Punching mechanism for vice machining

By designing a punching mechanism for vise processing with integrated drilling and burr processing functions, the problems of hole inner wall residues and burrs in traditional casting processes are solved, and efficient and precise processing is achieved, ensuring the consistency of product quality and improvement of processing efficiency.

CN119927276AInactive Publication Date: 2025-05-06JIANGSU POLYTECHNIC COLLEGE OF AGRI & FORESTRY
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Patent Information

Application Number
CN202510332128.6
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-03-19
Publication Date
2025-05-06
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

In the traditional vise casting process, the residual and burr problems of the inner wall of the shaft connecting hole lead to reduced parts matching accuracy and poor rotation shaft movement, and existing processing equipment cannot achieve synchronous processing of the inner wall and edge of the hole, resulting in low production efficiency and inconsistent product quality.

Method used

A hole punching mechanism for vise processing is designed. Through the combination of precision-designed drill bit and friction disc, the cleaning of the internal residues of the rotary hole and the synchronous treatment of hole edge burrs is achieved. The mechanism adopts the coordination of follow-up sleeve, spiral strip and transverse rod to achieve automatic torque control, preventing excessive grinding from causing damage to the surface of the workpiece, and the combined design of thread sleeve, telescopic sleeve and compression spring can achieve accurate adjustment of processing pressure.

Benefits of technology

This mechanism improves the processing efficiency of vis, ensures consistency of processing quality, avoids the accuracy errors that may be caused by traditional step-by-step processing, ensures the surface quality of the workpiece, and adapts to different materials and processing requirements.

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Abstract

The invention provides a punching mechanism for vice machining, and relates to the technical field of vice machining, the punching mechanism comprises a drill bit rotationally connected in a rack, a follow-up sleeve is rotationally connected in the drill bit, two spiral strips are installed in the follow-up sleeve, the two spiral strips are attached to the interiors of cutting grooves of the drill bit respectively, and the two spiral strips are arranged on the rack. An adjusting sleeve is rotationally connected into the follow-up sleeve, a friction disc is coaxially installed on the lower end face of the adjusting sleeve, at least eight sets of transverse holes are formed in the side wall of the adjusting sleeve, and a transverse rod is slidably connected into each transverse hole; according to the mechanism, the drill hole cleaning function and the burr treatment function are creatively integrated in one device, and the integrated design of cleaning residues in a vice rotating hole and synchronously treating burrs on the edge of the hole is achieved through the precisely-designed combination of the drill bit and the friction disc, so that the machining efficiency is improved, and the consistency of the machining quality is ensured; precision errors possibly caused by traditional step-by-step machining are avoided.
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Description

Technical Field

[0001] The invention relates to the technical field of vise processing, and more particularly to a punching mechanism for vise processing. Background Art

[0002] In the current manufacturing industry, the production process of vises mainly relies on casting technology. Although this traditional casting process can meet basic production needs, it has obvious shortcomings in product quality, especially in the processing of shaft connecting holes. Due to the influence of factors such as the flow characteristics of metal liquid and solidification shrinkage during the casting process, casting residues are often left on the inner wall of the hole. These residues not only affect the matching accuracy between parts, but also may cause poor movement of the shaft. At the same time, the surface of the casting, especially the edge, often has more serious burr problems. These burrs not only affect the appearance of the product, but also have an adverse effect on subsequent assembly and use.

[0003] In the current production process, the treatment of these casting defects is still at a relatively primitive stage. The existing processing equipment can only process the various components of the vise separately. This decentralized processing method not only increases the process links, but also prolongs the production cycle. For example, the shaft connection hole needs to be drilled or reamed first, and then deburred separately. This fragmented processing method not only reduces production efficiency, but also increases labor costs. More importantly, due to the lack of a unified processing benchmark, it is easy to cause inconsistent processing accuracy between various processes, which ultimately affects the overall quality of the product. Summary of the invention

[0004] 1. Technical issues to be solved

[0005] In view of the problems existing in the prior art, the present invention provides a punching mechanism for vise processing to solve the technical problems mentioned in the background technology.

