A gas-liquid separator based on gradient filling of super-philic gas and super-oleophobic gas particles and a separation method

The gas-liquid separator filled with super-aerophilic and super-aerophobic particles in a gradient manner solves the problems of low separation efficiency and limited flow rate of traditional gas-liquid separators under fluctuating renewable energy, and achieves efficient and rapid gas-liquid separation.

CN119926047BActive Publication Date: 2025-10-10CGN WIND POWER CO LTD +1
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Patent Information

Application Number
CN202510249451.7
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2025-03-04
Publication Date
2025-10-10
Estimated Expiration
2045-03-04

AI Technical Summary

Technical Problem

When traditional gas-liquid separators are combined with fluctuating renewable energy, they have problems such as low separation efficiency, slow separation speed, large size, and inability to respond quickly, making it difficult to adapt to the fluctuations of intermittent renewable energy.

Method used

The gas-liquid separator adopts a gradient filling of super-aerophilic and super-aerophobic particles. The super-aerophilic particles capture bubbles and merge them into large bubbles. The super-aerophilic particles construct an efficient liquid flow channel. Combined with multiple super-aerophilic corrugated baffles, the flow direction is changed to achieve rapid gas-liquid separation.

Benefits of technology

The gas-liquid separation efficiency is significantly improved to 99.9%, the flow rate is increased to 175%, and the gas-liquid separation time is shortened, making it suitable for efficient and rapid gas-liquid separation.

✦ Generated by Eureka AI based on patent content.

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Abstract

The application discloses a gas-liquid separator and separation method based on gradient filling of super-gas-wettable super-gas-repellent particles, which comprises a gas-liquid inlet (1), a liquid outlet (2), a gas outlet (3), a super-gas-wettable support net (4), a gas-liquid chamber (5), a gas bubble floating chamber (6), a gas capture chamber (7), a super-gas-wettable corrugated baffle (8), particles (9), a large particle filling chamber (10), and a small particle filling chamber (11). The filling chambers are filled with super-gas-wettable large particles (91), super-gas-repellent large particles (93), super-gas-wettable small particles (92), and super-gas-repellent small particles (94). The super-gas-wettable support net (4) is distributed on both sides of the filling chambers, and the super-gas-wettable corrugated baffle (8) is arranged in the filling chambers. The application improves the separation efficiency to 99.9% while increasing the flow rate of the gas-liquid mixture to 175%, significantly shortening the residence time in the gas-liquid separator, solving the problems of low separation efficiency and limited flow rate in the prior art, and being suitable for application scenarios of efficient gas-liquid separation.
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Description

TECHNICAL FIELD

[0001] The present application belongs to the field of gas-liquid separation, and particularly relates to a gas-liquid separator based on gradient filling of super-gas-wet super-gas-repellent particles and a separation method. BACKGROUND

[0002] Hydrogen energy is attracting attention for its high energy density and clean combustion products (water). As a secondary energy source, hydrogen energy can be produced through various means and does not produce carbon dioxide emissions when used, making it an important tool for addressing climate change. In recent years, with technological advances and policy support, the application range of hydrogen energy has been expanding, from transportation to industrial production, and the market potential of hydrogen energy is huge. Electrolysis of water is one of the main methods for producing green hydrogen, which refers to hydrogen produced through the electrolysis of water driven by renewable energy sources such as solar and wind energy. According to a study by the journal Nature, as the cost of renewable energy decreases and electrolysis technology advances, the economic viability of green hydrogen will further improve, driving its importance in the global energy market.

[0003] In the process of electrolysis of water to produce hydrogen, the design and performance of the gas-liquid separator are crucial to the overall efficiency and stability of the system. Current gas-liquid separator technology faces compatibility issues when combined with fluctuating renewable energy sources such as wind and solar energy. Traditional gravity-type gas-liquid separators require large volumes and long residence times to achieve effective separation, which results in the need for a large amount of electrolyte, thus prolonging the startup time of the electrolysis water equipment (as the electrolyte needs to be heated to the working temperature), and cannot quickly respond to fluctuating and intermittent energy sources. In addition, the separation efficiency of traditional gas-liquid separators is not high, making it difficult to achieve rapid separation, further limiting its compatibility with fluctuating energy sources. To solve these problems, research is exploring new high-efficiency gas-liquid separation technology to improve system response speed and adaptability.

