Press machine for metal pipe bracket production

By designing a metal pipe support production press including a connecting frame, a lower mold, a guide frame and a loading and unloading mechanism, the problem of lack of automatic unloading and loading functions in the prior art is solved, and the automatic unloading of metal plates and the automatic unloading of pipe support is realized, and the production efficiency is improved.

CN119927038APending Publication Date: 2025-05-06HEBEI GUOHAO PIPELINE EQUIPMENT CO LTD
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Patent Information

Application Number
CN202510246190.3
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-03-04
Publication Date
2025-05-06

AI Technical Summary

Technical Problem

In the prior art, the metal pipe support production press lacks automatic unloading and loading functions during the pressing and forming of the workpiece, resulting in a prolonged processing cycle, reduced effective working time of the equipment, and low production efficiency.

Method used

A metal pipe stowage production press including a connecting frame, a lower mold, a connecting plate, a guide frame, a discharge frame, a press forming mechanism and a loading and unloading mechanism is designed. Through the push of the loading and unloading mechanism and the vertical sliding of the press forming mechanism, automatic push of the metal plate, automatic unloading of the pipe holder and automatic pressing of the new pipe holder are realized.

Benefits of technology

Automatic loading of metal plates and automatic unloading of pipe support is realized, reducing manual intervention time, improving the degree of automation of production, and thus improving the overall production efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses a press machine for metal pipe bracket production, which comprises two groups of connecting frames, a connecting plate is fixedly mounted between the two groups of connecting frames, guide frames are fixedly mounted at two ends of the upper surface of the connecting plate, the two groups of guide frames are oppositely arranged, the upper surfaces of the two groups of guide frames extend to be provided with material placing frames, and metal plates are stacked in the material placing frames; and the loading and unloading mechanism is fixedly installed on the lower surface of the connecting plate, the lower die is fixedly installed in the connecting frames, top covers are fixedly installed on the upper surfaces of the two sets of connecting frames, and pressing forming mechanisms are rotationally installed in the top covers. Through the design of the loading and unloading mechanism, the loading and unloading operation can be automatically carried out in the pipe bracket compression molding process, so that the manual intervention time is greatly shortened, the automation degree of production is improved, and the overall production efficiency can be improved.
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Description

Technical Field

[0001] The invention relates to the technical field of pipe support presses, in particular to a press for producing metal pipe supports. Background Art

[0002] Metal pipe supports are devices used to support and fix pipelines. They are widely used in pipeline systems, especially in industrial fields such as oil, gas, electricity, and chemical industries. Their main functions are to bear the weight of the pipeline, limit the displacement of the pipeline, and ensure the safety and stability of the pipeline in various working environments.

[0003] For example, the patent with the national authorized patent announcement number CN213137896U discloses a new type of servo forming press, which belongs to the technical field of mechanical presses. A pinion is installed on the output shaft of the low-speed, high-torque servo motor, and the pinion meshes with the eccentric gear. The eccentric gear is installed on the fuselage through the fuselage bushing. The eccentric gear is rotatably connected to the pin shaft through the pin bearing bushing. The pin shaft is fixedly connected to the rocker arm. The rocker arm is rotatably connected to the mandrel through the mandrel bearing bushing. The mandrel is fixedly connected to the connecting rod, and the slider is fixedly connected to the connecting rod. The new servo forming press adopts a bilateral gear transmission structure with a symmetrical arrangement, which is more conducive to resisting off-center loads during multi-station processing or large-piece forming, thereby ensuring processing accuracy; it adopts a dual servo motor structure. When the slider is subjected to non-uniform loads, the vertical accuracy of the slider operation can be ensured by the difference in the output torque of the two servo motors, thereby ensuring the quality of the processed parts.

[0004] However, the new servo forming press mentioned above does not have the function of automatic unloading and loading during the process of pressing and forming the workpiece. After each pressing is completed, it needs to be manually unloaded and then loaded. This will greatly increase the processing cycle of a single workpiece and reduce the effective working time of the equipment, which is not conducive to improving production efficiency. Summary of the invention

[0005] The object of the present invention is to provide a press machine for producing metal pipe supports, so as to solve the problem of lack of automatic unloading and loading in the process of pressing and forming workpieces proposed in the above-mentioned background technology.