[0006] (II) Technical solution

[0007] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a punching mechanism for vise processing, comprising a frame fixedly mounted on an external device and a receiving plate slidably connected to the frame; further comprising a transmission mechanism, the transmission mechanism comprising a drill bit rotatably connected to the frame, a follower sleeve rotatably connected to the drill bit, two spiral strips installed in the follower sleeve, the two spiral strips respectively fit in the cutting grooves of the drill bit, an adjusting sleeve rotatably connected to the follower sleeve, a friction disk is coaxially mounted on the lower end surface of the adjusting sleeve, and a plurality of holes are provided on the side wall of the adjusting sleeve. There are eight groups of transverse holes, each of which is slidably connected to a transverse rod, and each of the side walls of the follower sleeve is provided with a vertical groove symmetrical to the transverse rod, and the transverse holes are in contact with the vertical grooves; it also includes a limiting mechanism, which includes a plurality of oblique grooves provided on the side wall of the adjusting sleeve, an oblique rod is slidably connected to the oblique groove, an annular groove is provided in the follower sleeve, and a return spring is respectively sleeved and installed on each of the oblique rods, the other end of the return spring is connected to the inner sleeve, and the inner sleeve is threadedly connected to the side of the oblique groove close to the outer wall.

[0008] Preferably, the transmission mechanism also includes a fixed sleeve fixedly mounted on the frame, an intermediate sleeve is coaxially mounted on the fixed sleeve, and the drill bit is rotatably connected within the intermediate sleeve and the fixed sleeve. This design provides dual support and guidance for the drill bit through the coaxial installation of the fixed sleeve and the intermediate sleeve, thereby ensuring the stability and coaxiality of the drill bit during high-speed rotation.

[0009] Preferably, a telescopic sleeve is slidably connected inside the intermediate sleeve, a threaded sleeve is provided on the inner thread of the intermediate sleeve, a plurality of oblique grooves are opened on the side wall of the telescopic sleeve, a contraction plate is slidably connected in each of the oblique grooves, a plurality of compression springs are respectively installed on each of the bonding plates, a plurality of the compression springs are respectively bonded to the bonding plates, and a plurality of the transverse rods are respectively pressed against the bonding plates, and the bonding plates are in contact with the side walls of the adjustment sleeve. This structural design realizes precise pressure adjustment through the cooperation of the threaded sleeve and the telescopic sleeve. At the same time, the sliding connection of the oblique groove and the contraction plate cooperates with the compression spring to ensure uniform distribution and smooth transition of pressure during processing.

[0010] Preferably, each of the retractable plates is respectively installed with a plurality of compression springs, and the plurality of compression springs are respectively installed at the upper ends of the inclined grooves, and the retractable plates are installed with guide rods having the same number as the compression springs, and the guide rods are sleeved in the compression springs, and a guide hole is opened on the fitting plate, and the guide rods are slidably connected in the guide holes.

[0011] Preferably, a plurality of limit blocks are installed on the side wall of the adjustment sleeve, a limit sleeve is respectively installed at the lower end of each of the bonding plates, and the limit sleeve is slidably connected to the limit block. This structure realizes precise guiding and limiting of the movement of the bonding plate through the sliding cooperation between the limit block and the limit sleeve, thereby preventing the bonding plate from deflecting or shaking during operation.

[0012] Preferably, the limiting mechanism includes a fixed plate slidably connected to the adjusting sleeve, the fixed plate is provided with rounded corners, a plurality of stop rods are installed at the lower end of the friction plate, and the fixed plate is slidably connected to the plurality of stop rods. This design achieves precise positioning and limiting of the friction plate through the cooperation of the rounded corner structure of the fixed plate and the stop rods.

[0013] Preferably, a plurality of springs are installed at equal intervals on the lower end of the fixed plate, and the plurality of springs respectively abut against the friction plate. This structure provides a stable preload force for the friction plate through an evenly distributed spring system, thereby ensuring a constant contact pressure between the friction plate and the workpiece.

[0014] Preferably, a plurality of bottom holes are formed on the receiving plate, and a jack is mounted on the frame, and the protruding end of the jack is connected to the receiving plate.

[0015] Preferably, a motor is mounted on the frame, and the protruding end of the motor is connected to the drill bit.

