Power plant steam turbine blade machining mechanism

By designing a power plant turbine blade processing mechanism that includes an electric current-vacuum, a U-shaped liquid, a horizontal rotary drive, a sidewall extrusion support assembly and a vertical and horizontal screw module, the existing equipment has solved the shortcomings in clamping flexibility, full-range positioning capabilities and dynamic support, and efficient, accurate and intelligent blade processing is achieved.

CN119927801AInactive Publication Date: 2025-05-06HUANENG WEIHAI POWER GENERATION CO LTD
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Patent Information

Application Number
CN202510322312.2
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-03-19
Publication Date
2025-05-06
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

The existing turbine blade processing equipment has shortcomings in clamping flexibility, full-range positioning capabilities and dynamic support during the processing process, which affects the quality and efficiency of blade processing.

Method used

A power plant steam turbine blade processing mechanism is designed, including a processing table, a processing bracket, a processing suitcase, a processing limit structure and a polishing structure. The mechanism achieves stable fixation of the blades through the combination of the current-changing liquid and the U-shaped liquid sac. It improves machining flexibility by using a horizontal rotary drive and a horizontal helical gear set. The side wall extrusion support assembly provides dynamic support, and uses vertical and horizontal screw modules and convex lifting blocks for precise positioning and fine adjustment.

Benefits of technology

It realizes flexible adaptation to blades of different shapes and sizes, improves the stability and accuracy of processing, enhances dynamic support capabilities during processing, and improves the efficiency and quality of polishing and polishing.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The invention discloses a power plant steam turbine blade machining mechanism which comprises a machining table, a machining support, a machining sleeve box, a machining limiting structure and a grinding and polishing structure, the machining support is installed on the machining table, the machining limiting structure is installed on the machining table, and the grinding and polishing structure is installed on the machining support. The machining sleeve box is arranged on the machining support and the machining table in a sleeving mode, the machining sleeve box can flexibly adapt to blades of different shapes and sizes through cooperation of the electrorheological fluid and the U-shaped liquid bag, and stable and lossless fixing is achieved; meanwhile, due to the application of the horizontal rotation driving machine and the horizontal bevel gear set, the blades can be conveniently rotated and adjusted in the machining process, and the machining flexibility is improved; and the side wall extrusion supporting assembly further enhances the stability of the blade in the machining process in a negative pressure adsorption and electrorheological fluid expansion extrusion mode, and the grinding and polishing precision is ensured.
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Description

Technical Field

[0001] The invention relates to the technical field of steam turbine blade processing, in particular to a steam turbine blade processing mechanism for a power plant. Background Art

[0002] With the continuous development of turbine blade processing technology, the requirements for blade processing accuracy, efficiency and automation are increasing. However, the existing turbine blade processing equipment still has certain deficiencies in clamping, processing positioning and multi-directional operation, which affects the quality and efficiency of blade processing.

[0003] After searching, a fixture for processing the crown of an engine blade and a method for processing an engine blade were disclosed with publication number CN112091657B, and the publication date is December 10, 2021. This patent uses a "pseudo-top" structure to replace the traditional top to clamp and fix the blades, which reduces the impact of tool letting and vibration, and avoids deformation and offset problems of blades due to axial positioning, thereby improving the rigidity and detection accuracy of blade crown processing. However, this technical solution is mainly aimed at blade crown processing scenarios, and its clamping method is only applicable to specific areas (such as blade crowns or tenons), and it is difficult to achieve all-round clamping and positioning of the entire blade, especially when processing complex curved surfaces. It lacks flexibility. In addition, the fixture does not involve blade side wall support and dynamic adjustment functions, and cannot meet the need for reverse support of the blade during grinding and polishing, limiting its application in multi-process processing.

[0004] After searching, a blade air film hole processing tool with publication number CN118003118B was disclosed, and the publication date is July 23, 2024. This patent realizes the rapid clamping and precise positioning of the blade edge plate by setting a support structure, a limit structure and an elastic preload mechanism, which facilitates efficient operation during the air film hole processing process. However, this technical solution focuses on the clamping solution of the blade edge plate, and has weak processing adaptability to other parts of the blade (such as the blade body, tenon teeth, etc.), and lacks the ability to adapt to different shape changes of the blade. At the same time, the tool does not provide the function of supporting the rear wall during the blade processing process, which may cause the blade to deviate or vibrate when subjected to a large cutting force, thereby affecting the processing accuracy.