[0006] To achieve the above object, the present invention provides the following technical solutions:

[0007] A press machine for producing metal pipe supports comprises: two groups of connecting frames, a connecting plate is fixedly installed between the two groups of connecting frames, guide frames are fixedly installed at both ends of the upper surfaces of the connecting plates, the two groups of guide frames are arranged opposite to each other, and discharge frames are extended and installed on the upper surfaces of the two groups of guide frames, metal plates are stacked in the discharge frames, so that the metal plate at the lower end of the discharge frames can slide in the guide frames and can be pushed into the lower die by the loading and unloading mechanism, the loading and unloading mechanism is fixedly installed on the lower surface of the connecting plates, the lower die is fixedly installed in the connecting frames, the two groups of lower die are located at both ends of the connecting plates and their heights are flush with the connecting plates, top covers are fixedly installed on the upper surfaces of the two groups of connecting frames, a pressing and forming mechanism is rotatably installed in the top covers, and the pressing and forming mechanism is flush with the lower die, so that the pressing and forming mechanism can press the metal plate placed on the upper surface of the lower die into the die groove of the lower die to form a pipe support.

[0008] Preferably, the guide frame extends to the upper surface of the lower mold and an L-shaped baffle is fixedly installed at the end, so that the metal plate can touch one end of the L-shaped baffle when it is pushed by the loading and unloading mechanism to slide in the guide frame to the end, thereby ensuring that the metal plate can be accurately pushed to the upper surface of the lower mold and flush with the press-forming mechanism.

[0009] Preferably, a receiving plate is fixedly mounted on one end of the connecting frame, and the receiving plate is located at the lower end of the lower die, so that the pipe support pressed and formed in the lower die can be pushed out from it by the loading and unloading mechanism and fall into the receiving plate.

[0010] Preferably, the pressing and forming mechanism includes two groups of eccentric shafts, the two groups of eccentric shafts are rotatably installed in the top cover, and the rotating shafts at both ends are rotated through the top cover and rotated in the bearing seat, the bearing seat is fixedly installed at both ends of the top cover, and connecting arms are rotatably installed in the two groups of eccentric shafts, and the other ends of the two groups of connecting arms are rotatably installed on the outer surface of the rotating rod, a connecting block is fixedly installed on the lower surface of the rotating rod, a threaded column is fixedly installed on the lower surface of the connecting block, an upper mold is inserted on the outer surface of the threaded column, and a nut is threadedly installed on the outer surface of the threaded column, so that the nut is spirally pressed against the lower surface inside the upper mold.

[0011] Preferably, guide rods are fixedly installed at both ends of the connecting block, and the guide rods are slidably installed in the guide strips, and the guide strips are fixedly installed at both ends in the connecting frame, so that when the connecting block is pushed by the connecting arm, it can slide vertically in the guide strips through the guide rods on both sides.

[0012] Preferably, hook rings are fixedly installed at both ends of the upper surface of the connection block, the hook rings are fixedly connected to the spring, and the other end of the spring is fixedly connected to one end inside the connection frame.

[0013] Preferably, one group of the eccentric shafts is fixedly connected to the output shaft of the first motor, and the first motor is fixedly installed at one end of the top cover. A gear ring is fixedly installed in the middle part of the outer surface of the two groups of eccentric shafts, and the two groups of gear rings are meshed with each other, so that when one group of the eccentric shafts is driven to rotate, the gear ring meshing transmission can drive the other group of eccentric shafts to rotate relatively together, and the two groups of eccentric shafts can drive the connecting arm to push and pull the connecting block reciprocatingly.

[0014] Preferably, the loading and unloading mechanism includes a C-shaped frame, which is fixedly installed between two groups of connecting frames, and a threaded rod is rotatably installed in the C-shaped frame, and the threads at both ends of the threaded rod are respectively forward and reverse, and the outer surfaces of the forward and reverse threads of the threaded rod are threadedly installed with connecting rods, and the other ends of the two groups of connecting rods are fixedly installed with a pushing plate, and the pushing plate slides from the guide port to the upper surface of the connecting plate and is flush with the height of the guide frame, and the guide port is opened on the upper surface of the connecting plate, so that the two groups of connecting rods can be synchronously driven by the threaded rods to slide outward or inward, so that the two groups of connecting rods can drive the pushing plate to slide into the guide frame to push the metal plate out therefrom.

[0015] Preferably, a second motor is fixedly mounted on one end of the C-shaped frame, an output shaft of the second motor passes through the C-shaped frame and is fixedly connected to the threaded rod, a sliding column is fixedly mounted in the C-shaped frame, and the sliding column slides out from the connecting rod.

[0016] Preferably, a discharge push plate is fixedly installed on the lower surface of the connecting rod, so that when the connecting rod drives the push plate to slide into the guide frame, it will also drive the discharge push plate to slide into the die groove of the lower die, so as to achieve the process of pushing the metal plate into the lower die. The pipe support pressed into the die groove of the lower die can be pushed into the receiving plate.

