in the transition pipe, so that the gas output from the dual-state airway is accumulated and ejected in a band-like manner, resulting in instantaneous high pressure at the jet end of the movable nozzle. When the movable arc block blocks the gas path, the gas accumulates at the front end of the transition pipe, and the pressure continues to increase. When the movable arc block rotates to break away from the restriction of the inner convex arc block, the high-pressure gas is instantly ejected from the movable nozzle. Compared with continuous and stable jetting, this instantaneous high-pressure gas has a stronger impact force and can more effectively blow off and remove the chips tightly attached to the internal thread groove, thereby improving the cleaning effect.
[0016] 4. In the present invention, the rotating disk is driven to rotate by twisting the knob, the rotating disk drives the curved groove to rotate, the curved groove drives the limit rod, the limit rod drives the expansion and contraction rod to move in the guide groove of the fixed disk, and when the expansion and contraction rod expands outward, it drives the magnetic block to move outward synchronously until it fits the inner wall of the rotating tube. The magnetic force of the magnetic block adsorbs the movable arc block made of metal on the outer wall of the rotating tube, so that the movable arc blocks are all fitted. At this time, the connecting path between the air inlet pipe and the air delivery pipe in the transition pipe is not blocked, forming a continuous gas output, cleaning the chips in a relatively gentle way, avoiding excessive impact and damage to the joint, and realizing flexible adjustment of the cleaning intensity.
[0017] 5. The present invention can be adapted to metal sleeve joints of different specifications and materials. Due to differences in their processing technology and chip characteristics, for some thin-walled joints or joints with high precision requirements, continuous gas output can meet the needs of fine cleaning, ensuring that the structural integrity of the joint is not affected while cleaning the chips; for joints with thick walls and more chips, band-type gas output can quickly clean a large amount of chips with its powerful impact force. This adjustable gas output mode enables the equipment to be widely used in a variety of processing scenarios, improving the versatility and applicability of the equipment. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 A physical picture of the product of the present invention; Figure 2 It is a schematic diagram of the overall structure of the present invention; Figure 3 It is a schematic diagram of the internal structure of the processing table of the present invention; Figure 4 It is a schematic diagram of the right-angle flipping mechanism, processing mechanism and three-jaw chuck structure of the present invention; Figure 5 It is a schematic diagram of the structure of the air blowing guide, three-jaw chuck and processing mechanism of the present invention; Figure 6 It is a schematic diagram of the planar internal structure of the processing mechanism of the present invention; Figure 7 It is a schematic diagram of the structure of the dual-state airway and the rotating assembly of the present invention; Figure 8 It is a schematic diagram of the structure of the transition tube, the inner convex arc block and the rotating assembly of the present invention; Fig. 9 It is a schematic diagram of the structure of the rotating assembly and the magnetic control assembly of the present invention; Fig.10 It is a schematic diagram of the structure of the magnetron assembly of the present invention; Fig.11 It is a schematic diagram of the structure of the compressed air pipe, movable nozzle, vertical reciprocating mechanism and air blowing guide member of the present invention; Fig.12 It is a schematic diagram of the top surface structure of the movable nozzle and the air blowing guide member of the present invention; Fig.13 It is a schematic diagram of the bottom surface structure of the movable nozzle and the air blowing guide member of the present invention; Fig.14 It is a schematic diagram of the cross-sectional structure of the movable nozzle of the present invention; Fig.15 It is a schematic diagram of the use state of the present invention; Fig.16 For the present invention Fig.15 A magnified view of the structure in Figure 2.
