Industrial handrail spraying equipment
By designing automated industrial railing spraying equipment, using spray racks, positioning rotary mechanisms and positioning spraying mechanisms, the problem of operator adsorbing harmful substances during spraying with handheld spray guns is solved, and a safe, efficient and environmentally friendly spraying process is achieved.
Patent Information
- Application Number
- CN202510309413.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-17
- Publication Date
- 2025-05-06
AI Technical Summary
In the prior art, when a hand-held spray gun is sprayed with a railing, the operator is prone to absorb a large amount of harmful substances, which affects physical health.
An industrial railing spraying equipment is designed, including a spray rack, a positioning rotary mechanism and a positioning spraying mechanism. By plugging the railing into the push groove, the railing is fixed and rotated by a positioning rotation mechanism, and automatic spraying is achieved through the positioning spraying mechanism to avoid manual contact with the paint.
Automatic spraying is realized, avoiding the operator adsorbing harmful substances, improving operational safety, and collecting residual coatings through negative pressure pumps, reducing waste.
Smart Images

Figure CN119926708A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of industrial railing spraying, in particular to industrial railing spraying equipment. Background Art
[0002] At present, railings have the functions of blocking and restricting, and they can fence off objects or people. For example, lawn fences can block pedestrians and prevent them from trampling on the lawn. School fences can restrict students from leaving school according to regulations. Most railings are made of metal, and for the sake of beauty and anti-oxidation, paint is generally sprayed on the railings to protect them.
[0003] Among them, the conventional railing spraying method on the market: spraying with a spray gun is suitable for guardrails with a larger area. Spraying with a spray gun can quickly and evenly cover a larger area, but requires higher operating skills.
[0004] This spraying method requires manual holding of the spray gun to repeatedly spray the surface of the railing. The operator breathes in an environment full of paint for a long time, which can easily absorb a large amount of harmful substances and cause great harm to the operator's body. Therefore, a new technical solution needs to be designed to solve the problem and realize automatic spraying of the railing to avoid contact between the operator and the environment full of paint. Summary of the invention
[0005] The object of the present invention is to provide an industrial railing spraying device to solve the technical problem that the current hand-held spray gun spraying causes the operator to absorb a large amount of harmful substances.
[0006] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: an industrial railing spraying device, comprising a spraying frame, wherein the front end of the spraying frame is provided with four groups of equally spaced push grooves, each group of the push grooves is in an arc shape, and a positioning and rotating mechanism is installed in each group of the push grooves. By sequentially inserting multiple groups of railings into the push grooves and cooperating with the positioning and rotating mechanism installed in each group of the push grooves, not only each group of railings can be fixed, but also the railings can be driven to rotate.
[0007] A limiting slide groove is provided at the bottom of the front end of the spray rack, a slider is slidably installed in the limiting slide groove, a spray hood is fixedly installed on the side wall of the slider, and a positioning spraying mechanism is installed on the spray hood. When multiple groups of railings are installed on the spray rack in sequence, the spray hood is driven to align the spray hood with the spray rack, and the multiple groups of railings on the spray rack are automatically sprayed, thereby avoiding manual spraying with a spray gun, which causes the operator to absorb a large amount of harmful substances and affect their health.
[0008] As a preferred embodiment of the present invention, the positioning and rotating mechanism includes a positioning cylinder rotatably installed at one end of each group of the push grooves, a bidirectional screw rotatably installed in each group of the positioning cylinders, a first threaded cylinder and a second threaded cylinder rotatably installed at both ends of each group of the bidirectional screws, three groups of equidistantly distributed first and second push rods rotatably installed on the side walls of each group of the first and second threaded cylinders, a push block rotatably installed at the other ends of two adjacent groups of the first and second push rods, a drive box fixedly installed on one side of the spray rack, and a self-rotation mechanism installed inside the drive box.