[0017] Compared with the prior art, the present invention has the following beneficial effects:

[0018] 1. Through the design of the connecting frame, the lower die, the connecting plate, the guide frame, the discharge frame, the pressing and forming mechanism and the loading and unloading mechanism, when the pipe sleeve is pressed and formed, the staff can stack the metal plates in the two sets of discharge frames, and then start the loading and unloading mechanism and the pressing and forming mechanism in turn, so that the loading and unloading mechanism can slide the metal plates at the lower ends of the two sets of discharge frames into the guide frame, and the guide frame extends to the upper surface of the lower die and an L-shaped baffle is provided at the end, so that the metal plates pushed by the loading and unloading mechanism in the guide frame can touch one end of the L-shaped baffle when sliding to the end, so as to ensure that the metal plates can be accurately pushed to the upper surface of the lower die and flush with the pressing and forming mechanism, and the pipe support originally pressed and formed in the die groove of the lower die will also be pushed out from it by the loading and unloading mechanism and fall into the receiving plate, and then the loading and unloading mechanism can be driven to reset and slide out of the guide frame, so that the stacked metal plates in the discharge frame can fall into the guide frame again, and then the started pressing and forming mechanism will be pushed to slide vertically down in the connecting frame. The metal plate is pressed into the die groove in the lower die to form a pipe support, and then the loading and unloading mechanism can be started again to push the metal plate in the discharge frame into the upper surface of the lower die again, and at the same time, the pipe support in the die groove of the lower die is pushed out for the pressing and forming mechanism to press the metal plate into the die groove of the lower die again, so that the metal plate can be continuously pressed into the pipe support by reciprocating, and the pressing and forming mechanism will be pulled together in the process of being driven to slide down in the connecting frame, so that the spring can apply a pulling force to the pressing and forming mechanism, and the pulling force of the spring has a buffering effect on the pressing and forming mechanism, and when the pressing and forming mechanism quickly slides down to press the metal plate, the spring can absorb part of the impact force, reducing the rigid impact between the equipment, and in the whole process, by successively starting the loading and unloading mechanism and the pressing and forming mechanism, a series of operations such as automatic pushing of metal plates, automatic unloading of pipe supports and automatic pressing of new pipe supports can be realized, which greatly reduces the time of manual intervention, improves the degree of automation of production, and thus helps to improve the overall production efficiency.

[0019] 2. Through the design of the first motor, eccentric shaft, gear ring, connecting arm, connecting block, upper mold and guide rod, after the metal plate is pushed to the upper surface of the lower mold, the first motor can be started to drive one group of eccentric shafts to rotate, so that the eccentric shaft can be meshed with the gear ring on the outer surface to drive the other group of eccentric shafts to rotate relatively, so that the two groups of eccentric shafts can drive the connecting arm to push and pull reciprocatingly, and the connecting block can slide vertically in the guide strip through the guide rods at both ends, so that the connecting block can drive the upper mold on the lower surface to press the metal plate into the mold groove of the lower mold to form a pipe support. The design of the entire structure enables the upper mold to smoothly press the metal plate into the mold groove of the lower mold. The coordinated work of the eccentric shaft, connecting arm, connecting block and other components, as well as the constraint of the movement by the guide rod and the guide strip, jointly ensure the stability of the pressing process. The stable pressing process helps to produce pipe supports with uniform quality and that meet the standards, and reduce waste caused by unstable pressing process.

[0020] 3. Through the design of the second motor, threaded rod, connecting rod, push plate and unloading push plate, the metal plate is placed in the two sets of discharge frames, the second motor can be started to drive the forward and reverse threads of the threaded rod to drive the two sets of connecting rods to slide outward or inward synchronously, so that the two sets of connecting rods can respectively drive the push plates to slide into the guide frame to push the metal plates at the lower ends of the two sets of discharge frames into the guide frame, and the guide frame extends to the upper surface of the lower die and an L-shaped baffle is provided at the end, so that the metal plate can be pushed by the push plate to slide in the guide frame to the end, and can touch one end of the L-shaped baffle and be on the upper surface of the lower die at the same time, and the connecting rod drives the push plate to slide into the guide frame. The process will drive the unloading push plate on the lower surface to slide into the die groove of the lower die. The tube support formed in the die groove of the lower die can be pushed out, and the tube support formed can be pushed out from it together with the metal plate when it is pushed to the upper surface of the lower die. Then the second motor can be started again to drive the threaded rod to reverse, so that the two sets of connecting rods can be pulled toward the center synchronously, so that the pushing plate can be pulled out of the guide frame, and the stacked metal plates in the discharge frame can fall into the guide frame again for the pushing plate to push the metal plate to the upper end of the lower die again. During the whole process, a series of operations such as pushing the metal plate, unloading and resetting can be quickly realized by starting the forward and reverse rotation of the second motor. This fast cycle operation enables the equipment to complete multiple pressing tasks in a relatively short time, thereby greatly improving production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 It is a schematic diagram of the overall structure of a press machine for producing metal pipe supports of the present invention;