[0016] (III) Beneficial effects

[0017] Compared with the prior art, the present invention provides a vise punching mechanism having the following features:

[0018] Beneficial effects:

[0019] This mechanism innovatively integrates the functions of drilling cleaning and burr treatment in one device. Through the precisely designed drill bit and friction disc combination, it realizes the cleaning of the residue inside the rotating hole of the vise and the synchronous treatment of the burrs on the edge of the hole. This integrated design not only improves the processing efficiency, but also ensures the consistency of the processing quality, avoiding the precision errors that may be caused by traditional step-by-step processing. Through the cooperation of the follower sleeve, spiral strip and transverse rod, automatic torque control is realized during the processing. When the friction force exceeds the preset threshold, the transverse rod will automatically disengage from the vertical groove, effectively preventing damage to the workpiece surface caused by excessive grinding. This intelligent Torque control ensures the safety of the machining process and the surface quality of the workpiece. The combined design of the threaded sleeve, telescopic sleeve and compression spring enables precise adjustment of the machining pressure. The operator can adjust the preload of the compression spring through simple wrench operation to precisely control the grinding force. This adjustability not only improves the machining flexibility, but also can adapt to vises of different materials and different machining requirements. The coordination of the oblique rod, return spring and fixed plate ensures the stability of the friction plate in the vertical direction. In particular, the rounded corner design of the fixed plate combined with the spring pressure provides a reliable self-locking function, which effectively prevents shaking and detachment during machining. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 It is a schematic diagram of the overall structure of a punching mechanism for vise processing in the present invention;

[0021] Figure 2 It is a schematic cross-sectional structure diagram of the fixed sleeve, the intermediate sleeve and the threaded sleeve in the present invention;

[0022] Figure 3 It is a cross-sectional structural schematic diagram of the telescopic sleeve in the present invention;

[0023] Figure 4 It is a schematic cross-sectional view of the friction disc and the telescopic sleeve in the present invention;

[0024] Figure 5 It is a cross-sectional structural schematic diagram of the drill bit, the follower sleeve and the friction disc in the present invention;

[0025] Figure 6 It is a cross-sectional structural schematic diagram of the follower sleeve, the fixed plate and the friction plate in the present invention;

[0026] Figure 7 It is a schematic diagram of the structure of the adjustment sleeve and the fixed disk in the present invention;

[0027] Figure 8 It is a schematic diagram of the structure of the follower sleeve and the spiral strip in the present invention.

[0028] In the figure: 11, frame; 12, receiving plate; 13, bottom hole; 14, jack; 15, motor; 21, drill bit; 22, follower sleeve; 23, spiral strip; 24, adjustment sleeve; 25, friction plate; 26, transverse hole; 27, transverse rod; 28, vertical groove; 29, fixed sleeve; 31, oblique groove; 32, oblique rod; 33, return spring; 34, inner sleeve; 35, fixed plate; 36, fillet; 37, stop rod; 38, spring; 210, intermediate sleeve; 211, telescopic sleeve; 212, oblique groove; 213, contraction plate; 214, compression spring; 215, fitting plate; 216, guide rod; 217, guide hole; 218, limit block; 219, limit sleeve; 101, threaded sleeve; 102, annular groove. DETAILED DESCRIPTION

[0029] It should be noted that, in the absence of conflict, the embodiments and features in the embodiments of the present application may be combined with each other. The present invention will be described in detail below with reference to the accompanying drawings and in combination with the embodiments.

[0030] It should be noted that, unless otherwise specified, all technical and scientific terms used in this application have the same meanings as commonly understood by ordinary technicians in the technical field to which this application belongs.

[0031] In the present invention, unless otherwise specified, the directions used, such as "up" and "down", usually refer to the directions shown in the drawings, or to the vertical, perpendicular or gravity directions; similarly, for ease of understanding and description, "left" and "right" usually refer to the left and right shown in the drawings; "inside" and "outside" refer to the inside and outside relative to the outline of each component itself, but the above-mentioned directions are not used to limit the present invention.

