Split type building machine and split type building method thereof

Abstract

The invention discloses a fragmented building machine and a fragmented building method thereof, and relates to the technical field of building construction.The fragmented building machine comprises a main body space lifting platform, a main body mold used for forming a wall structure, a shaft construction elevator arranged on a foundation of a building and a control system; the main body space lifting platform comprises a first side space lifting platform arranged on one side of a residence wall body and a second side space lifting platform arranged on the other side of the residence wall body; the first side space lifting platform comprises a plurality of first split type machine position platforms arranged according to the layout of a residential wall body, the second side space lifting platform comprises a plurality of second split type machine position platforms arranged according to the layout of the residential wall body, and the control system is electrically connected with the first side space lifting platform and the second side space lifting platform. According to the fragmented building method of the fragmented building machine, the fragmented machine position platform can be flexibly adjusted according to actual construction requirements, the construction efficiency is improved, the construction cost is reduced, and the construction safety is enhanced.

Description

Technical Field

[0001] The present invention relates to the technical field of engineering machinery, and in particular to a segmented building construction machine and a segmented construction method thereof. Background Art

[0002] Faced with increasingly tight land resources, most urban residential buildings are planned as high-rise and super-high-rise residential buildings. For the construction methods of high-rise and super-high-rise buildings, the prefabricated panel assembly method is currently widely used. The prefabricated panel assembly method is a construction method that uses prefabricated panels as the main components and is assembled and connected. Although this method can optimize resource allocation, reduce resource consumption, and improve the engineering quality, functional quality, environmental quality and construction labor productivity of residential buildings to a certain extent. However, this traditional construction method has problems such as long construction period, low efficiency, and insufficient safety, which makes it difficult to meet the current market demand for fast, efficient and safe construction.

[0003] Among the existing technologies, there are already some intelligent building construction machine products on the market, such as lightweight intelligent building construction machines, which have improved the efficiency and safety of construction to a certain extent. However, most of these building construction machines adopt an integral design, with relatively fixed truss and machine position layout, which is difficult to adapt to the complex construction environment and changing needs of super high-rise residential buildings. Especially when the space on the left and right sides is limited or the structure is asymmetric, the application of integral building construction machines is greatly restricted. Summary of the invention

[0004] In view of this, the purpose of the present invention is to provide a segmented machine-built building and a segmented construction method thereof in order to address the problems and shortcomings of the prior art, so as to solve the technical problem that conventional building construction machines adopt an integral design and are limited in application in situations such as asymmetric building structures. In order to solve the above problems, the present invention adopts the following technical solutions: The first object of the present invention is to provide a piece-by-piece building machine, which is suitable for high-rise and super-high-rise residential buildings, including a main space lifting platform for building residential walls, a main mold for forming wall structures, a shaft construction elevator arranged on the foundation of the desired building, and a control system, wherein the main mold is arranged at the lower end of the main space lifting platform, and the area covered by the main space lifting platform is greater than or equal to the area of ​​the residential building to be built, and the main space lifting platform includes a first side space lifting platform arranged on one side of the residential wall and a second side space lifting platform arranged on the other side of the residential wall; The first side space lifting platform includes a plurality of first segmented machine platforms arranged according to the layout of the residential wall, each of the first segmented machine platforms includes a first main body steel frame platform, a first main body lifting leg for supporting the first main body steel frame platform, a first climbing drive device for adjusting the height of the first main body lifting leg, a first concrete pump truck for conveying concrete to the main body mold, a first concrete placing machine for placing concrete on the wall floor, and a first water tank for spraying and curing the wall; The first concrete pump truck, the first concrete placing boom and the first water tank are respectively arranged on the first main steel frame platform; The second side space lifting platform includes a plurality of second segmented machine platforms arranged according to the layout of the residential wall, each of the first segmented machine platforms includes a second main body steel frame platform, a first main body lifting leg for supporting the second main body steel frame platform, a second climbing drive device for adjusting the height of the second main body lifting leg, a second concrete pump truck for conveying concrete to the main body mold, a second concrete placing machine for placing concrete on the wall floor, and a second water tank for spraying and curing the wall; The second concrete pump truck, the second concrete placing boom and the second water tank are respectively arranged on the second main steel frame platform; The control system is electrically connected to the first climbing drive device, the first concrete pump truck, the first concrete placing boom, the first water tank, the second climbing drive device, the second concrete pump truck, the second concrete placing boom and the second water tank, respectively, to control the independent operation of the first climbing drive device, the first concrete pump truck, the first concrete placing boom, the first water tank, the second climbing drive device, the second concrete pump truck, the second concrete placing boom and the second water tank, respectively.