[0019] Description of the numbers in the figure: 1. Processing table; 2. Clamping tool; 3. Lathe; 4. Tool; 5. Three-axis moving and transporting mechanism; 6. Right-angle turning mechanism; 7. Processing mechanism; 8. Vertical reciprocating mechanism; 9. Air blowing guide; 10. Three-jaw chuck; 901, spiral member; 902, spiral chute; 701, bearing assembly; 702, dual-state airway; 703, rotating assembly; 704, magnetic control assembly; 705, compressed air pipe; 706, movable nozzle; 7011, bearing block; 7012, accommodating cavity; 7013, air pump; 7014, bottom pipe; 7021, air intake pipe; 7022, transition pipe; 7023, air delivery pipe; 7024, inner convex arc block; 7031, servo motor A; 7032, rotating tube; 7033, fitting groove; 7034, movable arc block; 7041, fixed plate; 7042, rotating plate; 7043, expansion and contraction rod; 7044, magnetic block; 7045, guide groove; 7046, curved groove; 7047, limit rod; 7048, knob; 7051, straight pipe section; 7052, tapered pipe end; 7061, rotating section; 7062, tilting section; 7063, injection section; 7064, rotating trough; 7065, pulley; 801, servo motor B; 802, reciprocating screw; 803, rolling sleeve; 804, sliding rod; 805, collar. DETAILED DESCRIPTION
[0020] like Figures 2 to 16 As shown, the present invention relates to an automatic processing equipment for metal sleeve joints and a processing method thereof, comprising a processing table 1, a clamping tool 2 is provided at one end of the processing table 1, a lathe 3 is provided at the other end of the processing table 1, a tool 4 is provided on the lathe 3, a three-axis mobile conveying mechanism 5 is provided at the position of the processing table 1 located at the top of the lathe 3, a right-angle flipping mechanism 6 is provided at the mobile end of the three-axis mobile conveying mechanism 5, a processing mechanism 7 is provided on the right-angle flipping mechanism 6, a vertical reciprocating mechanism 8 is provided inside the processing mechanism 7, an air blowing guide 9 is fixedly provided at the bottom end of the processing mechanism 7, the air jet end of the processing mechanism 7 is slidably provided on the air blowing guide 9, and a three-jaw chuck 10 is also provided on the processing mechanism 7.
[0021] Among them, the air blowing guide 9 includes a spiral member 901 and a spiral groove 902, the spiral member 901 is fixedly connected to the bottom end of the processing mechanism 7, the spiral groove 902 is spirally opened on the spiral member 901, and the jet end of the processing mechanism 7 is slidably arranged on the spiral groove 902; the number of spiral turns of the spiral member 901 and the spiral groove 902 is adapted to the number of spiral turns of the internal thread groove of the processed metal sleeve joint.
[0022] The vertical reciprocating mechanism 8 drives the processing mechanism 7 to partially move vertically, and the jet end of the processing mechanism 7 slides along the spiral slide groove 902. The processing mechanism 7 pumps gas to spray gas through the jet end to clean the inside of the internal thread groove of the metal sleeve joint.
[0023] The present invention improves the existing metal sleeve joint processing equipment by arranging a clamping tool 2, a lathe 3, a tool 4, a three-axis mobile conveying mechanism 5 and a right-angle flip mechanism 6 on a processing table 1, and setting a processing mechanism 7 on the right-angle flip mechanism 6. The processing mechanism 7 is provided with a three-jaw chuck 10, and a vertical reciprocating mechanism 8 is provided inside the processing mechanism 7. An air blowing guide 9 is provided at the bottom of the processing mechanism 7. The three-jaw chuck 10 clamps the turned metal sleeve structure, and the processing mechanism 7 is driven to move vertically by the vertical reciprocating mechanism 8. The jet end of the processing mechanism 7 slides in a spiral groove 902 on a spiral member 901 of the air blowing guide 9, and the processing mechanism 7 pumps air to eject the gas through the jet end, so as to clean the inside of the groove body of the internal thread groove of the metal sleeve joint. The present invention has the advantages of good cleaning effect, reduced cost, shortened processing cycle and improved yield rate.
[0024] In an embodiment of the present invention, the processing mechanism 7 includes a bearing assembly 701, a two-state airway 702, a rotating assembly 703, a magnetic control assembly 704, a compressed air pipe 705 and a movable nozzle 706. The bearing assembly 701 is arranged on the right-angle flip mechanism 6, the two-state airway 702 is arranged on the bearing assembly 701, the rotating assembly 703 is arranged inside the bearing assembly 701, the magnetic control assembly 704 is arranged inside the rotating assembly 703, the compressed air pipe 705 is fixedly connected to the bearing assembly 701 and is communicated with the two-state airway 702, one end of the movable nozzle 706 is connected to the compressed air pipe 705 and is communicated with the compressed air pipe 705, the other end of the movable nozzle 706 is slidably inserted into the spiral slide groove 902, the moving end of the vertical reciprocating mechanism 8 is fixedly sleeved on the compressed air pipe 705, and the three-jaw chuck 10 is arranged on the bearing assembly 701.
[0025] The present invention arranges a bearing assembly 701 on a right-angle flip mechanism 6, arranges a dual-state airway 702, a rotating assembly 703 and a magnetic control assembly 704 inside the bearing assembly 701, and arranges a compressed air pipe 705 and a movable nozzle 706 at the bottom end of the bearing assembly 701, so as to achieve efficient cleaning of the internal thread groove of the metal sleeve joint and precise adjustment of the jet angle, thereby ensuring the processing quality.