[0032] See also Figures 1 to 8A punching mechanism for vise processing includes a frame 11 fixedly mounted on an external device and a receiving plate 12 slidably connected to the frame 11, a plurality of bottom holes 13 are opened on the receiving plate 12, a jack 14 is mounted on the frame 11, the extended end of the jack 14 is connected to the receiving plate 12, a motor 15 is mounted on the frame 11, and the extended end of the motor 15 is connected to a drill bit 21; and also includes a transmission mechanism, the transmission mechanism includes a drill bit 21 rotatably connected to the frame 11, a follower sleeve 22 is rotatably connected to the drill bit 21, and two spiral strips are installed in the follower sleeve 22 23, the two spiral strips 23 are respectively fitted in the cutting groove of the drill bit 21, the follower sleeve 22 is rotatably connected with an adjusting sleeve 24, and a friction disk 25 is coaxially installed on the lower end surface of the adjusting sleeve 24. No less than eight groups of transverse holes 26 are provided on the side wall of the adjusting sleeve 24, and a transverse rod 27 is slidably connected in each transverse hole 26. A vertical groove 28 symmetrical to the transverse rod 27 is provided on the side wall of each follower sleeve 22, and the transverse hole 26 abuts against the vertical groove 28. The transmission mechanism also includes a fixed sleeve 29 fixedly installed on the frame 11, and a friction disk 25 is coaxially installed on the fixed sleeve 29. The middle sleeve 210, the drill bit 21 is rotatably connected in the middle sleeve 210 and the fixed sleeve 29, the middle sleeve 210 is slidably connected with a telescopic sleeve 211, the middle sleeve 210 is threaded with a threaded sleeve 101, a plurality of inclined grooves 212 are provided on the side wall of the telescopic sleeve 211, each inclined groove 212 is slidably connected with a contraction plate 213, each fitting plate 215 is respectively installed with a plurality of compression springs 214, the plurality of compression springs 214 are respectively fitted on the fitting plates 215, and a plurality of transverse rods 27 are respectively pressed on the fitting plates 215, and the fitting plates 215 are against the side wall of the adjustment sleeve 24 , each shrinking plate 213 is respectively installed with a plurality of compression springs 214, and the plurality of compression springs 214 are respectively installed at the upper end of the inclined groove 212, and the shrinking plate 213 is installed with the same number of guide rods 216 as the compression springs 214, and the guide rods 216 are sleeved in the compression springs 214, and a guide hole 217 is opened on the fitting plate 215, and the guide rods 216 are slidably connected in the guide holes 217, and a plurality of limit blocks 218 are installed on the side wall of the adjustment sleeve 24, and a limit sleeve 219 is respectively installed at the lower end of each fitting plate 215, and the limit sleeve 219 is slidably connected to the limit block 218.

[0033] See also Figure 1When cleaning the rotating hole of the vise and the burrs at both ends of the rotating hole, first place a part of the vise on the receiving plate 12, and then fix it through the corresponding clamping mechanism, then place the rotating hole of the vise on the bottom hole 13 coaxial with the drill bit 21, then start the motor 15 to drive the drill bit 21 to rotate, and make the frame 11 move downward, and then insert the drill bit 21 into the rotating hole in the vise. Since the spiral hole of the vise and the drill bit 21 have the same diameter, the residue in the rotating hole will be cleaned, and then the burrs on one end will be cleaned through the friction disk 25, thereby completing the two processing processes synchronously.

[0034] The rotating hole described in the present application is a rotating hole opened between two parts of the vise for rotating through an axis.

[0035] Since the friction disc 25 should only clean the burrs when rotating, there is no need to limit the torque to a reasonable range. If the torque is too large, it will cause additional damage to the surface of the vise. Please refer to Figure 5 and Figure 6 Since the spiral strip 23 inside the follower sleeve 22 is connected to the cutting groove of the drill bit 21, the follower sleeve 22 and the drill bit 21 are always in synchronous rotation, and one end of the plurality of transverse rods 27 is respectively pressed against the corresponding vertical groove 28, see Figure 3 The other ends of the plurality of transverse rods 27 are pressed against the bonding plate 215. Since the bonding plate 215 and the shrinking plate 213 are connected by the compression spring 214, and the shrinking plate 213 is fixedly mounted with a guide rod 216 which is slidably connected in the guide hole 217, and the limit sleeve 219 is slidably sleeved on the limit block 218, when the friction force between the friction disc 25 and the vise exceeds the elastic force of the plurality of compression springs 214, please refer to Figure 6 , the transverse rod 27 will release the connection with the vertical groove 28, so that the transverse rod 27 expands outward and then releases the connection between the follower sleeve 22, so that only a torque of corresponding force will be generated to avoid the situation where the grinding force is too large to damage the surface of the pliers.

