Portable fault diagnosis instrument of energy storage operation and maintenance device
By designing an automatically spreadable protective curtain on the portable fault diagnosis instrument, using self-cleaning, thermal insulation and metal conductive coatings, the temperature increase caused by sunlight during long working hours of the instrument is solved, and the diagnostic effect and component protection are improved.
Patent Information
- Application Number
- CN202411913980.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-24
- Publication Date
- 2025-05-02
AI Technical Summary
When the portable fault diagnosis device works outdoors for a long time, it is exposed to direct sunlight outdoors, causing the temperature to rise, affecting the normal operation and diagnostic effect of electronic components.
A portable fault diagnosis instrument was designed, with a protective curtain on the top, and the surface of the curtain cloth was coated with self-cleaning, heat insulation and metal conductive coatings. The protective curtain was automatically spread out when sunlight was illuminated by a mechanical structure, forming a sunshade to avoid direct sunlight.
It effectively reduces the temperature of the fault diagnosis instrument, protects internal electronic components, and improves the accuracy and reliability of diagnosis. At the same time, the self-cleaning function of the curtain maintains the clean state of the protective curtain.
Smart Images

Figure CN119916101A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of fault diagnosis, and in particular to a portable fault diagnosis instrument for an energy storage operation and maintenance device. Background Art
[0002] Energy storage operation and maintenance equipment is a general term for equipment and systems used for daily operation, maintenance, monitoring, management and troubleshooting of energy storage systems. It covers a variety of equipment and technologies, aiming to ensure the safe, stable and efficient operation of energy storage systems, extend the service life of energy storage equipment, and improve the overall performance and reliability of energy storage systems. Fault diagnostic equipment is an important part of energy storage operation and maintenance equipment. Energy storage operation and maintenance equipment needs to use fault diagnostic equipment to detect and diagnose various types of equipment in the energy storage system and the operating status of the entire system to discover potential fault hazards and problems.
[0003] In the prior art, some energy storage operation and maintenance devices are distributed in outdoor environments. These energy storage operation and maintenance devices are scattered, and portable fault diagnosis instruments need to perform fault diagnosis and maintenance on them outdoors to quickly identify and repair problems, reduce equipment downtime, and improve energy efficiency. When the fault diagnosis time is long, strong outdoor light will shine on the top of the fault diagnosis instrument for a long time. Long-term exposure to the sun can easily cause the temperature of the diagnosis instrument to be too high, affecting the internal electronic components, thereby affecting the diagnostic effect of the fault diagnosis instrument.
[0004] Therefore, we propose a portable fault diagnosis instrument for an energy storage operation and maintenance device in order to solve the problems raised in the above background technology. Summary of the invention
[0005] The purpose of the present invention is to provide a portable fault diagnosis instrument for an energy storage operation and maintenance device, so as to solve the problem that when the portable fault diagnosis instrument proposed in the above background technology works outdoors for a long time, the outdoor sunlight will shine on the top of the fault diagnosis instrument for a long time, which may easily cause the temperature of the diagnosis instrument to be too high, affecting the internal electronic components, thereby affecting the diagnostic effect of the fault diagnosis instrument.
[0006] To achieve the above object, the present invention provides the following technical solution: a portable fault diagnosis instrument for an energy storage operation and maintenance device, comprising a mobile diagnosis component, a protective component is arranged on the top of the mobile diagnosis component; the mobile diagnosis component comprises a mobile box, and a fault diagnosis instrument body is arranged inside the mobile box;
[0007] The protection component includes a fixed frame, a front surface of the fixed frame is provided with a storage groove, a first winding rod is movably embedded in the interior of the storage groove, two second winding rods are movably embedded in the bottom surface of the interior of the storage groove, and the outer surfaces of the first winding rod and the two second winding rods are provided with protective curtains, and the three protective curtains all include curtain cloths, the outer surfaces of one side of the three curtain cloths are provided with a self-cleaning coating, the outer surfaces of the other sides of the three curtain cloths are provided with a heat-insulating coating, and the outer surfaces of the three heat-insulating coatings are provided with a metal conductive coating, the outer surface of the first winding rod is fixedly installed with a first bevel gear near both ends, the outer surfaces of the two first bevel gears are meshedly connected with a second bevel gear, and the inner surfaces of the two second bevel gears are fixedly installed with a T-shaped shaft.
[0008] Preferably, the outer surfaces of the two T-shaped shafts are fixedly installed with a first gear near the second bevel gear, the outer surfaces of the two first gears are meshedly connected with chains, the insides of the two chains are meshedly connected with second gears, the two second gears are respectively fixedly installed on the outer surfaces of the two second winding rods near the top, and fixed blocks are fixedly installed on both sides of the storage groove.