[0026] In an embodiment of the present invention, the supporting assembly 701 includes a supporting block 7011, a accommodating chamber 7012, an air pump 7013 and a bottom tube 7014, the supporting block 7011 is connected to the right-angle flip mechanism 6, the accommodating chamber 7012 is opened inside the supporting block 7011, the air pump 7013 is arranged on the outer wall of the supporting block 7011, the bottom tube 7014 is connected to the bottom end of the supporting block 7011, the two-state air channel 702 is arranged in the accommodating chamber 7012, the compressed air pipe 705 is movably inserted in the bottom tube 7014, the vertical reciprocating mechanism 8 is arranged inside the bottom tube 7014, and the air blowing guide 9 is fixedly connected to the bottom end of the bottom tube 7014.
[0027] In an embodiment of the present invention, the dual-state air duct 702 includes an air intake pipe 7021, a transition pipe 7022, an air delivery pipe 7023 and an inner convex arc block 7024, one end of the air intake pipe 7021 is connected to the output end of the air pump 7013, the other end of the air intake pipe 7021 is inserted on the supporting block 7011 and extends into the accommodating cavity 7012, the transition pipe 7022 is connected to the end of the air intake pipe 7021 away from the air pump 7013, the inner convex arc block 7024 is arranged on the inner wall of the transition pipe 7022, the air delivery pipe 7023 is fixedly inserted in the transition pipe 7022 near the inner convex arc block 7024, and the rotating component 703 is rotatably inserted into the transition pipe 7022.
[0028] In the present invention, the air pump 7013 is driven to pump air, and the gas enters the interior of the transition pipe 7022 from the air inlet pipe 7021 of the dual-state airway 702, is transmitted to the air delivery pipe 7023 through the transition pipe 7022, is transmitted to the compressed air pipe 705 by the air delivery pipe 7023, and finally is ejected by the movable nozzle 706 along the air blowing guide 9 by spiral sliding. In the present invention, the gas is ejected from the movable nozzle along the air blowing guide by spiral sliding through a specific air path, which can penetrate into various parts of the internal thread groove, effectively blow out the chips, avoid chip residue, ensure the integrity and cleanliness of the internal thread groove structure of the joint, improve the connection performance of the joint, and thus improve product quality. The prior art often requires secondary processing due to the difficulty of chip cleaning, which consumes a lot of resources. The present invention cleans the chips synchronously during the processing process, avoids secondary processing, reduces the waste of raw materials and energy, reduces labor costs, and effectively controls production costs. Traditional processing adds extra steps due to chip cleaning, which prolongs the processing time. The present invention completes cleaning during processing, reduces waiting time for cleaning and secondary processing, makes the entire processing flow more compact and efficient, significantly shortens the processing cycle, and improves production efficiency.
[0029] In an embodiment of the present invention, the rotating component 703 includes a servo motor A7031, a rotating tube 7032, a mating groove 7033 and a movable arc block 7034. The servo motor A7031 is arranged in the accommodating cavity 7012, one end of the rotating tube 7032 is connected to the output end of the servo motor A7031, and the other end of the rotating tube 7032 is rotatably inserted on the transition tube 7022. The mating grooves 7033 are arranged in a circular shape and at equal intervals on the outer wall of the rotating tube 7032. One end of the movable arc block 7034 is hingedly connected to the mating groove 7033 and is adapted to the size of the mating groove 7033. The magnetic control component 704 is arranged on the rotating tube 7032.
[0030] In the present invention, a servo motor A7031 is arranged in the accommodating chamber 7012, and a rotating tube 7032 is arranged in the transition tube 7022. The servo motor A7031 drives the rotating tube 7032 to rotate, and the rotating tube 7032 drives the fitting groove 7033 and the movable arc block 7034 hinged thereon to rotate. Figure 7 and Figure 8As shown, the rotation will cause one of the movable arc blocks 7034 to break away from the restriction of the inner convex arc block 7024. Since one end of the inner convex arc block 7024 is hinged on the fitting groove 7033, gravity causes the movable arc block 7034 to break away from the fitting groove 7033, so that the connecting path between the air inlet pipe 7021 and the air delivery pipe 7023 in the transition pipe 7022 is blocked, so that the gas output by the two-state airway 702 is accumulated and ejected in a band-like manner, so that an instantaneous high pressure is formed at the jet end of the movable nozzle 706. When the movable arc block 7034 blocks the gas path, the gas accumulates at the front end of the transition pipe 7022, and the pressure continues to increase. When the movable arc block 7034 rotates to break away from the restriction of the inner convex arc block 7024, the high-pressure gas is instantly ejected from the movable nozzle 706. Compared with continuous and stable jetting, this instantaneous high-pressure gas has a stronger impact force and can more effectively blow off and remove the chips tightly attached to the internal thread groove, thereby improving the cleaning effect.
