A processing device for an outer spherical bearing housing
By designing an outer spherical bearing seat processing equipment containing clamping components and sensors, the problems of low efficiency and low accuracy of traditional equipment are solved, and a more efficient and accurate processing process is achieved.
Patent Information
- Application Number
- CN202510422610.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-07
- Publication Date
- 2025-06-10
- Estimated Expiration
- 2045-04-07
AI Technical Summary
Traditional spherical bearing seat processing equipment is low efficiency and has low machining accuracy. It needs to be repositioned every time to the next process, which is prone to deviations.
A processing device including a workbench, a drilling assembly, a milling assembly and a clamping assembly is designed. The clamping assembly realizes stable clamping and processing of the outer spherical bearing seat through the substrate, support block, push block and hydraulic telescopic cylinder. Meanwhile, laser scanning sensors and 3D sensors are used for precise scanning and detection, ensuring processing quality and accuracy.
It improves the machining efficiency and quality of the outer spherical bearing seat, reduces positioning deviations, and improves machining accuracy.
Smart Images

Figure CN119910466B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of outer spherical bearing seat processing, in particular to processing equipment for an outer spherical bearing seat. Background Art
[0002] Bearings are an important component in modern mechanical equipment. Their main function is to support mechanical rotating bodies, reduce the friction coefficient during their movement, and ensure their rotation accuracy.
[0003] Insert bearing units are usually high-precision bearing assemblies composed of sealed insert bearings and various types of insert bearing seats. They have good interchangeability and certain self-aligning functions. They can work in different working conditions and mechanical devices. Insert bearing units are also called bearing units. When they are not equipped with bearings, they are called insert bearing seats.
[0004] Traditionally, the processing of outer spherical bearing seats uses a robot in conjunction with a conveyor belt to transfer the bearing seats to each process processing equipment for processing, forming a set of assembly line processing equipment. However, the current assembly line-type bearing seat processing equipment can only perform a single process on a bearing seat at the same time, which wastes time and has low processing efficiency. In addition, each time the next process is processed, it needs to be repositioned, which is prone to deviations and affects the accuracy of the outer spherical bearing seat. Therefore, it is very necessary to design a processing equipment for outer spherical bearing seats that can improve processing efficiency and processing quality. Summary of the invention
[0005] The object of the present invention is to provide a processing device for an outer spherical bearing seat to solve the problems raised in the above background technology.
[0006] In order to solve the above technical problems, the present invention provides the following technical solutions: a processing equipment for an outer spherical bearing seat, comprising a workbench, a drilling assembly and a milling assembly are arranged on the workbench, a clamping assembly is arranged between the drilling assembly and the milling assembly, the clamping assembly comprises a rotatable base plate, a groove 1 is provided at the center of both sides of the base plate along the thickness direction, four support blocks are slidably connected to both sides of the base plate along the thickness direction, the four support blocks move relative to each other with the center of the groove 1 as a base point, a strip opening is formed between two adjacent support blocks, a push block is slidably connected to the side of each support block away from the base plate, two hydraulic telescopic cylinders 3 are arranged on the side of the support block away from the base plate, and a pressure block is fixedly connected to the output end of the hydraulic telescopic cylinder 3;
[0007] The four corners of the groove one are fixedly connected with an electric telescopic rod one, the output end of the electric telescopic rod one is fixedly connected with a connecting block one, the connecting block one is provided with a groove two, a cylinder is rotatably connected in the groove two, a laser scanning sensor is embedded on the outer circumference of the cylinder, and a nozzle one is embedded on the outer circumference of the cylinder away from the laser scanning sensor;
[0008] A cavity is provided at the center of the substrate, in which two drive motors three are fixedly connected and arranged away from each other, the output shafts of the two drive motors three pass through the cavity and are fixedly connected with sleeves, a side of the sleeve away from the drive motor three is fixedly connected with an electric telescopic rod two, an output end of the electric telescopic rod two is fixedly connected with a connecting block two, two electric telescopic rods three are fixedly connected to the connecting block two, one of the output ends of the electric telescopic rods three is fixedly connected with a nozzle two, and the other output end of the electric telescopic rod three is fixedly connected with a 3D sensor, and both the laser scanning sensor and the 3D sensor are signal-connected with a processor.
[0009] According to the above technical scheme, the clamping assembly is provided with fixed assemblies on both sides along the width direction of the workbench, and the fixed assemblies include two connecting plates slidably connected to the workbench, and the two connecting plates are symmetrically arranged with the center of the base plate as a reference, and the connecting plates are provided with recesses, and the recesses of the two connecting plates are arranged opposite to each other, and four hydraulic telescopic cylinders four are arranged in the recess of each connecting plate, and the four hydraulic telescopic cylinders four are grouped into two and are respectively arranged on both sides of the connecting plate along the height direction, and the two hydraulic telescopic cylinders four in the same group are arranged opposite to each other with the central axis of the rotating shaft as a reference, and the fixed ends of the two hydraulic telescopic cylinders four are fixedly connected to the inner wall of the recess, and the output ends of the two hydraulic telescopic cylinders four are fixedly connected to the top blocks.
[0010] According to the above technical solution, the substrate is fixedly connected with a rotating shaft at the center of both sides along the width direction of the workbench, and the side of the rotating shaft away from the substrate is rotatably connected with a fixed plate, and the fixed plate is fixedly connected to the workbench, and one of the rotating shafts passes through the fixed plate and is fixedly connected with a drive motor 1, and the drive motor 1 is fixedly connected to the fixed plate.