[0009] Preferably, the top ends of the two second winding rods are movably embedded in the bottom ends of the two fixed blocks, movable holes are provided on both sides of the storage groove near the fixed blocks, the outer surfaces of the two chains are movably embedded in the two movable holes, the outer surfaces of the two sides of the fixed frame are fixedly installed with fixing plates, and the outer surfaces of the two first bevel gears are movably embedded in the two fixed plates.
[0010] Preferably, one end of the first winding rod movably passes through the fixed frame to the outer surface of one of the fixed plates, and the other end of the first winding rod movably is embedded in one side of the other fixed plate, and the bottom ends of the two T-shaped shafts are movably embedded in the bottom surfaces of the two fixed plates respectively, a support plate is fixedly installed on the outer surface of one side of the fixed frame, a forward and reverse motor is fixedly installed on the top of the support plate, the output end of the forward and reverse motor is fixedly connected to one end of the first winding rod, a transverse pull rod is provided on the front surface of the fixed frame, and vertical pull rods are fixedly installed on the bottom of the transverse pull rod near both ends.
[0011] Preferably, an operation controller is arranged on the rear surface of the fault diagnosis instrument body near the top, one side of one of the protective curtains is fixedly mounted on the rear surface of the horizontal pull rod, and one side of the other two protective curtains are respectively fixedly mounted on the rear surfaces of two vertical pull rods, the two vertical pull rods are connected to the moving box by screws, and slide grooves are provided on both sides of the top of the moving box.
[0012] Preferably, two support rods are fixedly installed inside the two slide grooves, and the bottom ends of the two vertical pull rods are movably embedded in the two slide grooves respectively. Two support rods distributed vertically in each of the four support rods form a group, and one end of the two groups of support rods are movably penetrated to the outer surfaces of the two vertical pull rods respectively, and the bottom of the fixed frame is fixedly installed on the top of the moving box near the rear surface.
[0013] Preferably, a data collector, a data processor, a diagnostic controller, a wireless communication device and an alarm are sequentially arranged inside the fault diagnosis instrument body; an inspection door is installed on the top of the fault diagnosis instrument body by bolts, an installation door is installed on the front surface of the mobile box by bolts, a mounting frame is fixedly installed on the rear surface of the mobile box, and a telescopic push-pull rod is movablely provided on the outer surface of the mounting frame.
[0014] A fault diagnosis system for an energy storage operation and maintenance device, comprising: a fault detection unit, a data acquisition unit, a data preprocessing unit, a feature extraction unit, a fault diagnosis and reasoning unit, a fault alarm unit, a fault recording unit, a human-computer interaction unit and a communication unit;
[0015] The fault detection unit performs fault detection on the energy storage operation and maintenance device through sensors, the data acquisition unit mainly receives real-time data transmitted by the fault detection unit, the data preprocessing unit performs preliminary processing on the data collected by the data acquisition unit, and the feature extraction unit extracts relevant information of the fault feature from the preprocessed data.
[0016] Preferably, the fault diagnosis reasoning unit includes a rule engine module, a model building module, a machine learning module, a result evaluation module and a data interface module;
[0017] The rule engine module is used to store and manage fault diagnosis rules, the model building module is responsible for building various mathematical models or physical models of the energy storage system, the machine learning module can automatically learn the complex relationships in the data and diagnose the fault conditions, the result evaluation module evaluates and verifies the results of the fault diagnosis reasoning, and the data interface module transmits the fault diagnosis results to the fault alarm unit, the fault recording unit and the human-computer interaction unit.
[0018] Preferably, the fault diagnosis and reasoning unit is used to determine whether a fault occurs in the energy storage operation and maintenance device, the fault alarm unit is used to issue an alarm prompt, the fault recording unit is used to record fault information, the human-computer interaction unit provides an interface for operation and maintenance personnel to interact with the fault diagnosis system, and the communication unit is used to remotely transmit the fault diagnosis data to an external monitoring center.
[0019] Compared with the prior art, the present invention has the following beneficial effects:
[0020] 1. When the present invention is used, the screw rod is removed, and the forward and reverse motors are started to drive the first winding rod and the two first bevel gears to rotate, and the two second bevel gears, the two T-shaped shafts and the two first gears to rotate together, so that the two chains drive the two second gears and the two second winding rods to rotate in the same direction at the same time, and the curtain is lowered. The horizontal pull rod is pulled to move, and the protective curtain is gradually spread on the top and both sides of the fault diagnosis instrument body. When the protective curtain is spread to the front upper part of the control screen in front of the fault diagnosis instrument body, the forward and reverse motors are turned off, and then the screw rods are screwed in again to fix it, so that the protective curtain is pulled and unfolded, and covers the top and both sides of the fault diagnosis instrument body to form a sunshade to prevent sunlight from directly irradiating the top surface of the fault diagnosis instrument for a long time.
