Welding device and machining method for steel cylinder manufacturing

By designing a welding device with motor-driven meshing gear and adjustment mechanism, the problems of instability and low efficiency of existing welding devices in cylinder fixing and adapting to cylinders of different specifications are solved, and more efficient cylinder fixing and welding quality monitoring is achieved.

CN119910333AInactive Publication Date: 2025-05-02ZHEJIANG MINTAI CYLINDER CO LTD
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Patent Information

Application Number
CN202510177931.7
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-02-18
Publication Date
2025-05-02
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

The existing welding devices have problems of instability and low efficiency in fixing and adapting to cylinders of different specifications.

Method used

A welding device including a base, a support frame, a tapered cylinder and a welding frame is designed. The large and pinion gears are driven to mesh and rotate by a motor to drive the tapered cylinder for extrusion and fixation, and the height of the support frame is adjusted through an adjustment mechanism to adapt to the cylinder of different specifications.

Benefits of technology

The fixing stability and efficiency of the welding device to the cylinders is improved, making it convenient to weld the cylinders of different specifications, reducing production costs, and monitoring the welding quality through visual sensors.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The invention discloses a welding device and a machining method for steel cylinder manufacturing, and relates to the field of steel cylinder manufacturing, the welding device comprises a base, lifting frames are symmetrically connected to the top of the base, a conical barrel is connected to the top, close to the lifting frames, of the base, a welding frame is connected to the side face of the base, and the lifting frames are slidably arranged in a fixing block in a penetrating mode; a threaded block is rotationally arranged in the lifting frame and the fixing block in a penetrating mode, and the threaded block is in threaded connection with the lifting frame. According to the welding device for steel cylinder manufacturing and the machining method, the motor drives the small gear to drive the large gear to conduct meshing rotation, so that the two conical barrels are driven to move to the two ends of the steel cylinder to be extruded and fixed, and the steel cylinder fixing stability and the fixing efficiency of the welding device are improved; and secondly, by pulling an L-shaped block, a second bevel gear can be driven to drive a first bevel gear to rotate, so that the height of the lifting frame is adjusted, the steel cylinders of different specifications can be conveniently welded by the welding device, and the adaptability of the welding device is improved.
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Description

Technical Field

[0001] The invention relates to the technical field of steel cylinder manufacturing, in particular to a welding device and a processing method for manufacturing steel cylinders. Background Art

[0002] Cylinder manufacturing is used to produce pressure vessels for storing and transporting gases or liquids. The manufacturing of cylinders requires the use of welding devices, which are used to connect metals or other thermoplastic materials together by heating, pressurizing or a combination of both. They are widely used in the manufacturing field.

[0003] At present, the welding device still has certain shortcomings. For example, during the welding process, once the upper and lower parts of the cylinder deviate from each other:

[0004] In order to overcome the problem of unstable fixing of the steel cylinder by the welding device, a Chinese patent of the prior art document 1 (publication number: CN204997288U) discloses an automatic welding device for a liquefied gas steel cylinder, which makes the pressing force between the base or the shield and the tank body more stable by arranging a limit mechanism and a clamping mechanism with a telescopic function on the machine platform, and is also very convenient to remove the base or the shield after welding. It is beneficial to improve the welding quality while also improving the welding efficiency, and has a simple structure, which is convenient and practical;

[0005] The Chinese patent of the prior art document 2 (publication number: CN217832538U) discloses a welding device suitable for steel cylinders of various sizes, which realizes precise adjustment according to steel cylinders of different sizes through the cooperation of a welding head, a screw rod, a connecting column, a buffer spring, a sliding block and a limit card plate, ensures that the adjusted limit card plate better contacts the surface of the steel cylinder, makes the fixing of the steel cylinder more stable, ensures that the subsequent welding is more convenient and stable, and improves the operation stability of the device;

[0006] However, the welding devices currently used still have certain shortcomings. In the above-mentioned document 1, the steel cylinder is squeezed and fixed by a limiting mechanism and a clamping mechanism, but there are many specifications of steel cylinders, which are difficult to adapt to various needs. Secondly, the efficiency of fixing the steel cylinder is not high. There are multiple driving devices in the device, which increases the production cost of the device. Therefore, it is necessary to improve the existing structure. Summary of the invention

[0007] The purpose of the present invention is to provide a welding device and processing method for manufacturing steel cylinders to solve the problems mentioned in the above background technology that the welding device is not convenient for quickly clamping the steel cylinder, and the clamping is unstable, making it inconvenient to weld steel cylinders of different specifications.

