An intelligent cold rolling fixed-point equipment inspection device and inspection control system

Abstract

The present invention discloses an intelligent cold rolling fixed-point equipment inspection device and an inspection control system, which belong to the field of intelligent remote operation and maintenance technology. The intelligent inspection device for cold rolling fixed-point equipment of the present invention includes an installation box, a monitoring camera, an electric telescopic cylinder, a main power supply and a control box, a connecting frame, a supporting leg, a connecting contact and a guide slope. An automatic intelligent trolley is also provided at the lower part of the installation box, and a power supply for battery replacement is installed in the automatic intelligent trolley. A wireless power receiving module is installed at the bottom of the automatic intelligent trolley, and the wireless power receiving module is matched with a wireless charging module. The present invention solves the problem that the existing technology is difficult to flexibly adjust the use position of the operation and maintenance inspection device, the device is inconvenient to power, and is not conducive to long-term continuous monitoring. The present invention has the advantages of flexible mobility, automatic charging, intelligent control and remote monitoring, which significantly improves the efficiency and safety of operation and maintenance, and is suitable for complex industrial environments.

Description

Technical Field

[0001] The present invention relates to the field of intelligent remote operation and maintenance technology, and specifically to an intelligent cold rolling fixed-point equipment inspection device and an inspection control system. Background Art

[0002] With the development of industrial automation and intelligence, remote operation and maintenance inspection technology is being used more and more widely in industrial production. Especially in complex environments such as cold rolling production lines, regular equipment inspections are of great significance for ensuring production safety and improving production efficiency. In recent years, intelligent remote operation and maintenance inspection devices have gradually become a hot topic in research and application. Through remote monitoring and automated inspections, efficient, accurate and visual management can be achieved. However, in the existing technology, the operation and maintenance inspection device is usually fixed in one position when in use, and it is difficult to flexibly adjust the use position, resulting in a limited monitoring range. It is usually powered by laying wires or using batteries. However, the situation in factories or other areas that need to be inspected is complex, and it is often difficult to lay wires. The battery life is limited, which is not convenient for long-term continuous monitoring.

[0003] Chinese patent publication number CN219550087U discloses an intelligent remote operation and maintenance inspection device, comprising a mobile box with a bottom shell fixedly connected to its top. A damper is fixedly connected to the bottom of the bottom shell's inner cavity. The top of the damper passes through the inner cavity of the bottom shell and extends to the outside of the bottom shell. The top of the damper is fixedly connected to a mounting plate. This utility model effectively solves the problem of traditional operation and maintenance inspection devices being unable to flexibly adjust the device's operating position during use, and the power supply problem of the device, which makes it difficult to achieve long-term continuous monitoring. Summary of the Invention

[0004] The purpose of the present invention is to provide an intelligent cold rolling fixed-point equipment inspection device and inspection control system, which has the advantages of flexible mobility, automatic charging, intelligent control and remote monitoring, significantly improves operation and maintenance efficiency and safety, is suitable for complex industrial environments, and solves the problems raised in the above background technology.

[0005] To achieve the above object, the present invention provides the following technical solutions:

[0006] An intelligent cold-rolling fixed-point equipment inspection device includes an installation box, a monitoring camera is installed on the top outside the installation box, an electric-controlled telescopic cylinder is installed on the top inside the installation box, a main power supply and a control box are respectively provided on both sides of the electric-controlled telescopic cylinder, a connecting frame is provided at the lower end of the electric-controlled telescopic cylinder, support legs are provided at both ends of the bottom of the connecting frame, the support legs slide through the bottom of the installation box, a connection contact is installed on one side of the lower end of the installation box, a guide slope is provided on the side of the installation box opposite to the connection contact, an automatic intelligent trolley is also provided at the lower part of the installation box, a power supply for battery replacement is installed in the automatic intelligent trolley, a wireless power receiving module is installed at the bottom of the automatic intelligent trolley, and the wireless power receiving module is matched with a wireless charging module.

[0007] Preferably, a controller is installed in the control box, a wireless communication module is connected to the controller, the wireless communication module is connected to the host computer, and a first power detection module is also connected to the controller, and the first power detection module is connected to the automatic intelligent car through connection contacts.

[0008] Preferably, the first power detection module is also connected to the main power supply, the main power supply is connected to a wired charging module, the wired charging module is also connected to connection contacts, the connection contacts are connected to the battery exchange power supply, and the battery exchange power supply is connected to the wireless power receiving module; the battery exchange power supply is connected to a second power detection module, and the second power detection module is connected to the automatic intelligent car.

[0009] Preferably, the controller is also connected to the electric telescopic cylinder, the thermal imaging probe and the monitoring camera.