[0005] Further, the first main body lifting leg is connected to the bottom of the first main body steel frame platform, and the first main body lifting leg includes a plurality of first outer brackets and first inner brackets stacked in sequence from top to bottom, the first outer bracket is located on one side outer surface of the residential wall, and the first inner bracket is located at the elevator shaft opening of the residential wall; The second main body lifting leg is connected to the bottom of the second main body steel frame platform, and the second main body lifting leg includes a plurality of second outer brackets and second inner brackets stacked in sequence from top to bottom, the second outer bracket is located on the outer surface of the other side of the residential wall, and the second inner bracket 1222 is located at the elevator shaft opening of the residential wall.

[0006] Furthermore, the first external rack and the second external rack are respectively provided with nine-step walkway plates from top to bottom, with a step distance of 2.0-2.4m, the width of the first external rack and the second external rack is 0.8-1.0m, the height of the first external rack and the second external rack is 19-20m, the first inner rack and the second inner rack are respectively provided with five-step walkway plates from top to bottom, with a step distance of 2.0-2.4m, the height of the first inner rack and the second inner rack is 10-11m.

[0007] Furthermore, the shaft construction elevator includes an elevator frame, a carrying part movably arranged on the elevator frame for carrying and lifting, and a lifting device for lifting, and the lifting device is installed on the elevator frame.

[0008] Furthermore, the first climbing drive device and the second climbing drive device each include: A support base, fixedly mounted on the outer surface of the residential wall; A guide rail fixed to the outer surface of the residential wall, the guide rail being used to provide guidance and support; A climbing claw structure, used to cooperate with the groove or ladder step on the guide rail to realize grasping and releasing during the climbing process, and the climbing claw structure includes a pawl, a rotating shaft installed on the support seat and a rotation drive mechanism connected to the rotating shaft, and the rotation drive mechanism is suitable for realizing the rotation and fixation of the pawl; An elastic element, one end of which is fixed to the support seat and the other end of which is connected to the climbing claw structure; A hydraulic cylinder, wherein the cylinder body of the hydraulic cylinder is fixed on the support seat, the piston rod of the hydraulic cylinder is connected to the climbing claw structure, and the telescopic movement of the piston rod of the hydraulic cylinder provides power for the climbing of the climbing claw structure.

[0009] Furthermore, the first segmented camera platform and the second segmented camera platform are both formed by horizontally fixing a plurality of Bailey frames, and the area covered by the plurality of Bailey frames is greater than or equal to the area of ​​the residence to be built.

[0010] Furthermore, protective plates are provided at both ends of the first main steel frame platform and the second main steel frame platform, a first electric canopy is also provided on the top of the first main steel frame platform, and the first concrete placing boom is located in the first electric canopy, a second electric canopy is also provided on the top of the second main steel frame platform, and the second concrete placing boom is located in the second electric canopy.

[0011] Furthermore, it also includes a first integrated hanging basket system arranged on the bottom track of the first external bracket and a second integrated hanging basket system arranged on the bottom track of the second external bracket, and the first integrated hanging basket system and the second integrated hanging basket system are both used for decorating the exterior of the wall.

[0012] Furthermore, the first integrated hanging basket system comprises: A first hanging head is slidably mounted on a bottom track of the first external bracket; A first crossbeam structure, horizontally spanned and connected directly below the first hanging head; A first hanging basket is installed below one side of the first crossbeam structure through a hanging rope; A first material hopper is installed below the other side of the first crossbeam structure through a suspension rope; The second integrated hanging basket system comprises: A second hanging head is slidably mounted on a bottom track of the second external bracket; A second crossbeam structure is horizontally spanned and connected directly below the second hanging head; A second hanging basket is installed below one side of the second crossbeam structure through a hanging rope; The second material hopper is installed below the other side of the second crossbeam structure through a hanging rope.

[0013] The second object of the present invention is to provide a piece-by-piece construction method of a piece-by-piece building machine. Based on the piece-by-piece building machine described above, the piece-by-piece construction method comprises the following steps: The truss structure of the main space lifting platform adopts a segmented design, which is separated from the left and right sides of the residential wall to form an independent first side space lifting platform and a second side space lifting platform; A plurality of first segmented camera platforms are arranged on the lower side of the first side space lifting platform according to the layout of the residential wall, and a plurality of second segmented camera platforms are arranged on the lower side of the second side space lifting platform according to the layout of the residential wall; The first segmented machine platform and the second segmented machine platform are independently controlled and operated under their respective main steel frame platforms and external racks, and under the action of the control system, various parameters in the construction process are monitored in real time through sensors and data analysis, thereby realizing remote monitoring and intelligent control of the segmented building construction machine.