[0021] 2. When the present invention is used, the self-cleaning coating contains nano titanium dioxide coating. Under sunlight, the nano titanium dioxide produces a photocatalytic reaction to decompose organic matter, so that pollutants such as dust and oil on the surface of the curtain can be automatically decomposed to keep the protective curtain clean. The thermal insulation coating uses ceramic micro-bead coating, which can effectively block the transfer of heat. The metal conductive coating uses metal conductive coating, which can offset external electromagnetic interference and help the diagnostic instrument to accurately diagnose faults.
[0022] 3. When the present invention is used, the data acquisition unit uses the fault detection unit to collect the operating parameters of the energy storage system, and the data preprocessing unit receives the collected data for preprocessing. The feature extraction unit extracts representative features. The rule engine module matches the feature data with the pre-stored fault diagnosis rules. The model building module makes predictions based on the input operating parameters. The machine learning module processes the input feature data to obtain the results of the fault probability or fault type. The result evaluation module considers the rationality of the diagnosis result, and then transmits the diagnosis result to the fault alarm unit, the fault recording unit and the human-computer interaction unit through the data interface module. The fault alarm unit sends an alarm signal to remind the operation and maintenance personnel. The fault recording unit records the fault occurrence information. The operation and maintenance personnel view the information data through the human-computer interaction unit. The communication unit realizes the information interaction between the fault diagnosis system and the external device. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] Figure 1 A first-angle stereoscopic view of a portable fault diagnosis instrument for an energy storage operation and maintenance device of the present invention;
[0024] Figure 2 A second angle stereogram of a portable fault diagnosis instrument for an energy storage operation and maintenance device of the present invention;
[0025] Figure 3 It is a structural unfolded stereogram of a mobile diagnostic component in a portable fault diagnostic instrument for an energy storage operation and maintenance device of the present invention;
[0026] Figure 4 It is a structural unfolded stereoscopic diagram of a protection component in a portable fault diagnosis instrument of an energy storage operation and maintenance device of the present invention;
[0027] Figure 5 It is a structural unfolded stereoscopic diagram of a transverse pull rod in a portable fault diagnosis instrument for an energy storage operation and maintenance device of the present invention;
[0028] Figure 6 It is a schematic cross-sectional view of the structure of a fixing frame in a portable fault diagnosis instrument for an energy storage operation and maintenance device of the present invention;
[0029] Figure 7 It is a schematic diagram of the structural cross-section expansion of a fixing plate in a portable fault diagnosis instrument for an energy storage operation and maintenance device of the present invention;
[0030] Figure 8 It is a structural schematic diagram of a protective curtain in a portable fault diagnosis instrument of an energy storage operation and maintenance device of the present invention;
[0031] Fig. 9 A fault diagnosis system diagram of a portable fault diagnosis instrument for an energy storage operation and maintenance device of the present invention;
[0032] Fig.10 This is a system diagram of a fault diagnosis and reasoning unit in a portable fault diagnosis instrument for an energy storage operation and maintenance device of the present invention.
[0033] In the figure:
[0034] 1. Mobile diagnostic component; 101. Mobile box; 102. Fault diagnostic instrument body; 103. Data collector; 104. Data processor; 105. Diagnostic controller; 106. Wireless communication device; 107. Alarm; 108. Inspection door; 109. Installation door; 110. Installation frame; 111. Telescopic push-pull rod; 112. Slide; 113. Support rod; 2. Protection component; 201. Fixed frame; 202. Storage slot; 203. First winding rod; 204. Protection curtain; 2041. Curtain fabric; 2042. Self-cleaning coating; 2043. Heat insulation coating; 2044. Metal conductive coating; 205. First bevel gear; 206. Second bevel gear; 207. T-axis; 20 8. First gear; 209. Chain; 210. Second gear; 211. Second winding rod; 212. Fixed block; 213. Movable hole; 214. Fixed plate; 215. Support plate; 216. Forward and reverse motor; 217. Horizontal pull rod; 218. Vertical pull rod; 219. Operation controller; 3. Fault detection unit; 4. Data acquisition unit; 5. Data preprocessing unit; 6. Feature extraction unit; 7. Fault diagnosis and reasoning unit; 701. Rule engine module; 702. Model building module; 703. Machine learning module; 704. Result evaluation module; 705. Data interface module; 8. Fault alarm unit; 9. Fault recording unit; 10. Human-computer interaction unit; 11. Communication unit. DETAILED DESCRIPTION