[0011] According to the above technical solution, the four support blocks are evenly distributed in a circle with the center of the groove 1 as a reference, and the sliding directions of the push block and the support block are consistent.
[0012] According to the above technical solution, the input ends of the nozzle one and the nozzle two are connected to the pump body through pipelines, and regulating valves are provided on the pipelines connecting the nozzle one and the nozzle two to the pump body. The input end pipelines of the pump body are connected to a liquid storage tank, and the liquid storage tank stores coolant.
[0013] According to the above technical solution, a first liquid-electric slip ring is arranged on the inner wall of the first groove, and the first liquid-electric slip ring is sleeved on the output shaft of the third driving motor;
[0014] The first liquid-electric slip ring includes a rotor ring and a stator ring sleeved outside the rotor ring. The rotor ring is fixedly connected to the output shaft of the third driving motor, and the stator ring is fixedly connected to the inner wall of the first groove. The output connecting wire and output connecting pipe of the rotor ring of the first liquid-electric slip ring are both arranged inside the sleeve;
[0015] A housing is arranged outside the first liquid-electric slip ring. The housing is fixedly connected to the inner wall of the first groove. The housing wraps the first liquid-electric slip ring, and the sleeve penetrates through the housing and is rotationally connected to the housing in a sealed manner.
[0016] According to the above technical solution, a second liquid-electric slip ring is sleeved on the rotating shaft. The stator ring of the second liquid-electric slip ring is fixedly connected to the fixing plate, and the rotor ring of the second liquid-electric slip ring is fixedly connected to the rotating shaft;
[0017] The pipeline with the input end of the first nozzle communicating with the pump body is transferred through the second liquid-electric slip ring. The pipeline with the input end of the second nozzle communicating with the pump body is transferred through the first liquid-electric slip ring and the second liquid-electric slip ring. The signal wire connecting the laser scanning sensor to the processor is transferred through the second liquid-electric slip ring. The signal wire connecting the 3D sensor to the processor is transferred through the first liquid-electric slip ring and the second liquid-electric slip ring.
[0018] According to the above technical solution, a third groove is formed on the workbench corresponding to the lower part of the clamping assembly. A filter screen is clamped in the third groove. The pipeline of the third groove is communicated with a coolant filter, and the coolant filter is communicated with the liquid storage tank.
[0019] According to the above technical solution, the drilling assembly includes a first three-axis linear motor group. A fourth driving motor is fixedly connected to the output end of the first three-axis linear motor group, and a drill bit is fixedly connected to the output end of the fourth driving motor.
[0020] According to the above technical solution, the milling assembly includes a second three-axis linear motor group. A fifth driving motor is fixedly connected to the output end of the second three-axis linear motor group, and a milling cutter is fixedly connected to the output end of the fifth driving motor.
[0021] Compared with the prior art, the beneficial effects achieved by the present invention are as follows: In the present invention, by arranging a substrate and arranging support blocks, push blocks, and pressing blocks on both sides of the substrate, the two spherical outer bearing seats are clamped and processed, thereby improving the processing efficiency of the spherical outer bearing seats;
[0022] By setting up a laser scanning sensor to scan and detect the spherical outer bearing housing before and after processing; setting up a 3D sensor to scan and detect the spherical outer bearing housing before, during, and after processing, the processing quality and processing accuracy of the spherical outer bearing housing are improved. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] The drawings are used to provide a further understanding of the present invention, and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention, and do not constitute a limitation to the present invention. In the drawings:
[0024] Figure 1 is a schematic diagram of the overall structure of the present invention;
[0025] Figure 2 is a schematic diagram of the left front top view of the overall structure of the clamping assembly of the present invention;
[0026] Figure 3 is a schematic diagram of the right front top view of the overall structure of the clamping assembly of the present invention;
[0027] Figure 4 is a schematic diagram of the partially disassembled structure of the clamping assembly of the present invention;
[0028] Figure 5 is a schematic diagram of the partially sectional structure of the clamping assembly of the present invention;
[0029] Figure 6 is a schematic diagram of the partially side sectional structure of the clamping assembly of the present invention;
[0030] Figure 7 is a schematic diagram of the related structure of the first electric telescopic rod of the present invention;
[0031] Figure 8 is a schematic diagram of the overall structure of the fixing assembly of the present invention;
[0032] Figure 9 is a schematic diagram of the overall structure of the drilling assembly and the milling assembly of the present invention;
[0033] In the figure: 1, workbench; 2, drilling assembly; 3, milling assembly; 4, clamping assembly; 5, substrate; 6, rotating shaft; 7, fixing plate; 8, first driving motor; 9, first groove; 10, supporting block; 11, strip opening; 12, first slider; 13, first sliding groove; 14, fixing block; 15, first hydraulic telescopic cylinder; 16, pushing block; 17, second slider; 18, second sliding groove; 19, second hydraulic telescopic cylinder; 20, pressing block; 21, first electric telescopic rod; 22, first connecting block; 23, second groove; 24, cylinder; 25, second driving motor; 26, laser scanning sensor; 27, first nozzle; 28, cavity; 29, third driving motor; 30, sleeve; 31, second electric telescopic rod; 32, second connecting block; 33, third electric telescopic rod; 34, second nozzle; 35, 3D sensor; 36, first liquid-electric slip ring; 37, housing; 38, second liquid-electric slip ring; 39, fixing assembly; 40, connecting plate; 41, notch; 42, fourth hydraulic telescopic cylinder; 43, top block; 44, third slider; 45, third sliding groove; 46, fifth hydraulic telescopic cylinder; 47, third groove; 48, first three-axis linear motor group; 49, fourth driving motor; 50, second three-axis linear motor group; 51, fifth driving motor; 52, third hydraulic telescopic cylinder; 53, drill bit; 54, milling cutter. Detailed implementation manner
[0034] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
[0035] Please refer to Figures 1-9 , the present invention provides a technical solution: a processing device for an outer spherical bearing seat, including a workbench 1. On both sides of the workbench 1 along its length direction, a drilling assembly 2 and a milling assembly 3 are respectively arranged. A clamping assembly 4 is further arranged on the workbench 1, and the clamping assembly 4 is located between the drilling assembly 2 and the milling assembly 3.
