Automatic stacking machine for artificial lawn pieces

Abstract

The invention relates to the technical field of artificial lawn piece stacking, and particularly discloses an automatic artificial lawn piece stacking machine which comprises a working platform, a control panel and leveling rollers, the leveling rollers are sequentially installed on the side wall of the working platform, a horizontal conveying belt is installed on the side wall of the working platform, and the horizontal conveying belt is used for conveying artificial lawn pieces; transfer plates are symmetrically mounted on the side wall of the working platform, a mounting assembly is mounted between the two transfer plates, a turnover conveying assembly is mounted in the mounting assembly, a flow guide assembly is mounted on the mounting assembly, and a plug pin is mounted on the mounting assembly in a matched mode; the bolts are used for rolling the artificial lawn pieces; according to the automatic stacking machine for the artificial lawn pieces, the overturning and conveying assembly, the flow guide assembly and the mounting assembly are arranged in the automatic stacking machine for the artificial lawn pieces, and the effects that the lawn pieces can be automatically overturned to the surface of a paper tube and wound when the automatic stacking machine for the artificial lawn pieces is used are achieved through mutual cooperation of the structures.

Description

Technical Field

[0001] The invention belongs to the technical field of artificial turf piece stacking, and in particular relates to an automatic stacking machine for artificial turf pieces. Background Art

[0002] Artificial turf is one of the basic units that make up artificial turf. Artificial turf is made of many artificial turf pieces connected or laid through a specific process. These turf pieces are usually made of synthetic fibers (such as polyethylene, polypropylene, etc.) and have a similar appearance and feel to natural turf. They are widely used in various occasions.

[0003] Existing automatic stacking machines for artificial turf sheets usually use rotating rollers that cooperate with each other to roll the turf sheets onto paper tubes;

[0004] When conventional lawn sheets are rolled onto paper tubes, the lawn sheets must first be manually wound onto the paper tubes. This manual process is relatively cumbersome and requires workers to manually roll the lawn sheets onto the paper tubes, which reduces the overall production efficiency of the device.

[0005] Therefore, this solution proposes an automatic stacking machine for artificial turf sheets to solve the above problems. Summary of the Invention

[0006] The purpose of the present invention is to provide an automatic stacking machine for artificial turf sheets to solve the problem that when the existing turf sheets are rolled onto paper tubes, the turf sheets need to be manually wound onto the paper tubes. The process of manually winding the turf sheets onto the paper tubes is relatively cumbersome and requires workers to operate one sheet at a time, which reduces the overall production efficiency of the device.

[0007] To achieve the above-mentioned object, the present invention provides the following technical solution: an automatic stacking machine for artificial turf sheets, comprising a working platform, a control panel, and a leveling roller, wherein the leveling rollers are sequentially mounted on the side walls of the working platform, a horizontal conveyor belt is mounted on the side walls of the working platform, the horizontal conveyor belt is used to convey artificial turf sheets, and the leveling roller is used to level the artificial turf sheets on the top surface of the horizontal conveyor belt, transfer plates are symmetrically mounted on the side walls of the working platform, a mounting assembly is mounted between the two transfer plates, a flip conveying assembly is mounted in the mounting assembly, a guide assembly is mounted on the mounting assembly, and a latch is mounted on the mounting assembly, the latch is used to reel in the artificial turf sheets;

[0008] The mounting assembly includes two mounting plates, and a flip conveying assembly is installed between the two mounting plates;

[0009] The overturning conveying assembly includes a conveyor belt and a transmission roller. Three transmission rollers are installed between the two mounting plates. The three transmission rollers are distributed in a triangle. The conveyor belt is sleeved between the three transmission rollers.

[0010] The outer wall of the mounting plate is provided with a plurality of second motors, the second motors passing through the outer wall of the mounting plate and connected to transmission rollers;

[0011] A mounting rod is installed between the two mounting plates, a plurality of arc blocks are evenly distributed on the mounting rod, a slide groove is opened on the arc block, and a plurality of reinforcement belts are evenly distributed on the inner side of the conveyor belt;

[0012] A limiting belt is installed inside the reinforcing belt, and the limiting belt is slidably installed in the inner cavity of the slide groove. The arc block is used to change the movement path of the limiting belt, the reinforcing belt and the conveyor belt;

[0013] A flow guide component is installed between the two mounting plates.