[0008] To achieve the above object, the present invention provides the following technical solution: a welding device and processing method for manufacturing a steel cylinder, comprising a base, a lifting frame symmetrically connected to the top of the base, a conical cylinder connected to the top of the base near the lifting frame, and a welding frame connected to the side of the base:

[0009] A first rotating groove is provided inside the base, a large gear is rotatably connected inside the first rotating groove through a bearing, a rotating block is fixed on the top of the large gear, and a rotating mechanism is provided inside the first rotating groove to improve the efficiency of the welding device in fixing the steel cylinder;

[0010] A second rotating groove is provided on the top of the first rotating groove, and an adjusting mechanism for adjusting the lifting height of the steel cylinder is provided inside the second rotating groove;

[0011] A pillar is fixed on the top of the base, a visual sensor is slidably connected to the surface of the pillar, and a detection mechanism for improving the welding effect of the steel cylinder is arranged on the side of the pillar.

[0012] Furthermore, the rotating mechanism includes a guide groove, which is opened on both sides of the first rotating groove. A guide block slides through the guide groove. A connecting block is fixed to the side of the guide block close to the rotating block. A rotating rod is rotatably connected between the connecting block and the rotating block, and a movable block is fixed to the top of the guide block.

[0013] Furthermore, the inner side of the movable block is rotatably connected to a conical cylinder through a bearing, and the inner side of the conical cylinder is connected to a rubber ring. A motor is installed inside the first rotating groove, and an extension rod is connected to the output end of the motor. A small gear is fixed on the top of the extension rod, and the small gear is meshed and connected to the side of the large gear.

[0014] Furthermore, the adjustment mechanism includes a double-headed bevel gear rod, which rotates inside the second rotating groove, a first bevel gear is fixed to the surface of the double-headed bevel gear rod, a second bevel gear is connected to the side of the first bevel gear, the second bevel gear is fixed to the top of the pinion, and a fixing block is fixed to the top of the base.

[0015] Furthermore, a lifting frame slides through the interior of the fixed block, a threaded block rotates through the interior of the lifting frame and the fixed block, and the threaded block and the lifting frame are threadedly connected, a third bevel gear is fixed to the bottom of the threaded block, and the third bevel gear is meshingly connected to the double-headed bevel gear rod.

[0016] Furthermore, a sliding groove is formed through the side surface of the first rotating groove, an L-shaped block slides inside the sliding groove, and a second bevel gear is rotatably connected inside the L-shaped block via a bearing.

[0017] Furthermore, a first telescopic groove is formed through the side of the sliding groove, a locking block is slidably connected inside the first telescopic groove, and two locking grooves are formed on the side of the L-shaped block close to the first telescopic groove.

[0018] Furthermore, a spring is connected between the engaging block and the first telescopic slot, and the engaging block and the engaging slot are in an engaging connection.

[0019] Furthermore, the detection mechanism includes a positioning groove, which is symmetrically arranged on the inner side of the visual sensor, and a second telescopic groove is penetrated through the side surface of the pillar, and a telescopic block slides through the inside of the second telescopic groove.

[0020] Furthermore, a spring is connected between the telescopic block and the second telescopic slot, the telescopic block and the positioning slot form a snap-fit ​​connection, and a push block is fixed to the bottom of the telescopic block.

[0021] Furthermore, the processing method of the welding device for manufacturing a steel cylinder is characterized by comprising the following steps:

[0022] S1: When the welding device is used, the steel cylinder is placed on the surface of the lifting frame, and then the motor is used to drive the two conical cylinders to approach each other. The conical cylinder can pass through the two ends of the steel cylinder to squeeze and fix the bottle body through its own shape. After the steel cylinder is fixed, it can be welded through the welding frame. When the steel cylinder is fixed through the conical cylinder, the output end of the motor can drive the extension rod to rotate. When the extension rod rotates, it can drive the small gear to rotate. When the small gear rotates, it can drive the large gear to mesh and rotate. When the large gear meshes and rotates, it can rotate through the bearing. When the large gear rotates, it can drive the rotating block on the top to rotate. When the rotating block rotates, it can pull the two rotating rods at the same time, and the rotating rods are pulled When the cylinder is in motion, the guide block can be driven to move by the connecting block, and the guide block can slide through the guide groove when it moves. When the guide block slides, the rotating rod can rotate through the connecting block and the rotating block. At the same time, the guide block can drive the movable block to move. When the movable block moves, it can drive the conical cylinder to move to both ends of the cylinder for squeezing and fixing. The stability of the cylinder fixation can be improved by increasing the squeezing force. After the cylinder is fixed, the bottle body can be manually rotated. After the cylinder is subjected to the rotational force, the cylinder can rotate on the inner side of the movable block through the bearing, thereby realizing the change of direction, improving the stability of the welding device for the cylinder fixation, and the fixing efficiency, and improving the quality of the device welding the cylinder in disguised form;