[0005] The above problems indicate that the existing steam turbine blade processing equipment still has certain deficiencies in terms of clamping flexibility, full-range positioning capability and dynamic support during the processing. In view of this, in-depth research was conducted on the above problems, resulting in this case. Summary of the invention

[0006] The technical scheme of the present invention to achieve the above-mentioned purpose is: a power plant steam turbine blade processing mechanism, comprising: a processing table, a processing bracket, a processing sleeve, a processing limit structure and a grinding and polishing structure, wherein the processing bracket is installed on the processing table, the processing limit structure is installed on the processing table, the grinding and polishing structure is installed on the processing bracket, the processing sleeve is sleeved on the processing bracket and the processing table, and the processing limit structure includes: a pair of concave limit blocks, a pair of U-shaped liquid capsules, a pair of rotating adjustment discs, a pair of electrorheological fluid boxes, a pair of electrorheological fluid pumps, a pair of electrorheological fluid tubes, a pair of electrorheological fluid T-shaped sleeve tubes, a pair of lifting cylindrical boxes, a pair of lifting adjustment hydraulic push rod groups, a pair of horizontal rotary drive machines, a pair of horizontal bearing blocks, a pair of horizontal bevel gear groups and a side wall extrusion support assembly; A lifting groove is provided on the processing table, a pair of lifting adjustment hydraulic push rod groups are respectively installed on the lifting groove and the processing bracket, a pair of lifting cylindrical boxes are respectively installed on the pushing ends of a pair of lifting adjustment hydraulic push rod groups, a pair of rotating adjustment disks are respectively installed on a pair of lifting cylindrical boxes through horizontal bearing blocks, a pair of horizontal rotating drive machines are respectively installed on the inner sides of a pair of lifting cylindrical boxes, a pair of horizontal bevel gear groups are respectively installed on a pair of horizontal rotating drive machines and a pair of rotating adjustment disks, a pair of electrorheological fluid tanks are respectively installed on the inner sides of a pair of lifting cylindrical boxes, a pair of A concave stopper is installed on a pair of the rotating adjustment discs, a pair of the U-shaped liquid capsules are installed on a pair of the concave stopper blocks, a pair of the electrorheological fluid tubes are inserted on a pair of the concave stopper blocks and a pair of the U-shaped liquid capsules, a pair of the electrorheological fluid T-shaped sleeve tubes are inserted on a pair of the lifting cylindrical boxes, and a pair of the electrorheological fluid T-shaped sleeve tubes are sleeved on a pair of the electrorheological fluid tubes, a pair of the electrorheological fluid pumps are installed on a pair of the electrorheological fluid boxes, and a pair of the electrorheological fluid pumps are connected to a pair of the electrorheological fluid T-shaped sleeve tubes, and the side wall extrusion support assembly is installed on the processing bracket; It should be noted that, in the above, by placing the blades on the inner side of the concave limit block, the U-shaped liquid bag on the inner side of the concave limit block is used for sealing, and the horizontal rotary drive machine is operated to drive the horizontal bevel gear set on the driving end of the horizontal rotary drive machine to operate, and the horizontal bevel gear set is used to drive the rotating adjustment disk thereon, so that the rotating adjustment disk performs stable horizontal rotation on the inner side of the lifting cylindrical box, and the rotating adjustment disk drives the concave limit block on it to perform stable horizontal rotation, and the concave limit block drives the U-shaped liquid bag inside to perform stable horizontal rotation, and the electrorheological fluid pump is used to drain the electrorheological fluid inside the electrorheological fluid tank to the electrorheological fluid tank. The rheological fluid T-type sleeve tube drains the liquid to the inner side of the electrorheological fluid tube through the electrorheological fluid T-type sleeve tube, and drains the electrorheological fluid to the inner side of the U-shaped liquid capsule through the electrorheological fluid tube, so that the electrorheological fluid tube can rotate stably and horizontally on the inner side of the electrorheological fluid T-type sleeve tube, so that the electrorheological fluid can be drained to the inner side of the U-shaped liquid capsule, and the U-shaped liquid capsule can be energized to harden by energizing, so that blades of different shapes are first squeezed and then hardened and squeezed, so that the bottom end of the blade is squeezed and fixed, or the top end of the blade is replaced and squeezed and fixed, and the rear side of the polished surface of the blade is squeezed and supported by the side wall extrusion support assembly.

