Municipal building material hardness performance testing device
By designing a municipal building material hardness performance testing device including support components and test components, the problem of lack of detection function of the inner wall of the special-shaped pipe in the prior art is solved, and efficient quality inspection and pipe performance inspection are achieved.
Patent Information
- Application Number
- CN202510223077.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-27
- Publication Date
- 2025-05-02
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
Most existing testing devices lack the function of detecting the inner wall of the special-shaped pipe, and usually use manual ball injection for quality inspection, which is low efficiency and difficult to determine the location of the defect.
A municipal building material hardness performance test device is designed, including support components and test components. The support assembly is fixed with a clamping assembly and a telescopic rod, and the test assembly is subjected to water storage pressure testing and sealing inspection through a hydraulic system.
It realizes efficient support and fixation of special-shaped pipes and determines defect locations, improves quality inspection efficiency, and ensures the reliability and durability of the pipes through water storage pressure testing and sealing testing.
Smart Images

Figure CN119915726A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of material testing, and more specifically, to a device for testing the hardness performance of municipal building materials. Background Art
[0002] Water pipes are mainly divided into three types according to their manufacturing materials: plastic pipes, metal pipes and composite pipes. Municipal building materials usually use metal pipes due to their high frequency of use and relatively harsh working environment. Since building water pipes are usually constructed by buried wall, in order to ensure their service life, strict quality inspection is required before landfill, and comprehensive consideration is given to factors such as materials, pressure, corrosion resistance, etc. to ensure the reliability and durability of the system.
[0003] However, most of the existing testing devices lack the function of detecting the inner wall of special-shaped pipes. Quality inspection is usually carried out by manually throwing small balls, which is inefficient and difficult to determine the location of defects. The position of the small balls needs to be observed with the naked eye, which is troublesome and difficult to measure the location of defects. It is even more difficult to confirm the defect location for integrated multi-section pipes. Summary of the invention
[0004] The present invention provides a municipal building material hardness performance testing device to solve the problem that most of the testing devices in the prior art lack the inner wall detection function of special-shaped pipes, and usually use the method of manually throwing small balls for quality inspection, which is inefficient and difficult to determine the location of pipe defects.
[0005] In order to achieve the above object, the present invention provides the following technical solutions:
[0006] A municipal building material hardness performance testing device comprises a base plate and a support assembly, wherein the support assembly comprises a vertical plate arranged at one end of the base plate, the vertical plate is provided with a clamping assembly, the clamping assembly comprises a fixed clamp arranged on the vertical plate, both sides of the vertical plate are provided with sliding grooves, a movable clamp is staggered at the top of the fixed clamp, both sides of the movable clamp are provided with sliders, two of the sliders are respectively slidably clamped in the two sliding grooves, a side plate is provided on one side of the movable clamp, a first telescopic rod is fixedly provided on one side of the vertical plate, and an output end of the first telescopic rod is connected to one side of the side plate.
[0007] Preferably, a movable frame is slidably mounted on the bottom plate, a motor is fixedly mounted on the bottom plate, a lead screw is coaxially connected to the output shaft end of the motor, and the lead screw is passed through the movable frame.
[0008] Preferably, a rotating frame is hinged at the top of the movable frame, a rotating shaft is coaxially connected to either end of the rotating frame, a sliding button is eccentrically provided on the outer surface of the rotating shaft, a motor is fixedly provided on the outside of the movable frame, a stud is coaxially connected to the output shaft end of the motor, a movable frame is passed through the stud, and the movable frame is clamped on the outside of the sliding button.
[0009] Preferably, a movable plate is provided in the sliding card inside the rotating frame, a clamping sleeve is provided on the movable plate, a second telescopic rod is provided outside the clamping sleeve, and a fixing component is connected to the output rod end of the second telescopic rod.
[0010] Preferably, the fixing assembly includes a sliding rod inserted into the sleeve, the sliding rod is connected to a mobile frame near one end of the rotating frame, a pair of clips are slidingly provided on the free end of the mobile frame, the two clips are arranged opposite to each other, a small ball connected by a ranging rope is provided on one side of the mobile frame, and a sensor is provided in the small ball.