[0035] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the implementation regulations described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0036] Example 1: Please refer to Figure 1-Figure 10As shown, the present invention provides a technical solution: a portable fault diagnosis instrument for an energy storage operation and maintenance device, comprising a mobile diagnosis component 1, a protection component 2 is arranged on the top of the mobile diagnosis component 1; the mobile diagnosis component 1 comprises a mobile box 101, and a fault diagnosis instrument body 102 is arranged inside the mobile box 101; the protection component 2 comprises a fixed frame 201, a storage groove 202 is opened on the front surface of the fixed frame 201, a first winding rod 203 is movably embedded inside the storage groove 202, two second winding rods 211 are movably embedded on the bottom surface of the storage groove 202, and protective curtains 204 are arranged on the outer surfaces of the first winding rod 203 and the two second winding rods 211, and the three protective curtains 204 all include curtains 2041, and one side of the three curtains 2041 has a A self-cleaning coating 2042 is provided on each of the surfaces of the three curtains 2041; a heat-insulating coating 2043 is provided on the other side outer surfaces of the three heat-insulating coatings 2043; a metal conductive coating 2044 is provided on the outer surfaces of the three heat-insulating coatings 2043; first bevel gears 205 are fixedly installed near both ends of the outer surface of the first winding rod 203; second bevel gears 206 are meshedly connected to the outer surfaces of the two first bevel gears 205; T-shaped shafts 207 are fixedly installed inside the two second bevel gears 206; first gears 208 are fixedly installed on the outer surfaces of the two T-shaped shafts 207 near the second bevel gears 206; chains 209 are meshedly connected to the outer surfaces of the two first gears 208; second gears 210 are meshedly connected to the inner surfaces of the two chains 209; and the two The second gears 210 are fixedly installed on the outer surfaces of the two second winding rods 211 near the top, and fixed blocks 212 are fixedly installed on both sides of the storage groove 202. The tops of the two second winding rods 211 are movably embedded in the bottoms of the two fixed blocks 212, and movable holes 213 are opened on both sides of the storage groove 202 near the fixed blocks 212. The outer surfaces of the two chains 209 are movably embedded in the two movable holes 213, and the outer surfaces of the two chains 209 are fixedly installed on both sides of the fixed frame 201. Fixed plates 214 are fixedly installed on the outer surfaces of the two sides of the fixed frame 201, and the outer surfaces of the two first bevel gears 205 are movably embedded in the two fixed plates 214. One end of the first winding rod 203 movably passes through the fixed frame 201 to the outer surface of one of the fixed plates 214. The other end of the first winding rod 203 is movably embedded in one side of another fixed plate 214, and the bottom ends of the two T-shaped shafts 207 are movably embedded in the bottom surfaces of the two fixed plates 214 respectively. A support plate 215 is fixedly installed on the outer surface of one side of the fixed frame 201, and a forward and reverse motor 216 is fixedly installed on the top of the support plate 215. The output end of the forward and reverse motor 216 is fixedly connected to one end of the first winding rod 203. A transverse pull rod 217 is arranged on the front surface of the fixed frame 201, and vertical pull rods 218 are fixedly installed on the bottom of the transverse pull rod 217 near both ends. An operation controller 219 is arranged on the rear surface of the fault diagnosis instrument body 102 near the top, and one side of one of the protective curtains 204 is fixedly installed on the rear surface of the transverse pull rod 217.One side of the other two protective curtains 204 is fixedly installed on the rear surface of the two vertical pull rods 218, and the two vertical pull rods 218 are connected to the mobile box 101 through screws. Slide grooves 112 are opened on both sides of the top of the mobile box 101. Two support rods 113 are fixedly installed inside the two slide grooves 112. The bottom ends of the two vertical pull rods 218 are movably embedded in the inside of the two slide grooves 112. Each of the four support rods 113 is a group of two support rods 113 distributed vertically. One end of the two groups of support rods 113 is movably penetrated to the outside of the two vertical pull rods 218. The bottom of the fixed frame 201 is fixedly installed on the top of the mobile box 101 near the rear surface. The inside of the fault diagnosis instrument body 102 is sequentially provided with a data collector 103, a data processor 104, a diagnosis controller 105, a wireless communication device 106 and an alarm 107. The top of the fault diagnosis instrument body 102 is bolted with an inspection door 108. The front surface of the mobile box 101 is bolted with a mounting door 109. The rear surface of the mobile box 101 is fixedly installed with a mounting frame 110. The outer surface of the mounting frame 110 is movably provided with a telescopic push-pull rod 111.