[0036] When the grinding force needs to be adjusted, since the fixed sleeve 29 and the intermediate sleeve 210 are respectively fixed to the frame 11, the drill bit 21 is rotatably connected in the fixed sleeve 29 and the intermediate sleeve 210, and since the threaded sleeve 101 is threadedly connected in the intermediate sleeve 210, the operator opens two wrenches on the threaded sleeve 101 and the fixed sleeve 29 respectively and then rotates the threaded sleeve 101. Figure 4At this time, the thrust will be transmitted to the telescopic sleeve 211, and then the telescopic sleeve 211 will be pushed to slide downward. Since the limit sleeve 219 is stuck on the limit block 218, the fitting plate 215 will not slide downward when the telescopic sleeve 211 slides downward, and then the retractable plate 213 will slide and retract in the inclined groove 212, and then the compression spring 214 will be compressed, thereby changing the initial elastic force of the compression spring 214, thereby completing the torque adjustment process.

[0037] The limiting mechanism includes a plurality of oblique grooves 31 provided on the side wall of the adjusting sleeve 24, an oblique rod 32 is slidably connected in the oblique groove 31, an annular groove 102 is provided on the outside of the follower sleeve 22, a return spring 33 is respectively sleeved and installed on each oblique rod 32, the other end of the return spring 33 is connected to the inner sleeve 34, the inner sleeve 34 is threadedly connected to the side of the oblique groove 31 close to the outer wall, the limiting mechanism includes a fixed plate 35 slidably connected to the adjusting sleeve 24, a rounded corner 36 is provided on the fixed plate 35, a plurality of stop rods 37 are installed at the lower end of the friction plate 25, and the fixed plate 35 is slidably connected to the plurality of stop rods 37, a plurality of springs 38 are equidistantly installed on the lower end of the fixed plate 35, and the plurality of springs 38 respectively abut against the friction plate 25.

[0038] When the friction disc 25 and the follower sleeve 22 are connected in the vertical direction, please refer to Figure 5 and Figure 6 The return spring 33 is in a compressed state in the initial state, so that the oblique rod 32 is pushed outward along the oblique groove 31, so that it shrinks into the oblique groove 31. At this time, the friction plate 25 is sleeved and fitted in the follower sleeve 22. After fitting in place, the fixed plate 35 is pushed upward. Since there is a rounded corner 36 on the fixed plate 35, when the rounded corner 36 presses on multiple oblique rods 32, the oblique rods 32 are pushed inward, so that the oblique rods 32 are inserted into the annular groove 102, and the fixed plate 35 is fitted on the uppermost end of the stop rod 37, and the spring 38 is always in a compressed state, thereby ensuring that multiple oblique rods 32 are always pressed against the inner wall of the fixed plate 35, thereby ensuring that the oblique rods 32 are always in a fit state with the annular groove 102. At this time, the clamping state is completed, thereby ensuring the stability of use in the vertical direction, and then ensuring the stability of use of the friction plate 25.

[0039] In all the schemes mentioned above, the connection between two parts can be selected according to actual conditions by welding, bolt and nut matching connection, bolt or screw connection or other well-known connection methods, which will not be described one by one here. In the above, all fixed connections are preferably welded. Although the embodiments of the present invention have been shown and described, it can be understood by ordinary technicians in this field that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principle and spirit of the present invention. The scope of the present invention is defined by the attached claims and their equivalents.