[0031] In the embodiment of the present invention, the magnetic control assembly 704 includes a fixed disk 7041, a rotating disk 7042, an expansion rod 7043, a magnetic block 7044, a guide groove 7045, a curved groove 7046, a limit rod 7047 and a knob 7048. The fixed disk 7041 is fixedly arranged on the inner wall of the bearing block 7011, the rotating disk 7042 is rotatably inserted on the inner wall of the fixed disk 7041, the guide groove 7045 is annularly arranged on the fixed disk 7041 at equal intervals, and the expansion rod 7043 is movably inserted in the guide groove 7045. On the top, the magnetic block 7044 is fixedly connected to the end of the expansion and contraction rod 7043 away from the guide groove 7045, the curved grooves 7046 are arranged in a ring shape with equal intervals on the rotating disk 7042, one end of the limit rod 7047 is fixedly connected to the end of the expansion and contraction rod 7043 away from the magnetic block 7044, and the other end of the limit rod 7047 is movably inserted in the curved groove 7046, the knob 7048 is rotatably arranged on the outer wall of the supporting block 7011 and connected to the rotating disk 7042, and the magnetic block 7044 is arc-shaped and fits closely with the rotating tube 7032.
[0032] In the present invention, the rotating disk 7042 is driven to rotate by twisting the knob 7048, and the rotating disk 7042 drives the curved groove 7046 to rotate, and the curved groove 7046 drives the limit rod 7047, and the limit rod 7047 drives the expansion and contraction rod 7043 to move in the guide groove 7045 of the fixed disk 7041. When the expansion and contraction rod 7043 expands outward, it drives the magnetic block 7044 to move outward synchronously until it fits the inner wall of the rotating tube 7032. The magnetic force of the magnetic block 7044 adsorbs the movable arc block 7034 made of metal on the outer wall of the rotating tube 7032, so that the movable arc block 7034 is all fitted. At this time, the communication path between the air inlet pipe 7021 and the air delivery pipe 7023 in the transition pipe 7022 is not blocked, forming a continuous gas output, and cleaning the chips in a relatively gentle way to avoid excessive impact damage to the joint, and realize flexible adjustment of the cleaning intensity.
[0033] When the expansion and contraction rod 7043 retracts, it drives the magnetic block 7044 to move inward synchronously until it is completely separated from the inner wall of the rotating tube 7032. The magnetic force of the magnetic block 7044 weakens, allowing the movable arc block 7034 to resume its activity, forming a band-type gas output. The high-pressure gas ejected instantly can generate a large impact force, effectively removing stubborn chips.
[0034] The present invention can be adapted to metal sleeve joints of different specifications and materials. Due to differences in their processing technology and chip characteristics, for some thin-walled joints or joints with high precision requirements, continuous gas output can meet the needs of fine cleaning, ensuring that the structural integrity of the joint is not affected while cleaning the chips; for joints with thick walls and more chips, band-type gas output can quickly clean a large amount of chips with its powerful impact force. This adjustable gas output mode enables the equipment to be widely used in a variety of processing scenarios, thereby improving the versatility and applicability of the equipment.
[0035] As another embodiment of the present invention, the compressed air pipe 705 includes a straight pipe section 7051 and a conical pipe end 7052. The straight pipe section 7051 is movably inserted on the bottom pipe 7014 and is connected to the air supply pipe 7023. The conical pipe end 7052 is fixedly connected to the bottom end of the straight pipe section 7051. The movable nozzle 706 is rotatably connected to one end of the conical pipe end 7052 away from the straight pipe section 7051. The moving end of the vertical reciprocating mechanism 8 is fixedly sleeved on the outer wall of the straight pipe section 7051.