[0009] As a preferred embodiment of the present invention, the positioning spraying mechanism includes a screw rotatably installed in the limiting slide groove, an inner groove opened on the inner side of the spray hood, four groups of equally spaced nozzles fixedly installed in the inner groove, multiple groups of equally spaced nozzles connected and installed on each group of the nozzles, and a material guide pipe connected and installed with the four groups of the nozzles, the screw is threadedly connected to the slider, and the screw passes through the limiting slide groove and is fixedly connected to the motor shaft of the third motor.
[0010] As a preferred embodiment of the present invention, each group of the positioning cylinder side walls is provided with three groups of equally spaced limiting grooves, and each group of the limiting grooves is movably connected to the corresponding first push rod and the second push rod.
[0011] As a preferred embodiment of the present invention, the self-rotation mechanism includes four groups of equally spaced first gears rotatably installed inside the driving box, a second gear rotatably installed on the top side of the driving box, and a second motor fixedly installed on the top of the outer wall of the driving box, two adjacent groups of the first gears are meshed with the second gears, the central axes of the four groups of the first gears are respectively fixedly connected to the side walls of the four positioning cylinders, the driving output end of the second motor is connected to the transmission shaft, and the other end of the transmission shaft is fixedly installed to the central axis of the second gear.
[0012] As a preferred embodiment of the present invention, the four groups of bidirectional screw rods are all penetrated through the side wall of the positioning cylinder and are fixedly installed with a connecting shaft, and the two adjacent groups of connecting shafts are connected by a transmission belt. One end of the connecting shaft at the top is fixedly installed with the motor shaft of the first motor, and the first motor is fixedly installed on the top of the side wall of the spray rack.
[0013] As a preferred embodiment of the present invention, a support plate is fixedly installed at one end of the bottom of the spray hood side wall, a paint box is fixedly installed on the top of the support plate, a feed pump is fixedly installed inside the paint box, and the discharge end of the feed pipe is connected to the other end of the guide pipe.
[0014] As a preferred embodiment of the present invention, three groups of equidistantly distributed support wheels are detachably mounted on the bottom of the spray hood, and the bottom sides of the three groups of support wheels are in contact with the ground.
[0015] As a preferred embodiment of the present invention, the inner walls of the four groups of push grooves are provided with multiple groups of equidistantly distributed collecting holes, and adjacent groups of collecting holes are connected and installed with collecting pipes. The four groups of collecting pipes are installed inside the spray rack, and the other ends of the four groups of collecting pipes are connected and installed with connecting pipes, and the other ends of the connecting pipes are connected and installed with the negative pressure end of the negative pressure pump.
[0016] Compared with the prior art, the present invention has the following beneficial effects:
[0017] 1. The present invention combines a positioning rotating mechanism with a positioning spraying mechanism. After multiple groups of railings are inserted into the push grooves in sequence, the third motor can be driven to drive the screw to rotate, so as to push the spray cover in the positioning spraying mechanism to align with the spray frame, so that the four groups of nozzles inside the spray cover are aligned with the railings inside the four push grooves. At the same time, with the positioning rotating mechanism, not only can each group of railings be fixed, but also the railings can be driven to rotate, effectively ensuring that the paint sprayed on the nozzle is evenly distributed on the surface of the railings, and avoiding manual spraying with a spray gun, which causes the operator to absorb a large amount of harmful substances and affect their health.