[0037] In this embodiment, when in use, the forward and reverse motors 216 and the operation controller 219 are electrically connected, and a universal wheel is provided at the bottom of the mobile box 101. Figure 1As shown, the mobile box 101 is convenient to move. The outer surface of the mounting frame 110 is movably provided with a telescopic push-pull rod 111. The telescopic push-pull rod 111 can be expanded and retracted. By pulling the telescopic push-pull rod 111 to expand, the entire device can be pulled to move, which is convenient for moving the device to other energy storage devices for fault detection, and is relatively portable. Threaded holes are provided on the outer surfaces of both sides of the mobile box 101 near the front surface and the rear surface. Screws are threadedly embedded in the two threaded holes located at the rear position, and the two vertical pull rods 218 are fixed by two screws. One side of the three protective curtains 204 is fixedly connected to the first horizontal pull rod 217 and the two vertical pull rods 218, respectively, and the other side is fixedly connected to the outer surfaces of the first winding rod 203 and the two second winding rods 211, respectively, and is wound on the outer surfaces of the first winding rod 203 and the second winding rod 211, respectively. When the mobile diagnostic component 1 needs to work outdoors for a long time, in order to avoid long-term sunlight exposure to the top of the equipment, first remove the two screws, then start the forward and reverse motor 216 by operating the controller 219, and drive the first winding rod 203 to rotate through the output end of the forward and reverse motor 216, and drive the two first bevel gears 205 to rotate, and then drive the two second bevel gears 206 to rotate, and drive the two first gears 208 to rotate together through the two T-shaped shafts 207, so that the two chains 209 rotate in the same direction in the corresponding movable holes 213 respectively, and drive the two second gears 210 and the two second winding rods 211 to rotate in the same direction at the same time, thereby driving the three protective curtains 204 to rotate together, The three protective curtains 204 are lowered and the horizontal pull rod 217 is pulled forward at the same time, driving the two vertical pull rods 218 to move forward in the two slide grooves 112, pulling the released protective curtains 204 forward and gradually spreading them on the top and both sides of the fault diagnosis instrument body 102. When the protective curtains 204 are spread to the front upper part of the control screen in front of the fault diagnosis instrument body 102, the forward and reverse motors 216 are turned off, and then the screw is screwed in again to fix the moved vertical pull rods 218, so that the protective curtains 204 are pulled and unfolded, covering the top and both sides of the fault diagnosis instrument body 102, forming a sunshade to protect against sunlight and prevent the sunlight from directly shining on the top surface of the fault diagnosis instrument for a long time. A self-cleaning coating 2042 is sprayed on the outer surface of one side of the curtain 2041 in the protective curtain 204. The self-cleaning coating 2042 uses a coating containing nano titanium dioxide. Under sunlight, the nano titanium dioxide can produce a photocatalytic reaction to decompose organic matter, so that pollutants such as dust and oil on the surface of the curtain 2041 can be automatically decomposed to keep the protective curtain 204 clean. A heat-insulating coating 2043 is sprayed on the other side of the curtain 2041. The heat-insulating coating 2043 uses a ceramic micro-bead coating. The ceramic micro-bead has the characteristic of low thermal conductivity. When sunlight shines on the curtain 2041, the ceramic micro-bead heat-insulating coating can effectively block the transfer of heat.It can reflect most of the solar heat radiation, reduce the heat transmitted through the curtain 2041 to the fault diagnosis instrument body 102 below, and facilitate the fault diagnosis instrument body 102 to work better. A metal conductive coating 2044 is sprayed on one side of the thermal insulation coating 2043. The metal conductive paint is used. The metal conductive paint can form a structure similar to a Faraday cage. When there is external electromagnetic interference, the electromagnetic interference wave will generate an induced current on its surface when encountering the metal conductive coating 2044. This induced current will generate a reverse magnetic field, thereby offsetting the external electromagnetic interference, which helps the diagnostic instrument to accurately diagnose faults. It solves the problem that when the portable fault diagnosis instrument works outdoors for a long time, the outdoor sunlight will shine on the top of the fault diagnosis instrument for a long time, which may easily cause the temperature of the diagnostic instrument to be too high, affecting the internal electronic components, thereby affecting the diagnostic effect of the fault diagnosis instrument.
[0038] Embodiment 2: Figure 9-10 As shown, a fault diagnosis system for an energy storage operation and maintenance device comprises: a fault detection unit 3, a data acquisition unit 4, a data preprocessing unit 5, a feature extraction unit 6, a fault diagnosis and reasoning unit 7, a fault alarm unit 8, a fault recording unit 9, a human-computer interaction unit 10 and a communication unit 11; the fault detection unit 3 performs fault detection on the energy storage operation and maintenance device through a sensor, the data acquisition unit 4 mainly receives real-time data transmitted by the fault detection unit 3, the data preprocessing unit 5 performs preliminary processing on the data collected by the data acquisition unit 4, the feature extraction unit 6 extracts relevant information of the fault feature from the preprocessed data, the fault diagnosis and reasoning unit 7 is used to determine whether the energy storage operation and maintenance device has a fault, the fault alarm unit 8 is used to issue an alarm prompt, the fault recording unit 9 is used to record fault information, and the human-computer interaction unit 10 provides an interface for operation and maintenance personnel to interact with the fault diagnosis system, the communication unit 11 is used to remotely transmit the fault diagnosis data to an external monitoring center, and the fault diagnosis reasoning unit 7 includes a rule engine module 701, a model building module 702, a machine learning module 703, a result evaluation module 704 and a data interface module 705; the rule engine module 701 is used to store and manage fault diagnosis rules, the model building module 702 is responsible for building various mathematical models or physical models of the energy storage system, the machine learning module 703 can automatically learn the complex relationships in the data and diagnose the fault situation, the result evaluation module 704 evaluates and verifies the results of the fault diagnosis reasoning, and the data interface module 705 transmits the fault diagnosis results to the fault alarm unit 8, the fault recording unit 9 and the human-computer interaction unit 10.