[0036] As another embodiment of the present invention, the movable nozzle 706 includes a rotating section 7061, an inclined section 7062, an injection section 7063, a rotating groove 7064 and a pulley 7065. The rotating section 7061 is rotatably connected to the end of the tapered tube end 7052 away from the straight tube section 7051, the inclined section 7062 is connected to the bottom end of the rotating section 7061, the injection section 7063 is connected to the end of the inclined section 7062 away from the rotating section 7061, the rotating groove 7064 is opened on the outer wall of the injection section 7063, the pulley 7065 is rotatably sleeved on the rotating groove 7064, and the pulley 7065 is slidably arranged on the spiral groove 902.
[0037] As another embodiment of the present invention, the vertical reciprocating mechanism 8 includes a servo motor B801, a reciprocating screw 802, a rolling sleeve 803, a sliding rod 804 and a ring 805. The servo motor B801 is arranged inside the bottom tube 7014, one end of the reciprocating screw 802 is rotatably connected to the bottom tube 7014, and the other end of the reciprocating screw 802 is connected to the output end of the servo motor B801. The rolling sleeve 803 is meshingly sleeved on the reciprocating screw 802, one end of the sliding rod 804 is fixedly connected to the outer wall of the rolling sleeve 803, and the other end of the sliding rod 804 is slidably inserted on the inner wall of the bottom tube 7014, the ring 805 is fixedly sleeved on the compressed air pipe 705, and the rolling sleeve 803 is fixedly connected to the ring 805.
[0038] In the present invention, the gas output from the dual-state airway 702 is transmitted to the conical tube end 7052 through the straight tube section 7051 of the compressed air pipe 705, and then transmitted to the movable nozzle 706 from the conical tube end 7052 for spraying. When the internal thread groove of the metal sleeve joint needs to be processed, the servo motor B801 is first driven to drive the reciprocating screw 802 to rotate, and the reciprocating screw 802 drives the rolling sleeve 803 to move. Since the sleeve ring 805 is fixedly connected to the rolling sleeve 803 and the compressed air pipe 705, the compressed air pipe 705 is pressed down, and the compressed air pipe 705 drives the movable nozzle 706 to move. The movable nozzle 706 is pressed down, and the injection section 7063 of the movable nozzle 706 is slidably inserted into the spiral groove 902 of the spiral member 901 of the air blowing guide member 9. Since the injection section 7063 is provided with a rotating groove 7064, a pulley 7065 is sleeved on the rotating groove 7064, and since the rotating section 7061 rotates to connect the cone tube end 7052, the gas is ejected from the injection section 7063 along the spiral groove 902, which can fit the spiral structure of the internal thread groove of the metal sleeve joint tightly, and clean the inside of the groove body in all directions without dead angles. Compared with the traditional straight-line jet method, this spiral jet method can make the gas cover all parts of the internal thread groove more evenly, effectively remove the chips attached to the groove wall, ensure the cleanliness of the internal thread groove, and improve the connection performance and overall quality of the joint.
[0039] Working principle: This embodiment provides a processing method of a metal casing joint automatic processing device, comprising the following steps: S1, fixed operation; The metal sleeve joint to be processed is transported to the clamping tool 2 by the three-axis mobile transport mechanism 5 to complete the fixation; S2, turning operation; The clamping fixture 2 rotates, the lathe 3 is started, and the tool 4 begins to turn the metal sleeve joint. During the machining process, chips are generated, and some of the chips may splash into the inside of the metal sleeve joint; S3, state adjustment operation; Select the gas output state according to the type of metal casing joint to be processed; S3.1. When it is necessary to fix the thin-walled metal sleeve joint or the chip adhesion is not high, the knob 7048 is twisted to drive the rotating disk 7042 to rotate, the rotating disk 7042 drives the curved groove 7046 to rotate, the curved groove 7046 drives the limit rod 7047, the limit rod 7047 drives the expansion rod 7043 to move in the guide groove 7045 of the fixed disk 7041, when the expansion rod 7043 expands outward, it drives the magnetic block 7044 to move outward synchronously until it fits the inner wall of the rotating tube 7032, the magnetic force of the magnetic block 7044 adsorbs the movable arc block 7034 made of metal material on the outer wall of the rotating tube 7032, so that the movable arc block 7034 fits well, at this time, the communication path between the air inlet pipe 7021 and the air delivery pipe 7023 in the transition pipe 7022 is not blocked, forming a continuous gas output, and cleaning the chips in a relatively gentle way; S3.2, when dealing with stubborn chips, the knob 7048 is turned to drive the rotating disk 7042 to rotate, the