[0018] 2. The present invention has multiple groups of equidistantly distributed collecting holes on the inner walls of four groups of push grooves, and adjacent groups of collecting holes are connected and installed with collecting pipes. When multiple groups of nozzles inside the spray hood spray the railings, a large amount of paint will remain on the inner wall of each group of push grooves. At the same time, the connecting pipe is driven to connect an external negative pressure pump to transmit negative pressure to the multiple collection pipes, so that a strong negative pressure is generated in each group of collecting holes, and the paint retained on the inner wall of the push groove is effectively collected and recycled, avoiding a large amount of paint waste. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Other features, objects and advantages of the present invention will become more apparent from the detailed description of non-limiting embodiments made with reference to the following drawings:
[0020] Figure 1 It is a front view of the present invention;
[0021] Figure 2 This is a schematic diagram of the connecting shaft distribution structure of the present invention;
[0022] Figure 3 This is a schematic diagram of the collection hole distribution structure of the present invention;
[0023] Figure 4 It is a schematic diagram of the positioning tube structure of the present invention;
[0024] Figure 5 Schematic diagram of the nozzle distribution structure of the present invention
[0025] Figure 6 It is a schematic diagram of the first gear distribution structure of the present invention;
[0026] In the figure: 1. spray rack; 11. push groove; 12. limit slide groove; 13. slide block; 14. spray hood; 2. positioning cylinder; 21. bidirectional screw; 22. first threaded cylinder; 23. second threaded cylinder; 24. first push rod; 25. second push rod; 26. push block; 27. limit groove; 3. screw; 31. inner groove; 32. spray pipe; 33. spray head; 34. material guide pipe; 4. connecting shaft; 41. transmission belt; 42. first motor; 43. support plate; 44. paint box; 45. support wheel; 5. drive box; 51. first gear; 52. second gear; 53. second motor; 54. collecting hole; 55. collecting pipe; 56. connecting pipe. DETAILED DESCRIPTION
[0027] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.
[0028] In the description of the present invention, it is necessary to understand that the terms "upper", "lower", "front", "back", "left", "right", "top", "bottom", "inside", "outside", etc. indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.
[0029] Example 1: An industrial railing spraying device, see Figures 1 to 6 , including a spraying frame 1, the front end of the spraying frame 1 is provided with four groups of equally spaced push grooves 11, each group of push grooves 11 is arc-shaped, and a positioning and rotating mechanism is installed in each group of push grooves 11. By inserting multiple groups of railings into the push grooves 11 in sequence, and cooperating with the positioning and rotating mechanism installed in each group of push grooves 11, not only can each group of railings be fixed, but also the railings can be driven to rotate. The positioning and rotating mechanism includes a positioning cylinder 2 rotatably installed at one end of each group of push grooves 11, a bidirectional screw 21 is rotatably installed in each group of positioning cylinders 2, a first threaded cylinder 22 and a second threaded cylinder 23 are rotatably installed at both ends of each group of bidirectional screws, three groups of equally spaced first push rods 24 and second push rods 25 are rotatably installed on the side walls of each group of first threaded cylinders 22 and second threaded cylinders 23, a push block 26 is rotatably installed at the other end of two adjacent groups of first push rods 24 and second push rods 25, a drive box 5 fixedly installed on one side of the spraying frame 1, and a self-rotating mechanism is installed inside the drive box 5;
[0030] A limited slide groove 12 is provided at the bottom of the front end of the spray rack 1, and a slider 13 is slidably installed in the limited slide groove 12. A spray cover 14 is fixedly installed on the side wall of the slider 13, and a positioning spraying mechanism is installed on the spray cover 14. When multiple groups of railings are installed on the spray rack 1 in sequence, the spray cover 14 is driven to align the spray cover 14 with the spray rack 1, and multiple groups of railings on the spray rack 1 are automatically sprayed to avoid manual spraying with a spray gun, which causes the operator to absorb a large amount of harmful substances and affect his health. The positioning spraying mechanism includes a screw 3 rotatably installed in the limited slide groove 12, an inner groove 31 provided on the inner side of the spray cover 14, four groups of equidistantly distributed nozzles 32 are fixedly installed in the inner groove 31, multiple groups of equidistantly distributed nozzles 33 are connected and installed on each group of nozzles 32, and a guide pipe 34 connected and installed with the four groups of nozzles 32, the screw 3 is threadedly connected to the slider 13, and the screw 3 passes through the limited slide groove 12 and is fixedly connected to the motor shaft of the third motor.