[0036] As Figure 2 , the clamping assembly 4 includes a substrate 5. At the centers of both sides of the substrate 5 along the width direction of the workbench 1, a rotating shaft 6 is fixedly connected. On the side of the rotating shaft 6 away from the substrate 5, a fixing plate 7 is rotatably connected. The fixing plate 7 is fixedly connected to the workbench 1. One of the rotating shafts 6 penetrates through the fixing plate 7 and is fixedly connected to a first driving motor 8, and the first driving motor 8 is fixedly connected to the fixing plate 7;
[0037] The first driving motor 8 is a synchro motor and can achieve a specific angle of rotation. In this embodiment, the first driving motor 8 drives the substrate 5 to rotate at a specific angle of 90 degrees.
[0038] As shown in Figure 4 , grooves 9 are provided at the centers of both sides of the substrate 5 along the thickness direction. Four support blocks 10 are slidably connected to both sides of the substrate 5 along the thickness direction. The four support blocks 10 are evenly distributed in a circle with the center of the groove 9 as the reference. The side of the four support blocks 10 facing away from the substrate 5 is used to support the spherical outer support seat. Therefore, the clamping assembly 4 can clamp two spherical outer bearing seats at the same time for machining.
[0039] As shown in Figure 5 , the four support blocks 10 move relatively with the center of the groove 9 as the base point, approaching or separating from each other. The cross-sectional shape of the side of the support block 10 close to the groove 9 is trapezoidal. Therefore, a slit 11 is formed between adjacent two support blocks 10. The slit 11 is the space reserved for the drill bit 53 when the drilling assembly 2 drills the spherical outer bearing seat, and is used to prevent the drill bit 53 from colliding with the support block 10 or the substrate 5 and causing damage.
[0040] As shown in Figure 4 , two first sliders 12 are fixedly connected to the side of the support block 10 close to the substrate 5. The two first sliders 12 are fixedly connected to both sides of the support block 10 along the length direction. The substrate 5 is provided with a first chute 13 corresponding to the support block 10. The first chute 13 is matched with the first slider 12, and the first chute 13 is communicated with the groove 9;
[0041] A fixing block 14 is arranged on the side of the support block 10 away from the groove 9. The fixing block 14 is fixedly connected to the substrate 5. A first hydraulic telescopic cylinder 15 is arranged on the side of the fixing block 14 close to the support block 10. The fixed end of the first hydraulic telescopic cylinder 15 is fixedly connected to the fixing block 14, and the output end of the first hydraulic telescopic cylinder 15 is fixedly connected to the support block 10, so as to drive the support block 10 to slide along the first chute 13 through the first hydraulic telescopic cylinder 15;
[0042] When the four support blocks 10 move to the limit towards the center side close to the groove 9, the side of the four support blocks 10 facing away from the substrate 5 can support the smallest type of spherical outer bearing seat, and the formed slit 11 meets the requirements for drilling the smallest type of spherical outer bearing seat;
[0043] When the four support blocks 10 move to the limit towards the side away from the center of the groove 9, the side of the four support blocks 10 facing away from the substrate 5 can support the largest type of spherical outer bearing seat, and the formed slit 11 meets the requirements for drilling the largest type of spherical outer bearing seat.
[0044] A push block 16 is slidably connected to the side of each support block 10 facing away from the substrate 5. The push block 16 is arranged at the center of the support block 10 along the length direction. The sliding direction of the push block 16 is the same as that of the support block 10. The push block 16 is used to clamp and fix the spherical outer bearing seat in the radial direction along its central hole;
[0045] On one side of the pushing block 16 close to the supporting block 10, a second slider 17 is fixedly connected. The supporting block 10 is provided with a second sliding groove 18 corresponding to the second slider 17, and the second slider 17 is matched with the second sliding groove 18;
[0046] On one side of the fixing block 14 close to the pushing block 16, a second hydraulic telescopic cylinder 19 is provided. The fixed end of the second hydraulic telescopic cylinder 19 is fixedly connected to the fixing block 14, and the output end of the second hydraulic telescopic cylinder 19 is fixedly connected to the pushing block 16, so as to drive the pushing block 16 to slide through the second hydraulic telescopic cylinder 19;
[0047] On the side of the supporting block 10 facing away from the substrate 5, two third hydraulic telescopic cylinders 52 are provided. The two third hydraulic telescopic cylinders 52 are respectively arranged on both sides of the supporting block 10 along the length direction. The fixed end of the third hydraulic telescopic cylinder 52 is fixedly connected to the supporting block 10, and the output end of the third hydraulic telescopic cylinder 52 is fixedly connected with a pressing block 20, and the pressing block 20 is used for locking and fixing the spherical plain bearing housing along the axial direction of its central hole.