rotating disk 7042 drives the curved groove 7046 to rotate, the curved groove 7046 drives the limit rod 7047, the limit rod 7047 drives the expansion rod 7043 to move in the guide groove 7045 of the fixed disk 7041, when the expansion rod 7043 retracts, it drives the magnetic block 7044 to move inward synchronously until it is completely separated from the inner wall of the rotating tube 7032, the magnetic force of the magnetic block 7044 is weakened, and the movable arc block 7034 resumes its active state; at this time, the servo motor is used to The engine A7031 drives the rotating tube 7032 to rotate, and the rotating tube 7032 drives the fitting groove 7033 and the movable arc block 7034 hinged thereon to rotate. The rotation causes one of the movable arc blocks 7034 to break away from the restriction of the inner convex arc block 7024. Since one end of the inner convex arc block 7024 is hinged on the fitting groove 7033, gravity causes the movable arc block 7034 to break away from the fitting groove 7033, so that the communication path between the air inlet pipe 7021 and the air delivery pipe 7023 in the transition pipe 7022 is blocked, so that the gas output from the dual-state airway 702 is accumulated and ejected in a band-like manner; S4, casing processing operation; By driving the air pump 7013 to pump air, the gas enters the transition pipe 7022 from the air inlet pipe 7021 of the dual-state airway 702, is transmitted to the air delivery pipe 7023 through the transition pipe 7022, is transmitted to the compressed air pipe 705 by the air delivery pipe 7023, is transmitted to the tapered pipe end 7052 through the straight pipe section 7051 of the compressed air pipe 705, and is then transmitted to the movable nozzle 706 for spraying out. When it is necessary to process the internal thread groove of the metal sleeve joint, first drive the servo motor B801 to drive the reciprocating screw 802 to rotate, and the reciprocating screw 802 drives the rolling sleeve 803 to move. Since the collar 805 is fixedly connected to the rolling sleeve 80 3 and the compressed air pipe 705, so that the compressed air pipe 705 is pressed down, and the compressed air pipe 705 drives the movable nozzle 706 to be pressed down, and the injection section 7063 of the movable nozzle 706 is slidably inserted in the spiral groove 902 of the spiral member 901 of the air blowing guide member 9. Since the injection section 7063 is provided with a rotating groove 7064, a pulley 7065 is sleeved on the rotating groove 7064, and since the rotating section 7061 is rotatably connected to the cone tube end 7052, the gas is ejected from the injection section 7063 along the spiral groove 902, which can be closely fitted with the spiral structure of the inner thread groove of the metal sleeve joint, and the inside of the groove body is cleaned in all directions without dead angles; S5, discharging operation; After the cleaning is completed, the three-axis mobile transport mechanism 5 transports the processed metal sleeve joints to the pallet for even stacking.
[0040] The embodiments of the present invention disclose preferred embodiments, but are not limited thereto. A person skilled in the art can easily understand the spirit of the present invention based on the above embodiments and make different extensions and changes. However, as long as they do not deviate from the spirit of the present invention, they are all within the protection scope of the present invention.
Claims
1. A metal casing joint automatic processing equipment, characterized in that: It comprises a processing table, one end of which is provided with a clamping tool, the other end of which is provided with a lathe, the lathe is provided with a tool, the processing table is provided with a three-axis mobile transport mechanism at the top of the lathe, the mobile end of the three-axis mobile transport mechanism is provided with a right-angle flip mechanism, a processing mechanism is provided on the right-angle flip mechanism, a vertical reciprocating mechanism is provided inside the processing mechanism, an air blowing guide is fixedly provided at the bottom end of the processing mechanism, the jet end of the processing mechanism is slidably provided on the air blowing guide, and a three-jaw chuck is also provided on the processing mechanism; The air blowing guide comprises a spiral member and a spiral slide groove, wherein the spiral member is fixedly connected to the bottom end of the processing mechanism, the spiral slide groove is spirally opened on the spiral member, and the air jet end of the processing mechanism is slidably arranged on the spiral slide groove; The vertical reciprocating mechanism drives the processing mechanism part to move vertically, and the jet end of the processing mechanism slides along the spiral slide groove. The processing mechanism pumps gas to eject gas through the jet end to clean the inside of the internal thread groove of the metal sleeve joint; The number of spiral turns of the spiral element and the spiral groove is adapted to the number of spiral turns of the internal thread groove of the processed metal sleeve joint.