[0031] Working principle: the operator first inserts multiple groups of railings into the push groove 11 in sequence, and slowly pushes the multiple groups of railings so that one end of each group of railings is plugged into multiple groups of positioning cylinders 2, and then drives the first motor 42, cooperates with the two adjacent groups of connecting shafts 4 to be connected through the transmission belt 41, so that the bidirectional screw rod 21 fixedly connected at one end of each group of connecting shafts 4 can be rotated synchronously. Since the first threaded cylinder 22 and the second threaded cylinder 23 are respectively threadedly installed at both ends of each group of bidirectional screw rods 21, it is ensured that when the bidirectional screw rod 21 rotates, the first threaded cylinder 22 and the second threaded cylinder 23 can push the first push rod 24 and the second push rod 25 to move inward and outward synchronously, so that the push blocks 26 rotatably installed at the other ends of the adjacent two groups of first push rods 24 and second push rods 25 are firmly attached to the inner wall of the railing, and the multiple groups of railings are positioned inside the push groove 11, and the drive The third motor drives the screw rod 3 to rotate, so that the slider 13 moves horizontally along the limiting slide groove 12, and the spray hood 14 is aligned with the spray frame 1. The pump installed inside the driving paint box 44 makes the multiple nozzles 33 on the four groups of nozzles 32 spray paint evenly and spray the surface of the railing inside each group of push grooves 11. As the spray hood 14 continues to work, the second motor 53 installed on the side wall of the driving box 5 is turned on to drive the second gear 52 to rotate. Since the two adjacent groups of first gears 51 are meshed with the second gear 52, the positioning cylinders 2 installed inside the four groups of first gears 51 can be driven to rotate, so that the railings installed inside the four groups of push grooves 11 rotate, so that the sprayed paint is evenly distributed on the surface of the railing, and it is avoided that the operator absorbs a large amount of harmful substances and affects his health by holding the spray gun manually.
[0032] For details, see Figure 1-6, the inner walls of the four groups of push grooves 11 are provided with multiple groups of equidistantly distributed collecting holes 54, and the adjacent groups of collecting holes 54 are connected and installed with collecting pipes 55, and the four groups of collecting pipes 55 are installed inside the spray rack 1, and the other ends of the four groups of collecting pipes 55 are connected and installed with connecting pipes 56, and the other end of the connecting pipe 56 is connected and installed with the negative pressure end of the negative pressure pump. When the multiple groups of nozzles 32 inside the spray hood 14 spray the railings, a large amount of paint will remain on the inner wall of each group of push grooves 11. At the same time, the connecting pipe 56 is driven to connect with an external negative pressure pump to deliver negative pressure to the multiple groups of collecting pipes 55, so that a strong negative pressure is generated in each group of collecting holes 54, so that the paint retained on the inner wall of the push groove 11 can be effectively collected and recycled, thereby avoiding a large amount of paint waste.
[0033] For further information, see Figure 1-6 A support plate 43 is fixedly installed at one end of the bottom of the side wall of the spray hood 14, and a paint box 44 is fixedly installed on the top of the support plate 43. A suction pump is fixedly installed inside the paint box 44, and the discharge end of the suction pipe is connected and installed with the other end of the guide pipe 34. Three groups of equidistantly distributed support wheels 45 are detachably installed at the bottom of the spray hood 14, and the bottom sides of the three groups of support wheels 45 are all in contact with the ground. By driving the suction pump installed inside the paint box 44, the multiple groups of nozzles 33 on the four groups of nozzles 32 can evenly spray paint and spray the surface of the railing inside each group of push grooves 11. When the spray hood 14 moves horizontally, the support force installed at the bottom of the spray hood 14 can support the bottom of the spray hood 14.