[0048] Such as Figure 5 , at the four corners of the first groove 9, a first electric telescopic rod 21 is fixedly connected. The setting of the first electric telescopic rod 21 does not affect the clamping and processing of the largest type of spherical plain bearing housing by the device;
[0049] Such as Figure 7 , the output end of the first electric telescopic rod 21 is fixedly connected with a first connecting block 22. A second groove 23 is formed in the first connecting block 22. A cylinder 24 is rotatably connected in the second groove 23. A second driving motor 25 is fixedly connected to the first connecting block 22. The output shaft of the second driving motor 25 penetrates through the inner wall of the second groove 23 and is fixedly connected to the cylinder 24 coaxially;
[0050] On the half outer circumferential surface of the cylinder 24 along the radial direction of its axis, a laser scanning sensor 26 is embedded. The output end of the laser scanning sensor 26 is signal-connected to a processor. The laser scanning sensor 26 irradiates a laser on the target object, and receives the reflected light and the changed refracted light through a photosensitive element, so as to perform an overall scan of the outer contour of the spherical plain bearing housing in a non-contact manner;
[0051] On the half outer circumferential surface of the cylinder 24 along the radial direction of its axis and facing away from the laser scanning sensor 26, a first nozzle 27 is embedded;
[0052] The second driving motor 25 is also a synchro motor. Before clamping the spherical plain bearing housing, the cylinder 24 is rotated by the second driving motor 25 to make the laser scanning sensor 26 face the side of the first groove 9, so as to perform information scanning on the outer contour of the spherical plain bearing housing;
[0053] All information about spherical plain bearing housings of all models and specifications and related processing information are pre-stored in the processor. After the laser scanning sensor 26 scans the outer contour of the spherical plain bearing housing, the processor determines the corresponding model and specification of the spherical plain bearing housing, and retrieves the information and processing information of the spherical plain bearing housing of this model and specification, facilitating subsequent clamping and processing of the spherical plain bearing housing.
[0054] When processing the spherical plain bearing housing, the driving motor two 25 rotates the cylinder 24 to make the nozzle one 27 face one side of the groove one 9. At the same time, the driving motor two 25 is controlled to correspond to the spherical plain bearing housing of this model and specification and in combination with the processing progress, and the electric telescopic rod one 21 is coordinated to adjust the height and angle of the coolant sprayed by the nozzle one 27 in real time, thereby improving the processing effect and processing efficiency of the spherical plain bearing housing.
[0055] Such as Figure 5 、 Figure 6 , a cavity 28 is provided in the center of the substrate 5, and two driving motors three 29 are fixedly connected in the cavity 28. The output ends of the two driving motors three 29 are arranged away from each other, and the output shafts of the two driving motors three 29 penetrate through the cavity 28 and are fixedly connected with a sleeve 30;
[0056] One side of the sleeve 30 away from the driving motor three 29 is fixedly connected with an electric telescopic rod two 31. The output end of the electric telescopic rod two 31 is fixedly connected with a connecting block two 32. Two electric telescopic rods three 33 are fixedly connected to the connecting block two 32. The two electric telescopic rods three 33 are arranged away from each other with the center of the connecting block two 32 as the reference. The output end of one of the electric telescopic rods three 33 is fixedly connected with a nozzle two 34, and the output end of the other electric telescopic rod three 33 is fixedly connected with a 3D sensor 35;
[0057] The 3D sensor 35 is signal-connected to the processor. The 3D sensor 35 integrates laser scanning and laser ranging and has both measurement and scanning functions, thereby performing dimensional inspection and roughness inspection on the processed spherical plain bearing housing.
[0058] A liquid-electric slip ring one 36 is arranged on the inner wall of the groove one 9. The liquid-electric slip ring one 36 is sleeved on the output shaft of the driving motor three 29. The liquid-electric slip ring one 36 is a conventional existing technology. As a transfer device for the liquid path transmission of the nozzle two 34 and the signal transmission of the 3D sensor 35, it can enable the rotating nozzle two 34 and 3D sensor 35 to be connected to the pipeline and signal without obstacles respectively.
[0059] The liquid-electric slip ring one 36 includes a rotor coil and a stator coil sleeved outside the rotor coil. The rotor coil is fixedly connected to the output shaft of the driving motor three 29, and the stator coil is fixedly connected to the inner wall of the groove one 9. The output connecting wire and output connecting pipe of the rotor coil of the liquid-electric slip ring one 36 are both arranged in the sleeve 30;
[0060] A liquid-electric slip ring 36 is provided with a housing 37 on the outside. The housing 37 is fixedly connected to the inner wall of the first groove 9. The housing 37 wraps the liquid-electric slip ring 36. The sleeve 30 penetrates through the housing 37 and is rotatably connected to the housing 37 in a sealed manner.
[0061] As Figure 3 , a liquid-electric slip ring 38 is sleeved on the rotating shaft 6. The stator ring of the liquid-electric slip ring 38 is fixedly connected to the fixing plate 7. The rotor ring of the liquid-electric slip ring 38 is fixedly connected to the rotating shaft 6. The liquid-electric slip ring 38 has the same function as the liquid-electric slip ring 36 and is used for unobstructed transfer of various devices with pipeline or wire connections on the clamping assembly 4.