2. The automatic processing equipment for metal casing joints according to claim 1 is characterized in that: The processing mechanism includes a bearing component, a two-state airway, a rotating component, a magneto-control component, a compressed air pipe and a movable nozzle. The bearing component is arranged on the right-angle flip mechanism, the two-state airway is arranged on the bearing component, the rotating component is arranged inside the bearing component, the magneto-control component is arranged inside the rotating component, the compressed air pipe is fixedly connected to the bearing component and communicated with the two-state airway, one end of the movable nozzle is connected to the compressed air pipe and communicated with the compressed air pipe, the other end of the movable nozzle is slidably inserted into the spiral slide groove, the moving end of the vertical reciprocating mechanism is fixedly sleeved on the compressed air pipe, and the three-jaw chuck is arranged on the bearing component.
3. The automatic processing equipment for metal casing joints according to claim 2 is characterized in that: The bearing assembly includes a bearing block, a accommodating chamber, an air pump and a bottom tube, the bearing block is connected to the right-angle flip mechanism, the accommodating chamber is opened inside the bearing block, the air pump is arranged on the outer wall of the bearing block, the bottom tube is connected to the bottom end of the bearing block, the two-state airway is arranged in the accommodating chamber, the compressed air pipe is movably inserted in the bottom tube, the vertical reciprocating mechanism is arranged in the bottom tube, and the air blowing guide is fixedly connected to the bottom end of the bottom tube.
4. The automatic processing equipment for metal casing joints according to claim 3 is characterized in that: The dual-state air duct includes an air intake pipe, a transition pipe, an air delivery pipe and an inner convex arc block. One end of the air intake pipe is connected to the output end of the air pump, and the other end of the air intake pipe is inserted on the supporting block and extends into the accommodating cavity. The transition pipe is connected to the end of the air intake pipe away from the air pump, the inner convex arc block is arranged on the inner wall of the transition pipe, the air delivery pipe is fixedly inserted in the transition pipe at a position close to the inner convex arc block, and the rotating component is rotatably inserted inside the transition pipe.
5. The automatic processing equipment for metal casing joints according to claim 4 is characterized in that: The rotating component includes a servo motor A, a rotating tube, a mating groove and a movable arc block. The servo motor A is arranged in the accommodating cavity. One end of the rotating tube is connected to the output end of the servo motor A. The other end of the rotating tube is rotatably inserted on the transition tube. The mating groove is arranged in a circular shape with equal intervals on the outer wall of the rotating tube. One end of the movable arc block is hingedly connected to the mating groove and is adapted to the size of the mating groove. The magnetron component is arranged on the rotating tube.
6. The automatic processing equipment for metal casing joints according to claim 5, characterized in that: The magnetic control assembly includes a fixed disk, a rotating disk, an expansion and contraction rod, a magnetic block, a guide groove, a curved groove, a limit rod and a knob. The fixed disk is fixedly arranged on the inner wall of the bearing block, the rotating disk is rotatably inserted on the inner wall of the fixed disk, the guide groove is annularly arranged on the fixed disk at equal intervals, the expansion and contraction rod is movably inserted on the guide groove, the magnetic block is fixedly connected to one end of the expansion and contraction rod away from the guide groove, the curved groove is annularly arranged on the rotating disk at equal intervals, one end of the limit rod is fixedly connected to one end of the expansion and contraction rod away from the magnetic block, the other end of the limit rod is movably inserted on the curved groove, the knob is rotatably arranged on the outer wall of the bearing block and connected to the rotating disk, the magnetic block is arc-shaped and fits snugly with the rotating tube.
7. The automatic processing equipment for metal casing joints according to claim 6, characterized in that: The compressed air pipe includes a straight pipe section and a tapered pipe end. The straight pipe section is movably inserted on the bottom pipe and is connected to the air supply pipe. The tapered pipe end is fixedly connected to the bottom end of the straight pipe section. The movable nozzle is rotatably connected to one end of the tapered pipe end away from the straight pipe section. The movable end of the vertical reciprocating mechanism is fixedly sleeved on the outer wall of the straight pipe section.
8. The automatic processing equipment for metal casing joints according to claim 7, characterized in that: The movable nozzle includes a rotating section, an inclined section, an injection section, a rotating groove and a pulley. The rotating section is rotatably connected to the end of the tapered tube away from the straight tube section, the inclined section is connected to the bottom end of the rotating section, the injection section is connected to the end of the inclined section away from the rotating section, the rotating groove is opened on the outer wall of the injection section, the pulley is rotatably sleeved on the rotating groove, and the pulley is slidably arranged on the spiral groove.