[0023] S2: Steel cylinders are large and small. After steel cylinders of different specifications are placed on the surface of the lifting frame, they are not aligned with the center of the conical cylinder. At this time, the L-shaped block is pulled up. When the L-shaped block is pulled up, the two engaging grooves can be driven to move. When the engaging groove moves to the inclined surface of the engaging block, it can be squeezed. When the engaging block is squeezed, it can slide with the first telescopic groove through the engaging groove. When the engaging block slides, it can squeeze the spring inside the first telescopic groove. After the engaging block is squeezed out of the engaging groove, the L-shaped block can slide through the sliding groove. When the L-shaped block slides, it can drive the second bevel gear to move upward. When the second bevel gear moves upward, it can drive the pinion gear to move upward. When the pinion gear moves upward, it can drive the extension rod to extend. When the second bevel gear extends to the side of the first bevel gear, a meshing connection can be achieved. At this time, the L-shaped block can drive another engaging groove to move to the side of the engaging block. The engaging block can be reset by the elastic force of the spring itself. When the engaging block is reset, it can be engaged with the engaging groove for positioning. When the L-shaped block is positioned, it can drive the second bevel gear to be positioned. At this time, the motor is started, and the output end of the motor can drive the pinion to rotate through the extension rod. When the pinion rotates, it can drive the second bevel gear to rotate. When the second bevel gear rotates, it can improve stability through the L-shaped block. When the second bevel gear rotates, it can mesh and drive the first bevel gear to rotate. When the first bevel gear rotates, it can drive the double-headed bevel gear rod to rotate. When the double-headed bevel gear rod rotates, it can rotate through the second rotating groove. When the double-headed bevel gear rod rotates, it can drive the third bevel gear to mesh and rotate. When the third bevel gear meshes and rotates, it can drive the threaded block to rotate. When the threaded block rotates, it can drive the lifting frame to slide through the thread. When the lifting frame slides through the thread, it can slide through the fixed block. When the lifting frame slides, its own height can be adjusted, thereby driving the surface cylinder to rise or fall, so that the center position of the cylinder and the center position of the conical tube can maintain the same horizontal position, further improving the effect of the welding device on fixing the cylinder, facilitating the welding device to weld cylinders of different specifications, and improving the adaptability of the welding device;

[0024] S3: When the welding device fixes the steel cylinder, it is necessary to adjust the steel cylinder to the specified position first. In order to improve the accuracy of the adjustment, first press the push block to drive the telescopic block to move. When the telescopic block moves, it can slide through the second telescopic slot. When the telescopic block slides, it can squeeze the spring inside the second telescopic slot. After the telescopic block is squeezed into the second telescopic slot, the visual sensor is moved. When the visual sensor moves, the bottom slot can be moved to the top of the pillar for insertion. When the visual sensor is inserted, it can drive the positioning slot to move, and then rotate the positioning slot to the side of the telescopic block. Release the push block to drive the telescopic block to reset under the action of the spring. When the telescopic block is reset, it can be inserted into the positioning slot for engagement and positioning. When the positioning slot is positioned, it can drive the visual sensor to be installed on the surface of the pillar. After the visual sensor is installed, the position of the steel cylinder and the cone can be measured by vision. According to the measurement structure, the lifting frame will be driven to rise or fall to the specified height, which improves the convenience of using the device and the welding efficiency. In addition, the welding quality of the welding device can be monitored by the visual sensor.

[0025] Compared with the prior art, the present invention has the following beneficial effects:

[0026] 1. The welding device and processing method for manufacturing steel cylinders drive the small gear to mesh and rotate through the motor, thereby driving the two conical cylinders to move to the two ends of the steel cylinder for extrusion and fixation, thereby improving the stability and fixing efficiency of the welding device for fixing the steel cylinder. Secondly, by pulling the L-shaped block, the second bevel gear can drive the first bevel gear to rotate, thereby adjusting the height of the lifting frame, making it convenient for the welding device to weld steel cylinders of different specifications, thereby improving the adaptability of the welding device;

[0027] 2. A large gear and a small gear are provided. The large gear and the small gear can increase the torque through the difference in gear ratio and tooth size, thereby improving the stability of the cone tube in squeezing and fixing the cylinder;

[0028] 3. A rotating block is provided, through which the two rotating rods can be pulled to move at the same time, realizing the synchronous movement of the two conical cylinders, and further improving the stability of the welding device fixing the cylinder;

[0029] 4. An extension rod is provided, by which the small gear can be separated from the large gear, and the second bevel gear can be moved to the side of the first bevel gear for meshing connection, and the movement of the lifting frame and the conical cylinder can be realized by a driving device, thereby reducing the production cost;