[0007] Preferably, the side wall extrusion support assembly includes: a side wall telescopic hydraulic push rod group, a side wall push plate, two pairs of negative pressure shaft tubes, two pairs of set rubber rings, two pairs of negative pressure slideway groups, two pairs of negative pressure slider groups, two pairs of side wall buffer shaft groups, two pairs of side wall set spring groups, side wall liquid capsules, side wall electrorheological liquid tanks, side wall liquid pumps, multi-channel valves and side wall negative pressure pumps; The side wall telescopic hydraulic push rod group is installed on the side wall surface of the processing bracket, the side wall pushing plate is installed on the pushing end of the side wall telescopic hydraulic push rod group, and a telescopic extrusion hole is opened on the side wall pushing plate. The two pairs of negative pressure slideway groups are respectively installed on the inner sides of the two pairs of telescopic extrusion holes, and the two pairs of negative pressure shaft tubes are respectively movably inserted on the inner sides of the two pairs of telescopic extrusion holes. The two pairs of negative pressure slider groups are respectively installed on the two pairs of negative pressure shaft tubes, and the two pairs of negative pressure slider groups are respectively movably inserted on the inner sides of the two pairs of negative pressure slideway groups, and the two pairs of set rubber rings are respectively installed on the two pairs of negative pressure shaft tubes. The side wall buffer shaft groups are respectively inserted into the inner sides of the two pairs of negative pressure slideway groups, and the two pairs of side wall buffer shafts are respectively movably inserted into the two pairs of negative pressure slide blocks, and the two pairs of side wall sleeve spring groups are respectively sleeved on the two pairs of side wall buffer shaft groups, the side wall liquid bag is installed on the side wall push plate, the side wall electrorheological liquid tank is installed on the side wall push plate, the side wall liquid pump is installed on the side wall electrorheological liquid tank, and the side wall liquid pump is connected to the side wall liquid bag, the multi-channel valve is fixedly connected to the two pairs of negative pressure shaft tubes, and the side wall negative pressure pump is connected to the multi-channel valve; It should be noted that, in the above, the side wall telescopic hydraulic push rod group is extended and retracted, thereby driving the side wall push plate on the pushing end to perform stable horizontal extension and retraction, and the side wall push plate drives the two pairs of negative pressure slideway groups thereon, and the two pairs of negative pressure slideway groups drive the negative pressure slider group inside thereof, and the negative pressure shaft tube thereon is driven by the negative pressure slider group, and at the same time, the side wall buffer shaft group cooperates with the side wall sleeve spring group, so that the two pairs of negative pressure shaft tubes are elastically squeezed according to the shape of the blades, and at the same time, the side wall negative pressure pump is operated, and the air inside the two pairs of negative pressure shaft tubes is discharged through the multi-channel valve, so that the blades are negatively adsorbed and fixed, and at the same time, the electrorheological fluid inside the side wall electrorheological fluid tank is drained to the inside of the side wall liquid bag through the side wall liquid pump, and the side wall liquid bag is energized to expand, squeeze and fix, so that the blades are adsorbed and pushed and transported, so that the blades are pushed in the opposite direction during processing.

[0008] Preferably, the grinding and polishing structure comprises: a longitudinal and transverse screw module, a horizontal moving plate, a horizontal adjustment slideway group, a horizontal adjustment slider group, a horizontal adjustment hydraulic push rod, a horizontal push box, a convex lifting block, a lifting and grinding hydraulic push rod group, a lifting and grinding slideway group, a lifting and grinding slider group, a longitudinal and transverse grinding screw module and a grinder; The vertical and horizontal screw module is installed on the top of the inner wall of the processing bracket, the horizontal moving plate is installed on the moving end of the vertical and horizontal screw module, the horizontal adjustment slide group is installed on the horizontal moving plate, the horizontal adjustment slider group is movably inserted on the inner side of the horizontal adjustment slide group, the horizontal push box is installed on the horizontal adjustment slider group, the horizontal adjustment hydraulic push rod is installed on the horizontal moving plate, and the pushing end of the horizontal adjustment hydraulic push rod is connected to the horizontal push box, and the convex lifting block is movably inserted on The inner side of the horizontal push box, the lifting and grinding hydraulic push rod group is installed on the inner side of the horizontal push box, and the lifting and grinding hydraulic push rod group is connected to the convex lifting block, the lifting and grinding slideway group is installed on the inner side of the horizontal push box, the lifting and grinding slider group is installed on the convex lifting block, and the lifting and grinding slider slideway is inserted on the inner side of the lifting and grinding slideway group, the vertical and horizontal grinding screw module is installed on the convex lifting block, and the grinder is installed on the moving end of the vertical and horizontal grinding screw module; It should be noted that, in the above, the operation of the longitudinal and transverse screw module drives the horizontal moving plate thereon, and the horizontal moving plate drives the horizontal adjustment slide group and the horizontal adjustment hydraulic push rod thereon, so as to move the horizontal moving plate toward the blade. At the same time, the horizontal adjustment hydraulic push rod is extended and retracted, driving the horizontal adjustment slider group on the horizontal push box thereon to perform stable horizontal extension and retraction along the inner side of the horizontal adjustment slide group. The operation of the lifting and grinding hydraulic push rod group on the inner side of the horizontal push box drives the convex lifting block thereon, so that the convex lifting block is stably lifted and lowered along the inner side of the horizontal push box. The convex lifting block drives the longitudinal and transverse grinding screw module thereon and the grinder thereon to perform fine-tuning, so as to grind the blade.