[0004] To solve the above problems, the present application is proposed. SUMMARY

[0005] The present application discloses a gas-liquid separator based on gradient filling of super-gas-wet super-gas-repellent particles, which comprises a gas-liquid inlet 1, a liquid outlet 2, a gas outlet 3, a super-gas-wet support net 4, a gas-liquid chamber 5, a gas bubble floating chamber 6, a gas capture chamber 7, a super-gas-wet corrugated baffle 8, a particulate matter 9, a large particle filling chamber 10, a small particle filling chamber 11, and a separator shell 12. The large particle filling chamber and the small particle filling chamber are respectively filled with super-gas-wet large particles 91, super-gas-repellent large particles 93, and super-gas-wet small particles 92, super-gas-repellent small particles 94. The super-gas-wet support net 4 is distributed on both sides of the filling chamber, and the super-gas-wet corrugated baffle 8 is arranged inside the filling chamber. The purpose is to solve the problems of low separation efficiency, slow separation speed, large volume, and poor compatibility with fluctuating and intermittent renewable energy sources in traditional gas-liquid separators.

[0006] In a first aspect, the present invention proposes a gas-liquid separator based on a gradient packing of superaerophilic and superaerophobic particles, aiming to improve separation efficiency and reduce separation time. The separator comprises a gas-liquid inlet 1, a liquid outlet 2, a gas outlet 3, a superaerophilic support mesh 4, a gas-liquid chamber 5, a bubble rise chamber 6, a gas capture chamber 7, a superaerophilic corrugated baffle 8, particles 9, a large particle packing chamber 10, a small particle packing chamber 11, and a separator housing 12.

[0007] The particles 9 include super aerophilic large particles 91, super aerophobic large particles 93, super aerophilic small particles 92, and super aerophobic small particles 94;

[0008] The gas-liquid chamber 5 includes the bubble floating chamber 6 and the gas capture chamber 7;

[0009] The gas capture chamber 7 includes a large particle filling chamber 10 and the small particle filling chamber 11;

[0010] The large particle filling chamber 10 is filled with the super aerophilic large particles 91 and the super aerophobic large particles 93 in an orderly manner;

[0011] The small particle filling chamber 11 is filled with the super aerophilic small particles 92 and the super aerophobic small particles 94 in an orderly manner;

[0012] The super-aerophilic support mesh 4 is distributed on both sides of the large particle filling chamber 10 and / or the small particle filling chamber 11;

[0013] A plurality of super-aerophilic corrugated baffles 8 are provided inside the large particle filling chamber 10 and / or the small particle filling chamber 11, and the internal space between the super-aerophilic corrugated baffles 8 is filled with the particles 9;

[0014] The gas-liquid inlet 1 is located on the left side of the gas-liquid separator, and the liquid outlet 2 and the gas outlet 3 are located on the right side of the gas-liquid separator.

[0015] Preferably, the droplet contact angle is used to represent the surface wettability of the super aerophilic large particles 91, the super aerophilic large particles 93, the super aerophilic small particles 92, and the super aerophilic small particles 94, wherein the contact angle range of the super aerophilic large particles 91 and the super aerophilic small particles 92 is 90° to 180°; the contact angle range of the super aerophilic large particles 93 and the super aerophilic small particles 94 is 0° to 90°.

[0016] Preferably, the particle size range of the superaerophilic small particles 92 and the superaerophobic small particles 94 is 0.1 μm to 0.1 cm, inclusive; the particle size range of the superaerophilic large particles 91 and the superaerophobic large particles 93 is 0.1 cm to 1 cm, inclusive. In actual practice, the same particle filling chamber can be filled with particles of the same diameter or a mixture of particles of different diameters, and can be filled with particles of the same surface wettability or a mixture of particles of different surface wettabilities.