[0014] Preferably: the guide assembly includes an arc-shaped plate and a connecting shaft, a connecting shaft is installed between the two mounting plates, a plurality of rotating rings are rotatably installed on the connecting shaft, an arc-shaped plate is installed between the outer walls of the plurality of rotating rings, a plurality of torsion springs are evenly distributed on the outer wall of the connecting shaft, one end of the torsion spring is connected to the connecting shaft, and the other end of the torsion spring is connected to the rotating ring, and the torsion spring is used to drive the connecting shaft and the arc-shaped plate to flip and reset.

[0015] Preferably, an electric push rod is installed on each side of the two mounting plates away from each other, the telescopic shaft of the mounting plate passes through the mounting plate and extends between the two mounting plates, and a motor three is installed on each side of the two electric push rods close to each other.

[0016] Preferably, a plug-in column is installed on the power output shaft of the motor three, and a paper tube is clamped between two of the plug-in columns.

[0017] Preferably, a plurality of hooks are evenly distributed on the outer wall of the paper tube, and the hooks are used to hang the artificial turf sheets.

[0018] Preferably: a side wall of the transfer plate is installed with motor 1, a rotating shaft is connected to the power output shaft of the motor 1, the bottom surfaces of the two mounting plates are respectively installed with mounting seats, a rotating shaft is rotatably installed between the two mounting seats, and the rotating shaft is rotatably installed on the side of the other transfer plate away from motor 1.

[0019] Preferably: a collection frame 2 is respectively installed on one side of the two transfer plates away from each other, a collection box is slidably installed between the two transfer plates and the ground, a limit frame 1 is respectively installed on the outer walls of the collection box which are symmetrical to each other, a pin is inserted between the limit frame 1 and the collection frame 2, the pin is used to limit the position between the collection frame 2 and the limit frame 1, and the bottom surface of the inner cavity of the collection box is designed to be inclined.

[0020] Preferably: the transmission roller includes multiple power rollers 1 and 2, a power roller 2 is installed between two power rollers 1, the outer wall of the power roller 2 contacts the limiting belt, and the outer wall of the power roller 1 contacts the conveyor belt.

[0021] Compared with the prior art, the present invention has the following beneficial effects:

[0022] 1. The present invention provides an automatic stacking machine for artificial turf sheets with a turning and conveying assembly, a guide assembly, and an installation assembly. When the device is in use, the above structures cooperate with each other to achieve the effect of automatically turning the turf sheets onto the surface of a paper tube and winding them, thereby reducing the complexity of the winding operation. This solves the problem that when the existing turf sheets are rolled onto a paper tube, the turf sheets first need to be manually wound onto the paper tube. The process of manually winding the turf sheets onto the paper tube is relatively cumbersome and requires workers to operate one sheet at a time, resulting in a reduction in the overall production efficiency of the device.

[0023] 2. The present invention provides an automatic stacking machine for artificial turf sheets with a turning and conveying assembly, a guide assembly, a paper tube, a hook, and a mounting assembly. When the device is in use, the above structures cooperate with each other, so that when the turf sheet is turned over onto the paper tube, the hook on the paper tube can hook the turf sheet, thereby enhancing the stability of the turf sheet wrapped around the paper tube and further improving the working efficiency of the device.