[0062] The input ends of the first nozzle 27 and the second nozzle 34 are both connected to a pump body through pipelines. Control valves are arranged on the pipelines connecting the first nozzle 27 and the second nozzle 34 to the pump body. The input pipeline of the pump body is connected to a liquid storage tank. The liquid storage tank stores coolant. The pump body sprays the coolant outward through the first nozzle 27 and the second nozzle 34 to cool and wash the outer spherical bearing seat during machining of the outer spherical bearing seat, and at the same time wash out the debris on the outer spherical bearing seat;
[0063] The pipeline connecting the input end of the first nozzle 27 to the pump body is transferred through the liquid-electric slip ring 38; the pipeline connecting the input end of the second nozzle 34 to the pump body is transferred through the liquid-electric slip ring 36 and the liquid-electric slip ring 38; the signal line connecting the laser scanning sensor 26 to the processor is transferred through the liquid-electric slip ring 38; the signal line connecting the 3D sensor 35 to the processor is transferred through the liquid-electric slip ring 36 and the liquid-electric slip ring 38.
[0064] As Figure 1 , fixing components 39 are arranged on both sides of the clamping assembly 4 along the width direction of the workbench 1;
[0065] As Figure 8 , the fixing component 39 includes two connecting plates 40. The two connecting plates 40 are symmetrically arranged with the center of the base plate 5 as the reference. The connecting plate 40 is in a "concave" shape. Therefore, the connecting plate 40 is provided with a notch 41. The notches 41 of the two connecting plates 40 are arranged opposite to each other;
[0066] Four fourth hydraulic telescopic cylinders 42 are arranged in the notch 41 of each connecting plate 40. The four fourth hydraulic telescopic cylinders 42 are divided into two groups and are respectively arranged on both sides of the connecting plate 40 along the height direction. The two fourth hydraulic telescopic cylinders 42 in the same group are arranged opposite to each other with the central axis of the rotating shaft 6 as the reference. The fixed ends of the two fourth hydraulic telescopic cylinders 42 are fixedly connected to the inner wall of the notch 41. The output ends of the two fourth hydraulic telescopic cylinders 42 are fixedly connected with a top block 43. The top block 43 is correspondingly located at the angular joint of the base plate 5 when it is perpendicular to the workbench 1;
[0067] When the substrate 5 rotates to a state perpendicular to the workbench 1, the output end of the hydraulic telescopic cylinder four 42 is extended to clamp and fix the substrate 5 with the top block 43, improving the stability when the drilling assembly 2 and the milling assembly 3 process the outer spherical bearing seat on the substrate 5.
[0068] The rotating shaft 6 penetrates through the connecting plate 40 and is slidably connected to the connecting plate 40. One side of the connecting plate 40 close to the workbench 1 is slidably connected to the workbench 1;
[0069] On both sides of the connecting plate 40 close to the workbench 1 along the width direction, sliding blocks three 44 are fixedly connected. The workbench 1 is provided with sliding grooves three 45 corresponding to the sliding blocks three 44. The sliding blocks three 44 are matched with the sliding grooves three 45. At the four corners of one side of the connecting plate 40 close to the workboard, hydraulic telescopic cylinders five 46 are arranged. The fixed ends of the hydraulic telescopic cylinders five 46 are fixedly connected to the fixing plate 7, and the output ends of the hydraulic telescopic cylinders five 46 are fixedly connected to the connecting plate 40, thereby driving the connecting plate 40 to slide through the hydraulic telescopic cylinders five 46;
[0070] When the substrate 5 rotates from the vertical state, the output end of the hydraulic telescopic cylinder four 42 is retracted, and the top block 43 does not contact the substrate 5. Then, the output end of the hydraulic telescopic cylinder five 46 is retracted to prevent the substrate 5 from colliding with the fixing assembly 39 during rotation.
[0071] Below the clamping assembly 4 on the workbench 1, a groove three 47 is provided. A filter screen is clamped in the groove three 47. The groove three 47 is connected to a coolant filter through a pipeline. The coolant filter is connected to a liquid storage tank. The coolant filter is an existing conventional technology and is used to separate and filter the coolant and the debris in the coolant.
[0072] The debris generated during the processing is preliminarily filtered by the filter screen, and then the debris in the coolant is further separated by the coolant filter. Finally, the filtered coolant enters the liquid storage tank for reuse.
[0073] Such as Figure 9 , the drilling assembly 2 includes a three-axis linear motor group one 48. The three-axis linear motor group one 48 is an existing conventional technology. A driving motor four 49 is fixedly connected to the output end of the three-axis linear motor group one 48. A drill bit 53 is fixedly connected to the output end of the driving motor four 49.
[0074] The milling assembly 3 includes a three-axis linear motor group two 50. The three-axis linear motor group two 50 is an existing conventional technology. A driving motor five 51 is fixedly connected to the output end of the three-axis linear motor group two 50. A milling cutter 54 is fixedly connected to the output end of the driving motor five 51.
[0075] In this embodiment, in the initial state, the substrate 5 is in a horizontal state, and the support block 10 is located at the limit position on one side close to the center of the first groove 9. After the outer spherical bearing seat to be processed is clamped by a manipulator and centered with the center of the first groove 9, it is placed on the support block 10.