[0009] Preferably, the grinder is provided with an infrared locator.

[0010] Preferably, a pair of collecting boxes are provided on the processing table, and a pair of toothed exhaust pipes are provided on the pair of collecting boxes.

[0011] Preferably, an air pump is provided on each of the pair of collecting boxes, and a scanning camera group is provided on the processing bracket.

[0012] Preferably, a pair of the U-shaped liquid bags and the side wall liquid bags are provided with drainage chargers, and the processing bracket is provided with an inflation drainage fan.

[0013] Preferably, a pressure sensor is provided on the pair of U-shaped liquid sacs and the side wall liquid sacs respectively.

[0014] The power plant turbine blade processing mechanism made by the technical solution of the present invention can flexibly adapt to blades of different shapes and sizes through the cooperation of electrorheological fluid and U-shaped liquid capsule, and realize stable and lossless fixation; at the same time, the use of horizontal rotary drive machine and horizontal bevel gear set makes it convenient to rotate and adjust the blades during the processing, which improves the flexibility of processing; the side wall extrusion support assembly further enhances the stability of the blades during the processing through negative pressure adsorption and electrorheological fluid expansion and extrusion, ensuring the accuracy of grinding and polishing; the grinding and polishing structure adopts components such as vertical and horizontal screw modules and convex lifting blocks to achieve precise positioning and fine-tuning of the blades, improving the grinding efficiency and quality; at the same time, the setting of auxiliary equipment such as infrared locator, collection box, air pump, scanning camera group, etc., further improves the intelligent level of processing and the cleanliness of the working environment. Overall, the processing mechanism has the advantages of high efficiency, precision, intelligence, and environmental protection. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 The present invention is a schematic diagram of a front and cross-sectional view of a power plant steam turbine blade processing mechanism.

[0016] Figure 2It is a side cross-sectional schematic diagram of a power plant steam turbine blade processing mechanism according to the present invention.

[0017] Figure 3 It is a top view and cross-sectional schematic diagram of a power plant steam turbine blade processing mechanism according to the present invention.

[0018] Figure 4 for Figure 1 A partial enlarged view of “A” in the figure.

[0019] Figure 5 for Figure 1 A partial enlarged view of "B".

[0020] Figure 6 It is a three-dimensional front and cross-sectional schematic diagram of a power plant steam turbine blade processing mechanism according to the present invention.

[0021] Figure 7 It is a three-dimensional bottom-up cross-sectional schematic diagram of a power plant steam turbine blade processing mechanism according to the present invention.

[0022] In the figure: 1, processing table; 2, processing bracket; 3, processing sleeve box; 101, concave limit block; 102, U-shaped liquid capsule; 103, rotating adjustment disc; 104, electrorheological fluid box; 105, electrorheological fluid pump; 106, electrorheological fluid tube; 107, electrorheological fluid T-shaped sleeve tube; 108, lifting cylindrical box; 109, lifting adjustment hydraulic push rod group; 110, horizontal rotation drive machine; 111, horizontal bearing block; 112, horizontal bevel gear group; 201, side wall telescopic hydraulic push rod group; 202, side wall push plate; 203, negative pressure shaft tube; 204, sleeve rubber ring; 205, negative pressure slideway group ; 206, negative pressure slider group; 207, side wall buffer shaft group; 208, side wall set spring group; 209, side wall liquid bag; 210, side wall electrorheological fluid box; 211, side wall liquid pump; 212, side wall negative pressure pump; 301, vertical and horizontal screw module; 302, horizontal moving plate; 303, horizontal adjustment slide group; 304, horizontal adjustment slider group; 305, horizontal adjustment hydraulic push rod; 306, horizontal push box; 307, convex lifting block; 308, lifting and grinding hydraulic push rod group; 309, lifting and grinding slide group; 310, lifting and grinding slider group; 311, vertical and horizontal grinding screw module. DETAILED DESCRIPTION