[0034] Further, see Figure 1-6 , four groups of bidirectional screw rods 21 all penetrate the side wall of the positioning cylinder 2 and are fixedly installed with a connecting shaft 4, and two adjacent groups of connecting shafts 4 are connected by transmission belts 41, and one end of the top connecting shaft 4 is fixedly installed with the motor shaft of the first motor 42, and the first motor 42 is fixedly installed on the top of the side wall of the spray rack 1. By driving the first motor 42, and cooperating with the two adjacent groups of connecting shafts 4 to be connected by transmission belts 41, the bidirectional screw rods 21 fixedly connected at one end of each group of connecting shafts 4 can be made to rotate synchronously. Since the first threaded cylinder 22 and the second threaded cylinder 23 are respectively threadedly installed at both ends of each group of bidirectional screw rods 21, it is ensured that when the bidirectional screw rod 21 rotates, the first threaded cylinder 22 and the second threaded cylinder 23 can push the first push rod 24 and the second push rod 25 to move inward and outward synchronously, so that the push blocks 26 rotatably installed at the other ends of the two adjacent groups of first push rods 24 and the second push rods 25 are firmly attached to the inner wall of the railing.
[0035] It is worth noting that see Figure 1-6The self-rotation mechanism includes four groups of equally spaced first gears 51 rotatably installed inside the driving box 5, a second gear 52 rotatably installed on the top side of the driving box 5, and a second motor 53 fixedly installed on the top of the outer wall of the driving box 5. Two adjacent groups of first gears 51 are meshed with the second gear 52. The central axes of the four groups of first gears 51 are respectively fixedly connected to the side walls of the four groups of positioning tubes 2. The output end of the second motor 53 is driven to be connected to the transmission shaft, and the other end of the transmission shaft is fixedly installed with the central axis of the second gear 52. The second motor 53 installed on the side wall of the driving box 5 drives the second gear 52 to rotate. Since the two adjacent groups of first gears 51 are meshed with the second gear 52, the positioning tubes 2 installed inside the four groups of first gears 51 can be driven to rotate, so that the railings installed inside the four groups of push grooves 11 rotate, so that the sprayed paint is evenly distributed on the surface of the railing.
[0036] It is worth noting that see Figure 1-6 Each group of positioning cylinder 2 has three groups of equally spaced limiting grooves 27 on its side wall, and each group of limiting grooves 27 is movably connected to the corresponding first push rod 24 and second push rod 25. When the first threaded cylinder 22 and the second threaded cylinder 23 can push the first push rod 24 and the second push rod 25 to move inward and outward synchronously, the limiting grooves 27 and the push rods can effectively limit the first push rod 24 and the second push rod 25, so that the push blocks 26 rotatably installed at the other ends of the two adjacent groups of first push rods 24 and second push rods 25 are firmly attached to the inner wall of the railing.
[0037] The above shows and describes the basic principles and main features of the present invention and the advantages of the present invention. It is obvious to those skilled in the art that the present invention is not limited to the details of the above exemplary embodiments, and the present invention can be implemented in other specific forms without departing from the spirit or basic features of the present invention. Therefore, no matter from which point of view, the embodiments should be regarded as exemplary and non-restrictive. The scope of the present invention is defined by the attached claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims are included in the present invention. Any figure mark in the claims should not be regarded as limiting the claims involved.
[0038] In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.
Claims
1. An industrial railing spraying device, comprising a spraying frame (1), characterized in that: The front end of the spraying rack (1) is provided with four groups of equally spaced push grooves (11), each group of the push grooves (11) is in an arc shape, and a positioning and rotating mechanism is installed in each group of the push grooves (11). By inserting multiple groups of railings into the push grooves (11) in sequence and cooperating with the positioning and rotating mechanism installed in each group of the push grooves (11), not only each group of railings can be fixed, but also the railings can be driven to rotate. A limiting slide groove (12) is provided at the bottom of the front end of the spray rack (1), a slider (13) is slidably installed in the limiting slide groove (12), a spray hood (14) is fixedly installed on the side wall of the slider (13), and a positioning spraying mechanism is installed on the spray hood (14). When multiple groups of railings are installed on the spray rack (1) in sequence, the spray hood (14) is driven to align the spray hood (14) with the spray rack (1), and the multiple groups of railings on the spray rack (1) are automatically sprayed, thereby avoiding manual spraying with a spray gun, which causes the operator to absorb a large amount of harmful substances and affect their health.