[0039] In this embodiment, when in use, the fault detection unit 3 monitors the status of each part of the energy storage operation and maintenance device in real time through sensors, collects the operating data of the energy storage system, and then transmits the operating data to the data acquisition unit 4. The data acquisition unit 4 collects various operating parameters and status information collected by the fault detection unit 3, and provides raw data support for subsequent fault diagnosis. The data preprocessing unit 5 performs preliminary processing on the data collected by the data acquisition unit 4, filters and denoises the data, removes abnormal values, and normalizes or standardizes the data, so that the data has better quality and consistency, which is convenient for subsequent units to perform effective analysis. The feature extraction unit 6 extracts key information that can reflect the operating status and fault characteristics of the energy storage system from the preprocessed data. These feature information is an important basis for judging whether the system has a fault and the type of fault. The rule engine module 701 in the fault diagnosis reasoning unit 7 stores and manages fault diagnosis rules. When receiving relevant information data, it makes judgments according to the rule logic. It provides an intuitive, knowledge-based diagnosis method for fault diagnosis, so that the diagnosis process can be carried out according to clear standards. The model building module 702 is responsible for building various mathematical models or physical models of the energy storage system to help predict the operating state of the energy storage system under normal conditions. By comparing the actual operating data with the model prediction data, potential faults can be discovered. The model building module 702 is based on the model diagnosis method and can deeply analyze the relationship between the internal state change of the system and the fault. The machine learning module 703 includes a variety of machine learning algorithms, such as support vector machine (SVM), neural network, decision tree, etc. The main function of this module is to use a large amount of historical fault data and normal operation data to train the machine learning model. The real-time collected data is input into the trained machine learning model, and the model can output the fault probability, fault type and other diagnostic results. The result evaluation module 704 evaluates and verifies the results of the fault diagnosis reasoning. When the rule engine module 701, the model building module 702 and the machine learning module 703 cooperate to obtain the fault diagnosis result, the result evaluation module 704 will judge the reliability of the result according to certain standards, and then transmit the diagnosis result to the fault alarm unit 8, the fault recording unit 9 and the human-computer interaction unit 10 through the data interface module 705. The fault alarm unit 8 sends an alarm signal to remind the operation and maintenance personnel. The fault recording unit 9 records the time, type, and related parameters of the fault, so as to facilitate subsequent query and analysis of the cause of the fault. The human-computer interaction unit 10 allows operation and maintenance personnel to view the real-time operation data, fault diagnosis results, historical fault records, and other information of the system through the interface, and can also set parameters for the system, control the start and stop of the diagnosis process, and other operations. The communication unit 11 realizes the information exchange between the fault diagnosis system and external devices, uploads the collected data, diagnosis results, and other information to the remote monitoring center, and can also receive control instructions from the remote monitoring center.