[0076] Before the placement is completed, the cylinder 24 is rotated by the second driving motor 25 to make the laser scanning sensor 26 face the center side of the first groove 9, so as to scan the information of the outer contour of the outer spherical bearing seat and determine the model specification of the outer spherical bearing seat.
[0077] The information of all model specifications of the outer spherical bearing seats and related processing information are pre-stored in the processor. After the outer contour of the outer spherical bearing seat is scanned by the laser scanning sensor 26, the processor determines the corresponding model specification of the outer spherical bearing seat and retrieves the information and processing information of the outer spherical bearing seat of this model specification.
[0078] The processor establishes a three-dimensional model based on the actual overall contour of the scanned outer spherical bearing seat and compares it with the pre-stored three-dimensional model information to ensure that the coincidence degree of the three-dimensional model of the outer spherical bearing seat and the pre-stored three-dimensional model is within the processing requirements.
[0079] At the same time, the output end of the second electric telescopic rod 31 corresponding to the 3D sensor 35 is controlled to extend by a corresponding length to be close to the inner wall of the central hole of the outer spherical bearing seat; the 3D sensor 35 is driven to rotate in a circle by the third driving motor 29 to ensure that the central hole of the outer spherical surface is coaxially arranged with the sleeve 30, so as to ensure the coaxiality of the central hole of the outer spherical bearing seat.
[0080] For the outer spherical bearing seats with the coincidence degree not meeting the requirements or the coaxiality not meeting the requirements, they are replaced to prevent deviations during the processing, resulting in the unusability of the processed outer spherical bearing seats.
[0081] After the detection is completed, the output end of the first hydraulic telescopic cylinder 15 is controlled to drive the support block 10 to move, so that the position where the support block 10 is located can support the outer spherical bearing seat with the largest area, and the space of the strip opening 11 formed by the position where the support block 10 is located meets the drilling requirements.
[0082] After the outer spherical bearing seat is placed on the support block 10, the output end of the second hydraulic telescopic cylinder 19 is controlled to extend, so that the push block 16 clamps and fixes the outer spherical bearing seat in the radial direction of its central hole.
[0083] At the same time, the output end of the third hydraulic telescopic cylinder 52 is controlled to retract, so that the pressing block 20 presses and fixes the outer spherical bearing seat in the axial direction of its central hole, so as to completely fix the outer spherical bearing seat.
[0084] After the fixation is completed, start the first driving motor 8 to rotate the substrate 5 by 90 degrees towards the milling component 3. Then, control the output end of the fifth hydraulic telescopic cylinder 46 on the fixing component 39 to extend, so that the connecting plates 40 approach each other. Subsequently, control the output end of the fourth hydraulic telescopic cylinder 42 to extend, so that the top block 43 clamps and fixes the substrate 5, improving the stability of the substrate 5 during the processing and enhancing the processing accuracy.
[0085] Then, control the movement of the output end of the three-axis linear motor group two 50 of the milling component 3, so that the fifth driving motor 51 rotates around the axis of the central hole of the spherical outer bearing seat. The rotation diameter is smaller than the inner diameter of the central hole, and the milling cutter 54 of the fifth driving motor 51 can mill the inner wall of the central hole, thus completing the milling work of the spherical outer bearing seat.
[0086] During the milling process, control the output end of the second electric telescopic rod 31 to extend by a corresponding length, and by controlling the output end of the third electric telescopic rod 33 corresponding to the second nozzle 34 to extend by a corresponding length, make the second nozzle 34 approach the inner wall of the spherical outer bearing seat. Then, in cooperation with the rotation of the third driving motor 29, make the second nozzle 34 follow the milling cutter 54 for cooling and flushing.
[0087] At the same time, the 3D sensor 35 rotates circumferentially following the third driving motor 29, and performs dimensional detection and roughness detection on the milled surface of the central hole through the 3D sensor 35.
[0088] During the milling process, perform dimensional detection on the milled surface through the 3D sensor 35 to prevent the occurrence of over-milling or under-milling.
[0089] At the same time during the milling process, detect the roughness of the milled surface through the 3D sensor 35 to see if it meets the requirements. If it does not meet the requirements, it means that the milling cutter 54 is excessively worn, and the milling cutter 54 needs to be replaced. Stop the operation of the milling component 3 and perform a reset, replace the milling cutter 54 and then continue the milling.
[0090] After the milling is completed, perform a secondary circumferential rotation scan on the central hole of the spherical outer bearing seat through the 3D sensor 35 to ensure that the size of the central hole after milling meets the requirements and the coaxiality meets the requirements.
[0091] When it is detected that the coaxiality of the central hole of the spherical outer bearing seat is deviated, it indicates that there is a problem with the clamping component 4, and notify the staff to conduct relevant inspections and adjustments.
[0092] After the milling is completed, control the output end of the fourth hydraulic telescopic cylinder 42 to retract, so that the top block 43 does not contact the substrate 5. Then, control the output end of the fifth hydraulic telescopic cylinder 46 to retract to prevent the substrate 5 from colliding with the fixing component 39 when rotating.
[0093] Control the driving motor 1 to rotate, so that the substrate 5 rotates 90 degrees again along the previous rotation direction, making the side of the substrate 5 without the clamped spherical outer bearing housing face horizontally upward, and clamp and place the spherical outer bearing housing to be processed on the support block 10 through the manipulator. This process is the same as the operation process of placing the first spherical outer bearing housing, and will not be repeated here.