[0022] Figure 2 It is a structural schematic diagram of the lower mold of the present invention;

[0023] Figure 3 It is a structural schematic diagram of the eccentric shaft of the present invention;

[0024] Figure 4 It is a schematic diagram of the structure of two sets of gear rings meshing with each other in the present invention;

[0025] Figure 5 It is a structural schematic diagram of the pressing and forming mechanism of the present invention;

[0026] Figure 6 It is a structural schematic diagram of the rotating rod of the present invention;

[0027] Figure 7 It is a structural schematic diagram of the guide frame and the material discharging frame of the present invention;

[0028] Figure 8 It is a structural schematic diagram of the loading and unloading mechanism of the present invention;

[0029] Fig. 9 It is a structural schematic diagram of the threaded rod of the present invention.

[0030] In the figure: 1. connecting frame; 101. top cover; 102. guide frame; 103. discharge frame; 104. receiving plate; 105. lower die; 106. connecting plate; 107. spring; 108. guide strip; 109. L-shaped baffle; 110. guide port; 2. pressing and forming mechanism; 201. first motor; 202. eccentric shaft; 203. gear ring; 204. bearing seat; 205. connecting arm; 206. connecting block; 207. upper die; 208. guide rod; 209. hook ring; 210. rotating rod; 211. threaded column; 3. loading and unloading mechanism; 301. second motor; 302. U-shaped frame; 303. threaded rod; 304. connecting rod; 305. push plate; 306. unloading push plate; 307. sliding column. DETAILED DESCRIPTION

[0031] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0032] See also Figure 1-Figure 9 , this embodiment provides the following technical solutions:

[0033] like Figure 1-Figure 2 As shown, a press machine for producing metal pipe supports comprises: two groups of connecting frames 1, a connecting plate 106 is fixedly installed between the two groups of connecting frames 1, guide frames 102 are fixedly installed at both ends of the upper surface of the connecting plate 106, the two groups of guide frames 102 are arranged opposite to each other, and discharge frames 103 are extended and installed on the upper surfaces of the two groups of guide frames 102, and metal plates are stacked in the discharge frames 103, so that the metal plate at the lower end of the discharge frame 103 slides in the guide frame 102 and can be pushed into the lower die 105 by the loading and unloading mechanism 3, The loading and unloading mechanism 3 is fixedly installed on the lower surface of the connecting plate 106, and the lower mold 105 is fixedly installed in the connecting frame 1. The two groups of lower molds 105 are located at both ends of the connecting plate 106 and are flush with the connecting plate 106. The upper surfaces of the two groups of connecting frames 1 are fixedly installed with top covers 101, and a pressing and forming mechanism 2 is rotatably installed in the top cover 101. The pressing and forming mechanism 2 is flush with the lower mold 105, so that the pressing and forming mechanism 2 can press the metal plate placed on the upper surface of the lower mold 105 into the mold groove of the lower mold 105 to form a pipe support.

[0034] Among them, the guide frame 102 extends to the upper surface of the lower mold 105 and an L-shaped baffle 109 is fixedly installed at the end, so that the metal plate can touch one end of the L-shaped baffle 109 when it is pushed by the loading and unloading mechanism 3 in the guide frame 102 and slides to the end, thereby ensuring that the metal plate can be accurately pushed to the upper surface of the lower mold 105 and flush with the pressing and forming mechanism 2. A receiving plate 104 is fixedly installed at one end of the connecting frame 1, and the receiving plate 104 is located at the lower end of the lower mold 105, so that the pipe support pressed and formed in the lower mold 105 can be pushed out from it by the loading and unloading mechanism 3 and fall into the receiving plate 104.