[0040] The effect and working principle of the whole mechanism are as follows: remove the two screw rods, then start the forward and reverse motor 216, drive the first winding rod 203 and the two first bevel gears 205 to rotate, then drive the two second bevel gears 206 to rotate, and drive the two first gears 208 to rotate together through the two T-shaped shafts 207, so that the two chains 209 rotate in the same direction in the corresponding movable holes 213, respectively, drive the two second gears 210 and the two second winding rods 211 to rotate in the same direction at the same time, thereby driving the three protective curtains 204 to rotate together, perform the curtain release operation, and at the same time pull the horizontal pull rod 217 forward to move The two vertical pull rods 218 are driven to move forward in the two slide grooves 112, and the released protective curtain 204 is pulled forward and gradually spread on the top and both sides of the fault diagnosis instrument body 102. When the protective curtain 204 is spread to the front upper part of the control screen in front of the fault diagnosis instrument body 102, the forward and reverse motors 216 are turned off, and then the screw is screwed in again to fix the moved vertical pull rods 218, so that the protective curtain 204 is pulled and spread, and covers the top and both sides of the fault diagnosis instrument body 102 to form a sunshade to protect the sunlight and prevent the sunlight from directly irradiating the top surface of the fault diagnosis instrument for a long time. The self-cleaning coating 2042 uses a coating containing nano titanium dioxide. Under sunlight, the nano titanium dioxide can produce a photocatalytic reaction to decompose organic matter, so that the dust, oil and other pollutants on the surface of the curtain 2041 can be automatically decomposed to keep the protective curtain 204 clean. The thermal insulation coating 2043 uses a ceramic microbead coating. The ceramic microbead has the characteristics of low thermal conductivity and can effectively block the transfer of heat. The metal conductive coating 2044 uses metal conductive paint to form a structure similar to a Faraday cage, which offsets external electromagnetic interference and helps the diagnostic instrument to accurately diagnose faults. The data acquisition unit 4 uses the fault detection unit 3 to collect the operating parameters of the energy storage system in real time and continuously. The data preprocessing unit 5 receives the collected data, filters it, and removes high-frequency noise and interference signals. The feature extraction unit 6 uses mathematical methods and algorithms to extract representative features based on the operating characteristics and fault modes of the energy storage system. The rule engine module 701 matches the received feature data with the pre-stored fault diagnosis rules. The energy storage system model constructed by the model construction module 702 will make predictions based on the input operating parameters. The machine learning module 703 processes the input feature data. For the trained neural network model, the feature data will be propagated and calculated between the neurons of each layer of the neural network to obtain the results of the fault probability or fault type. When the rule engine module 701, the model building module 702 and the machine learning module 703 cooperate to obtain the fault diagnosis result, the result evaluation module 704 considers the rationality of the diagnosis result, and then transmits the diagnosis result to the fault alarm unit 8, the fault recording unit 9 and the human-computer interaction unit 10 through the data interface module 705. The fault alarm unit 8 sends an alarm signal to remind the operation and maintenance personnel.The fault recording unit 9 records the time, type, and related parameters of the fault. The human-computer interaction unit 10 allows maintenance personnel to view the real-time operation data, fault diagnosis results, and historical fault records of the system through the interface. They can also set system parameters, start and stop the control diagnosis process, and other operations. The communication unit 11 realizes information exchange between the fault diagnosis system and external devices.
[0041] Among them, the fault diagnosis instrument body 102, data acquisition device 103, data processor 104, diagnosis controller 105, wireless communication device 106, alarm 107, forward and reverse motor 216 and operation controller 219 are all existing technologies, and their components and usage principles are all public technologies, so no excessive explanation is given here.
[0042] Although the present invention has been described in detail with reference to the aforementioned embodiments, it is still possible for those skilled in the art to modify the technical solutions described in the aforementioned embodiments, or to make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A portable fault diagnosis instrument for an energy storage operation and maintenance device, comprising a mobile diagnosis component (1), characterized in that: A protective component (2) is arranged on the top of the mobile diagnostic component (1); The mobile diagnosis component (1) comprises a mobile box (101), and a fault diagnosis instrument body (102) is arranged inside the mobile box (101); The protection component (2) comprises a fixing frame (201), a front surface of the fixing frame (201) is provided with a storage groove (202), a first rolling rod (203) is movably embedded inside the storage groove (202), two second rolling rods (211) are movably embedded in the bottom surface of the storage groove (202), and the outer surfaces of the first rolling rod (203) and the two second rolling rods (211) are provided with protection curtains (204), and the three protection curtains (204) each comprise curtain fabrics (2041), and one side outer surface of the three curtain fabrics (2041) A self-cleaning coating (2042) is provided on each of the three curtains (2041); a heat-insulating coating (2043) is provided on the other side outer surfaces of the three heat-insulating coatings (2043); a metal conductive coating (2044) is provided on the outer surfaces of the three heat-insulating coatings (2043); first bevel gears (205) are fixedly installed near both ends of the outer surface of the first winding rod (203); second bevel gears (206) are meshedly connected on the outer surfaces of the two first bevel gears (205); and T-shaped shafts (207) are fixedly installed inside the two second bevel gears (206).
2. The portable fault diagnosis instrument for the energy storage operation and maintenance device according to claim 1, characterized in that: A first gear (208) is fixedly mounted on the outer surfaces of the two T-shaped shafts (207) near the second bevel gear (206), a chain (209) is meshedly connected to the outer surfaces of the two first gears (208), a second gear (210) is meshedly connected inside the two chains (209), the two second gears (210) are respectively fixedly mounted on the outer surfaces of the two second winding rods (211) near the top, and fixed blocks (212) are fixedly mounted on both sides of the storage groove (202).
3. The portable fault diagnosis instrument for the energy storage operation and maintenance device according to claim 2 is characterized in that: The top ends of the two second winding rods (211) are movably embedded in the bottom ends of the two fixed blocks (212), movable holes (213) are provided on both sides of the storage groove (202) near the fixed blocks (212), the outer surfaces of the two chains (209) are movably embedded in the two movable holes (213), the outer surfaces of the two sides of the fixed frame (201) are fixedly mounted with fixed plates (214), and the outer surfaces of the two first bevel gears (205) are movably embedded in the two fixed plates (214).