[0094] After the second spherical outer bearing housing is placed, control the driving motor 1 to run again, so that the substrate 5 rotates 90 degrees again along the previous rotation direction, so that the second spherical outer bearing housing faces the milling component 3 side, and the first spherical outer bearing housing faces the drilling component 2 side;
[0095] Then control the output end of the fifth hydraulic telescopic cylinder 46 on the fixing component 39 to extend again, so that the connecting plates 40 approach each other, and then control the output end of the fourth hydraulic telescopic cylinder 42 to extend, so that the top block 43 clamps and fixes the substrate 5, improving the stability of the substrate 5 during the processing and improving the processing accuracy;
[0096] At the same time, start the drilling component 2 and the milling component 3 to perform machining on the first spherical outer bearing housing and the second spherical outer bearing housing respectively;
[0097] The milling process of the second spherical outer bearing housing is the same as the operation process of the first milling process. The specific processing data of the second spherical outer bearing housing is adjusted accordingly according to the relevant model specifications of the spherical outer bearing housing;
[0098] When drilling the first spherical outer bearing housing, the processor controls the relevant program for processing the spherical outer bearing housing of this model specification to run on the drilling component 2, controls the output end of the first three-axis linear motor group 48 to move, so that the drill bit 53 on the driving motor 4 approaches the position to be drilled, and starts drilling;
[0099] During the drilling process, rotate the cylinder 24 by the driving motor 2, so that the first nozzle 27 faces the drilling position, and cooperate with the first electric telescopic rod 21 to adjust the spraying distance and spraying angle of the first nozzle 27. The pump body sprays coolant onto the spherical outer bearing housing through the first nozzle 27 to cool and wash the drill bit 53.
[0100] After drilling is completed, control the drilling component 2 to move back to its original position, scan the spherical outer bearing housing again through the laser scanning sensor 26, and the processor re-establishes a three-dimensional model of the scanned contour information of the spherical outer bearing housing and compares it with the corresponding three-dimensional model stored in advance to detect whether the processing information of the drilling meets the requirements. The processing information includes: position, hole diameter, etc.
[0101] If the processing information of the drilling does not meet the processing requirements, it indicates that there is a problem with the drill bit 53 of the drilling assembly 2. Notify the staff to check and adjust the state of the drill bit 53 of the drilling assembly 2, and recycle the spherical plain bearing housing.
[0102] Control the first driving motor 8 to run again, so that the substrate 5 rotates 90 degrees again in the previous rotation direction, so that the first spherical plain bearing housing is horizontally upward and the second spherical plain bearing housing is horizontally downward;
[0103] After the inspection of the first spherical plain bearing housing is completed, control the output end of the third hydraulic telescopic cylinder 52 to extend, control the output end of the second hydraulic telescopic cylinder 19 to retract, then take it out by the manipulator, place the qualified spherical plain bearing housing on the next process, place the unqualified spherical plain bearing housing at the recycling place for recycling, and clamp a spherical plain bearing housing to be processed for clamping, so as to carry out continuous processing.
[0104] It should be noted that in this article, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the terms "including", "comprising" or any other variant thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements not only includes those elements, but also includes other elements not expressly listed, or also includes elements inherent to such process, method, article or device.
[0105] Finally, it should be noted that the above are only the preferred embodiments of the present invention and are not used to limit the present invention. Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments, or perform equivalent replacements for some of the technical features. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention shall be included within the protection scope of the present invention.
Claims
1. A processing device for an outer spherical bearing seat, characterized in that: The invention comprises a workbench (1), wherein a drilling assembly (2) and a milling assembly (3) are arranged on the workbench (1), a clamping assembly (4) is arranged between the drilling assembly (2) and the milling assembly (3), the clamping assembly (4) comprises a rotatable base plate (5), a groove (9) is provided at the center of both sides along the thickness direction of the base plate (5), four support blocks (10) are slidably connected to both sides along the thickness direction of the base plate (5), the four support blocks (10) move relative to each other with the center of the groove (9) as a base point, a strip opening (11) is formed between two adjacent support blocks (10), a push block (16) is slidably connected to the side of each support block (10) facing away from the base plate (5), two hydraulic telescopic cylinders (52) are provided on the side of the support block (10) facing away from the base plate (5), and a pressure block (20) is fixedly connected to the output end of the hydraulic telescopic cylinder (52); An electric telescopic rod 1 (21) is fixedly connected to the four corners of the groove 1 (9); the output end of the electric telescopic rod 1 (21) is fixedly connected to a connecting block 1 (22); a groove 2 (23) is formed on the connecting block 1 (22); a cylinder (24) is rotatably connected in the groove 2 (23); a laser scanning sensor (26) is embedded on the outer circumferential surface of the cylinder (24); and a nozzle 1 (27) is embedded on the outer circumferential surface of the cylinder (24) facing away from the laser scanning sensor (26); The base plate (5) has a cavity (28) at its center, and two drive motors (29) are fixedly connected in the cavity (28) and are arranged away from each other. The output shafts of the two drive motors (29) pass through the cavity (28) and are fixedly connected to sleeves (30). The sleeve (30) is fixedly connected to an electric telescopic rod (31) on a side away from the drive motor (29). The output end of the electric telescopic rod (31) is fixedly connected to a connecting block (32). Two electric telescopic rods (33) are fixedly connected to the connecting block (32), and the output end of one of the electric telescopic rods (33) is fixedly connected to a nozzle (34), and the output end of the other electric telescopic rod (33) is fixedly connected to a 3D sensor (35). The laser scanning sensor (26) and the 3D sensor (35) are both signal-connected to a processor. The base plate (5) is fixedly connected to a rotating shaft (6) at the center of both sides along the width direction of the workbench (1); the rotating shaft (6) is rotatably connected to a fixed plate (7) on the side away from the base plate (5); the fixed plate (7) is fixedly connected to the workbench (1); one of the rotating shafts (6) passes through the fixed plate (7) and is fixedly connected to a drive motor (8); the drive motor (8) is fixedly connected to the fixed plate (7).