[0017] Preferably, the large particle filling chamber 10 includes but is not limited to the following particle filling methods: the super-aerophobic large particles 93 are located in the leftmost range, the rightmost range is a mixture of the super-aerophobic large particles 93 and the super-aerophilic large particles 91, and the super-aerophilic large particles 91 fill a proportion of 0% to 100% of the particulate matter 9 in the large particle filling chamber 10. Other filling methods may also be uniform filling of the super-aerophobic large particles 93 and the super-aerophilic large particles 91.

[0018] Preferably, the small particle filling chamber 11 includes but is not limited to the following particle filling method, the super aerophobic small particles 94 and the super aerophilic small particles 92 are evenly filled, and the filling ratio of the super aerophilic small particles 92 is 0% to 100% of the particulate matter 9 in the small particle filling chamber 11.

[0019] Preferably, the super aerophilic support mesh 4 is made of surface-modified hard stainless steel mesh, and the droplet contact angle is used to represent the surface wettability of the super aerophilic support mesh 4. The contact angle of the super aerophilic support mesh 4 ranges from 90° to 180°, and the mesh size of the super aerophilic support mesh 4 is 40-300 mesh.

[0020] Preferably, the super-aerophilic corrugated baffles 8 are made of polytetrafluoroethylene (PTFE), and the spacing between adjacent super-aerophilic corrugated baffles 8 is 0.1-5 cm.

[0021] Preferably, there are a plurality of gas capture chambers 7 inside the gas-liquid separator, and two adjacent gas capture chambers 7 are not in contact with each other, and the spacing between them is 0.1 cm to 50 cm.

[0022] Preferably, the large particle filling chamber 10 is located on the left side of the gas capture chamber 7, and the small particle filling chamber 11 is located on the right side of the gas capture chamber 7, forming a particle size gradient from left to right. The gas capture chamber 7 may also include one or more large particle filling chambers 10 and small particle filling chambers 11, each of which is filled with particles of the same or different diameters and different wettability.

[0023] The second aspect of the present application provides a gas-liquid separation method based on gradient filling of super-aerophilic and super-aerophobic particles, which uses the super-aerophilic and super-aerophobic particle gradient filled gas-liquid separator of the first aspect of the present application, which comprises: a gas-liquid mixture enters the gas-liquid chamber 5 through the gas-liquid inlet 1, the gas-liquid mixture enters the gas capture chamber 7 through the super-aerophilic support net 4, the gas in the gas-liquid mixture is captured by the particulate matter 9 in the gas capture chamber 7, the gas and liquid are separated, then in the bubble rising chamber 6, the bubbles float to the top of the gas-liquid separator, and are discharged through the gas outlet 3, while the liquid is discharged through the liquid outlet 2.

[0024] Compared with the prior art, the present application has the following beneficial effects:

[0025] The gas-liquid separator of the present application is based on gradient filling of super-aerophilic and super-aerophobic particles, which first has efficient bubble capture, super-aerophilic particles can capture small bubbles in a gas-liquid mixed fluid, and through surface action, small bubbles are combined into large bubbles, thereby realizing rapid gas-liquid separation by relying on buoyancy; secondly, high-speed liquid flow, super-aerophobic particles construct high-efficiency liquid flow channels, which can significantly improve the transport efficiency of the liquid. The multiple super-aerophilic corrugated baffles in the filling chamber can change the flow direction of the gas-liquid mixed fluid multiple times, so that the bubbles frequently collide with the super-aerophilic particles and are captured, and the gas capture chamber is constructed by particles with different pore sizes and different wettability, which further improves the separation effect. Through the above design, the separation efficiency of the present application is improved to 99.9%, and the flow rate of the gas-liquid mixture is increased to 175%, significantly shortening the residence time in the gas-liquid separator, solving the problems of low separation efficiency and limited flow rate in the prior art, and being suitable for application scenarios of efficient and rapid gas-liquid separation. BRIEF DESCRIPTION OF DRAWINGS

[0026] Figure 1 : Structure diagram of the super-aerophilic and super-aerophobic particle gradient filled gas-liquid separator.