[0010] Preferably, a thermal imaging probe is installed at the bottom of the surveillance camera.

[0011] An inspection and control system for intelligent cold rolling fixed-point equipment, comprising:

[0012] The intelligent cold rolling fixed-point equipment inspection device according to any one of claims 1 to 5;

[0013] The host computer is used to receive monitoring data from the inspection device, record and analyze it, perform fault diagnosis based on the collected data, generate corresponding maintenance suggestions, and display the image information and thermal imaging information collected by the monitoring camera and thermal imaging probe in real time;

[0014] Wireless communication module, used to realize data transmission between the inspection device and the host computer;

[0015] The power detection module is used to detect the power of the main power supply and the battery replacement power supply;

[0016] The controller is used to automatically determine whether the charging process needs to be started according to a preset logic algorithm, control the movement and charging operations of the automatic intelligent car, and control the action of the electric telescopic cylinder according to the detection results of the power detection module.

[0017] Preferably, the wireless communication module supports multiple communication protocols, including but not limited to Wi-Fi, Bluetooth and cellular networks.

[0018] Preferably, the system is provided with a remote monitoring and control module for providing a platform for users to remotely view the status of the inspection device and perform necessary operations.

[0019] Compared with the prior art, the present invention has the following beneficial effects:

[0020] 1. The present invention enables the device to flexibly adjust its use position through the design of the electric telescopic cylinder and support legs. When it needs to be moved or charged, the electric telescopic cylinder is activated to drive the support legs to prop up the installation box, so that the device can be easily moved to the required position. The automatic intelligent trolley can automatically move to the position of the wireless charging module for charging when needed, and automatically return to the bottom of the installation box after charging is completed, ensuring that the device is always in the best monitoring position, enabling the device to adapt to different working environments, and improving the on-site adaptability and automation level of the device.

[0021] 2. The present invention installs a battery-exchange power supply and a wireless power receiving module in the automatic intelligent car, and charges through the wireless charging module, avoiding the complexity and inconvenience of wiring. When the main power supply is lower than the set threshold, the controller will automatically start the charging process, and the automatic intelligent car will move to the wireless charging module position for charging. After charging is completed, it will automatically return and resume monitoring. This process does not require human intervention, which greatly improves the autonomy and convenience of the device. Through the cooperation of wireless charging technology and the automatic intelligent car, the problem of limited battery life of traditional batteries is solved, and long-term continuous monitoring of the device is achieved, without the need for frequent battery replacement or wiring, reducing maintenance costs.

[0022] 3. The present invention ensures that the device can continue to work under any circumstances through the dual power supply system design of the main power supply and the battery replacement power supply. When the main power supply is insufficient, the battery replacement power supply can immediately take over the power supply to ensure uninterrupted monitoring.

[0023] 4. The built-in controller and wireless communication module of the present invention enable the device to upload monitoring data to a remote server in real time, facilitating centralized management and data analysis; through the remote monitoring and control module, users can remotely view the status of the inspection device and perform necessary operations, further reducing the need for on-site personnel; through the wireless communication module, the device can transmit monitoring data to the host computer in real time, and the host computer performs real-time monitoring and data analysis to promptly discover and solve problems, thereby improving operation and maintenance efficiency; the controller automatically determines whether the charging process needs to be started according to a preset logical algorithm, and controls the movement and charging operations of the automatic intelligent vehicle to realize automated fault handling. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] Figure 1 This is the overall assembly diagram of the intelligent inspection device of the present invention;

[0025] Figure 2 This is a system module structure diagram of the present invention.

[0026] In the figure: 1. Installation box; 2. Surveillance camera; 3. Electric telescopic cylinder; 4. Support leg; 5. Main power supply; 6. Control box; 7. Thermal imaging probe; 8. Connection contact; 9. Guide ramp; 10. Automatic smart car; 11. Battery replacement power supply; 12. Wireless power receiving module; 13. Wireless charging module; 14. Connecting frame. DETAILED DESCRIPTION

[0027] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0028] In order to solve the problem that the existing technology is difficult to flexibly adjust the use position of the operation and maintenance inspection device, the device is inconvenient to power, and is not conducive to long-term continuous monitoring, please refer to Figure 1-2 , this embodiment provides the following technical solutions:

[0029] An intelligent cold-rolling fixed-point equipment inspection device includes an installation box 1, with a surveillance camera 2 mounted on the top and a thermal imaging probe 7 mounted on the bottom. The installation box 1 is the main structure of the entire device, housing and protecting the various components within. The surveillance camera 2 captures images of the monitored area, while the thermal imaging probe 7 detects the temperature distribution in the monitored area, helping to promptly identify potential fault points.