[0030] 5. A visual sensor is provided to monitor the welded steel cylinders. On the one hand, it can detect the quality of welding, and on the other hand, it can detect the position of the side steel cylinder and the conical tube, so as to accurately adjust the height of the steel cylinder and improve the convenience of using the device. BRIEF DESCRIPTION OF THE DRAWINGS

[0031] Figure 1 It is a schematic diagram of the overall front-view stereoscopic structure of the present invention;

[0032] Figure 2 This is a schematic diagram of the rear three-dimensional structure of the base of the present invention;

[0033] Figure 3 It is a schematic diagram of the three-dimensional structure of the cone cylinder split according to the present invention;

[0034] Figure 4 This is an enlarged three-dimensional structural schematic diagram of the rotating block of the present invention;

[0035] Figure 5 This is an enlarged three-dimensional structural schematic diagram of the guide block of the present invention;

[0036] Figure 6 It is a schematic diagram of an enlarged three-dimensional structure of the extension rod of the present invention;

[0037] Figure 7 It is an enlarged three-dimensional structural schematic diagram of a double-headed tapered gear rod of the present invention;

[0038] Figure 8 This is an enlarged three-dimensional structural schematic diagram of the lifting frame of the present invention;

[0039] Fig. 9 This is a schematic diagram of an enlarged three-dimensional structure of an L-shaped block of the present invention;

[0040] Fig.10 This is a schematic diagram of an enlarged three-dimensional structure of the visual sensor of the present invention;

[0041] Fig.11 It is a schematic diagram of the cross-sectional three-dimensional structure of the support of the present invention.

[0042] In the figure: 1, base; 2, lifting frame; 3, welding frame; 4, tapered cylinder; 101, first rotating groove; 102, large gear; 103, rotating block; 104, guide block; 105, guide groove; 106, connecting block; 107, rotating rod; 108, movable block; 109, small gear; 110, extension rod; 111, second rotating groove; 112, double-headed bevel gear rod; 113, first bevel gear; 114, second bevel gear; 115, fixed block; 116, threaded block; 117, third bevel gear; 118, L-shaped block; 119, sliding groove; 120, first telescopic groove; 121, engaging block; 122, engaging groove; 123, pillar; 124, visual sensor; 125, positioning groove; 126, second telescopic groove; 127, telescopic block; 128, push block. DETAILED DESCRIPTION

[0043] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0044] Embodiment 1: Figure 1-Figure 5 The technical solution shown in the figure, the present invention provides the following technical solution: in order to solve the problem that the welding device is inconvenient to quickly clamp the steel cylinder and the clamping is unstable, a rotating mechanism is disclosed: comprising a base 1, a lifting frame 2 is symmetrically connected to the top of the base 1, a conical cylinder 4 is connected to the top of the base 1 near the lifting frame 2, and a welding frame 3 is connected to the side of the base 1: a first rotating groove 101 is opened inside the base 1, a large gear 102 is rotatably connected inside the first rotating groove 101 through a bearing, a rotating block 103 is fixed on the top of the large gear 102, and a rotating mechanism that improves the efficiency of the welding device in fixing the steel cylinder is arranged inside the first rotating groove 101; the rotating mechanism includes a guide groove 105, a guide groove 105, a guide groove 106, a guide groove 107, a guide groove 108, a guide groove 109, a guide groove 110, a guide groove 111, a guide groove 112, a guide groove 113, a guide groove 114, a guide groove 115, a guide groove 116, a guide groove 117, a guide groove 118, a guide groove 119, a guide groove 120, a guide groove 121, a guide groove 122, a guide groove 123, a guide groove 124, a guide groove 125, a guide groove 126, a guide groove 127, a guide groove 128, a guide groove 129, a guide groove 130, a guide groove 131, a guide groove 132, a guide groove 133, a guide groove 134, a guide groove 135, a guide groove 136, a guide groove 137, a guide groove 138, a guide groove 139, a guide groove 134, a guide The guide groove 105 is penetrated and opened on both sides of the first rotating groove 101, and a guide block 104 is slidably penetrated inside the guide groove 105. A connecting block 106 is fixed to the side of the guide block 104 close to the rotating block 103, and a rotating rod 107 is rotatably connected between the connecting block 106 and the rotating block 103. A movable block 108 is fixed to the top of the guide block 104, and a conical cylinder 4 is rotatably connected to the inner side of the movable block 108 through a bearing, and a rubber ring is connected to the inner side of the conical cylinder 4. A motor is installed inside the first rotating groove 101, and an extension rod 110 is connected to the output end of the motor. A small gear 109 is fixed to the top of the extension rod 110, and the small gear 109 is meshed and connected to the side of the large gear 102;