[0027] Figure 2 : Interaction diagram of super-aerophobic particles, super-aerophilic particles and bubbles, wherein the left figure is super-aerophobic particles and the right figure is super-aerophilic particles.

[0028] Figure 3 : Interaction diagram of super-aerophobic particle stacking, super-aerophilic particle stacking and super-aerophobic and super-aerophilic particle mixed stacking with flow field, wherein from left to right are super-aerophobic particle stacking, super-aerophilic particle stacking and super-aerophobic and super-aerophilic particle stacking.

[0029] Figure 4 : Comparison of maximum flow rate and gas-liquid separation efficiency of conventional gas-liquid separator, super-aerophobic particle filled gas-liquid separator, super-aerophilic particle filled gas-liquid separator and super-aerophobic and super-aerophilic gradient filled gas-liquid separator.

[0030] The names of the figure marks in the figure description: 1. Gas-liquid inlet, 2. Liquid outlet, 3. Gas outlet, 4. Super-aerophilic support net, 5. Gas-liquid chamber, 6. Bubble floating chamber, 7. Gas capture chamber, 8. Super-aerophilic corrugated baffle, 9. Particulate matter, 10. Large particle filling chamber, 11. Small particle filling chamber, 12. Separator shell, 13. Bubble flow trajectory, 14. Gas bridging, 91. Super-aerophilic large particles, 92. Super-aerophilic small particles, 93. Super-aerophobic large particles, 94. Super-aerophobic small particles. DETAILED DESCRIPTION

[0031] The present invention is described in further detail below with reference to the embodiments.

[0032] Those skilled in the art will understand that the following examples are intended to illustrate the present invention only and should not be construed as limiting the scope of the present invention. Where specific techniques or conditions are not specified in the examples, the techniques or conditions described in the literature in the art or in the product specifications were used. Materials or equipment used without manufacturer identification are commercially available conventional products.

[0033] It will be understood by those skilled in the art that, unless otherwise stated, the singular forms "a", "an", "said" and "the" used herein may also include plural forms. It should be further understood that the term "comprising" used in the description of the present invention refers to the presence of the features, integers, steps, operations, elements and / or components, but does not exclude the presence or addition of one or more other features, integers, steps, operations, elements, components and / or groups thereof. It should be understood that when we say that an element is "connected" to another element, it can be directly connected to the other element, or there may be intermediate elements. In addition, the "connection" used here may include wireless connection.

[0034] In the description of the present invention, unless otherwise specified, "plurality" means two or more. Terms such as "inner," "upper," and "lower" indicating positions or states are based on those shown in the accompanying drawings and are intended solely to facilitate and simplify the description of the present invention. They do not indicate or imply that the devices or components referred to must have, be constructed, or operate in a specific orientation, and are therefore not to be construed as limiting the present invention.

[0035] In the description of the present invention, it should be noted that, unless otherwise expressly specified or limited, the terms "mounted," "connected," and "provided with" should be understood broadly. For example, they may refer to fixed, detachable, or integral connections; mechanical or electrical connections; and direct or indirect connections through an intermediary. Those skilled in the art will understand the specific meanings of the above terms in the present invention based on specific circumstances.