[0035] Through the design of the connecting frame 1, the lower die 105, the connecting plate 106, the guide frame 102, the discharge frame 103, the pressing and forming mechanism 2 and the loading and unloading mechanism 3, when the pipe sleeve is pressed and formed, the staff can place the metal plates in the two sets of discharge frames 103, and then start the loading and unloading mechanism 3 and the pressing and forming mechanism 2 in turn, so that the loading and unloading mechanism 3 can slide the metal plates at the lower ends of the two sets of discharge frames 103 into the guide frame 102, and the guide frame 102 extends to the upper surface of the lower die 105 and is provided with an L-shaped baffle 109 at the end, so that the metal plates can be loaded and unloaded by the loading and unloading mechanism 3. When the metal plate is pushed and slid to the end in the guide frame 102, it can touch one end of the L-shaped baffle plate 109, thereby ensuring that the metal plate can be accurately pushed to the upper surface of the lower die 105 and flush with the pressing and forming mechanism 2, and the tube bracket originally pressed and formed in the die groove of the lower die 105 will also be pushed out from it by the loading and unloading mechanism 3 and fall into the receiving plate 104, and then the loading and unloading mechanism 3 can be driven to reset and slide out of the guide frame 102, so that the stacked metal plates in the discharge frame 103 can fall into the guide frame 102 again, and then the activated pressing and forming mechanism 2 will The metal plate is pushed down vertically in the connecting frame 1 to press the metal plate into the die groove in the lower die 105 to form a tube support. Then, the loading and unloading mechanism 3 can be started again to push the metal plate in the discharge frame 103 into the upper surface of the lower die 105 again, and at the same time, the tube support in the die groove of the lower die 105 is pushed out for the pressing and forming mechanism 2 to press the metal plate into the die groove of the lower die 105 again. In this way, the metal plate can be continuously pressed into the tube support by reciprocating, and the pressing and forming mechanism 2 is driven to slide down in the connecting frame 1, and the spring 107 is pulled together, so that the spring 107 can press the forming Mechanism 2 applies a pulling force, and the pulling force of spring 107 has a buffering effect on the pressing and forming mechanism 2. When the pressing and forming mechanism 2 slides down quickly to press the metal plate, the spring 107 can absorb part of the impact force, reducing the rigid impact between the equipment. In the whole process, by successively starting the loading and unloading mechanism 3 and the pressing and forming mechanism 2, a series of operations such as automatic pushing of the metal plate, automatic unloading of the pipe support and automatic pressing of the new pipe support can be realized. This greatly reduces the time of manual intervention, improves the degree of automation of production, and thus helps to improve the overall production efficiency.

[0036] like Figure 3-Figure 6 As shown, the pressing and forming mechanism 2 includes two groups of eccentric shafts 202, which are rotatably installed in the top cover 101 and the rotating shafts at both ends are rotated through the top cover 101 and rotated in the bearing seat 204, and the bearing seat 204 is fixedly installed at both ends of the top cover 101. Connecting arms 205 are rotatably installed in the two groups of eccentric shafts 202, and the other ends of the two groups of connecting arms 205 are rotatably installed on the outer surface of the rotating rod 210. A connecting block 206 is fixedly installed on the lower surface of the rotating rod 210, and a threaded column 211 is fixedly installed on the lower surface of the connecting block 206. An upper mold 207 is inserted on the outer surface of the threaded column 211, and a nut is threadedly installed on the outer surface of the threaded column 211, so that the nut is spirally pressed against the lower surface inside the upper mold 207.

[0037] Among them, guide rods 208 are fixedly installed at both ends of the connecting block 206, and the guide rods 208 are slidably installed in the guide strips 108. The guide strips 108 are fixedly installed at both ends of the connecting frame 1, so that when the connecting block 206 is pushed by the connecting arm 205, it can slide vertically in the guide strips 108 through the guide rods 208 on both sides. Hook rings 209 are fixedly installed at both ends of the upper surface of the connecting block 206, and the hook rings 209 are fixedly connected to the spring 107. The other end of the spring 107 is fixedly connected to one end of the connecting frame 1.

[0038] One set of eccentric shafts 202 is fixedly connected to the output shaft of the first motor 201, and the first motor 201 is fixedly installed at one end of the top cover 101. A gear ring 203 is fixedly installed in the middle part of the outer surface of the two sets of eccentric shafts 202. The two sets of gear rings 203 are meshed with each other, so that when one set of eccentric shafts 202 is driven to rotate, the gear ring 203 meshes with the other set of eccentric shafts 202 to rotate relatively together, and the two sets of eccentric shafts 202 can drive the connecting arm 205 to push and pull the connecting block 206 reciprocatingly.

[0039] Through the design of the first motor 201, the eccentric shaft 202, the gear ring 203, the connecting arm 205, the connecting block 206, the upper mold 207 and the guide rod 208, after the metal plate is pushed to the upper surface of the lower mold 105, the first motor 201 can be started to drive one set of eccentric shafts 202 to rotate, so that the eccentric shaft 202 can be meshed with the gear ring 203 on the outer surface to drive the other set of eccentric shafts 202 to rotate relatively together, so that the two sets of eccentric shafts 202 can drive the connecting arm 205 to push and pull the connecting block 206 reciprocatingly through the guide rods 208 at both ends to hang down in the guide bar 108. Straight sliding can enable the connecting block 206 to drive the upper mold 207 on the lower surface to press the metal plate into the mold groove of the lower mold 105 to form a pipe support. The design of the entire structure enables the upper mold 207 to smoothly press the metal plate into the mold groove of the lower mold 105. The coordinated work of the eccentric shaft 202, the connecting arm 205, the connecting block 206 and other components, and the constraint of the movement by the guide rod 208 and the guide bar 108 together ensure the stability of the pressing process. The stable pressing process is conducive to the production of pipe supports with uniform quality and that meet the standards, and reduces the waste generated by the unstable pressing process.