[0011] Preferably, a first screw and a second screw are respectively provided on the two clamps, the first screw and the second screw have opposite rotation directions and are coaxially connected, and a knob is coaxially connected to the free end of the first screw.
[0012] Preferably, a traction assembly is provided on the rotating frame, and the traction assembly includes an arc groove opened on one side of the rotating frame, and reels are provided at both ends of the arc groove. The two reels are respectively connected to one side of the movable plate through a traction rope.
[0013] Preferably, a baffle is provided on a side of the vertical plate away from the bottom plate, a liquid conducting channel is provided on the baffle and the vertical plate, and a test assembly is connected to a free end of the liquid conducting channel.
[0014] Preferably, the test assembly includes a control cylinder connected to one end of the base plate, one side of the control cylinder is connected to the liquid guide channel, a hydraulic rod is provided at the bottom end of the control cylinder, a sealing plate is provided at the top end of the hydraulic rod, and the outer side of the sealing plate is in contact with the inner wall of the control cylinder.
[0015] Preferably, a liquid outlet is provided on the outside of the control cylinder, a water tank is provided on one side of the vertical plate, the liquid outlet is connected to the water tank, and the water tank is connected to the liquid inlet pipe connected to the sliding rod through a water pump and a liquid pipeline.
[0016] The principle and beneficial effects of this technical solution:
[0017] (1) The support assembly provided in the present invention enables the device to support and fix special-shaped pipes of different shapes. After the fixation is completed, a test ball is put into the pipe through an inlet at a higher position. The defect position in the pipe can be roughly determined by combining a distance measuring rope and a test ball of corresponding size. When it is necessary to support and fix the special-shaped pipe, the longer end of the straight pipe part of the special-shaped pipe is selected, and the free end of the special-shaped pipe is kept in an upward direction. The longer end of the straight pipe part of the special-shaped pipe is placed horizontally between the fixed clamp and the movable clamp, and then the first telescopic rod is shortened. At this time, the first telescopic rod will drive the movable clamp where the side plate is located to move downward, so that the movable clamp and the fixed clamp can clamp the pipe to be tested together.
[0018] (2) The test assembly provided in the present invention can perform a water storage pressure test on the pipe. First, the hydraulic rod is extended so that the sealing plate connected to the top of the hydraulic rod is higher than the top of the liquid outlet. Then, a rubber ring sealing cover is provided on the outer side of the bottom end of the pipe to be tested to prevent water seepage. After completing the above operations, the water pump provided in the water tank is started to make the water pump suck out the water in the water tank and introduce it to the liquid outlet through the liquid pipeline, and then discharge it into the pipe from the liquid outlet until the pipe is filled. The free end of the pipe is sealed. After a certain test time, check whether there is any sign of water seepage near the equipment to determine the sealing of the pipe. After completing the sealing test, the hydraulic rod is driven to shorten, and the water sealed in the pipe will flow back into the water tank from the liquid outlet opened on the outside of the control cylinder. After the water completely returns to the water tank, the liquid components in the water tank are sampled and tested to determine whether there is oil stain, preparation residue and other pollution inside the pipe. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 It is a schematic diagram of the overall structure of the present invention;
[0020] Figure 2 It is a schematic diagram of the structure after the present invention is split;
[0021] Figure 3 for Figure 2 Schematic diagram of the enlarged structure of the A area in the middle;
[0022] Figure 4 for Figure 2 Schematic diagram of the enlarged structure of the middle B area;
[0023] Figure 5 It is a schematic diagram of the overall structure after some parts of the present invention are cut away;
[0024] The figure marks in the drawings of the specification include: 1, rotating frame; 2, water tank; 3, lead screw; 4, motor; 5, bottom plate; 6, moving frame; 7, arc groove; 8, movable clamp; 9, side plate; 10, first telescopic rod; 11, slider; 12, baffle; 13, slide groove; 14, vertical plate; 15, moving frame; 16, stud; 17, motor; 18, first screw; 19, second screw; 20, traction rope; 21, clamp; 22, second telescopic rod; 23, moving plate; 24, sleeve; 25, knob; 26, liquid inlet pipe; 27, moving seat; 28, slide rod; 29, control cylinder; 30, sealing plate; 31, liquid outlet; 32, hydraulic rod; 33, fixing clamp; 34, liquid guide channel. DETAILED DESCRIPTION
[0025] The present invention is further described in detail below in conjunction with the accompanying drawings and embodiments:
[0026] Example:
[0027] like Figures 1 to 5 As shown, the present invention provides a municipal building material hardness performance testing device, including a base plate 5 and a supporting assembly, the supporting assembly includes a vertical plate 14 arranged at one end of the base plate 5, the vertical plate 14 is provided with a clamping assembly, the clamping assembly includes a fixed clamp 33 arranged on the vertical plate 14, both sides of the vertical plate 14 are provided with sliding grooves 13, the top of the fixed clamp 33 is staggered with a movable clamp 8, both sides of the movable clamp 8 are provided with sliders 11, the two sliders 11 are respectively slidably clamped in the two sliding grooves 13, a side plate 9 is provided on one side of the movable clamp 8, a first telescopic rod 10 is fixedly provided on one side of the vertical plate 14, and the output end of the first telescopic rod 10 is connected to one side of the side plate 9.