[0036] It will be understood by those skilled in the art that, unless otherwise defined, all terms used herein, including technical and scientific terms, have the same meaning as commonly understood by those skilled in the art in the art to which the present invention pertains. It should also be understood that terms such as those defined in common dictionaries should be understood to have meanings consistent with their meanings in the context of the prior art and, unless defined as such herein, will not be interpreted in an idealized or overly formal sense. Example

[0037] Combine Figures 1 to 4 As shown, this embodiment proposes a gas-liquid separator based on a gradient filling of super-aerophilic and super-aerophobic particles, aiming to improve the separation efficiency and reduce the separation time of the gas-liquid separator. The separator comprises a gas-liquid inlet 1, a liquid outlet 2, a gas outlet 3, a super-aerophilic support mesh 4, a gas-liquid chamber 5, a bubble rise chamber 6, a gas capture chamber 7, a super-aerophilic corrugated baffle 8, particles 9, a large particle filling chamber 10, a small particle filling chamber 11, and a separator housing 12.

[0038] The particles 9 include super aerophilic large particles 91, super aerophobic large particles 93, super aerophilic small particles 92, and super aerophobic small particles 94;

[0039] The gas-liquid chamber 5 includes the bubble floating chamber 6 and the gas capture chamber 7;

[0040] The gas capture chamber 7 includes a large particle filling chamber 10 and the small particle filling chamber 11;

[0041] The large particle filling chamber 10 is filled with the super aerophilic large particles 91 and the super aerophobic large particles 93 in an orderly manner;

[0042] The small particle filling chamber 11 is filled with the super aerophilic small particles 92 and the super aerophobic small particles 94 in an orderly manner;

[0043] The super-aerophilic support mesh 4 is distributed on both sides of the large particle filling chamber 10 and / or the small particle filling chamber 11;

[0044] A plurality of super-aerophilic corrugated baffles 8 are provided inside the large particle filling chamber 10 and / or the small particle filling chamber 11, and the internal space between the super-aerophilic corrugated baffles 8 is filled with the particles 9;

[0045] The gas-liquid inlet 1 is located on the left side of the gas-liquid separator, and the liquid outlet 2 and the gas outlet 3 are located on the right side of the gas-liquid separator.

[0046] The super-gas-philic large particles 91 and the super-gas-repellent large particles 93 are mixed in the rightmost range of the large-particle filling chamber 10, and the super-gas-philic large particles 91 account for 30% of the particles 9 in the large-particle filling chamber 10.

[0047] The super-gas-philic small particles 92 and the super-gas-repellent small particles 94 are uniformly filled in the small-particle filling chamber 11, and the super-gas-philic small particles 92 account for 60% of the particles 9 in the small-particle filling chamber 11.

[0048] The super-gas-philic support net 4 is made of surface-modified hard stainless steel net, and the surface wettability of the super-gas-philic support net 4 is represented by the contact angle of liquid droplets. The contact angle of the super-gas-philic support net 4 is 110°, and the mesh number of the super-gas-philic support net 4 is 40.

[0049] The super-gas-philic corrugated baffle 8 is made of PTFE, and the distance between adjacent super-gas-philic corrugated baffles 8 is 1 cm.

[0050] The gas-liquid separator has three gas capturing chambers 7 inside, and adjacent two gas capturing chambers 7 do not contact, with a distance of 10 cm.

[0051] The large-particle filling chamber 10 is located on the left side of the gas capturing chamber 7, and the small-particle filling chamber 11 is located on the right side of the gas capturing chamber 7, forming a gradient filling from left to right.

[0052] Specifically, the gas capturing chamber 7 is tightly attached by the left large-particle filling chamber 10 and the right small-particle filling chamber 11. The large-particle filling chamber 10 is sequentially filled with super-gas-philic large particles 91 and super-gas-repellent large particles 93, and the average particle size is 5 mm equivalent diameter; the small-particle filling chamber 11 is uniformly mixed with super-gas-philic small particles 92 and super-gas-repellent small particles 94, and the average equivalent diameter of the particles is 500 μm.