9. The automatic processing equipment for metal casing joints according to claim 8, characterized in that: The vertical reciprocating mechanism includes a servo motor B, a reciprocating screw, a rolling sleeve, a sliding rod and a ring. The servo motor B is arranged inside the bottom tube. One end of the reciprocating screw is rotatably connected to the bottom tube, and the other end of the reciprocating screw is connected to the output end of the servo motor B. The rolling sleeve is meshingly sleeved on the reciprocating screw. One end of the sliding rod is fixedly connected to the outer wall of the rolling sleeve, and the other end of the sliding rod is slidably inserted on the inner wall of the bottom tube. The ring is fixedly sleeved on the compressed air pipe, and the rolling sleeve is fixedly connected to the ring.
10. The method for using the automatic processing equipment for metal casing joints according to claim 9, characterized in that: The following steps are involved: S1, fixed operation; The metal sleeve joint to be processed is transported to the clamping tooling through a three-axis mobile handling mechanism to complete the fixation; S2, turning operation; The clamping fixture rotates, the lathe is started, and the tool begins to turn the metal sleeve joint. During the processing, chips are generated, and some chips may splash into the inside of the metal sleeve joint; S3, state adjustment operation; Select the gas output state according to the type of metal casing joint to be processed; S3.
1. When it comes to thin-walled metal sleeve joints or when the chip adhesion is not high, twist the knob to drive the rotating disk to rotate, the rotating disk drives the curved groove to rotate, the curved groove drives the limit rod, the limit rod drives the expansion rod to move in the guide groove of the fixed disk, and when the expansion rod expands outward, it drives the magnetic block to move outward synchronously until it fits the inner wall of the rotating tube. The magnetic force of the magnetic block adsorbs the movable arc block of the metal material on the outer wall of the rotating tube, so that the movable arc blocks are all fitted. At this time, the communication path between the air inlet pipe and the air delivery pipe in the transition pipe is not blocked, forming a continuous gas output, and cleaning the chips in a relatively gentle way; S3.
2. When dealing with stubborn chips, twist the knob to drive the rotating disk to rotate, the rotating disk drives the curved groove to rotate, the curved groove drives the limit rod, the limit rod drives the expansion and contraction rod to move in the guide groove of the fixed disk, and when the expansion and contraction rod retracts, it drives the magnetic block to move inward synchronously until it is completely separated from the inner wall of the rotating tube, and the magnetic force of the magnetic block is weakened, so that the movable arc block resumes its active state; at this time, the rotating tube is driven to rotate by the servo motor A, and the rotating tube drives the fitting groove and the movable arc block hinged thereon to rotate, and the rotation will cause one of the movable arc blocks to break away from the restriction of the inner convex arc block. Since one end of the inner convex arc block is hinged on the fitting groove, gravity causes the movable arc block to break away from the fitting groove, so that the connecting path between the air inlet pipe and the air delivery pipe in the transition pipe is blocked, so that the gas output from the dual-state airway is accumulated and ejected in a band-like manner; S4, casing processing operation; By driving the air pump to pump air, the gas enters the transition pipe from the air inlet pipe of the dual-state airway, is transmitted to the air delivery pipe through the transition pipe, is transmitted to the compressed air pipe by the air delivery pipe, is transmitted to the tapered pipe end through the straight pipe section of the compressed air pipe, and is then transmitted to the movable nozzle for spraying. When the internal thread groove of the metal sleeve joint needs to be processed, the servo motor B is first driven to rotate the reciprocating screw rod, and the reciprocating screw rod drives the rolling sleeve to move. Since the sleeve ring is fixedly connected to the rolling sleeve and the compressed air pipe, the compressed air pipe is pressed down, and the compressed air pipe drives the movable nozzle to be pressed down. The injection section of the movable nozzle is slidably inserted in the spiral groove of the spiral member of the air blowing guide. Since the injection section is provided with a rotating groove, a pulley is provided on the rotating groove, and since the rotating section is rotatably connected to the tapered pipe end, the gas is sprayed out from the injection section along the spiral groove, which can closely fit the spiral structure of the internal thread groove of the metal sleeve joint, and the inside of the groove body can be cleaned in all directions without dead ends. S5, discharging operation; After cleaning is completed, the three-axis mobile handling mechanism moves the processed metal sleeve joints to the pallet and stacks them evenly.
Citation Information
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