[0028] like Figure 1 As shown, a movable frame 6 is slidably mounted on the bottom plate 5 , a motor 4 is fixedly mounted on the bottom plate 5 , a lead screw 3 is coaxially connected to the output shaft end of the motor 4 , and the lead screw 3 is passed through the movable frame 6 .
[0029] like Figures 1 to 3 As shown, a rotating frame 1 is hinged on the top of the movable frame 6, and a rotating shaft is coaxially connected to either end of the rotating frame 1. A sliding button is eccentrically provided on the outer surface of the rotating shaft, and a motor 17 is fixedly provided on the outer side of the movable frame 6. A stud 16 is coaxially connected to the output shaft end of the motor 17, and a movable frame 15 is passed through the stud 16, and the movable frame 15 is clamped on the outer side of the sliding button.
[0030] like Figure 1 and Figure 4 As shown, a moving plate 23 is provided in a sliding manner inside the rotating frame 1, a clamping sleeve 24 is provided on the moving plate 23, a second telescopic rod 22 is provided outside the clamping sleeve 24, and a fixing component is connected to the output rod end of the second telescopic rod 22.
[0031] like Figure 1 and Figure 4As shown, the fixed component includes a slide rod 28 inserted into a sleeve 24, and the slide rod 28 is connected to a mobile frame 27 at one end close to the rotating frame 1. A pair of clamps 21 are slidably clamped at the free end of the mobile frame 27, and the two clamps 21 are arranged opposite to each other. A small ball connected by a ranging rope is arranged on one side of the mobile frame 27, and a sensor is arranged in the small ball.
[0032] like Figure 4 As shown, the two clamps 21 are respectively provided with a first screw 18 and a second screw 19 , the first screw 18 and the second screw 19 rotate in opposite directions and are coaxially connected, and a knob 25 is coaxially connected to the free end of the first screw 18 .
[0033] like Figure 1 , Figure 2 and Figure 4 As shown, a traction assembly is provided on the rotating frame 1, and the traction assembly includes an arc groove 7 opened on one side of the rotating frame 1, and reels are provided at both ends of the arc groove 7. The two reels are connected to one side of the moving plate 23 through a traction rope 20 respectively.
[0034] like Figure 1 , Figure 3 and Figure 5 As shown, a baffle plate 12 is disposed on the side of the vertical plate 14 away from the bottom plate 5 , and a liquid conducting channel 34 is provided on the baffle plate 12 and the vertical plate 14 , and a test assembly is connected to the free end of the liquid conducting channel 34 .
[0035] like Figure 1 and Figure 5 As shown, the test assembly includes a control cylinder 29 connected to one end of the base plate 5, one side of the control cylinder 29 is connected to the liquid guide channel 34, a hydraulic rod 32 is provided at the bottom end of the control cylinder 29, a sealing plate 30 is provided at the top end of the hydraulic rod 32, and the outer side of the sealing plate 30 is in contact with the inner wall of the control cylinder 29.