[0024] 3. The present invention provides an automatic stacking machine for artificial turf sheets with an installation assembly, a first limiting frame, a second collecting frame, a latch and a collecting box. When the device is in use, the above structures cooperate with each other to achieve the effect of flipping the rolled turf sheets into the collecting box and stacking them. BRIEF DESCRIPTION OF THE DRAWINGS

[0025] Figure 1 A perspective view of the present invention;

[0026] Figure 2 is a cross-sectional view of the present invention;

[0027] Figure 3 For the present invention Figure 1 A in the middle is an enlarged structural diagram;

[0028] Figure 4 This is a structural diagram of the installation components of the present invention;

[0029] Figure 5 It is a rear view of the present invention;

[0030] Figure 6 This is a cross-sectional view of the inverted conveying assembly of the present invention;

[0031] Figure 7 For the present invention Figure 6The structure diagram at B is enlarged;

[0032] Figure 8 This is a partial structural diagram of the flip conveying component of the present invention;

[0033] Figure 9 This is a structural diagram of the reinforcement belt of the present invention;

[0034] Figure 10 This is the installation structure diagram of the plug-in column of the present invention

[0035] Figure 11 This is a structural diagram of the hook installation of the present invention.

[0036] In the figure: 1. Working platform; 2. Leveling roller; 3. Turning conveyor assembly; 301. Conveyor belt; 302. Reinforcement belt; 303. Limiting belt; 304. Arc block; 305. Slide; 306. Drive roller; 3061. Power roller one; 3062. Power roller two; 307. Motor two; 308. Mounting rod; 4. Horizontal conveyor belt; 5. Control panel; 6. Collection box; 7. Guide assembly; 701. Arc plate; 702. Connecting shaft; 703. Rotating ring; 704. Torsion spring; 8. Paper tube; 9. Mounting assembly; 901. Mounting plate; 902. Electric push rod; 903. Motor one; 904. Mounting seat; 905. Rotating shaft; 906. Motor three; 907. Connecting column; 10. Latch; 11. Hook; 12. Transfer plate; 13. Limiting frame one; 14. Collection frame two. DETAILED DESCRIPTION

[0037] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0038] Reference Figure 1 - Figure 11 As shown, the present invention provides an automatic stacking machine for artificial turf sheets, including a working platform 1, a control panel 5 and a leveling roller 2. The side walls of the working platform 1 are sequentially mounted with a leveling roller 2, the side walls of the working platform 1 are mounted with a horizontal conveyor belt 4, the horizontal conveyor belt 4 is used to convey artificial turf sheets, and the leveling roller 2 is used to level the artificial turf sheets on the top surface of the horizontal conveyor belt 4. Transfer plates 12 are symmetrically mounted on the side walls of the working platform 1, a mounting assembly 9 is mounted between the two transfer plates 12, a flip conveying assembly 3 is mounted in the mounting assembly 9, a guide assembly 7 is mounted on the mounting assembly 9, and a latch 10 is mounted on the mounting assembly 9 in cooperation with the latch 10, which is used to reel in the artificial turf sheets;

[0039] A control panel 5 is installed on the outer wall of the working platform 1. The control panel 5 is provided with a control module and is connected to all electrical devices in the device through wires, thereby controlling the use of the electrical devices.

[0040] The mounting assembly 9 includes two mounting plates 901, and the flip conveying assembly 3 is installed between the two mounting plates 901;

[0041] The overturning conveying assembly 3 includes a conveyor belt 301 and a transmission roller 306. Three transmission rollers 306 are installed between the two mounting plates 901. The three transmission rollers 306 are distributed in a triangle. The conveyor belt 301 is sleeved between the three transmission rollers 306.

[0042] The outer wall of the mounting plate 901 is mounted with a plurality of second motors 307 , which pass through the outer wall of the mounting plate 901 and are connected to transmission rollers 306 ;

[0043] A mounting rod 308 is installed between the two mounting plates 901. A plurality of arc-shaped blocks 304 are evenly distributed on the mounting rod 308. A chute 305 is provided on the arc-shaped blocks 304. A plurality of reinforcing belts 302 are evenly distributed on the inner side of the conveyor belt 301.

[0044] A limiting belt 303 is installed inside the reinforcing belt 302. The limiting belt 303 is slidably installed in the inner cavity of the slide groove 305. The arc block 304 is used to change the movement path of the limiting belt 303, the reinforcing belt 302 and the conveyor belt 301.

[0045] The design of the arc block 304 and the chute 305 changes the movement track of the limiting belt 303, the reinforcing belt 302 and the conveyor belt 301 as a whole, so that the inclined surface of the conveyor belt 301 has an arc, thereby preventing the conveyor belt 301 from being too curved and not conducive to upward movement.