[0053] Super aerophilic large particles 91, super aerophobic large particles 93, super aerophilic small particles 92, super aerophobic small particles 94, its internal material is all PTFE material, by super aerophilic, super aerophobic surface modification, be prepared into super aerophilic, super aerophobic particles.The mode of super aerophilic surface modification is: rinse PTFE particles with deionized water, remove dust or impurities that may exist on the surface.Then dry in an oven, ensure that the particle surface is free of moisture.Dry PTFE particles are evenly placed on the sample stage of a plasma treatment instrument. Ensure that particles do not overlap, use plasma to evenly process.Take out the PTFE particles after treatment, use sandblasting process, PTFE particle surface is roughened, before roughening, the liquid contact angle of PTFE particles is 110 °, and after using roughening, PTFE particle surface droplet contact angle is 150 °, which is a super aerophilic surface.The mode of super aerophobic particle surface modification is: PTFE particles are put into 0.1-0.5 M potassium permanganate solution, stirred at room temperature for 1-2 hour and carried out oxidation treatment, to introduce hydroxyl groups. Subsequently, the particles are filtered and rinsed with deionized water, and then dried to constant weight in a vacuum drying oven. Next, an acrylic acid solution is prepared in a beaker, 1-2% azobisisobutyronitrile is added as an initiator, the activated PTFE particles are added to the solution, and heated to 60-70°C under an inert atmosphere, and stirred for 2-4 hours to carry out graft polymerization. After the reaction is completed, the particles are filtered and washed with ethanol or acetone to remove unreacted monomers and initiators, and then rinsed with deionized water. Finally, the modified particles are dried in a vacuum drying oven to obtain super-aerobic PTFE particles, and the super-aerobic PTFE particle droplet contact angle is 30°.

[0054] After processing the raw materials, filling and assembling in the above manner, a gas-liquid separator based on gradient filling of super-aerophilic and super-aerophobic particles is obtained, such as Figure 1 As shown, the device of the present invention is connected to the electrolytic water electrolysis cell system (not shown in the figure) through the gas-liquid inlet 1 and the liquid outlet 2 to achieve normal operation. The gas-liquid mixture enters the gas-liquid chamber 5 through the gas-liquid inlet 1. First, the mixture passes through the super-aerophilic support mesh 4 and collides with the super-aerophobic large particle 93 on the leftmost side of the large particle filling chamber 10. This collision process causes the fluid to be diverted and the direction of movement to change, thereby ensuring uniform distribution of the fluid. Figure 2 As shown in the left figure, when the gas-liquid fluid collides with the super-aerophobic particles, the gas-liquid mixture realizes the redistribution of direction and flow (the effect of super-aerophobic particles), which has little effect on bubbles. The super-aerophilic corrugated baffle 8 inside the filling chamber also changes the flow direction of the gas-liquid mixture, increasing the probability of collision between the gas-liquid mixture and particulate matter. The redistributed gas-liquid mixture continues to collide with the super-aerophilic large particles 91 and super-aerophobic large particles 93 in the large particle filling chamber 10. Figure 2As shown in the figure on the right, when the gas-liquid mixture collides with the super-aerophilic large particles 91, the bubbles are adhered to the particles, achieving bubble capture. The bubbles on the surface of the particles will collide and fuse on their surface to form larger bubbles (super-aerophilic particle effect). However, since the super-aerophilic large particles can only adhere to bubbles that collide directly, some bubbles are still mixed with the solution. Subsequently, the bubble mixture enters the small particle filling chamber 11 and interacts with the super-aerophilic small particles 92 therein. The bubbles are adhered to the small particles and aggregated into larger bubbles. These large bubbles are easily carried out by the fluid due to their large frontal area. In the bubble floating chamber 6, the large bubbles float to the top of the separator, and after passing through the tertiary gas capture chamber 7, the bubble removal effect is further improved, and the bubbles in the gas-liquid mixture are completely separated. The gas is discharged through the gas outlet, while the liquid passes through the liquid channel constructed by the super-aerophobic particles and passes through the gas capture chamber 7 smoothly and quickly.