[0045] When the welding device is in use, the steel cylinder is placed on the surface of the lifting frame 2, and then the two conical cylinders 4 are driven by the motor to approach each other. The conical cylinder 4 can pass through the two ends of the steel cylinder to squeeze and fix the bottle body through its own shape. After the steel cylinder is fixed, it can be welded through the welding frame 3. When the steel cylinder is fixed by the conical cylinder 4, the output end of the motor can drive the extension rod 110 to rotate. When the extension rod 110 rotates, it can drive the small gear 109 to rotate. When the small gear 109 rotates, it can drive the large gear 102 to mesh and rotate. When the large gear 102 meshes and rotates, it can rotate through the bearing. When the large gear 102 rotates, it can drive the rotating block 103 on the top to rotate. When the rotating block 103 rotates, it can pull the two rotating rods 107 at the same time, and the rotating rod 107 is pulled When the guide block 104 moves, it can slide through the guide groove 105. When the guide block 104 slides, the rotating rod 107 can rotate through the connecting block 106 and the rotating block 103. At the same time, the guide block 104 can drive the movable block 108 to move. When the movable block 108 moves, it can drive the conical cylinder 4 to move to both ends of the cylinder for squeezing and fixing. The stability of the cylinder fixation can be improved by increasing the squeezing force. After the cylinder is fixed, the bottle body can be manually rotated. After the cylinder is subjected to the rotational force, it can rotate on the inner side of the movable block 108 through the bearing, thereby realizing the change of direction, improving the stability of the welding device for fixing the cylinder, and the fixing efficiency, and improving the quality of the device welding the cylinder in disguise.

[0046] Embodiment 2: Figure 2 , Figure 5 , Figure 6 , Figure 7 , Figure 8 and Fig. 9The technical scheme shown in the invention provides the following technical scheme: in order to solve the problem that it is difficult for the welding device to adjust the position of the steel cylinder and it is inconvenient to weld steel cylinders of different specifications, on the basis of the first embodiment, an adjustment mechanism is disclosed: a second rotating groove 111 is provided on the top of the first rotating groove 101, and an adjustment mechanism for adjusting the lifting height of the steel cylinder is provided inside the second rotating groove 111, the adjustment mechanism includes a double-headed bevel gear rod 112, the double-headed bevel gear rod 112 rotates inside the second rotating groove 111, a first bevel gear 113 is fixed on the surface of the double-headed bevel gear rod 112, a second bevel gear 114 is connected to the side of the first bevel gear 113, and the second bevel gear 114 is fixed on the top of the pinion 109, a fixing block 115 is fixed on the top of the base 1, a lifting frame 2 is slidably penetrated inside the fixing block 115, and the lifting frame 2 is connected to the pinion 109. A threaded block 116 is rotatably penetrated inside the fixed block 115, and the threaded block 116 is threadedly connected to the lifting frame 2, a third bevel gear 117 is fixed to the bottom of the threaded block 116, and the third bevel gear 117 is meshedly connected to the double-headed bevel gear rod 112, a sliding groove 119 is penetrated on the side of the first rotating groove 101, an L-shaped block 118 is slidably provided inside the sliding groove 119, and the second bevel gear 114 is rotatably connected inside the L-shaped block 118 through a bearing, a first telescopic groove 120 is penetrated on the side of the sliding groove 119, a snap-fit ​​block 121 is slidably connected inside the first telescopic groove 120, two snap-fit ​​grooves 122 are provided on the side of the L-shaped block 118 close to the first telescopic groove 120, a spring is connected between the snap-fit ​​block 121 and the first telescopic groove 120, and the snap-fit ​​block 121 and the snap-fit ​​groove 122 are snap-fitted;