[0023] Example: The present invention will be described in detail below in conjunction with the accompanying drawings. Figure 1-7As shown, the processing bracket 2 is installed on the processing table 1, the processing limiting structure is installed on the processing table 1, the grinding and polishing structure is installed on the processing bracket 2, and the processing sleeve 3 is sleeved on the processing bracket 2 and the processing table 1. The processing limiting structure includes: a pair of concave limiting blocks 101, a pair of U-shaped liquid capsules 102, a pair of rotating adjustment discs 103, a pair of electrorheological fluid tanks 104, a pair of electrorheological fluid pumps 105, a pair of electrorheological fluid tubes 106, a pair of electrorheological fluid T-shaped sleeve tubes 107, a pair of lifting cylindrical boxes 108, a pair of lifting adjustment hydraulic push rod groups 109, a pair of horizontal rotation drive machines 110, a pair of horizontal bearing blocks 111, A pair of horizontal bevel gear sets 112 and a side wall extrusion support assembly; a lifting groove is opened on the processing table 1, a pair of lifting adjustment hydraulic push rod sets 109 are respectively installed on the lifting groove and the processing bracket 2, a pair of lifting cylindrical boxes 108 are respectively installed on the pushing ends of a pair of lifting adjustment hydraulic push rod sets 109, a pair of rotating adjustment discs 103 are respectively installed on a pair of lifting cylindrical boxes 108 through the horizontal bearing blocks 111, a pair of horizontal rotating drive machines 110 are respectively installed on the inner sides of a pair of lifting cylindrical boxes 108, a pair of horizontal bevel gear sets 112 are respectively installed on a pair of horizontal rotating drive machines 110 and a pair of The pair of electrorheological fluid tanks 104 are respectively mounted on the inner sides of the pair of lifting cylindrical boxes 108, the pair of concave stop blocks 101 are mounted on the pair of rotating adjustment discs 103, the pair of U-shaped fluid capsules 102 are respectively mounted on the pair of concave stop blocks 101, the pair of electrorheological fluid tubes 106 are respectively inserted into the pair of concave stop blocks 101 and the pair of U-shaped fluid capsules 102, the pair of electrorheological fluid T-shaped sleeve tubes 107 are respectively inserted into the pair of lifting cylindrical boxes 108, and the pair of electrorheological fluid T-shaped sleeve tubes 107 are respectively sleeved on the pair of electrorheological fluid tubes 106, and the pair of electrorheological fluid The pumps 105 are respectively installed on a pair of the electrorheological fluid tanks 104, and the pair of electrorheological fluid pumps 105 are respectively connected to a pair of electrorheological fluid T-type sleeve tubes 107, and the side wall extrusion support assembly is installed on the processing bracket 2; the side wall extrusion support assembly includes: a side wall telescopic hydraulic push rod group 201, a side wall push plate 202, two pairs of negative pressure shaft tubes 203, two pairs of sleeve rubber rings 204, two pairs of negative pressure slideway groups 205, two pairs of negative pressure slider groups 206, two pairs of side wall buffer shaft groups 207, two pairs of side wall sleeve spring groups 208, side wall liquid capsules 209, side wall electrorheological fluid tanks 210, side wall liquid pumps 211, multi-channel valves and side wall negative pressure pumps 212; The side wall telescopic hydraulic push rod group 201 is installed on the side wall surface of the processing bracket 2, the side wall pushing plate 202 is installed on the pushing end of the side wall telescopic hydraulic push rod group 201, and a telescopic extrusion hole is opened on the side wall pushing plate 202. The two pairs of negative pressure slideway groups 205 are respectively installed on the inner sides of the two pairs of telescopic extrusion holes, and the two pairs of negative pressure shaft tubes 203 are respectively movably inserted into the inner sides of the two pairs of telescopic extrusion holes. The two pairs of negative pressure slider groups 206 are respectively installed on the two pairs of negative pressure shaft tubes 203, and the two pairs of negative pressure slider groups 206 are respectively movably inserted into the inner sides of the two pairs of negative pressure slideway groups 205, and the two pairs of set rubber rings 204 are respectively installed on the two pairs of negative pressure shaft tubes 203. The buffer shaft group 207 is respectively inserted into the inner side of the two pairs of the negative pressure slideway groups 205, and the two pairs of the side wall buffer shafts are respectively movably inserted into the two pairs of the negative pressure slider groups 206, and the two pairs of the side wall sleeve spring groups 208 are respectively sleeved on the two pairs of the side wall buffer shaft groups 207. The side wall liquid capsule 209 is installed on the side wall push plate 202, the side wall electrorheological liquid tank 210 is installed on the side wall push plate 202, the side wall liquid pump 211 is installed on the side wall electrorheological liquid tank 210, and the side wall liquid pump 211 is connected to the side wall liquid capsule 209, the multi-channel valve is fixedly connected to the two pairs of the negative pressure shaft tubes 203, and the side wall negative pressure pump 212 is connected to the multi-channel valve;The grinding and polishing structure includes: a longitudinal and transverse screw module 301, a horizontal moving plate 302, a horizontal adjustment slide group 303, a horizontal adjustment slider group 304, a horizontal adjustment hydraulic push rod 305, a horizontal push box 306, a convex lifting block 307, a lifting and grinding hydraulic push rod group 308, a lifting and grinding slide group 309, a lifting and grinding slider group 310, a longitudinal and transverse grinding screw module 311 and a grinder; the longitudinal and transverse screw module 301 is installed on the top of the inner wall of the processing bracket 2, and the horizontal moving plate 302 is installed on the longitudinal and transverse screw module The horizontal adjustment slide group 303 is mounted on the moving end of the horizontal adjustment slide group 301, the horizontal adjustment slider group 304 is movably inserted on the inner side of the horizontal adjustment slide group 303, the horizontal push box 306 is mounted on the horizontal adjustment slider group 304, the horizontal adjustment hydraulic push rod 305 is mounted on the horizontal moving plate 302, and the pushing end of the horizontal adjustment hydraulic push rod 305 is connected to the horizontal push box 306, and the convex lifting block 307 is movably inserted on the inner side of the horizontal push box 306. The lifting and grinding hydraulic push rod group 308 is installed on the inner side of the horizontal push box 306, and the lifting and grinding hydraulic push rod group 308 is connected to the convex lifting block 307, the lifting and grinding slideway group 309 is installed on the inner side of the horizontal push box 306, the lifting and grinding slider group 310 is installed on the convex lifting block 307, and the lifting and grinding slider slideway is inserted into the inner side of the lifting and grinding slideway group 309, the vertical and horizontal grinding screw module 311 is installed on the convex lifting block 307, and the grinder is installed on the On the moving end of the vertical and horizontal grinding screw module 311; the grinder is provided with an infrared locator; the processing table 1 is provided with a pair of collection boxes, and a pair of the collection boxes are provided with a pair of toothed exhaust pipes; a pair of the collection boxes are respectively provided with an air pump; the processing bracket 2 is provided with a scanning camera group; a pair of the U-shaped liquid capsules 102 and the side wall liquid capsules 209 are provided with drainage chargers; a pair of the U-shaped liquid capsules 102 and the side wall liquid capsules 209 are respectively provided with pressure sensors; the processing bracket 2 is provided with an air-filled drainage fan. ;