[0040] In order to make the technical solution of the press machine for producing metal tube supports more perfect, the relevant equations of the pressing and forming mechanism are introduced in this embodiment, and the motion relationship between the eccentric shaft and the connecting arm is as follows:

[0041] Assuming that the radius of the eccentric shaft is r, the rotational angular velocity of the eccentric shaft 202 is w, the length of the connecting arm 205 is L, and the angle between the connecting arm and the eccentric shaft is θ, the vertical displacement y of the connecting block 206 can be described by the following equation:

[0042]

[0043] Example: Given that the radius of the eccentric shaft 202 is r = 0.05 m, the length of the connecting arm 205 is L = 0.2 m, the rotational angular velocity of the eccentric shaft 202 is w = 10πrad / s, and the initial angle θ = π / 4, at t = 0.1 s, calculate the vertical displacement y of the connecting block 206.

[0044]

[0045] y≈0.162m.

[0046] This equation can accurately describe the vertical displacement of the connecting block 206, which helps to accurately analyze and optimize the movement of the pressing and forming mechanism during the design stage, ensuring that the upper die 207 can accurately press the metal plate into the die groove of the lower die 105, thereby improving the pressing accuracy of the tube support.

[0047] like Figure 7-Figure 9As shown, the loading and unloading mechanism 3 includes a U-shaped frame 302, which is fixedly installed between the two groups of connecting frames 1. A threaded rod 303 is rotatably installed in the U-shaped frame 302. The threads at both ends of the threaded rod 303 are respectively forward and reverse. The outer surfaces of the forward and reverse threads of the threaded rod 303 are threadedly installed with connecting rods 304. The other ends of the two groups of connecting rods 304 are fixedly installed with a pushing plate 305. The pushing plate 305 slides from the guide opening 110 to the upper surface of the connecting plate 106 and is flush with the height of the guide frame 102. The guide opening 110 is opened on the upper surface of the connecting plate 106, so that the two groups of connecting rods 304 can be synchronously driven by the threaded rod 303 to slide outward or inward, so that the two groups of connecting rods 304 can drive the pushing plate 305 to push the connecting rod 306. The plate 305 slides into the guide frame 102 to push the metal plate out therefrom. A second motor 301 is fixedly installed at one end of the C-shaped frame 302. The output shaft of the second motor 301 passes through the C-shaped frame 302 and is fixedly connected to the threaded rod 303. A sliding column 307 is fixedly installed in the C-shaped frame 302. The sliding column 307 slides out from the connecting rod 304. A discharge push plate 306 is fixedly installed on the lower surface of the connecting rod 304. In this way, the connecting rod 304 drives the push plate 305 to slide into the guide frame 102, and at the same time drives the discharge push plate 306 to slide into the die groove of the lower die 105, so that in the process of pushing the metal plate into the lower die 105, the pipe support in the die groove of the lower die 105 can be pushed into the receiving plate 104.

[0048] The second motor 301, the threaded rod 303, the connecting rod 304, the pushing plate 305 and the unloading pushing plate 306 are designed to stack the metal plates in the two sets of unloading frames 103 and start the second motor 301 to drive the forward and reverse threads of the threaded rod 303 to transmit the two sets of connecting rods 304 to slide synchronously outward or inward, so that the two sets of connecting rods 304 can respectively drive the pushing plates 305 to slide into the guide frame 102 to push the metal plates at the lower ends of the two sets of unloading frames 103 into the guide frame 102, and the guide frame 102 extends to the upper surface of the lower mold 105 and an L-shaped baffle 109 is provided at the end thereof, so that the metal plates can be pushed by the pushing plates 305 to slide in the guide frame 102 to the end thereof and can touch one end of the L-shaped baffle 109 and be at the upper surface of the lower mold 105 at the same time, and the connecting rod 304 drives the pushing plates 305 to slide into the guide frame 102, which will drive the unloading The material pushing plate 306 is slidably inserted into the die groove of the lower die 105 to push out the tube support formed in the die groove of the lower die 105, thereby realizing that the metal plate can be pushed to the upper surface of the lower die 105 and the pressed tube support can be pushed out therefrom at the same time, and then the second motor 301 can be started again to drive the threaded rod 303 to reverse to realize the synchronous pulling of the two sets of connecting rods 304 toward the center, so that the pushing plate 305 can be pulled out of the guide frame 102, and the stacked metal plates in the material discharge frame 103 can fall into the guide frame 102 again for the pushing plate 305 to push the metal plate to the upper end of the lower die 105 again. During the whole process, by starting the forward and reverse rotation of the second motor 301, a series of operations such as pushing the metal plate, unloading and resetting can be quickly realized. This fast cycle operation enables the equipment to complete multiple pressing tasks in a relatively short time, greatly improving the production efficiency.