Claims

1. A punching mechanism for vise processing, comprising a frame (11) fixedly mounted on an external device and a receiving plate (12) slidably connected to the frame (11); wherein: The machine also comprises a transmission mechanism, wherein the transmission mechanism comprises a drill bit (21) rotatably connected to the frame (11), a follower sleeve (22) rotatably connected to the drill bit (21), two spiral strips (23) installed in the follower sleeve (22), the two spiral strips (23) respectively fit in the cutting grooves of the drill bit (21), an adjustment sleeve (24) rotatably connected to the follower sleeve (22), a friction disk (25) coaxially installed on the lower end surface of the adjustment sleeve (24), and at least eight groups of transverse holes (26) are provided on the side wall of the adjustment sleeve (24), each of the transverse holes (26) is slidably connected to a transverse rod (27), and each of the follower sleeves (22) is provided with a plurality of transverse holes (26) disposed on the side wall of the adjustment sleeve (24). The side walls of the sleeve (22) are respectively provided with vertical grooves (28) symmetrical to the transverse rods (27), and the transverse holes (26) are abutted against the vertical grooves (28); the sleeve (22) also includes a limiting mechanism, which includes a plurality of oblique grooves (31) provided on the side walls of the adjustment sleeve (24), an oblique rod (32) is slidably connected in the oblique grooves (31), an annular groove (102) is provided in the follower sleeve (22), and a return spring (33) is respectively sleeved and installed on each of the oblique rods (32), and the other end of the return spring (33) is connected to the inner sleeve (34), and the inner sleeve (34) is threadedly connected to the side of the oblique groove (31) close to the outer wall.

2. A punching mechanism for vise processing according to claim 1, characterized in that: The transmission mechanism further comprises a fixed sleeve (29) fixedly mounted on the frame (11), an intermediate sleeve (210) being coaxially mounted on the fixed sleeve (29), and the drill bit (21) is rotatably connected within the intermediate sleeve (210) and the fixed sleeve (29).

3. A punching mechanism for vise processing according to claim 2, characterized in that: A telescopic sleeve (211) is slidably connected inside the middle sleeve (210), a threaded sleeve (101) is provided on the inner thread of the middle sleeve (210), a plurality of inclined grooves (212) are provided on the side wall of the telescopic sleeve (211), a contraction plate (213) is slidably connected in each inclined groove (212), a plurality of compression springs (214) are respectively installed on each bonding plate (215), a plurality of compression springs (214) are respectively bonded to the bonding plate (215), and a plurality of transverse rods (27) are respectively pressed against the bonding plate (215), and the bonding plate (215) contacts the side wall of the adjustment sleeve (24).

4. A punching mechanism for vise processing according to claim 3, characterized in that: A plurality of compression springs (214) are respectively installed on each of the contraction plates (213), and the plurality of compression springs (214) are respectively installed on the upper ends of the inclined grooves (212), and the contraction plates (213) are installed with guide rods (216) the same number as the compression springs (214), and the guide rods (216) are sleeved in the compression springs (214), and a guide hole (217) is opened on the fitting plate (215), and the guide rods (216) are slidably connected in the guide holes (217).

5. A punching mechanism for vise processing according to claim 4, characterized in that: A plurality of limit blocks (218) are installed on the side wall of the adjustment sleeve (24), and a limit sleeve (219) is installed at the lower end of each bonding plate (215), and the limit sleeve (219) is slidably connected to the limit block (218).

6. A punching mechanism for vise processing according to claim 1, characterized in that: The limiting mechanism comprises a fixed plate (35) slidably connected to the adjusting sleeve (24), the fixed plate (35) being provided with a rounded corner (36), a plurality of stop rods (37) being mounted at the lower end of the friction plate (25), and the fixed plate (35) being slidably connected to the plurality of stop rods (37).

7. A punching mechanism for vise processing according to claim 6, characterized in that: A plurality of springs (38) are installed at equal intervals on the lower end of the fixed disk (35), and the plurality of springs (38) respectively abut against the friction disk (25).

8. A punching mechanism for vise processing according to claim 1, characterized in that: The receiving plate (12) is provided with a plurality of bottom holes (13), and a jack (14) is installed on the frame (11), and the protruding end of the jack (14) is connected to the receiving plate (12).

9. A punching mechanism for vise processing according to claim 1, characterized in that: A motor (15) is installed on the frame (11), and the protruding end of the motor (15) is connected to the drill bit (21).