[0055] In the present invention, gradient particle packing plays a key role in the gas-liquid separation process. Specifically, a large particle packing chamber 10 is located on the left side of the gas capture chamber 7, and a small particle packing chamber 11 is located on the right side. The large particles in the large particle packing chamber 10 are primarily used to redistribute the liquid and adhere to some bubbles, ensuring that the gas-liquid mixture is evenly distributed and effectively transferred to the small particle packing chamber 11. The small particle packing chamber 11 ensures that bubbles in the gas-liquid mixture are quickly captured.

[0056] In addition, the separation effect is further optimized by using a mixed filling of superaerophilic and superaerophobic particles. Figure 3 As shown in the left figure, if only super-aerophobic large particles 93 are used, although the gas-liquid mixture can flow rapidly along the bubble flow trajectory 13, the bubbles cannot be adhered and separated by the particles, as shown in FIG. Figure 2 As shown in the left figure. If the super-aerophilic large particles 91 are completely filled, although the bubbles in the gas-liquid mixture can be quickly adhered (such as Figure 2 right), but the particles may be connected by gas bridging14 (e.g. Figure 3 By mixing superaerophilic and superaerophobic particles, not only is the smooth flow of the gas-liquid mixture ensured, but also the bubbles are quickly attached and separated by the superaerophilic particles. Figure 3 As shown in the figure on the right. Finally, Figure 4As shown, in a conventional gas-liquid separator, no particles are filled inside the separator, and the bubbles in the gas-liquid separator will float up under the action of gravity to achieve gas-liquid separation. Since it is a passive gas-liquid separation, the separation effect is not good. And in order to ensure a certain separation effect, the gas-liquid flow rate is set to be relatively small (excessive flow rate will cause the gas in the gas-liquid mixture to not have time to float up and be taken back to the electrolytic cell). The gradient-filled super-philic / super-aerosol-repellent particles induce the forced and rapid merging of bubbles in the gas-liquid separator through gradient pore size and gradient wetting properties to achieve rapid gas-liquid separation. Therefore, the gas-liquid mixture stays in the gas-liquid separator for a short time and the separation speed is fast, achieving the highest gas-liquid separation efficiency and the maximum flow rate. From Figure 4 It can be seen that the maximum flow rate in the conventional gas-liquid separator is about 80 L / min, while the maximum flow rate of the gradient-filled superphilic / superaerophobic particles in the gas-liquid separator of this embodiment is about 140 L / min, and the flow rate of the gas-liquid mixture is increased to 175% of the original.

Claims

1. A gas-liquid separator based on gradient filling of super-aerophilic and super-aerophobic particles, characterized in that: It includes a gas-liquid inlet (1), a liquid outlet (2), a gas outlet (3), a super-aerophilic support net (4), a gas-liquid chamber (5), a bubble floating chamber (6), a gas capture chamber (7), a super-aerophilic corrugated baffle (8), particles (9), a large particle filling chamber (10), a small particle filling chamber (11), and a separator shell (12); The particles (9) include super-aerophilic large particles (91), super-aerophobic large particles (93), super-aerophilic small particles (92), and super-aerophobic small particles (94); The gas-liquid chamber (5) includes the bubble floating chamber (6) and the gas capturing chamber (7); The gas capture chamber (7) comprises a large particle filling chamber (10) and the small particle filling chamber (11); The large particle filling chamber (10) is filled with the super aerophilic large particles (91) and the super aerophobic large particles (93) in an orderly manner; The small particle filling chamber (11) is filled with the super aerophilic small particles (92) and the super aerophobic small particles (94) in an orderly manner; The super-aerophilic support net (4) is distributed on both sides of the large particle filling chamber (10) and / or the small particle filling chamber (11); A plurality of super-aerophilic corrugated baffles (8) are provided inside the large particle filling chamber (10) and / or the small particle filling chamber (11), and the internal space between the super-aerophilic corrugated baffles (8) is filled with the particles (9); The gas-liquid inlet (1) is located on the left side of the gas-liquid separator, and the liquid outlet (2) and the gas outlet (3) are located on the right side of the gas-liquid separator.