[0049] According to the above technical scheme, the working steps of this scheme are summarized and sorted out: when the pipe sleeve is pressed and formed, the staff can place the metal plate in the two sets of discharge frames 103, and then start the second motor 301 and the first motor 201 successively, so that the second motor 301 can drive the forward and reverse threads of the threaded rod 303 to drive the two sets of connecting rods 304 to slide outward or inward synchronously, so that the two sets of connecting rods 304 can respectively drive the pushing plate 305 to slide into the guide frame 102 to slide the metal plate at the bottom of the two sets of discharge frames 103 into the guide frame 102, and the guide frame 102 The upper surface of the lower die 105 is extended and an L-shaped baffle 109 is provided at the end, so that the metal plate can be pushed by the pushing plate 305 to slide in the guide frame 102 to the end, and can touch one end of the L-shaped baffle 109 and be at the upper surface of the lower die 105 at the same time, and the connecting rod 304 drives the pushing plate 305 to slide into the guide frame 102. In the process, the unloading push plate 306 on the lower surface is driven to slide into the die groove of the lower die 105, so as to push out the tube support pressed in the die groove of the lower die 105, thereby realizing that the metal plate can be pushed to the upper surface of the lower die 105 at the same time. The pressed tube support is pushed out, and then the second motor 301 can be started again to drive the threaded rod 303 to reverse to pull the two groups of connecting rods 304 toward the center synchronously, so that the pushing plate 305 can be pulled out of the guide frame 102, so that the stacked metal plates in the discharge frame 103 can fall into the guide frame 102 again, and then the first motor 201 can be started to drive one group of eccentric shafts 202 to rotate, so that the eccentric shaft 202 can mesh with the gear ring 203 on the outer surface to drive the other group of eccentric shafts 202 to rotate relatively, so that the two groups of eccentric shafts can rotate together. The spindle 202 together drives the connecting arm 205 to push and pull the connecting block 206 back and forth through the guide rods 208 at both ends to slide vertically in the guide bar 108, so that the connecting block 206 can drive the upper mold 207 on the lower surface to press the metal plate into the mold groove of the lower mold 105 to form a pipe support. Then, the second motor 301 can be started again to push the metal plate in the discharge frame 103 into the upper surface of the lower mold 105 again, and at the same time, the pipe support in the mold groove of the lower mold 105 is pushed out for the upper mold 207 to press the metal plate into the mold groove of the lower mold 105 again, so that the metal plate can be continuously pressed into the pipe support by reciprocating.

[0050] In summary: the press machine can automatically load and unload materials during the process of pressing and forming the pipe support, which greatly reduces the time of manual intervention, improves the degree of automation of production, and thus helps to improve overall production efficiency.

[0051] Parts not involved in the present invention are the same as the prior art or can be implemented by the prior art. Although the embodiments of the present invention have been shown and described, it is understood by those skilled in the art that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A press machine for producing metal tube brackets, characterized in that: include: Two groups of connecting frames (1), a connecting plate (106) is fixedly installed between the two groups of connecting frames (1), guide frames (102) are fixedly installed at both ends of the upper surface of the connecting plate (106), the two groups of guide frames (102) are arranged opposite to each other, and a material discharge frame (103) is extended and installed on the upper surface of the two groups of guide frames (102), metal plates are stacked in the material discharge frame (103), the metal plate at the lower end of the material discharge frame (103) slides in the guide frame (102) and can be pushed into the lower mold (105) by the loading and unloading mechanism (3), and the loading and unloading mechanism (3) is fixedly installed The lower mold (105) is fixedly mounted on the lower surface of the connecting plate (106), and the two groups of the lower molds (105) are located at both ends of the connecting plate (106) and are flush with the connecting plate (106). The upper surfaces of the two groups of the connecting frames (1) are fixedly mounted with a top cover (101), and a pressing and forming mechanism (2) is rotatably mounted in the top cover (101). The pressing and forming mechanism (2) is flush with the lower mold (105), so that the pressing and forming mechanism (2) can press the metal plate placed on the upper surface of the lower mold (105) into the mold groove of the lower mold (105) to form a pipe support.

2. A press machine for producing metal pipe brackets according to claim 1, characterized in that: The guide frame (102) extends to the upper surface of the lower die (105) and an L-shaped baffle (109) is fixedly mounted at the end, so that when the metal plate is pushed by the loading and unloading mechanism (3) in the guide frame (102) and slides to the end, it can contact one end of the L-shaped baffle (109), thereby ensuring that the metal plate is accurately pushed to the upper surface of the lower die (105) and is flush with the pressing and forming mechanism (2).