[0024] According to the attached Figure 1-7It is concluded that by placing the blades inside the concave limit block 101, the U-shaped liquid capsule 102 inside the concave limit block 101 is used for sealing, the horizontal rotary drive machine 110 is operated to drive the horizontal bevel gear set 112 on the driving end of the horizontal rotary drive machine 110 to operate, and the horizontal bevel gear set 112 drives the rotating adjustment disc 103 thereon, so that the rotating adjustment disc 103 performs stable horizontal rotation on the inside of the lifting cylindrical box 108, and the rotating adjustment disc 103 drives the concave limit block 101 thereon to perform stable horizontal rotation, and the concave limit block 101 drives the U-shaped liquid capsule inside thereof to rotate. The capsule 102 performs a stable horizontal rotation, and the electrorheological fluid pump 105 is operated to drain the electrorheological fluid inside the electrorheological fluid tank 104 to the electrorheological fluid T-type sleeve tube 107, and the liquid is drained to the inside of the electrorheological fluid tube 106 through the electrorheological fluid T-type sleeve tube 107, and the electrorheological fluid is drained to the inside of the U-shaped liquid capsule 102 through the electrorheological fluid tube 106, so that the electrorheological fluid tube 106 performs a stable horizontal rotation inside the electrorheological fluid T-type sleeve tube 107, thereby draining the electrorheological fluid to the inside of the U-shaped liquid capsule 102, and the inside of the U-shaped liquid capsule 102 is energized, so that the U-shaped liquid capsule 102 performs The blades of different shapes are first squeezed and then hardened and squeezed, so that the bottom of the blades can be squeezed and fixed, or the top of the blades can be replaced and squeezed and fixed, and the rear side of the blade grinding surface can be squeezed and supported by the side wall extrusion support assembly; the side wall telescopic hydraulic push rod group 201 is extended and retracted to drive the side wall push plate 202 on the pushing end to perform stable horizontal extension and retraction, and the two pairs of negative pressure slideway groups 205 on it are driven by the side wall push plate 202, and the negative pressure slider group 206 on the inner side is driven by the two pairs of negative pressure slideway groups 205, and the negative pressure shaft tube 203 on it is driven by the negative pressure slider group 206. The wall buffer shaft group 207 cooperates with the side wall sleeve spring group 208, so that the two pairs of negative pressure shaft tubes 203 are elastically squeezed according to the shape of the blades, and at the same time, the side wall negative pressure pump 212 is operated, and the air inside the two pairs of negative pressure shaft tubes 203 is discharged through the multi-channel valve, so that the blades are negatively adsorbed and fixed, and at the same time, the electrorheological fluid inside the side wall electrorheological fluid tank 210 is drained to the inside of the side wall liquid capsule 209 through the side wall liquid pump 211, and the side wall liquid capsule 209 is energized to expand, squeeze and fix, so that the blades are adsorbed and pushed and transported, so that the blades are pushed in the opposite direction during processing;The horizontal moving plate 302 is driven by the operation of the vertical and horizontal screw module 301, and the horizontal moving plate 302 drives the horizontal adjustment slideway group 303 and the horizontal adjustment hydraulic push rod 305 thereon, so that the horizontal moving plate 302 is moved toward the blade. At the same time, the horizontal adjustment hydraulic push rod 305 is extended and retracted to drive the horizontal adjustment slider group 304 on the horizontal push box 306 thereon to stably extend and retract horizontally along the inner side of the horizontal adjustment slideway group 303. The lifting and grinding hydraulic push rod group 308 on the inner side of the horizontal push box 306 is operated to drive the convex lifting block 307 thereon, so that the convex lifting block 307 is stably lifted and lowered along the inner side of the horizontal push box 306. The vertical and horizontal grinding screw module 311 and the grinder thereon are driven by the convex lifting block 307 to perform fine adjustment, so as to grind the blade. ;