[0014] Compared with the prior art, the present invention has significant advantages and beneficial effects, which are specifically embodied in the following aspects: The sliced ​​building machine in the present invention is suitable for high-rise and super high-rise residential buildings. The sliced ​​building machine consists of a main space lifting platform, a main mold, a shaft construction elevator and a control system, wherein the main space lifting platform is divided into a first side and a second side, and there are sliced ​​machine platforms on both sides, each machine platform consists of a steel frame platform, lifting legs, a climbing drive device, a concrete pump truck, a concrete distributor and a water tank. These devices are all installed on the steel frame platform and are uniformly controlled by the control system, but can be operated independently. Especially for walls with different layouts. The lifting legs and the climbing drive device may make it more convenient to adjust the height of the platform and speed up the construction progress. Simultaneous operation on both sides may improve efficiency; the arrangement of the concrete pump truck and the concrete distributor may reduce the material transportation time, and pouring and distributing materials directly on the platform, saving manpower. The spray maintenance of the water tank is automated, which may improve the maintenance quality and reduce human omissions. The control system is centrally managed and each part is operated independently to improve coordination and reduce errors. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a schematic diagram of the plane layout structure of the machine positions of the segmented building construction machine in an embodiment of the present invention; Figure 2 Schematic diagram of the planar layout of the Bailey frame in an embodiment of the present invention; Figure 3 This is a schematic diagram of the plan layout of the main space lifting platform in an embodiment of the present invention; Figure 4 This is a schematic diagram of the planar layout of the inner and outer racks in an embodiment of the present invention; Figure 5 It is a schematic diagram of the plan layout of the integrated hanging basket system in an embodiment of the present invention; Figure 6 It is a schematic diagram of the plan layout of the top auxiliary facilities of the segmented building construction machine in an embodiment of the present invention; Figure 7 It is a side schematic diagram of the first side space lifting platform and the second side space lifting platform after the first installation is completed in an embodiment of the present invention; Figure 8 It is a side elevational schematic diagram of a first external pylon, a first internal pylon, a second external pylon, and a second internal pylon in an embodiment of the present invention; Fig. 9 for Figure 8 A schematic diagram of the enlarged structure at A in the middle; Fig.10 Schematic diagram of the structure of the first climbing drive device in an embodiment of the present invention.

[0016] Description of reference numerals: 1-Main space lifting platform; 11-first side space lifting platform; 111-first main steel frame platform; 1111-Bailey frame; 1112-protective plate; 1113-first electric canopy; 1114-second electric canopy; 112-first main lifting leg; 1121-first external rack; 1122-first internal rack; 113-first climbing drive device; 1131-support seat; 1132-guide rail; 1133-climbing claw structure; 11331-ratchet; 11332-rotating shaft; 11333-rotating drive mechanism; 1134-elastic element; 1135-hydraulic cylinder; 114-first concrete pump truck; 115-first concrete placing machine; 116-first water tank; 12-second side space lifting platform; 121-second main body steel frame platform; 122-second main body lifting leg; 1221-second external rack; 1222-second internal rack; 123-second climbing drive device; 124-second concrete pump truck; 125-second concrete placing machine; 126-second water tank; 13-first integrated hanging basket system; 131-first hanging head; 132-first beam structure; 133-first hanging basket; 134-first material bucket; 14-second integrated hanging basket system; 141-second hanging head; 142-second beam structure; 143-second hanging basket; 144-second material bucket; 2- Main body mold; 3-Hoist for shaft construction. DETAILED DESCRIPTION

[0017] In order to make the technical problems, technical solutions and beneficial effects to be solved by the present invention more clearly understood, the present invention is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention and are not intended to limit the present invention.

[0018] It should be noted that when an element is referred to as being "fixed to" or "disposed on" another element, it can be directly on the other element or indirectly on the other element. When an element is referred to as being "connected to" another element, it can be directly connected to the other element or indirectly connected to the other element.

[0019] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include one or more of the features. In the description of the present invention, the meaning of "multiple" is two or more, unless otherwise clearly and specifically defined. The meaning of "several" is one or more, unless otherwise clearly and specifically defined.

[0020] In the description of the present invention, it is necessary to understand that the directions or positional relationships indicated by the terms "up", "down", "front", "back", "left", "right", etc. are based on the directions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore cannot be understood as a limitation on the present invention.

[0021] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0022] In order to make the above-mentioned objects, features and advantages of the present invention more obvious and easy to understand, specific embodiments of the present invention are described in detail below with reference to the accompanying drawings.