[0047] The steel cylinders are large and small. When the steel cylinders of different specifications are placed on the surface of the lifting frame 2, they are not aligned with the center of the conical tube 4. At this time, the L-shaped block 118 is pulled up. When the L-shaped block 118 is pulled up, the two engaging grooves 122 can be driven to move. When the engaging grooves 122 move to the inclined surface of the engaging block 121, they can be squeezed. When the engaging block 121 is squeezed, it can slide with the first telescopic groove 120 through the engaging groove 122. When the engaging block 121 slides, it can squeeze the spring inside the first telescopic groove 120. After the engaging block 121 is squeezed out of the engaging groove 122, the L-shaped block 118 can pass through the sliding groove 119 When the L-shaped block 118 slides, the second bevel gear 114 can be driven to move upward, and when the second bevel gear 114 moves upward, the pinion 109 can be driven to move upward, and when the pinion 109 moves upward, the extension rod 110 can be driven to extend. When the second bevel gear 114 extends to the side of the first bevel gear 113, a meshing connection can be achieved. At this time, the L-shaped block 118 can drive another engaging groove 122 to move to the side of the engaging block 121, and the engaging block 121 can be reset by the elastic force of the spring itself. When the engaging block 121 is reset, it can be engaged with the engaging groove 122 for positioning, and the L-shaped block 118 is positioned. When the second bevel gear 114 is positioned, the motor is started at this time, and the output end of the motor can drive the pinion 109 to rotate through the extension rod 110. When the pinion 109 rotates, the second bevel gear 114 can be driven to rotate. When the second bevel gear 114 rotates, the stability can be improved through the L-shaped block 118. When the second bevel gear 114 rotates, it can mesh and drive the first bevel gear 113 to rotate. When the first bevel gear 113 rotates, it can drive the double-headed bevel gear rod 112 to rotate. When the double-headed bevel gear rod 112 rotates, it can rotate through the second rotation groove 111. The rotation of the double-headed bevel gear rod 112 can drive The third bevel gear 117 is engaged and rotated. When the third bevel gear 117 is engaged and rotated, it can drive the threaded block 116 to rotate. When the threaded block 116 rotates, it can drive the lifting frame 2 to slide threadedly. When the lifting frame 2 slides threadedly, it can slide through the fixed block 115. When the lifting frame 2 slides, its own height can be adjusted, thereby driving the surface cylinder to rise or fall, so that the center position of the cylinder and the center position of the conical tube 4 can maintain the same horizontal position, further improving the effect of the welding device on fixing the cylinder, facilitating the welding device to weld cylinders of different specifications, and improving the adaptability of the welding device.

[0048] Embodiment 3: Figure 2 , Fig.10 and Fig.11The technical solution shown in the figure, the present invention provides the following technical solution: in order to solve the problem that the welding device is inconvenient to monitor the welding quality, a flip mechanism is disclosed: a pillar 123 is fixed on the top of the base 1, a visual sensor 124 is slidably connected to the surface of the pillar 123, a detection mechanism for improving the welding effect of the cylinder is arranged on the side of the pillar 123, and the detection mechanism includes a positioning groove 125, the positioning groove 125 is symmetrically arranged on the inner side of the visual sensor 124, a second telescopic groove 126 is penetrated and opened on the side of the pillar 123, a telescopic block 127 is slidably penetrated inside the second telescopic groove 126, a spring is connected between the telescopic block 127 and the second telescopic groove 126, the telescopic block 127 and the positioning groove 125 form a snap connection, and a push block 128 is fixed to the bottom of the telescopic block 127;

[0049] When the welding device fixes the steel cylinder, it is necessary to adjust the steel cylinder to the specified position first. In order to improve the accuracy of the adjustment, the push block 128 is pressed first to drive the telescopic block 127 to move. When the telescopic block 127 moves, it can slide through the second telescopic slot 126. When the telescopic block 127 slides, it can squeeze the spring inside the second telescopic slot 126. After the telescopic block 127 is squeezed into the second telescopic slot 126, the visual sensor 124 is moved. When the visual sensor 124 moves, the bottom slot can be moved to the top of the pillar 123 for insertion. When the visual sensor 124 is inserted, it can drive the positioning slot 125 to move, and then rotate it. The positioning groove 125 moves and rotates to the side of the telescopic block 127. The push block 128 is loosened and the telescopic block 127 can be reset under the action of the spring. When the telescopic block 127 is reset, it can be inserted into the positioning groove 125 for engagement and positioning. When the positioning groove 125 is positioned, it can drive the visual sensor 124 to be installed on the surface of the pillar 123. After the visual sensor 124 is installed, the position of the cylinder and the conical tube 4 can be measured visually. According to the measurement structure, the lifting frame 2 will be driven to rise and fall to the specified height, which improves the convenience of using the device and the welding efficiency. In addition, the welding quality of the welding device can be monitored by the visual sensor 124.

[0050] Although the present invention has been described in detail with reference to the aforementioned embodiments, it is still possible for those skilled in the art to modify the technical solutions described in the aforementioned embodiments, or to make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A welding device and processing method for manufacturing a steel cylinder, comprising a base (1), the top of the base (1) is symmetrically connected to a lifting frame (2), the top of the base (1) is connected to a conical cylinder (4) near the lifting frame (2), and the side of the base (1) is connected to a welding frame (3), characterized in that: A first rotating groove (101) is provided inside the base (1), a large gear (102) is rotatably connected inside the first rotating groove (101) via a bearing, a rotating block (103) is fixed on the top of the large gear (102), and a rotating mechanism for improving the efficiency of the welding device in fixing the steel cylinder is provided inside the first rotating groove (101); A second rotating groove (111) is provided on the top of the first rotating groove (101), and an adjusting mechanism for adjusting the lifting height of the steel cylinder is provided inside the second rotating groove (111); A support (123) is fixed on the top of the base (1), a visual sensor (124) is slidably connected to the surface of the support (123), and a detection mechanism for improving the welding effect of the steel cylinder is arranged on the side of the support (123).