[0046] A flow guide assembly 7 is installed between the two mounting plates 901 .

[0047] In a further embodiment, referring to Figure 1 - Figure 7 The guide assembly 7 includes a curved plate 701 and a connecting shaft 702. The connecting shaft 702 is installed between the two mounting plates 901. A plurality of rotating rings 703 are rotatably installed on the connecting shaft 702. An curved plate 701 is installed between the outer walls of the plurality of rotating rings 703. A plurality of torsion springs 704 are evenly distributed on the outer wall of the connecting shaft 702. One end of the torsion spring 704 is connected to the connecting shaft 702, and the other end of the torsion spring 704 is connected to the rotating ring 703. The torsion spring 704 is used to drive the connecting shaft 702 and the curved plate 701 to flip and reset.

[0048] The curved plate 701 is used to change the direction of movement of the lawn sheet so that the lawn sheet turns over and covers the surface of the paper tube 8. As the amount of lawn sheet rolled up on the paper tube 8 increases, the lawn sheet will press the curved plate 701 to rotate. At the same time, the curved plate 701 presses the lawn sheet against the paper tube 8 under the action of the torsion spring 704, preventing the paper tube 8 from loosening during the process of rolling up the lawn sheet.

[0049] This prevents the curved plate 701 from blocking the paper tube 8 from winding up the lawn sheet. At the same time, after unloading is completed, the curved plate 701 is reset under the action of the torsion spring 704.

[0050] In a further embodiment, referring to Figure 1 - Figure 10 An electric push rod 902 is installed on the side of the two mounting plates 901 that are away from each other. The telescopic axis of the mounting plate 901 passes through the mounting plate 901 and extends between the two mounting plates 901. A motor 3 906 is installed on the side of the two electric push rods 902 that are close to each other.

[0051] A plug-in column 907 is installed on the power output shaft of the motor 3 906, and a paper tube 8 is clamped between the two plug-in columns 907;

[0052] Among them, the diameter of the plug-in column 907 is larger than the inner diameter of the paper tube 8. When the plug-in column 907 is inserted into the paper tube 8, the plug-in column 907 and the paper tube 8 are fixed to each other under the squeezing of the plug-in column 907, so that the paper tube 8 is driven to rotate when the plug-in column 907 rotates.

[0053] In a further embodiment, referring to Figure 11 , a plurality of hooks 11 are evenly distributed on the outer wall of the paper tube 8, and the hooks 11 are used to hang the artificial turf sheet;

[0054] Since the artificial turf sheet is made of various fiber threads, the hook 11 can be easily hooked therein, thereby enhancing the stability between the paper tube 8 and the turf sheet.

[0055] In a further embodiment, referring to Figure 1 - Figure 11 A motor 903 is installed on the side wall of one transfer plate 12, and a rotating shaft 905 is connected to the power output shaft of the motor 903. The bottom surfaces of the two mounting plates 901 are respectively installed with mounting seats 904. A rotating shaft 905 is rotatably installed between the two mounting seats 904. The rotating shaft 905 is rotatably installed on the side wall of the other transfer plate 12 away from the side of the motor 903;

[0056] A second collecting frame 14 is installed on each side of the two transfer plates 12 away from each other. A collecting box 6 is slidably installed between the two transfer plates 12 and the ground. A limiting frame 13 is installed on the outer walls of the collecting box 6 on both sides that are symmetrical to each other. A latch 10 is inserted between the limiting frame 13 and the second collecting frame 14. The latch 10 is used to limit the position between the second collecting frame 14 and the limiting frame 1 13. The bottom surface of the inner cavity of the collecting box 6 is designed to be inclined.