2. The gas-liquid separator of claim 1, wherein the gas-liquid separator is filled with super-aerophilic and super-aerophobic particles in a gradient manner. The droplet contact angle is used to represent the surface wettability of the superaerophilic large particles (91), the superaerophilic large particles (93), the superaerophilic small particles (92), and the superaerophilic small particles (94), wherein the contact angles of the superaerophilic large particles (91) and the superaerophilic small particles (92) range from 90° to 180°; the contact angles of the superaerophilic large particles (93) and the superaerophilic small particles (94) range from 0° to 90°.

3. The gas-liquid separator filled with super-aerophilic and super-aerophobic particles according to claim 1, wherein The particle size range of the super aerophilic small particles (92) and the super aerophobic small particles (94) is 0.1 μm to 0.1 cm, including 0.1 μm and excluding 0.1 cm; the particle size range of the super aerophilic large particles (91) and the super aerophobic large particles (93) is 0.1 cm to 1 cm, including 0.1 cm and 1 cm.

4. The gas-liquid separator filled with super-aerophilic and super-aerophobic particles according to claim 1, characterized in that: In the large particle filling chamber (10), the super-aerophobic large particles (93) are located in the left range, and the right range is a mixture of the super-aerophobic large particles (93) and the super-aerophilic large particles (91). The filling ratio of the super-aerophilic large particles (91) is 0% to 100% of the particles (9) in the large particle filling chamber (10).

5. The gas-liquid separator filled with super-aerophilic and super-aerophobic particles according to claim 1, characterized in that: In the small particle filling chamber (11), the super-aerophobic small particles (94) and the super-aerophilic small particles (92) are uniformly filled, and the filling ratio of the super-aerophilic small particles (92) is 0% to 100% of the particles (9) in the small particle filling chamber (11).

6. The gas-liquid separator filled with super-aerophilic and super-aerophobic particles according to claim 1, characterized in that: The material of the super aerophilic support mesh (4) is a surface-modified hard stainless steel mesh, and the surface wettability of the super aerophilic support mesh (4) is represented by the droplet contact angle. The contact angle of the super aerophilic support mesh (4) ranges from 90° to 180°, and the mesh size of the super aerophilic support mesh (4) is 40-300 meshes.

7. The gas-liquid separator filled with super-aerophilic and super-aerophobic particles according to claim 1, characterized in that: The super-aerophilic corrugated baffles (8) are made of polytetrafluoroethylene, and the spacing between adjacent super-aerophilic corrugated baffles (8) is 0.1-5 cm.

8. The gas-liquid separator filled with super-aerophilic and super-aerophobic particles according to claim 1, characterized in that: The gas-liquid separator has a plurality of gas capture chambers (7) inside, and two adjacent gas capture chambers (7) are not in contact with each other, with a spacing of 0.1 cm to 50 cm.

9. The gas-liquid separator filled with super-aerophilic and super-aerophobic particles according to claim 1, characterized in that: The large particle filling chamber (10) is located on the left side of the gas capture chamber (7), and the small particle filling chamber (11) is located on the right side of the gas capture chamber (7), forming a particle size gradient filling from left to right.

10. A gas-liquid separation method based on gradient filling of super-aerophilic and super-aerophobic particles, characterized in that: A gas-liquid separator using the gradient filling of superaerophilic and superaerophobic particles according to any one of claims 1 to 9 comprises: a gas-liquid mixture enters the gas-liquid chamber (5) through the gas-liquid inlet (1), the gas-liquid mixture enters the gas capture chamber (7) through the superaerophilic support net (4), the gas in the gas-liquid mixture in the gas capture chamber (7) is captured by the particles (9), the gas and liquid are separated, and then in the bubble floating chamber (6), the bubbles float to the top of the gas-liquid separator and are discharged through the gas outlet (3), while the liquid is discharged through the liquid outlet (2).

Citation Information

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