[0023] Please refer to Figure 1-10 As shown, an embodiment of the present invention provides a segmented building machine, which is suitable for high-rise and super-high-rise residential buildings. The segmented building machine includes a main space lifting platform 1 for building residential walls, a main mold 2 for forming a wall structure, a shaft construction elevator 3 arranged on the foundation of the desired building, and a control system, wherein: The main body mold 2 is arranged at the lower end of the main body space lifting platform 1, and the area covered by it is greater than or equal to the area of ​​the residential building to be constructed. The main body space lifting platform 1 includes a first side space lifting platform 11 arranged on one side of the residential wall and a second side space lifting platform 12 arranged on the other side of the residential wall. In this way, adaptive coverage of asymmetric wall layout is achieved through the division of the first side space lifting platform 11 and the second side space lifting platform 12. Each sliced ​​machine platform can be adjusted independently to adapt to the irregular changes in the building plane.

[0024] The first side space lifting platform 11 includes a plurality of first segmented machine platforms arranged according to the layout of the residential wall, each of which includes a first main body steel frame platform 111, a first main body lifting leg 112, a first climbing drive device 113, a first concrete pump truck 114, a first concrete distributor 115 and a first water tank 116, wherein the first main body lifting leg 112 is used to support the first main body steel frame platform 111, the first climbing drive device 113 is used to adjust the height of the first main body lifting leg 112, the first concrete pump truck 114 is used to transport concrete to the main body mold 2, the first concrete distributor 115 is used to distribute concrete on the wall floor, and the first water tank 116 is used to spray and maintain the wall. The first concrete pump truck 114, the first concrete distributor 115 and the first water tank 116 are respectively arranged on the first main body steel frame platform 111.

[0025] The second side space lifting platform 12 includes a plurality of second segmented machine platforms arranged according to the layout of the residential wall, and each first segmented machine platform includes a second main steel frame platform 121, a second main lifting leg 122, a second climbing drive device 123, a second concrete pump truck 124, a second concrete placing machine 125 and a second water tank 126, wherein the second main lifting leg 122 is used to support the second main steel frame platform 121, the second climbing drive device 123 is used to adjust the height of the second main lifting leg 122, the second concrete pump truck 124 is used to transport concrete to the main mold 2, the second concrete placing machine 125 is used to place concrete on the wall floor, and the second water tank 126 is used to spray and maintain the wall; the second concrete pump truck 124, the second concrete placing machine 125 and the second water tank 126 are respectively arranged on the second main steel frame platform 121.

[0026] In this way, the platforms on both sides form a multi-point support system through independent lifting legs. The climbing drive device adopts hydraulic / electric dual control mode, which can perform millimeter-level height calibration and realize the synchronous construction of building walls in segments.

[0027] The control system is electrically connected to the first climbing drive device 113, the first concrete pump truck 114, the first concrete placing boom 115, the first water tank 116, the second climbing drive device 123, the second concrete pump truck 124, the second concrete placing boom 125 and the second water tank 126, respectively, to control the independent operation of the first climbing drive device 113, the first concrete pump truck 114, the first concrete placing boom 115, the first water tank 116, the second climbing drive device 123, the second concrete pump truck 124, the second concrete placing boom 125 and the second water tank 126. The control system can realize remote monitoring and intelligent control of the segmented building construction machine, for example, through sensors and data analysis, real-time monitoring of various parameters in the construction process to ensure construction safety and quality.

[0028] Specifically in the technical solution of the embodiment of the present invention, the main space lifting platform 1 is divided into a first side and a second side, and there are segmented machine platforms on both sides. Each machine platform includes a steel frame platform, lifting legs, a climbing drive device, a concrete pump truck, a concrete placing machine and a water tank. These devices are installed on the steel frame platform and are uniformly controlled by the control system, but can be operated independently. Especially for walls with different layouts. The lifting legs and the climbing drive device may make it easier to adjust the height of the platform and speed up the construction progress. Simultaneous operation on both sides may improve efficiency; the arrangement of concrete pump trucks and concrete placing machines may reduce material transportation time, and pouring and placing materials directly on the platform, saving manpower. The automation of the spray maintenance of the water tank may improve the maintenance quality and reduce human omissions. The control system is centrally managed and each part is operated independently to improve coordination and reduce errors.

[0029] Specifically, see Figure 3 , 4 As shown, the first main body lifting leg 112 is connected to the bottom of the first main body steel frame platform 111, and the first main body lifting leg 112 includes a plurality of first outer brackets 1121 and first inner brackets 1122 stacked in sequence from top to bottom, the first outer bracket 1121 is located on the outer surface of one side of the residential wall, and the first inner bracket 1122 is located at the elevator shaft opening of the residential wall.