2. A welding device and processing method for manufacturing a steel cylinder according to claim 1, characterized in that: The rotating mechanism comprises a guide groove (105), wherein the guide groove (105) is opened through both sides of the first rotating groove (101), a guide block (104) is slidably passed through the inside of the guide groove (105), a connecting block (106) is fixed on the side of the guide block (104) close to the rotating block (103), a rotating rod (107) is rotatably connected between the connecting block (106) and the rotating block (103), and a movable block (108) is fixed on the top of the guide block (104).

3. A welding device and processing method for manufacturing a steel cylinder according to claim 2, characterized in that: The inside of the movable block (108) is rotatably connected to a conical cylinder (4) via a bearing, and the inside of the conical cylinder (4) is connected to a rubber ring. A motor is installed inside the first rotating groove (101), and an extension rod (110) is connected to the output end of the motor. A small gear (109) is fixed to the top of the extension rod (110), and the small gear (109) is meshedly connected to the side of the large gear (102).

4. The welding device and processing method for manufacturing a steel cylinder according to claim 1, characterized in that: The adjustment mechanism comprises a double-headed bevel gear rod (112), the double-headed bevel gear rod (112) rotates inside a second rotating groove (111), a first bevel gear (113) is fixed on the surface of the double-headed bevel gear rod (112), a second bevel gear (114) is connected to the side of the first bevel gear (113), the second bevel gear (114) is fixed on the top of the pinion gear (109), and a fixing block (115) is fixed on the top of the base (1).

5. A welding device and processing method for manufacturing a steel cylinder according to claim 4, characterized in that: A lifting frame (2) is slidably penetrated inside the fixed block (115), a threaded block (116) is rotatably penetrated inside the lifting frame (2) and the fixed block (115), and the threaded block (116) and the lifting frame (2) are threadedly connected, a third bevel gear (117) is fixed at the bottom of the threaded block (116), and the third bevel gear (117) is meshingly connected to the double-headed bevel gear rod (112).

6. A welding device and processing method for manufacturing a steel cylinder according to claim 1, characterized in that: A sliding groove (119) is provided through the side of the first rotating groove (101), an L-shaped block (118) is slidably disposed inside the sliding groove (119), and a second bevel gear (114) is rotatably connected to the inside of the L-shaped block (118) via a bearing.

7. A welding device and processing method for manufacturing a steel cylinder according to claim 6, characterized in that: A first telescopic groove (120) is formed through the side of the sliding groove (119), a snap-fit ​​block (121) is slidably connected inside the first telescopic groove (120), and two snap-fit ​​grooves (122) are formed on the side of the L-shaped block (118) close to the first telescopic groove (120).

8. A welding device and processing method for manufacturing a steel cylinder according to claim 7, characterized in that: A spring is connected between the locking block (121) and the first telescopic slot (120), and the locking block (121) and the locking slot (122) are in locking connection.

9. A welding device and processing method for manufacturing a steel cylinder according to claim 1, characterized in that: The detection mechanism comprises a positioning groove (125), wherein the positioning groove (125) is symmetrically arranged on the inner side of the visual sensor (124), a second telescopic groove (126) is arranged through the side of the pillar (123), a telescopic block (127) is slidably arranged inside the second telescopic groove (126), a spring is connected between the telescopic block (127) and the second telescopic groove (126), the telescopic block (127) and the positioning groove (125) form a snap-fit ​​connection, and a push block (128) is fixed at the bottom of the telescopic block (127).