[0030] An electrically controlled telescopic cylinder 3 is mounted on the top of the installation box 1. A main power supply 5 and a control box 6 are located on either side of the cylinder. A connecting frame 14 is located at the bottom of the cylinder 3. Support legs 4 are located at both ends of the connecting frame 14. The legs 4 slide through the bottom of the installation box 1 and can be extended and retracted under the drive of the electrically controlled telescopic cylinder 3. When charging is required, the cylinder 3 actuates, driving the legs 4 to prop up the installation box 1, allowing the automatic intelligent vehicle 10 to move to the bottom of the installation box 1 for charging. After charging is complete, the cylinder 3 actuates again, retracting the legs 4 and returning the installation box 1 to its original position.

[0031] A connection contact 8 is installed on one side of the lower end of the installation box 1, and a guide slope 9 is provided on the side of the installation box 1 opposite to the connection contact 8. An automatic intelligent cart 10 is also provided at the lower part of the installation box 1. A power supply 11 is installed in the automatic intelligent cart 10, and a wireless power receiving module 12 is installed at the bottom of the automatic intelligent cart 10. The wireless power receiving module 12 is matched with a wireless charging module 13; the guide slope 9 is used to guide the automatic intelligent cart 10 to move smoothly to the position below the installation box 1 to ensure that the connection contact 8 can be accurately docked.

[0032] A controller is installed in the control box 6. The controller is connected to a wireless communication module, which is connected to a host computer. The controller is also connected to a first power detection module, which is connected to the automatic intelligent vehicle 10 via a connection contact 8. The controller controls the operation of the electric telescopic cylinder 3 and the charging process of the automatic intelligent vehicle 10 based on the detection results of the first power detection module.

[0033] The first power detection module is also connected to the main power supply 5. The first power detection module monitors the power of the main power supply 5 and triggers the charging process when the power is insufficient. The main power supply 5 is connected to a wired charging module. The wired charging module is also connected to a connection contact 8 for electrically connecting to the power exchange power supply 11 during charging. The power exchange power supply 11 is connected to the wireless power receiving module 12;

[0034] A second power detection module is connected to the battery-exchange power supply 11, and the second power detection module is connected to the automatic intelligent car 10. The second power detection module monitors the power of the battery-exchange power supply 11, and controls the return of the automatic intelligent car 10 and the sending of the charging completion signal after the power is fully charged.

[0035] The battery-exchange power supply 11 is used to provide a backup power supply for the device when the main power supply 5 is low on power; the wireless power receiving module 12 is matched with the wireless charging module 13 to receive charging energy wirelessly; when the power of the main power supply 5 is lower than the set threshold, the controller controls the automatic intelligent car 10 to move to the position of the wireless charging module 13 for charging. After charging is completed, the automatic intelligent car 10 returns to the bottom of the installation box 1 and transmits electrical energy to the main power supply 5 through the connection contact 8.

[0036] An inspection and control system for intelligent cold rolling fixed-point equipment, comprising:

[0037] An intelligent cold rolling fixed-point equipment inspection device;

[0038] The host computer is used to receive monitoring data from the inspection device, record and analyze it, perform fault diagnosis based on the collected data, generate corresponding maintenance suggestions, and display the image information and thermal imaging information collected by the monitoring camera 2 and the thermal imaging probe 7 in real time;

[0039] Wireless communication module, used to realize data transmission between the inspection device and the host computer;

[0040] The power detection module is used to detect the power of the main power supply 5 and the battery replacement power supply 11;

[0041] The controller is used to automatically determine whether the charging process needs to be started according to a preset logic algorithm, and to control the movement and charging operation of the automatic intelligent car 10, and to control the action of the electric telescopic cylinder 3 according to the detection result of the power detection module.

[0042] The wireless communication module supports multiple communication protocols, including but not limited to Wi-Fi, Bluetooth, and cellular networks.

[0043] The system is equipped with a remote monitoring and control module to provide users with a platform for remotely viewing the status of the inspection device and performing necessary operations.

[0044] Working Principle: The device is placed in a working position. The surveillance camera 2 and thermal imaging probe 7 collect image and thermal imaging information from the monitored area. The controller processes this information and uploads it to the host computer via the wireless communication module. The host computer then records and analyzes the received signals.

[0045] When the charge level of the main power supply 5 falls below a set low threshold, the controller detects this through the power detection module. The controller activates the electrically controlled telescopic cylinder 3, driving the connecting frame 14 and support legs 4 to prop up the installation box 1. At this point, the automatic intelligent vehicle 10 automatically moves to the wireless charging module 13 and charges the battery-swap power supply 11 through the wireless power receiving module 12.