[0030] The second main body lifting leg 122 is connected to the bottom of the second main body steel frame platform 121, and the second main body lifting leg 122 includes a plurality of second outer brackets 1221 and second inner brackets 1222 stacked in sequence from top to bottom. The second outer bracket 1221 is located on the outer surface of the other side of the residential wall, and the second inner bracket 1222 is located at the elevator shaft opening of the residential wall.

[0031] In the embodiment of the present invention, the first main body lifting leg 112 and the second main body lifting leg 122 are connected to different positions of the residential wall through an external bracket and an internal bracket respectively, so that the weight borne by the lifting legs during the lifting process and various stresses that may be generated can be dispersed to different areas of the wall, avoiding local damage to the wall due to excessive concentration of stress and enhancing the stability of the connection between the entire device and the wall.

[0032] The first external bracket 1121 is located on the outer surface of one side of the residential wall, the first internal bracket 1122 is located at the elevator shaft opening, and the second external bracket 1221 and the second internal bracket 1222 are arranged in the same manner, forming a double support structure. The external bracket can use the relatively large area of ​​the outer surface of the wall to disperse the force, and the internal bracket provides an additional support point at the relatively stable local position of the elevator shaft opening, further improving the stability of the lifting legs and ensuring that the main steel frame platform can remain relatively stable during the lifting process.

[0033] The overlapping structural design is conducive to the realization of the lifting function. When lifting is required, the lifting legs can be extended or shortened by controlling the relative position changes between the hangers, thereby driving the main steel frame platform to perform lifting operations. The whole process is relatively orderly, which is convenient for precise control of the height and speed of lifting. The entire device can meet the needs of lifting at different positions on the residential wall, improving the flexibility and scope of application of the device.

[0034] Specifically, see Figure 4 , 7 As shown, the first external rack 1121 and the second external rack 1221 are respectively provided with nine-step walkway plates from top to bottom with a step distance of 2.0-2.4m, the width of the first external rack 1121 and the second external rack 1221 is 0.8-1.0m, the height of the first external rack 1121 and the second external rack 1221 is 19-20m, the first inner rack 1122 and the second inner rack 1222 are respectively provided with five-step walkway plates from top to bottom with a step distance of 2.0-2.4m, the height of the first inner rack 1122 and the second inner rack 1222 is 10-11m.

[0035] As a preferred implementation scheme of this embodiment, the step distance of the first external bracket 1121 and the second external bracket 1221 is set between 2.0-2.4m. The step distance in this range not only ensures a reasonable spacing between the walkway boards, facilitating the passage and operation of personnel, but also enables each walkway board to effectively share the load borne by the external bracket, avoiding local force concentration caused by excessive step distance and affecting the stability of the overall structure.

[0036] At the same time, the step distance of the first inner bracket 1122 is also in the same range, which is also conducive to its structural stability, and is coordinated and unified with the step distance of the outer bracket, so that the force distribution of the entire lifting leg structure is more balanced.

[0037] Specifically, see Figure 1 As shown, the shaft construction elevator 3 includes an elevator frame, a carrying part movably arranged on the elevator frame for carrying and lifting, and a lifting device for lifting, and the lifting device is installed on the elevator frame.

[0038] Therefore, the structure of the shaft construction elevator 3 makes the transportation of materials and personnel more convenient and efficient. During the shaft construction process, it is often necessary to frequently transport building materials, construction equipment and construction personnel from the ground to each floor in the shaft. Traditional transportation methods may require the use of tower cranes, manual handling, etc., which are not only inefficient, but also have certain safety hazards. The use of this construction elevator can greatly shorten the transportation time and improve the construction progress.

[0039] Specifically, see Fig. 9 , 10As shown, the first climbing drive device 113 and the second climbing drive device 123 respectively include a support seat 1131, a guide rail 1132, a climbing claw structure 1133, an elastic element 1134 and a hydraulic cylinder 1135, wherein: The support seat 1131 is fixedly installed on the outer surface of the residential wall; the guide rail 1132 is fixed on the outer surface of the residential wall, and the guide rail 1132 is used to provide guidance and support; the climbing claw structure 1133 is used to cooperate with the grooves or ladder steps on the guide rail 1132 to achieve grasping and releasing during the climbing process, and the climbing claw structure 1133 includes a pawl 11331, a rotating shaft 11332 and a rotating drive mechanism 11333, the rotating shaft 11332 is installed on the support seat 1131, and the rotating drive mechanism 11333 is connected to the rotating shaft 11332, and the rotating drive mechanism 11333 is suitable for realizing the rotation and fixation of the pawl 11331.

[0040] One end of the elastic element 1134 is fixed on the support seat 1131, and the other end is connected to the climbing claw structure 1133; The cylinder body of the hydraulic cylinder 1135 is fixed on the support seat 1131, and the piston rod of the hydraulic cylinder 1135 is connected to the climbing claw structure 1133, and the telescopic movement of the piston rod of the hydraulic cylinder 1135 provides power for the climbing of the climbing claw structure 1133.