10. A method for manufacturing a welding device for manufacturing a steel cylinder according to claim 9, characterized in that: The method comprises the following steps: S1: When the welding device is used, the steel cylinder is placed on the surface of the lifting frame (2), and then the two conical cylinders (4) are driven by the motor to approach each other. The conical cylinder (4) can pass through the two ends of the steel cylinder to squeeze and fix the bottle body through its own shape. After the steel cylinder is fixed, it can be welded through the welding frame (3). When the steel cylinder is fixed by the conical cylinder (4), the output end of the motor can drive the extension rod (110) to rotate. When the extension rod (110) rotates, it can drive the small gear (109) to rotate. When the small gear (109) rotates, it can drive the large gear (102) to mesh and rotate. When the large gear (102) meshes and rotates, it can rotate through the bearing. When the large gear (102) rotates, it can drive the rotating block (103) on the top to rotate. When the rotating block (103) rotates, it can pull the two rotating rods (107) at the same time. The rotating rod (107) ) can be pulled by the connecting block (106) to drive the guide block (104) to move, and the guide block (104) can slide through the guide groove (105) when moving. When the guide block (104) slides, the rotating rod (107) can rotate through the connecting block (106) and the rotating block (103). At the same time, the guide block (104) can drive the movable block (108) to move, and when the movable block (108) moves, it can drive the conical cylinder (4) to move to both ends of the steel cylinder for squeezing and fixing. The stability of the steel cylinder fixing can be improved by increasing the squeezing force. After the steel cylinder is fixed, the bottle body can be manually rotated. After the steel cylinder is subjected to the rotational force, the steel cylinder can be rotated inside the movable block (108) through the bearing, thereby realizing the change of direction, improving the stability of the welding device fixing the steel cylinder, and the fixing efficiency, and improving the quality of the device welding the steel cylinder in disguised form; S2: Steel cylinders are large and small. When steel cylinders of different specifications are placed on the surface of the lifting frame (2), they are not aligned with the center of the conical cylinder (4). At this time, the L-shaped block (118) is pulled up. When the L-shaped block (118) is pulled up, the two engaging grooves (122) can be driven to move. When the engaging grooves (122) move to the inclined surface of the engaging block (121), they can be squeezed. When the engaging block (121) is squeezed, it can slide with the first telescopic groove (120) through the engaging groove (122). When the engaging block (121) slides, it can squeeze the spring inside the first telescopic groove (120). After the engaging block (121) is squeezed out of the engaging groove (122), the L-shaped block (118) can slide The movable groove (119) slides, and the L-shaped block (118) can drive the second bevel gear (114) to move upward. When the second bevel gear (114) moves upward, it can drive the pinion gear (109) to move upward. When the pinion gear (109) moves upward, it can drive the extension rod (110) to extend. When the second bevel gear (114) extends to the side of the first bevel gear (113), a meshing connection can be achieved. At this time, the L-shaped block (118) can drive another engaging groove (122) to move to the side of the engaging block (121). The engaging block (121) can be reset by the elastic force of the spring itself. When the engaging block (121) is reset, it can be engaged with the engaging groove (122) for positioning. When the L-shaped block (118) is positioned, the second bevel gear (114) can be driven to be positioned. At this time, the motor is started, and the output end of the motor can drive the pinion gear (109) to rotate through the extension rod (110). When the pinion gear (109) rotates, the second bevel gear (114) can be driven to rotate. When the second bevel gear (114) rotates, the stability can be improved through the L-shaped block (118). When the second bevel gear (114) rotates, it can mesh and drive the first bevel gear (113) to rotate. When the first bevel gear (113) rotates, it can drive the double-headed bevel gear rod (112) to rotate. When the double-headed bevel gear rod (112) rotates, it can rotate through the second rotation groove (111). When the third bevel gear (112) rotates, it can drive the third bevel gear (117) to mesh and rotate. When the third bevel gear (117) meshes and rotates, it can drive the threaded block (116) to rotate. When the threaded block (116) rotates, it can drive the lifting frame (2) to perform threaded sliding. When the lifting frame (2) slides, it can slide through the fixing block (115). When the lifting frame (2) slides, its height can be adjusted, thereby driving the steel cylinder on the surface to rise or fall, so that the center position of the steel cylinder and the center position of the conical tube (4) can maintain the same horizontal position, further improving the effect of the welding device on fixing the steel cylinder, facilitating the welding device to weld steel cylinders of different specifications, and improving the adaptability of the welding device; S3: When the welding device fixes the steel cylinder, the steel cylinder needs to be adjusted to a specified position. In order to improve the accuracy of the adjustment, the push block (128) is pressed to drive the telescopic block (127) to move. When the telescopic block (127) moves, it can slide through the second telescopic slot (126). When the telescopic block (127) slides, it can squeeze the spring inside the second telescopic slot (126). After the telescopic block (127) is squeezed into the second telescopic slot (126), the visual sensor (124) is moved. When the visual sensor (124) moves, the bottom slot can be moved to the top of the pillar (123) for insertion. When the visual sensor (124) is inserted, it can drive the positioning slot (125) to move. Then, by rotating The positioning groove (125) is moved and rotated to the side of the telescopic block (127), and the push block (128) is loosened. Under the action of the spring, the telescopic block (127) can be driven to reset. When the telescopic block (127) is reset, it can be inserted into the positioning groove (125) for engagement and positioning. When the positioning groove (125) is positioned, it can drive the visual sensor (124) to be installed on the surface of the pillar (123). After the visual sensor (124) is installed, the position of the steel cylinder and the conical tube (4) can be measured by vision. According to the measurement structure, the lifting frame (2) can be driven to rise and fall to a specified height, thereby improving the convenience of use of the device and the welding efficiency. In addition, the welding quality of the welding device can be monitored by the visual sensor (124).

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