4. The portable fault diagnosis instrument for the energy storage operation and maintenance device according to claim 3 is characterized in that: One end of the first winding rod (203) is movably inserted through the fixed frame (201) to the outer surface of one of the fixed plates (214); the other end of the first winding rod (203) is movably embedded in one side of the other fixed plate (214); the bottom ends of the two T-shaped shafts (207) are movably embedded in the bottom surfaces of the two fixed plates (214) respectively; a support plate (215) is fixedly installed on the outer surface of one side of the fixed frame (201); a forward and reverse motor (216) is fixedly installed on the top of the support plate (215); the output end of the forward and reverse motor (216) is fixedly connected to one end of the first winding rod (203); a transverse pull rod (217) is arranged on the front surface of the fixed frame (201); vertical pull rods (218) are fixedly installed on the bottom of the transverse pull rod (217) near both ends.
5. The portable fault diagnosis instrument for the energy storage operation and maintenance device according to claim 4 is characterized in that: An operation controller (219) is arranged on the rear surface of the fault diagnosis instrument body (102) near the top, one side of one of the protective curtains (204) is fixedly mounted on the rear surface of the transverse pull rod (217), and one side of the other two protective curtains (204) are respectively fixedly mounted on the rear surfaces of two vertical pull rods (218), the two vertical pull rods (218) are connected to the moving box (101) by screws, and slide grooves (112) are provided on both sides of the top of the moving box (101).
6. The portable fault diagnosis instrument for the energy storage operation and maintenance device according to claim 5, characterized in that: Two support rods (113) are fixedly installed inside the two slide grooves (112), and the bottom ends of the two vertical pull rods (218) are movably embedded in the two slide grooves (112). Each group of four support rods (113) consists of two support rods (113) distributed vertically. One end of the two groups of support rods (113) is movably penetrated to the outer surfaces of the two vertical pull rods (218), and the bottom of the fixed frame (201) is fixedly installed on the top of the moving box (101) near the rear surface.
7. The portable fault diagnosis instrument for the energy storage operation and maintenance device according to claim 6, characterized in that: A data acquisition device (103), a data processor (104), a diagnostic controller (105), a wireless communication device (106) and an alarm (107) are sequentially arranged inside the fault diagnosis instrument body (102); an inspection door (108) is installed on the top of the fault diagnosis instrument body (102) by means of bolts; a mounting door (109) is installed on the front surface of the mobile box (101) by means of bolts; a mounting frame (110) is fixedly installed on the rear surface of the mobile box (101); and a telescopic push-pull rod (111) is movably sleeved on the outer surface of the mounting frame (110).
8. The portable fault diagnosis instrument for the energy storage operation and maintenance device according to claim 7, characterized in that: Also includes: A fault diagnosis system for an energy storage operation and maintenance device, comprising: a fault detection unit (3), a data acquisition unit (4), a data preprocessing unit (5), a feature extraction unit (6), a fault diagnosis and reasoning unit (7), a fault alarm unit (8), a fault recording unit (9), a human-computer interaction unit (10) and a communication unit (11); The fault detection unit (3) performs fault detection on the energy storage operation and maintenance device through a sensor, the data acquisition unit (4) mainly receives real-time data transmitted by the fault detection unit (3), the data preprocessing unit (5) performs preliminary processing on the data collected by the data acquisition unit (4), and the feature extraction unit (6) extracts relevant information of the fault feature from the preprocessed data.
9. The portable fault diagnosis instrument for the energy storage operation and maintenance device according to claim 8, characterized in that: The fault diagnosis reasoning unit (7) comprises a rule engine module (701), a model building module (702), a machine learning module (703), a result evaluation module (704) and a data interface module (705); The rule engine module (701) is used to store and manage fault diagnosis rules, the model building module (702) is responsible for building various mathematical models or physical models of the energy storage system, the machine learning module (703) can automatically learn complex relationships in data and diagnose fault conditions, the result evaluation module (704) evaluates and verifies the results of fault diagnosis reasoning, and the data interface module (705) transmits the fault diagnosis results to the fault alarm unit (8), the fault recording unit (9) and the human-computer interaction unit (10).
10. The portable fault diagnosis instrument for the energy storage operation and maintenance device according to claim 9, characterized in that: The fault diagnosis and reasoning unit (7) is used to determine whether a fault occurs in the energy storage operation and maintenance device, the fault alarm unit (8) is used to issue an alarm prompt, the fault recording unit (9) is used to record fault information, the human-computer interaction unit (10) provides an interface for operation and maintenance personnel to interact with the fault diagnosis system, and the communication unit (11) is used to remotely transmit fault diagnosis data to an external monitoring center.