[0041] In this embodiment, the structures of the first climbing drive device 113 and the second climbing drive device 123 are both composed of a support seat 1131, a guide rail 1132, a climbing claw structure 1133, an elastic element 1134 and a hydraulic cylinder 1135, wherein the hydraulic cylinder 1135 serves as the main power source, and the telescopic movement of the piston rod of the hydraulic cylinder 1135 provides power for climbing; the guide rail 1132 provides guidance and support for the climbing device, and is usually fixed on the main structure of the building; the climbing claw structure 1133 is composed of a pawl 11331, a rotating shaft 11332 and a rotating drive mechanism 11333, and the climbing claw structure 1133 is used to cooperate with the grooves or ladder steps on the guide rail 1132 to achieve grasping and releasing during the climbing process; the support seat 1131 is used to connect the hydraulic cylinder 1135 and the climbing claw structure 1133 to ensure the stability of the entire device; the elastic element 1134 is used to achieve a reset function during the climbing process.

[0042] When in the initial state, the piston rod of the hydraulic cylinder 1135 is in a retracted state, and the pawl 11331 of the climbing claw structure 1133 is inserted into the groove or step of the guide rail 1132 to play a supporting role. When in the climbing process, the piston rod of the hydraulic cylinder 1135 extends to push the climbing claw structure 1133 to move upward, and the pawl 11331 is separated from the groove or step of the guide rail 1132; when the climbing claw structure 1133 moves to the next groove or step position, the rotation drive mechanism 11333 drives the pawl 11331 to rotate, so that it is reinserted into the groove or step of the guide rail 1132; when the piston rod of the hydraulic cylinder 1135 is retracted, the climbing claw structure 1133 is reset under the action of the elastic element 1134, completing a climbing cycle, so that the continuous climbing of the climbing device is achieved by controlling the extension and contraction of the hydraulic cylinder 1135 and the rotation of the pawl 11331.

[0043] Specifically, see Figure 2 As shown, the first segmented camera platform and the second segmented camera platform are both formed by a number of Bailey frames 1111 fixedly connected horizontally, and the area covered by the Bailey frames 1111 is greater than or equal to the area of ​​the residence to be built.

[0044] Specifically, see Figure 7 As shown, both ends of the first main steel frame platform 111 and the second main steel frame platform 121 are provided with protective plates 1112, the top of the first main steel frame platform 111 is also provided with a first electric canopy 1113, and the first concrete placing boom 115 is located in the first electric canopy 1113, and the top of the second main steel frame platform 121 is also provided with a second electric canopy 1114, and the second concrete placing boom 125 is located in the second electric canopy 1114.

[0045] In this embodiment, the protective plate 1112 can isolate the working area of ​​the steel frame platform to a certain extent, divide the different working areas or equipment areas on the platform, and make the construction process more orderly. The electric canopy provides a special protective space for the concrete placing boom. During the concrete placing operation, the canopy can prevent rainwater, dust and other impurities from entering the concrete placing boom, affecting the normal operation of the concrete placing boom and the quality of concrete. At the same time, it can also reduce the influence of external environmental factors on the concrete during the placing process to a certain extent, such as direct sunlight causing the concrete to lose water too quickly, so as to ensure the concrete placing quality and construction effect.

[0046] Specifically, see Figure 8 As shown, the segmented building construction machine also includes a first integrated hanging basket system 13 arranged on the bottom track of the first external bracket 1121 and a second integrated hanging basket system 14 arranged on the bottom track of the second external bracket 1221, and the first integrated hanging basket system 13 and the second integrated hanging basket system 14 are both used for decorating the exterior of the wall.

[0047] Therefore, the integrated hanging basket system is set on the bottom track of the external rack, making full use of the structural space of the segmented building machine and avoiding the space occupied by building scaffolding or other decoration platforms outside the wall. This design not only improves space utilization, but also reduces the impact on the surrounding environment of the construction site.

[0048] Specifically, see Figure 8 As shown, the first integrated hanging basket system 13 includes a first hanging head 131, a first beam structure 132, a first hanging basket 133 and a first material bucket 134, wherein: The first hanging head 131 is slidably installed on the bottom track of the first external bracket 1121, and the first beam structure 132 is horizontally connected to the bottom of the first hanging head 131; the first hanging basket 133 is installed at the bottom of one side of the first beam structure 132 through a lifting rope; the first material bucket 134 is installed at the bottom of the other side of the first beam structure 132 through a lifting rope.