[0046] When the battery detection module within the automated intelligent vehicle 10 detects that the battery-swap power source 11 is fully charged, the vehicle moves to the bottom of the installation box 1. The automated intelligent vehicle 10 sends a signal to the wireless communication module, which controls the electric telescopic cylinder 3, raising the connecting frame 14 and support legs 4, bringing the connection contacts 8 into contact. The main power source 5 is then charged via the wired charging module.

[0047] After charging is completed, the electric telescopic cylinder 3 moves to restore the installation box 1 to its original position, and the device continues to perform fixed-point monitoring.

[0048] It should be noted that, in this document, relational terms such as first and second, etc., are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the terms "comprises," "comprising," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that includes a list of elements includes not only those elements but also other elements not explicitly listed, or elements inherent to such process, method, article, or apparatus.

[0049] While the embodiments of the present invention have been shown and described, it will be apparent to those skilled in the art that various changes, modifications, substitutions, and alterations can be made to the embodiments without departing from the principles and spirit of the invention.

Claims

1. An intelligent cold rolling fixed-point equipment inspection device, characterized by: The invention comprises an installation box (1), wherein a monitoring camera (2) is installed on the top of the installation box (1), an electric telescopic cylinder (3) is installed on the top of the installation box (1), a main power supply (5) and a control box (6) are respectively provided on both sides of the electric telescopic cylinder (3), a connecting frame (14) is provided at the lower end of the electric telescopic cylinder (3), support legs (4) are provided at both ends of the bottom of the connecting frame (14), and the support legs (4) slide through the bottom of the installation box (1), a connection contact (8) is installed on one side of the lower end of the installation box (1), a guide inclined surface (9) is provided on the side of the installation box (1) opposite to the connection contact (8), an automatic intelligent trolley (10) is also provided at the lower part of the installation box (1), a power supply (11) is installed in the automatic intelligent trolley (10), a wireless power receiving module (12) is installed at the bottom of the automatic intelligent trolley (10), and the wireless power receiving module (12) is matched with a wireless charging module (13).

2. The intelligent cold rolling fixed-point equipment inspection device according to claim 1, characterized in that: The control box (6) is provided with a controller, the controller is connected to a wireless communication module, the wireless communication module is connected to a host computer, and the controller is also connected to a first power detection module, which is connected to the automatic intelligent vehicle (10) via a connection contact (8).

3. The intelligent cold rolling fixed-point equipment inspection device according to claim 2, characterized in that: The first power detection module is also connected to a main power supply (5), the main power supply (5) is connected to a wired charging module, the wired charging module is also connected to a connection contact (8), the connection contact (8) is connected to a power-exchange power supply (11), and the power-exchange power supply (11) is connected to a wireless power receiving module (12); the power-exchange power supply (11) is connected to a second power detection module, and the second power detection module is connected to the automatic intelligent car (10).

4. The intelligent cold rolling fixed-point equipment inspection device according to claim 3, characterized in that: The controller is also connected to the electrically controlled telescopic cylinder (3), the thermal imaging probe (7) and the monitoring camera (2).

5. The intelligent cold rolling fixed-point equipment inspection device according to claim 4, characterized in that: A thermal imaging probe (7) is installed at the bottom of the monitoring camera (2).

6. An intelligent cold rolling fixed-point equipment inspection and control system, characterized by: include: The intelligent cold rolling fixed-point equipment inspection device according to any one of claims 1 to 5; The host computer is used to receive monitoring data from the inspection device, record and analyze the data, perform fault diagnosis based on the collected data, generate corresponding maintenance suggestions, and display image information and thermal imaging information collected by the monitoring camera (2) and the thermal imaging probe (7) in real time; Wireless communication module, used to realize data transmission between the inspection device and the host computer; A power detection module, used to detect the power levels of the main power supply (5) and the battery replacement power supply (11); The controller is used to automatically determine whether the charging process needs to be started according to a preset logic algorithm, and to control the movement and charging operation of the automatic intelligent vehicle (10), and to control the action of the electric telescopic cylinder (3) according to the detection result of the power detection module.

7. The inspection control system for intelligent cold rolling fixed-point equipment according to claim 6, characterized in that: The wireless communication module supports multiple communication protocols, including but not limited to Wi-Fi, Bluetooth and cellular networks.

8. The inspection control system for intelligent cold rolling fixed-point equipment according to claim 7, characterized in that: The system is provided with a remote monitoring and control module for providing a platform for users to remotely view the status of the inspection device and perform necessary operations.

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