[0057] After the reeling is completed, it can be sealed with tape or other adhesive tape, and then the motor 1 903 is started to drive the mounting seat 904, the mounting plate 901 and the reversing conveying assembly 3 to reverse as a whole, and the mounting assembly 9 is reversed to 180 degrees. Then the electric push rod 902 is started to drive the motor 3 906 and the plug-in column 907 to move out of the inner cavity of the paper tube 8, so that the paper tube 8 with the reeled lawn sheet rolls into the collection box 6 for collection;

[0058] Since the bottom surface of the collecting box 6 is designed to be inclined, when the rolled lawn pieces fall into it, they will be evenly arranged and stacked, thus preventing the lawn pieces from gathering in one place.

[0059] In a further embodiment, referring to Figure 1 - Figure 9 The transmission roller 306 includes a plurality of power rollers 1 3061 and power rollers 2 3062. A power roller 2 3062 is installed between the two power rollers 1 3061. The outer wall of the power roller 2 3062 contacts the limiting belt 303. The outer wall of the power roller 1 3061 contacts the conveyor belt 301.

[0060] Among them, the design between the power roller 1 3061 and the power roller 2 3062 prevents the conveyor belt 301, the reinforcement belt 302 and the limiting belt 303 from contacting the power roller 1 3061 at the same time, which causes the conveyor belt 301 to be uneven.

[0061] The working principle of the present invention is as follows: when the device is used, all electrical devices in the device are powered on, and the paper tube 8 is placed between the two plug-in posts 907. Then, the electric push rod 902 is started to drive the motor 3 906 and the plug-in posts 907 to move, so that the plug-in posts 907 are inserted into the inner cavity of the paper tube 8, thereby positioning the paper tube 8;

[0062] Then the lawn piece is placed on the top surface of the horizontal conveyor belt 4, and the horizontal conveyor belt 4 transports the lawn piece to the conveyor belt 301. During the transportation process, the leveling roller 2 will level the lawn piece on the horizontal conveyor belt 4.

[0063] When the lawn sheet reaches the conveyor belt 301, the lawn sheet will change its moving direction under the drive of the conveyor belt 301, and the curved plate 701 will guide the lawn sheet, causing the lawn sheet to change its moving direction and thus overlap the paper tube 8. At the same time, the motor 3 906 is started to drive the plug-in column 907 and the paper tube 8 to rotate. As the paper tube 8 rotates, the hook 11 on the paper tube 8 will also rotate synchronously. At this time, the hook 11 will hook the silk thread on the lawn sheet, so that the lawn sheet is better attached to the surface of the paper tube 8, making the lawn sheet wrapped around the paper tube 8 more stable, thereby improving the production efficiency of the device;

[0064] When the roll is finished, it can be sealed with tape or other means;

[0065] Then, motor 1 903 is started to drive the mounting seat 904, the mounting plate 901 and the flipping and conveying assembly 3 to flip as a whole, and the mounting assembly 9 is flipped to one hundred and eighty degrees. Then, the electric push rod 902 is started to drive motor 3 906 and the plug-in column 907 to move out of the inner cavity of the paper tube 8, so that the paper tube 8 with the rolled lawn sheet rolls into the collection box 6 for collection.

[0066] While embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions, and variations may be made to these embodiments without departing from the principles and spirit of the invention, and that the scope of the invention is defined by the appended claims and their equivalents.

Claims

1. An automatic stacking machine for artificial turf sheets, comprising a working platform (1), a control panel (5) and a leveling roller (2), characterized in that: The side walls of the working platform (1) are sequentially mounted with leveling rollers (2), the side walls of the working platform (1) are mounted with horizontal conveyor belts (4), the horizontal conveyor belts (4) are used to convey artificial turf sheets, the leveling rollers (2) are used to level the artificial turf sheets on the top surface of the horizontal conveyor belts (4), the side walls of the working platform (1) are symmetrically mounted with transfer plates (12), a mounting assembly (9) is mounted between the two transfer plates (12), a flipping conveying assembly (3) is mounted in the mounting assembly (9), a flow guide assembly (7) is mounted on the mounting assembly (9), a latch (10) is mounted on the mounting assembly (9), and the latch (10) is used to roll up the artificial turf sheets; The mounting assembly (9) comprises two mounting plates (901), and a turnover conveying assembly (3) is mounted between the two mounting plates (901); The overturning conveying assembly (3) comprises a conveying belt (301) and a transmission roller (306), three transmission rollers (306) are installed between the two mounting plates (901), the three transmission rollers (306) are distributed in a triangular shape, and the conveying belt (301) is sleeved between the three transmission rollers (306); A plurality of second motors (307) are installed on the outer wall of the mounting plate (901), and the second motors (307) penetrate the outer wall of the mounting plate (901) and are connected to transmission rollers (306); A mounting rod (308) is installed between the two mounting plates (901), a plurality of arc-shaped blocks (304) are evenly distributed on the mounting rod (308), a sliding groove (305) is provided on the arc-shaped block (304), and a plurality of reinforcing belts (302) are evenly distributed on the inner side of the conveyor belt (301); A limiting belt (303) is installed inside the reinforcing belt (302), and the limiting belt (303) is slidably installed in the inner cavity of the slide groove (305), and the arc block (304) is used to change the movement path of the limiting belt (303), the reinforcing belt (302) and the conveyor belt (301); A flow guide assembly (7) is installed between the two installation plates (901).