[0049] The second integrated hanging basket system 14 includes a second hanging head 141, a second beam structure 142, a second hanging basket 143 and a second material bucket 144, wherein: The second hanging head 141 is slidably installed on the bottom track of the second external bracket 1221; the second beam structure 142 is horizontally connected across and directly below the second hanging head 141; the second hanging basket 143 is installed at the bottom of one side of the second beam structure 142 through a lifting rope; the second material hopper 144 is installed at the bottom of the other side of the second beam structure 142 through a lifting rope.

[0050] The second object of the present invention is to provide a piece-by-piece construction method of a piece-by-piece building machine. Based on the piece-by-piece building machine described above, the piece-by-piece construction method comprises the following steps: The truss structure of the main space lifting platform 1 adopts a segmented design, which is separated from the left and right sides of the residential wall to form an independent first side space lifting platform 11 and a second side space lifting platform 12; A plurality of first segmented machine platforms are arranged on the lower side of the first side space lifting platform 11 according to the layout of the residential wall, and a plurality of second segmented machine platforms are arranged on the lower side of the second side space lifting platform 12 according to the layout of the residential wall; The first segmented machine platform and the second segmented machine platform are independently controlled and operated under their respective main steel frame platforms and external racks, and under the action of the control system, various parameters in the construction process are monitored in real time through sensors and data analysis, thereby realizing remote monitoring and intelligent control of the segmented building construction machine.

[0051] The segmented construction method enables the trusses and machine positions of the main space lifting platform 1 to be flexibly arranged, reduces waiting time and resource waste during the construction process, and improves construction efficiency; the structure of the segmented building machine is simpler and easier to maintain, reducing equipment costs and repair costs. At the same time, due to the improvement in construction efficiency, labor costs are also indirectly reduced; the segmented design makes the trusses and machine positions more stable when bearing loads, reducing safety hazards during the construction process. At the same time, the control system can monitor various parameters during the construction process in real time, and promptly discover and deal with potential problems; the segmented building machine can be flexibly adjusted according to different construction needs and site conditions, and is suitable for the construction of various super-high-rise residential buildings.

[0052] Although the present invention is disclosed as above, the protection scope of the present invention is not limited thereto. Those skilled in the art may make various changes and modifications without departing from the spirit and scope of the present invention, and these changes and modifications will fall within the protection scope of the present invention.

Claims

1. A piece-by-piece building machine, suitable for high-rise and super-high-rise residential buildings, characterized in that: It includes a main space lifting platform for building residential walls, a main mold for forming a wall structure, a shaft construction elevator arranged on the foundation of the desired building, and a control system. The main mold is arranged at the lower end of the main space lifting platform, and the area covered by the main space lifting platform is greater than or equal to the area of ​​the desired residential building. The main space lifting platform includes a first side space lifting platform arranged on one side of the residential wall and a second side space lifting platform arranged on the other side of the residential wall. The first side space lifting platform includes a plurality of first segmented machine platforms arranged according to the layout of the residential wall, each of the first segmented machine platforms includes a first main body steel frame platform, a first main body lifting leg for supporting the first main body steel frame platform, a first climbing drive device for adjusting the height of the first main body lifting leg, a first concrete pump truck for conveying concrete to the main body mold, a first concrete placing machine for placing concrete on the wall floor, and a first water tank for spraying and curing the wall; The first concrete pump truck, the first concrete placing boom and the first water tank are respectively arranged on the first main steel frame platform; The second side space lifting platform includes a plurality of second segmented machine platforms arranged according to the layout of the residential wall, each of the first segmented machine platforms includes a second main body steel frame platform, a first main body lifting leg for supporting the second main body steel frame platform, a second climbing drive device for adjusting the height of the second main body lifting leg, a second concrete pump truck for conveying concrete to the main body mold, a second concrete placing machine for placing concrete on the wall floor, and a second water tank for spraying and curing the wall; The second concrete pump truck, the second concrete placing boom and the second water tank are respectively arranged on the second main steel frame platform; The control system is electrically connected to the first climbing drive device, the first concrete pump truck, the first concrete placing boom, the first water tank, the second climbing drive device, the second concrete pump truck, the second concrete placing boom and the second water tank, respectively, to control the independent operation of the first climbing drive device, the first concrete pump truck, the first concrete placing boom, the first water tank, the second climbing drive device, the second concrete pump truck, the second concrete placing boom and the second water tank, respectively.