[0036] like Figure 1 , Figure 3 , Figure 4 and Figure 5 As shown, a liquid outlet 31 is provided on the outer side of the control cylinder 29, a water tank 2 is provided on one side of the vertical plate 14, the liquid outlet 31 is connected to the water tank 2, and the water tank 2 is connected to the liquid inlet pipe 26 connected to the slide rod 28 through a water pump and a liquid pipeline.
[0037] The test assembly provided in the present invention can perform a water storage pressure test on the pipe. First, the hydraulic rod 32 is extended so that the sealing plate 30 connected to the top of the hydraulic rod 32 is higher than the top of the liquid outlet 31, and then a rubber ring sealing cover is set on the outside of the bottom end of the pipe to be tested to prevent water seepage. After completing the above operations, the water pump provided in the water tank 2 is started to make the water pump suck out the water in the water tank 2 and introduce it to the liquid outlet 31 through the liquid pipeline, and then discharge it into the pipe from the liquid outlet 31 until the pipe is filled, and the free end of the pipe is sealed. After a certain test time, check whether there is any sign of water seepage near the equipment to determine the sealing of the pipe. After completing the sealing test, drive the hydraulic rod 32 to shorten, and the water sealed in the pipe will flow back into the water tank 2 from the liquid outlet 31 opened on the outside of the control cylinder 29. After the water completely returns to the water tank 2, the liquid components in the water tank 2 are sampled and tested to determine whether there is oil pollution, preparation residue and other pollution inside the pipe.
[0038] The specific usage and function of this embodiment are as follows:
[0039] The support assembly provided in the present invention can enable the device to support and fix special-shaped pipes of different shapes. After the fixing is completed, a test ball is put in through an inlet at a higher position of the pipeline. The defect position in the pipe can be roughly determined by combining a distance measuring rope and a test ball of a corresponding size. When it is necessary to support and fix the special-shaped pipe, the longer end of the straight pipe part of the special-shaped pipe is selected, and the free end of the special-shaped pipe is kept in an upward direction, and the longer end of the straight pipe part of the special-shaped pipe is horizontally placed between the fixed clamp 33 and the movable clamp 8, and then the first telescopic rod 10 is shortened. At this time, the first telescopic rod 10 will drive the movable clamp 8 where the side plate 9 is located to move downward, so that the movable clamp 8 and the fixed clamp 33 clamp the pipe to be tested together;
[0040] After the clamping is completed, the positions of the movable frame 6 and the rotating frame 1 are adjusted according to the position of the free end of the pipe until the rotating frame 1 and the free end of the pipe are in the same plane. At this time, the position of the movable plate 23 on the rotating frame 1 is adjusted by the traction assembly, so that the movable plate 23 and the clamping sleeve 24 set on the movable plate 23 drive the sliding rod 28 connected to the second telescopic rod 22 to move until the fixed assembly moves to the outside of the free end of the pipe, and then the position of the clamp 21 in the fixed assembly needs to be manually adjusted, and the first screw 1816 and the second screw 1916 are driven to rotate by rotating the knob 25, so that the two clamps 21 are close to each other and clamp the free end of the pipe to complete the overall fixation of the pipe. At this time, the ball connected to the moving frame 6 by the ranging rope is released. When the ball directly hits the baffle 12 set on one side of the vertical plate 14, it indicates that the test is passed; if the ball stops halfway, the position of the ball jam can be calculated according to the position of the ball sent back by the sensor and the release length of the ranging rope.
[0041] The above is only an embodiment of the present invention, and the common knowledge such as the known specific technical solutions and / or characteristics in the solution is not described in detail here. It should be pointed out that for those skilled in the art, without departing from the technical solution of the present invention, several modifications and improvements can be made, which should also be regarded as the protection scope of the present invention, and these will not affect the effect of the implementation of the present invention and the practicality of the patent. The scope of protection required by this application shall be based on the content of its claims, and the specific implementation methods and other records in the specification can be used to interpret the content of the claims.