2. The automatic stacking machine for artificial turf sheets according to claim 1, characterized in that: The guide assembly (7) comprises an arc-shaped plate (701) and a connecting shaft (702); a connecting shaft (702) is installed between the two mounting plates (901); a plurality of rotating rings (703) are rotatably installed on the connecting shaft (702); an arc-shaped plate (701) is installed between the outer walls of the plurality of rotating rings (703); a plurality of torsion springs (704) are evenly distributed on the outer wall of the connecting shaft (702); one end of the torsion spring (704) is connected to the connecting shaft (702); the other end of the torsion spring (704) is connected to the rotating ring (703); and the torsion spring (704) is used to drive the connecting shaft (702) and the arc-shaped plate (701) to flip and reset.

3. The automatic stacking machine for artificial turf sheets according to claim 1, characterized in that: An electric push rod (902) is installed on each side of the two mounting plates (901) that are away from each other. The telescopic shaft of the mounting plate (901) passes through the mounting plate (901) and extends between the two mounting plates (901). A motor three (906) is installed on each side of the two electric push rods (902) that are close to each other.

4. The automatic stacking machine for artificial turf sheets according to claim 3, characterized in that: A plug-in column (907) is installed on the power output shaft of the motor three (906), and a paper tube (8) is clamped between the two plug-in columns (907).

5. The automatic stacking machine for artificial turf sheets according to claim 4, characterized in that: A plurality of hooks (11) are evenly distributed on the outer wall of the paper tube (8), and the hooks (11) are used for hanging artificial turf sheets.

6. The automatic stacking machine for artificial turf sheets according to claim 1, characterized in that: A motor 1 (903) is installed on the side wall of one of the transfer plates (12); a rotating shaft (905) is connected to the power output shaft of the motor 1 (903); mounting seats (904) are respectively installed on the bottom surfaces of the two mounting plates (901); a rotating shaft (905) is rotatably installed between the two mounting seats (904); and the rotating shaft (905) is rotatably installed on the side wall of the other transfer plate (12) away from the motor 1 (903).

7. The automatic stacking machine for artificial turf sheets according to claim 1, characterized in that: A collecting frame 2 (14) is respectively installed on the side away from each other of the two transfer plates (12); a collecting box (6) is slidably installed between the two transfer plates (12) and the ground; a limiting frame 1 (13) is respectively installed on the outer walls of the two symmetrical sides of the collecting box (6); a latch (10) is inserted between the limiting frame 1 (13) and the collecting frame 2 (14); the latch (10) is used to limit the position between the collecting frame 2 (14) and the limiting frame 1 (13); and the bottom surface of the inner cavity of the collecting box (6) is designed to be inclined.

8. The automatic stacking machine for artificial turf sheets according to claim 7, characterized in that: The transmission roller (306) includes a plurality of power rollers one (3061) and power rollers two (3062), a power roller two (3062) is installed between two of the power rollers one (3061), the outer wall of the power roller two (3062) contacts a limiting belt (303), and the outer wall of the power roller one (3061) contacts a conveyor belt (301).

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