2. The industrial railing spraying equipment according to claim 1 is characterized in that: The positioning rotation mechanism comprises a positioning cylinder (2) rotatably mounted at one end of each group of the push grooves (11), a bidirectional screw (21) rotatably mounted in each group of the positioning cylinders (2), a first threaded cylinder (22) and a second threaded cylinder (23) rotatably mounted at both ends of each group of the bidirectional screws, three groups of equidistantly distributed first push rods (24) and second push rods (25) rotatably mounted on the side walls of each group of the first threaded cylinder (22) and the second threaded cylinder (23), a push block (26) rotatably mounted at the other end of two adjacent groups of the first push rods (24) and the second push rods (25), a drive box (5) fixedly mounted on one side of the spray frame (1), and a self-rotating mechanism mounted inside the drive box (5).
3. The industrial railing spraying equipment according to claim 1 is characterized in that: The positioning spraying mechanism comprises a screw (3) rotatably mounted in the limiting slide groove (12), an inner groove (31) opened on the inner side of the spraying cover (14), four groups of equidistantly distributed nozzles (32) fixedly mounted in the inner groove (31), a plurality of groups of equidistantly distributed nozzles (33) connected and mounted on each group of the nozzles (32), and a material guide pipe (34) connected and mounted with the four groups of the nozzles (32), the screw (3) being threadedly connected to the slider (13), and the screw (3) passing through the limiting slide groove (12) and being fixedly connected to the motor shaft of the third motor.
4. The industrial railing spraying equipment according to claim 2 is characterized in that: The side wall of each group of the positioning cylinders (2) is provided with three groups of equally spaced limiting grooves (27), and each group of the limiting grooves (27) is movably connected to a first push rod (24) and a second push rod (25) corresponding to each other.
5. The industrial railing spraying equipment according to claim 2 is characterized by: The self-rotating mechanism comprises four groups of first gears (51) equidistantly distributed and rotatably mounted inside the driving box (5), a second gear (52) rotatably mounted on the top side of the driving box (5), and a second motor (53) fixedly mounted on the top of the outer wall of the driving box (5), two adjacent groups of the first gears (51) meshing with the second gears (52), the central axes of the four groups of the first gears (51) are respectively fixedly connected to the side walls of the four groups of positioning cylinders (2), the driving output end of the second motor (53) is connected to the transmission shaft, and the other end of the transmission shaft is fixedly mounted to the central axis of the second gear (52).
6. The industrial railing spraying equipment according to claim 2, characterized in that: The four groups of bidirectional screw rods (21) are all penetrated through the side wall of the positioning cylinder (2) and are fixedly installed with a connecting shaft (4), and two adjacent groups of connecting shafts (4) are connected by transmission belts (41), and one end of the connecting shaft (4) located at the top is fixedly installed with the motor shaft of the first motor (42), and the first motor (42) is fixedly installed on the top of the side wall of the spray frame (1).
7. The industrial railing spraying equipment according to claim 3 is characterized by: A support plate (43) is fixedly mounted on one end of the bottom of the side wall of the spray hood (14), a paint box (44) is fixedly mounted on the top of the support plate (43), a pumping pump is fixedly mounted inside the paint box (44), and a discharge end of the pumping pipe is connected to the other end of the guide pipe (34).
8. The industrial railing spraying equipment according to claim 1, characterized in that: The bottom of the spray hood (14) is detachably mounted with three groups of support wheels (45) distributed at equal distances, and the bottom sides of the three groups of support wheels (45) are all in contact with the ground.
9. The industrial railing spraying equipment according to claim 1 is characterized by: four groups The inner wall of the push groove (11) is provided with a plurality of groups of equally spaced collecting holes (54); adjacent groups of collecting holes (54) are connected and installed with collecting pipes (55); four groups of collecting pipes (55) are installed inside the spraying frame (1); the other ends of the four groups of collecting pipes (55) are connected and installed with connecting pipes (56); the other ends of the connecting pipes (56) are connected and installed with the negative pressure end of the negative pressure pump.