3. A press machine for producing metal pipe brackets according to claim 1, characterized in that: A receiving plate (104) is fixedly mounted on one end of the connecting frame (1), and the receiving plate (104) is located at the lower end of the lower die (105), so that the pipe bracket pressed and formed in the lower die (105) can be pushed out from it by the loading and unloading mechanism (3) and fall into the receiving plate (104).

4. A press machine for producing metal pipe brackets according to claim 1, characterized in that: The pressing and forming mechanism (2) comprises two groups of eccentric shafts (202), the two groups of eccentric shafts (202) are rotatably mounted in the top cover (101), and the rotating shafts at both ends rotate through the top cover (101) and rotate in the bearing seat (204), the bearing seat (204) is fixedly mounted at both ends of the top cover (101), the two groups of eccentric shafts (202) are both rotatably mounted with connecting arms (205), the other ends of the two groups of connecting arms (205) are rotatably mounted on the outer surface of the rotating rod (210), the lower surface of the rotating rod (210) is fixedly mounted with a connecting block (206), the lower surface of the connecting block (206) is fixedly mounted with a threaded column (211), the outer surface of the threaded column (211) is inserted with an upper mold (207), and the outer surface of the threaded column (211) is threadedly mounted with a nut, so that the nut is screwed against the lower surface inside the upper mold (207).

5. A press machine for producing metal pipe brackets according to claim 4, characterized in that: Guide rods (208) are fixedly mounted at both ends of the connection block (206), and the guide rods (208) are slidably mounted in the guide strips (108). The guide strips (108) are fixedly mounted at both ends of the connection frame (1), so that when the connection block (206) is pushed by the connection arm (205), it can slide vertically in the guide strips (108) through the guide rods (208) on both sides.

6. A press machine for producing metal pipe brackets according to claim 4, characterized in that: Hook rings (209) are fixedly mounted on both ends of the upper surface of the connection block (206); the hook rings (209) are fixedly connected to the spring (107); and the other end of the spring (107) is fixedly connected to one end inside the connection frame (1).

7. A press machine for producing metal pipe brackets according to claim 4, characterized in that: One group of the eccentric shafts (202) is fixedly connected to the output shaft of the first motor (201), and the first motor (201) is fixedly mounted on one end of the top cover (101). A gear ring (203) is fixedly mounted on the middle part of the outer surface of the two groups of eccentric shafts (202), and the two groups of gear rings (203) are meshed with each other, so that when one group of the eccentric shafts (202) is driven to rotate, the gear ring (203) meshes with the other group of eccentric shafts (202) to rotate relatively together, so that the two groups of eccentric shafts (202) can drive the connecting arm (205) to push and pull the connecting block (206) back and forth.

8. A press machine for producing metal pipe brackets according to claim 1, characterized in that: The loading and unloading mechanism (3) comprises a U-shaped frame (302), the U-shaped frame (302) is fixedly installed between two groups of connecting frames (1), a threaded rod (303) is rotatably installed in the U-shaped frame (302), the threads at both ends of the threaded rod (303) are respectively forward and reverse, the outer surfaces of the forward threads and reverse threads of the threaded rod (303) are threadedly installed with connecting rods (304), and the other ends of the two groups of connecting rods (304) are fixedly installed with pushing plates (305), The push plate (305) slides through the guide opening (110) to the upper surface of the connecting plate (106) and is flush with the height of the guide frame (102). The guide opening (110) is provided on the upper surface of the connecting plate (106), so that the two groups of connecting rods (304) can be synchronously slid outward or inward by the threaded transmission of the threaded rods (303), and the two groups of connecting rods (304) can drive the push plate (305) to slide into the guide frame (102) to push the metal plate out therefrom.

9. A press machine for producing metal pipe brackets according to claim 8, characterized in that: A second motor (301) is fixedly mounted on one end of the C-shaped frame (302); an output shaft of the second motor (301) passes through the C-shaped frame (302) and is fixedly connected to the threaded rod (303); a sliding column (307) is fixedly mounted in the C-shaped frame (302); and the sliding column (307) slides out from the connecting rod (304).

10. A press machine for producing metal pipe brackets according to claim 8, characterized in that: A discharge push plate (306) is fixedly mounted on the lower surface of the connecting rod (304), so that when the connecting rod (304) drives the push plate (305) to slide into the guide frame (102), it will also drive the discharge push plate (306) to slide into the die groove of the lower die (105), so as to achieve the process of pushing the metal plate into the lower die (105) and pushing the pipe support formed in the die groove of the lower die (105) into the receiving plate (104).

Citation Information

Patent Citations

  • Novel servo forming press machine

    CN213137896U