2. The processing equipment for an outer spherical bearing seat according to claim 1, characterized in that: The clamping assembly (4) is provided with fixing assemblies (39) on both sides along the width direction of the workbench (1), and the fixing assembly (39) comprises two connecting plates (40) slidably connected to the workbench (1), the two connecting plates (40) being symmetrically arranged with the center of the base plate (5) as a reference, the connecting plates (40) being provided with notches (41), the notches (41) of the two connecting plates (40) being arranged opposite to each other, four hydraulic telescopic cylinders (42) being arranged in the notches (41) of each connecting plate (40), the four hydraulic telescopic cylinders (42) being arranged in a group of two on both sides of the connecting plate (40) along the height direction, the two hydraulic telescopic cylinders (42) in the same group being arranged opposite to each other with the central axis of the rotating shaft (6) as a reference, the fixed ends of the two hydraulic telescopic cylinders (42) being fixedly connected to the inner wall of the notch (41), and the output ends of the two hydraulic telescopic cylinders (42) being fixedly connected to a top block (43).
3. The processing equipment for an outer spherical bearing seat according to claim 1, characterized in that: The four support blocks (10) are evenly distributed in a circle with the center of the groove 1 (9) as a reference, and the sliding direction of the push block (16) is consistent with that of the support block (10).
4. The processing equipment for an outer spherical bearing seat according to claim 3 is characterized in that: The input ends of the nozzle 1 (27) and the nozzle 2 (34) are connected to the pump body through pipelines, and regulating valves are provided on the pipelines connecting the nozzle 1 (27) and the nozzle 2 (34) to the pump body. The input end pipelines of the pump body are connected to a liquid storage tank, and the liquid storage tank stores coolant.
5. The processing equipment for an outer spherical bearing seat according to claim 4, characterized in that: The inner wall of the groove one (9) is provided with a hydraulic slip ring one (36), and the hydraulic slip ring one (36) is sleeved on the output shaft of the drive motor three (29); The hydraulic slip ring 1 (36) comprises a rotor ring and a stator ring sleeved outside the rotor ring, the rotor ring is fixedly connected to the output shaft of the drive motor 3 (29), the stator ring is fixedly connected to the inner wall of the groove 1 (9), and the output connecting wire and the output connecting pipe of the rotor ring of the hydraulic slip ring 1 (36) are both inserted into the sleeve (30); A shell (37) is arranged on the outside of the hydraulic-electric slip ring (36). The shell (37) is fixedly connected to the inner wall of the groove (9). The shell (37) wraps the hydraulic-electric slip ring (36). The sleeve (30) passes through the shell (37) and is sealed and rotatably connected to the shell (37).
6. The processing equipment for an outer spherical bearing seat according to claim 5, characterized in that: A second hydraulic-electric slip ring (38) is sleeved on the rotating shaft (6), a stator ring of the second hydraulic-electric slip ring (38) is fixedly connected to a fixed plate (7), and a rotor ring of the second hydraulic-electric slip ring (38) is fixedly connected to the rotating shaft (6); The input end of the nozzle 1 (27) is connected to the pipeline of the pump body through the hydraulic slip ring 2 (38), the input end of the nozzle 2 (34) is connected to the pipeline of the pump body through the hydraulic slip ring 1 (36) and the hydraulic slip ring 2 (38), the signal line connecting the laser scanning sensor (26) to the processor is connected through the hydraulic slip ring 2 (38), and the signal line connecting the 3D sensor (35) to the processor is connected through the hydraulic slip ring 1 (36) and the hydraulic slip ring 2 (38).
7. The processing equipment for an outer spherical bearing seat according to claim 6, characterized in that: A groove three (47) is provided on the workbench (1) below the corresponding clamping assembly (4), a filter screen is provided inside the groove three (47), a pipeline of the groove three (47) is connected to a coolant filter, and the coolant filter is connected to a liquid storage tank.
8. The processing equipment for an outer spherical bearing seat according to claim 7, characterized in that: The drilling assembly (2) comprises a three-axis linear motor group one (48), the output end of the three-axis linear motor group one (48) being fixedly connected to a drive motor four (49), and the output end of the drive motor four (49) being fixedly connected to a drill bit (53).
9. The processing equipment for an outer spherical bearing seat according to claim 8, characterized in that: The milling assembly (3) comprises a three-axis linear motor group 2 (50), the output end of the three-axis linear motor group 2 (50) being fixedly connected to a drive motor 5 (51), and the output end of the drive motor 5 (51) being fixedly connected to a milling cutter (54).
Citation Information
Patent Citations
Casting part valve flange end drilling re-machining machine
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Arm type numerical control combined milling and U drilling combined machine tool
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