[0025] The above technical solutions only reflect the preferred technical solutions of the technical solutions of the present invention. Some changes that may be made to certain parts thereof by technicians in this technical field all reflect the principles of the present invention and fall within the protection scope of the present invention.

Claims

1. A power plant steam turbine blade processing mechanism, comprising: A processing table, a processing bracket, a processing sleeve, a processing limit structure and a grinding and polishing structure, wherein the processing bracket is installed on the processing table, the processing limit structure is installed on the processing table, the grinding and polishing structure is installed on the processing bracket, and the processing sleeve is sleeved on the processing bracket and the processing table, characterized in that the processing limit structure includes: a pair of concave limit blocks, a pair of U-shaped liquid capsules, a pair of rotation adjustment discs, a pair of electrorheological fluid boxes, a pair of electrorheological fluid pumps, a pair of electrorheological fluid tubes, a pair of electrorheological fluid T-shaped sleeve tubes, a pair of lifting cylindrical boxes, a pair of lifting adjustment hydraulic push rod groups, a pair of horizontal rotation drive machines, a pair of horizontal bearing blocks, a pair of horizontal bevel gear groups and a side wall extrusion support assembly; A lifting groove is provided on the processing table, a pair of lifting adjustment hydraulic push rod groups are respectively installed on the lifting groove and the processing bracket, a pair of lifting cylindrical boxes are respectively installed on the pushing ends of a pair of lifting adjustment hydraulic push rod groups, a pair of rotating adjustment disks are respectively installed on a pair of lifting cylindrical boxes through horizontal bearing blocks, a pair of horizontal rotating drive machines are respectively installed on the inner sides of a pair of lifting cylindrical boxes, a pair of horizontal bevel gear groups are respectively installed on a pair of horizontal rotating drive machines and a pair of rotating adjustment disks, a pair of electrorheological fluid tanks are respectively installed on the inner sides of a pair of lifting cylindrical boxes, a pair of A concave limit block is installed on a pair of the rotating adjustment discs, a pair of the U-shaped liquid bags are respectively installed on a pair of the concave limit blocks, a pair of the electrorheological fluid tubes are respectively inserted into a pair of the concave limit blocks and a pair of the U-shaped liquid bags, a pair of the electrorheological fluid T-shaped sleeve pipes are respectively inserted into a pair of the lifting cylindrical boxes, and a pair of the electrorheological fluid T-shaped sleeve pipes are respectively sleeved on a pair of the electrorheological fluid tubes, a pair of the electrorheological fluid pumps are respectively installed on a pair of the electrorheological fluid boxes, and a pair of the electrorheological fluid pumps are respectively connected to a pair of the electrorheological fluid T-shaped sleeve pipes, and the side wall extrusion support assembly is installed on the processing bracket.