Claims
1. A municipal building material hardness performance testing device, characterized in that: The invention comprises a bottom plate (5) and a supporting assembly, wherein the supporting assembly comprises a vertical plate (14) arranged at one end of the bottom plate (5), the vertical plate (14) is provided with a clamping assembly, the clamping assembly comprises a fixing clamp (33) arranged on the vertical plate (14), both sides of the vertical plate (14) are provided with sliding grooves (13), the top of the fixing clamp (33) is provided with a movable clamp (8) in a staggered manner, both sides of the movable clamp (8) are provided with sliders (11), the two sliders (11) are respectively slidably clamped in the two sliding grooves (13), one side of the movable clamp (8) is provided with a side plate (9), one side of the vertical plate (14) is fixedly provided with a first telescopic rod (10), and the output end of the first telescopic rod (10) is connected to one side of the side plate (9).
2. A municipal building material hardness performance testing device according to claim 1, characterized in that: A movable frame (6) is slidably mounted on the bottom plate (5), a motor (4) is fixedly mounted on the bottom plate (5), a lead screw (3) is coaxially connected to the output shaft end of the motor (4), and the lead screw (3) is inserted into the movable frame (6).
3. A municipal building material hardness performance testing device according to claim 2, characterized in that: The top of the movable frame (6) is hingedly connected to a rotating frame (1), and either end of the rotating frame (1) is coaxially connected to a rotating shaft, and a sliding button is eccentrically arranged on the outer surface of the rotating shaft. A motor (17) is fixedly arranged on the outer side of the movable frame (6), and a stud (16) is coaxially connected to the output shaft end of the motor (17), and a movable frame (15) is passed through the stud (16), and the movable frame (15) is clamped on the outer side of the sliding button.
4. A municipal building material hardness performance testing device according to claim 3, characterized in that: A movable plate (23) is slidably clamped inside the rotating frame (1), a clamping sleeve (24) is arranged on the movable plate (23), a second telescopic rod (22) is arranged outside the clamping sleeve (24), and a fixing component is connected to the output rod end of the second telescopic rod (22).
5. A municipal building material hardness performance testing device according to claim 4, characterized in that: The fixing assembly comprises a slide bar (28) inserted into the sleeve (24); the slide bar (28) is connected to a mobile frame (27) at one end close to the rotating frame (1); a pair of clamps (21) are slidably clamped at the free end of the mobile frame (27); the two clamps (21) are arranged opposite to each other; a small ball connected by a distance measuring rope is arranged on one side of the mobile frame (27); a sensor is arranged in the small ball.
6. A municipal building material hardness performance testing device according to claim 5, characterized in that: A first screw rod (18) and a second screw rod (19) are respectively provided on the two clamps (21); the first screw rod (18) and the second screw rod (19) rotate in opposite directions and are coaxially connected; and a knob (25) is coaxially connected to the free end of the first screw rod (18).
7. A municipal building material hardness performance testing device according to claim 6, characterized in that: The rotating frame (1) is provided with a traction assembly, the traction assembly comprising an arc-shaped groove (7) opened on one side of the rotating frame (1), and reels are provided at both ends of the arc-shaped groove (7), and the two reels are respectively connected to one side of the movable plate (23) via a traction rope (20).
8. A municipal building material hardness performance testing device according to claim 7, characterized in that: A baffle (12) is provided on the side of the vertical plate (14) away from the bottom plate (5); a liquid conducting channel (34) is provided on the baffle (12) and the vertical plate (14); and a test assembly is connected to the free end of the liquid conducting channel (34).
9. A municipal building material hardness performance testing device according to claim 8, characterized in that: The test assembly comprises a control cylinder (29) connected to one end of the base plate (5), one side of the control cylinder (29) being in communication with the liquid guide channel (34), a hydraulic rod (32) being arranged at the bottom end of the control cylinder (29), a sealing plate (30) being arranged at the top end of the hydraulic rod (32), and an outer side of the sealing plate (30) being in contact with an inner wall of the control cylinder (29).
10. A municipal building material hardness performance testing device according to claim 9, characterized in that: A liquid outlet (31) is provided on the outside of the control cylinder (29), a water tank (2) is provided on one side of the vertical plate (14), the liquid outlet (31) is connected to the water tank (2), and the water tank (2) is connected to a liquid inlet pipe (26) connected to the slide rod (28) through a water pump and a liquid pipeline.