2. The piece-by-piece building machine according to claim 1, characterized in that: The first main body lifting leg is connected to the bottom of the first main body steel frame platform, and the first main body lifting leg includes a plurality of first outer brackets and first inner brackets stacked in sequence from top to bottom, the first outer bracket is located on one side outer surface of the residential wall, and the first inner bracket is located at the elevator shaft opening of the residential wall; The second main body lifting leg is connected to the bottom of the second main body steel frame platform, and the second main body lifting leg includes a plurality of second outer brackets and second inner brackets stacked in sequence from top to bottom, the second outer bracket is located on the outer surface of the other side of the residential wall, and the second inner bracket is located at the elevator shaft opening of the residential wall.

3. The piece-by-piece building machine according to claim 2, characterized in that: The first external rack and the second external rack are respectively provided with nine-step walkway plates from top to bottom, with a step distance of 2.0-2.4m, the width of the first external rack and the second external rack is 0.8-1.0m, the height of the first external rack and the second external rack is 19-20m, the first inner rack and the second inner rack are respectively provided with five-step walkway plates from top to bottom, with a step distance of 2.0-2.4m, the height of the first inner rack and the second inner rack is 10-11m.

4. The piece-by-piece building machine according to claim 1, characterized in that: The shaft construction elevator comprises an elevator frame, a carrying part movably arranged on the elevator frame for carrying and lifting, and a lifting device for lifting, wherein the lifting device is installed on the elevator frame.

5. The piece-by-piece building machine according to claim 4, characterized in that: The first climbing drive device and the second climbing drive device each include: A support base, fixedly mounted on the outer surface of the residential wall; A guide rail fixed to the outer surface of the residential wall, the guide rail being used to provide guidance and support; A climbing claw structure, used to cooperate with the groove or ladder step on the guide rail to realize grasping and releasing during the climbing process, and the climbing claw structure includes a pawl, a rotating shaft installed on the support seat and a rotation drive mechanism connected to the rotating shaft, and the rotation drive mechanism is suitable for realizing the rotation and fixation of the pawl; An elastic element, one end of which is fixed to the support seat and the other end of which is connected to the climbing claw structure; A hydraulic cylinder, wherein the cylinder body of the hydraulic cylinder is fixed on the support seat, the piston rod of the hydraulic cylinder is connected to the climbing claw structure, and the telescopic movement of the piston rod of the hydraulic cylinder provides power for the climbing of the climbing claw structure.

6. The piece-by-piece building machine according to claim 5, characterized in that: The first segmented camera platform and the second segmented camera platform are both formed by a plurality of Bailey frames fixedly connected horizontally, and the area covered by the plurality of Bailey frames is greater than or equal to the area of ​​the residence to be built.

7. The piece-by-piece building machine according to claim 3, characterized in that: Both ends of the first main steel frame platform and the second main steel frame platform are provided with protective plates, the top of the first main steel frame platform is also provided with a first electric canopy, and the first concrete placing boom is located in the first electric canopy, and the top of the second main steel frame platform is also provided with a second electric canopy, and the second concrete placing boom is located in the second electric canopy.

8. The piece-by-piece building machine according to claim 3, characterized in that: It also includes a first integrated hanging basket system arranged on the bottom track of the first external bracket and a second integrated hanging basket system arranged on the bottom track of the second external bracket, and the first integrated hanging basket system and the second integrated hanging basket system are both used for decorating the exterior of the wall.

9. The piece-by-piece building machine according to claim 8, characterized in that: The first integrated hanging basket system comprises: A first hanging head is slidably mounted on a bottom track of the first external bracket; A first crossbeam structure, horizontally spanned and connected directly below the first hanging head; A first hanging basket is installed below one side of the first crossbeam structure through a hanging rope; A first material hopper is installed below the other side of the first crossbeam structure through a suspension rope; The second integrated hanging basket system comprises: A second hanging head is slidably mounted on a bottom track of the second external bracket; A second crossbeam structure is horizontally spanned and connected directly below the second hanging head; A second hanging basket is installed below one side of the second crossbeam structure through a hanging rope; The second material hopper is installed below the other side of the second crossbeam structure through a hanging rope.

10. A method for constructing a piece-by-piece building by a piece-by-piece building construction machine, based on the piece-by-piece building construction machine according to any one of claims 1 to 9, characterized in that: The shard construction method comprises the steps of: The truss structure of the main space lifting platform adopts a segmented design, which is separated from the left and right sides of the residential wall to form an independent first side space lifting platform and a second side space lifting platform; A plurality of first segmented camera platforms are arranged on the lower side of the first side space lifting platform according to the layout of the residential wall, and a plurality of second segmented camera platforms are arranged on the lower side of the second side space lifting platform according to the layout of the residential wall; The first segmented machine platform and the second segmented machine platform are independently controlled and operated under their respective main steel frame platforms and external racks, and under the action of the control system, various parameters in the construction process are monitored in real time through sensors and data analysis, thereby realizing remote monitoring and intelligent control of the segmented building construction machine.

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