2. A power plant steam turbine blade processing mechanism according to claim 1, characterized in that: The side wall extrusion support assembly includes: a side wall telescopic hydraulic push rod group, a side wall push plate, two pairs of negative pressure shaft tubes, two pairs of set rubber rings, two pairs of negative pressure slideway groups, two pairs of negative pressure slider groups, two pairs of side wall buffer shaft groups, two pairs of side wall set spring groups, side wall liquid capsules, side wall electrorheological liquid tanks, side wall liquid pumps, multi-channel valves and side wall negative pressure pumps; The side wall telescopic hydraulic push rod group is installed on the side wall surface of the processing bracket, the side wall pushing plate is installed on the pushing end of the side wall telescopic hydraulic push rod group, and a telescopic extrusion hole is opened on the side wall pushing plate. The two pairs of negative pressure slideway groups are respectively installed on the inner sides of the two pairs of telescopic extrusion holes, and the two pairs of negative pressure shaft tubes are respectively movably inserted on the inner sides of the two pairs of telescopic extrusion holes. The two pairs of negative pressure slider groups are respectively installed on the two pairs of negative pressure shaft tubes, and the two pairs of negative pressure slider groups are respectively movably inserted on the inner sides of the two pairs of negative pressure slideway groups, and the two pairs of set rubber rings are respectively installed on the two pairs of negative pressure shaft tubes. The side wall buffer shaft groups are respectively inserted into the inner sides of the two pairs of negative pressure slideway groups, and the two pairs of side wall buffer shafts are respectively movably inserted into the two pairs of negative pressure slide blocks, the two pairs of side wall sleeve spring groups are respectively sleeved on the two pairs of side wall buffer shaft groups, the side wall liquid bag is installed on the side wall pushing plate, the side wall electrorheological fluid tank is installed on the side wall pushing plate, the side wall liquid pump is installed on the side wall electrorheological fluid tank, and the side wall liquid pump is connected to the side wall liquid bag, the multi-channel valve is fixedly connected to the two pairs of negative pressure shaft tubes, and the side wall negative pressure pump is connected to the multi-channel valve.

3. A power plant steam turbine blade processing mechanism according to claim 1, characterized in that: The grinding and polishing structure includes: a vertical and horizontal screw module, a horizontal moving plate, a horizontal adjustment slide group, a horizontal adjustment slider group, a horizontal adjustment hydraulic push rod, a horizontal push box, a convex lifting block, a lifting and grinding hydraulic push rod group, a lifting and grinding slide group, a lifting and grinding slider group, a vertical and horizontal grinding screw module and a grinder; The vertical and horizontal screw module is installed on the top of the inner wall of the processing bracket, the horizontal moving plate is installed on the moving end of the vertical and horizontal screw module, the horizontal adjustment slide group is installed on the horizontal moving plate, the horizontal adjustment slider group is movably inserted on the inner side of the horizontal adjustment slide group, the horizontal push box is installed on the horizontal adjustment slider group, the horizontal adjustment hydraulic push rod is installed on the horizontal moving plate, and the pushing end of the horizontal adjustment hydraulic push rod is connected to the horizontal push box, and the convex lifting block is movably inserted on The inner side of the horizontal push box, the lifting and grinding hydraulic push rod group is installed on the inner side of the horizontal push box, and the lifting and grinding hydraulic push rod group is connected to the convex lifting block, the lifting and grinding slideway group is installed on the inner side of the horizontal push box, the lifting and grinding slider group is installed on the convex lifting block, and the lifting and grinding slider slideway is inserted on the inner side of the lifting and grinding slideway group, the vertical and horizontal grinding screw module is installed on the convex lifting block, and the grinder is installed on the moving end of the vertical and horizontal grinding screw module.

4. A power plant steam turbine blade processing mechanism according to claim 1, characterized in that: The grinder is provided with an infrared locator.

5. The power plant steam turbine blade processing mechanism according to claim 1, characterized in that: A pair of collecting boxes is arranged on the processing table, and a pair of toothed exhaust pipes is arranged on the collecting boxes.

6. A power plant steam turbine blade processing mechanism according to claim 1, characterized in that: An air pump is respectively arranged on a pair of the collecting boxes, and a scanning camera group is arranged on the processing bracket.

7. A power plant steam turbine blade processing mechanism according to claim 1, characterized in that: A pair of the U-shaped liquid bags and the side wall liquid bags are provided with drainage chargers, and the processing bracket is provided with an inflation drainage fan.

8. The power plant steam turbine blade processing mechanism according to claim 1, characterized in that: A pressure sensor is disposed on the pair of U-shaped liquid bags and the side wall liquid bag respectively.

Citation Information

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