A cutting device for processing and producing conductive copper foil materials

By introducing tension adjustment and driving mechanisms into the copper foil processing device, the problem of unstable copper foil tension at the cutting station is solved, efficient and reliable copper foil cutting and processing is achieved, and the cutting quality and blade life are improved.

CN119927992BActive Publication Date: 2025-07-29江苏兴虹科技有限公司
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Patent Information

Application Number
CN202510435501.0
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2025-04-09
Publication Date
2025-07-29
Estimated Expiration
2045-04-09

AI Technical Summary

Technical Problem

The existing copper foil processing devices lack tension control mechanisms in the cutting station, resulting in unstable tension of copper foil and prone to problems such as offset, fracture, and deformation, which affects the cutting quality and blade life.

Method used

A cutting device including a tension adjustment mechanism and a driving mechanism is designed. The hydraulic cylinder and motor drives it to achieve accurate adjustment of the tension of the copper foil, and the pressure sensor is used to monitor and control the tension in real time to prevent tearing or damage caused by excessive tension.

Benefits of technology

The tension stability of copper foil during the cutting process is achieved, the cutting quality and subsequent processing efficiency are improved, the cutting blade life is extended, and the production cost is reduced.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention relates to the technical field of copper foil processing, and specifically discloses a cutting device for processing and producing conductive copper foil materials, including: a bracket, a driving cavity is opened at the top of the bracket, and first chutes are opened at the top ends of the front and rear sides of the bracket along the left-right direction; the left and right ends of the first guide rod are respectively arranged on the left and right sides of the inner cavity of the first chute; the number of the second guide rods is four, and the four second guide rods are divided into two groups in pairs. The upper and lower ends of the two groups of second guide rods are respectively arranged at the middle parts of the front, rear, upper and lower sides of the inner cavity of the driving cavity. This device realizes the precise adjustment of the copper foil tension at the cutting station, effectively solves the problems of offset, fracture, deformation and other bad phenomena caused by unstable tension of the copper foil in the cutting process in the prior art. This device not only significantly improves the cutting quality of the copper foil and the subsequent processing efficiency, but also prolongs the service life of the cutting blade and reduces the production cost.
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Description

Technical Field

[0001] The present invention relates to the technical field of copper foil processing, and particularly to a cutting device for processing and producing conductive copper foil materials. Background Art

[0002] In the production and processing of copper foil, due to the limitations of manufacturing processes and physical effects in links such as transmission and winding, burrs often form on the edges of the copper foil. These burrs not only affect the appearance quality of the copper foil, but more importantly, they may cause a series of adverse phenomena in the subsequent applications of the copper foil. For example, the burrs will increase the contact resistance between the copper foil and the circuit board or other materials, affecting the performance of the circuit. In processes such as coating and welding, the burrs may also cause problems such as uneven coating and poor welding. In severe cases, it may even lead to the fracture of the copper foil, seriously affecting the reliability and service life of the product.

[0003] In order to remove the burrs on the copper foil, cutting is a common and effective processing method. Through precise cutting processes, the burrs and uneven parts on the edges of the copper foil can be removed, improving the flatness and overall quality of the copper foil. However, the tension control of the copper foil during the cutting process is a problem that requires special attention.

[0004] In existing copper foil deburring processing devices, although a copper foil tension controller is usually equipped on the overall automated processing production line to maintain the tension stability of the copper foil during the entire transmission process, at the copper foil cutting station, there is often a lack of a dedicated tension control mechanism. This deficiency in design results in the inability to accurately monitor and adjust the tension state of the copper foil in real time at the cutting station.

[0005] During the cutting process, various dynamic factors will be introduced, such as changes in cutting speed and fluctuations in cutting force. These factors may all affect the tension of the copper foil. In the absence of a local tension controller, the tension of the copper foil is more likely to be affected by these factors, resulting in unstable tension. When situations such as tool wear and material thickness change occur during the cutting process, the tension of the copper foil may not be effectively controlled in a timely manner, thereby triggering a series of problems.

[0006] For example, if the tension of the copper foil is insufficient, it may cause the copper foil to shift or break during the cutting process, affecting the cutting quality and subsequent processing efficiency. If the tension is too large, it may cause non-permanent arc deformation or permanent deformation of the copper foil, affecting the flatness and service performance of the copper foil. In addition, inappropriate tension may also exacerbate the wear of the cutting blade, shortening its service life and increasing production costs. Summary of the Invention

[0007] The purpose of the present invention is to solve the drawback in the prior art that there is no tension adjustment mechanism, and to propose a cutting device for processing and producing conductive copper foil materials.

[0008] To achieve the above object, the present invention provides the following technical solution: A cutting device for processing and producing conductive copper foil materials, comprising: a bracket, a driving cavity is provided at the top of the bracket, and first sliding grooves are provided at the top ends of the front and rear sides of the bracket along the left-right direction; the left and right ends of the first guide rod are respectively arranged on the left and right sides of the inner cavity of the first sliding groove; the number of the second guide rods is four, and the four second guide rods are divided into two groups in pairs. The upper and lower ends of the two groups of second guide rods are respectively arranged at the middle parts of the front, rear, upper and lower sides of the inner cavity of the driving cavity; the number of the conveying rollers is two, and the front and rear ends of the two conveying rollers are respectively rotatably arranged on the top ends of the left and right sides of the front and rear sides of the inner cavity of the bracket through bearings; the cutting and deburring mechanism is arranged at the middle part of the top end of the bracket; the tension adjusting mechanism is arranged on the front and rear sides of the bracket; the driving mechanism is arranged at the bottom end of the inner cavity of the bracket; the copper foil is lapped on the outer wall of the conveying roller.

[0009] Further, the cutting and deburring mechanism includes: a first rotating rod, the front and rear ends of the first rotating rod are respectively rotatably arranged on the top of the front and rear sides of the bracket through bearings. The first rotating rod is located below the copper foil, and a plurality of second sliding grooves are equidistantly arranged along the circumferential direction on the front and rear sides of the outer wall of the first rotating rod; the number of the rotating cylinders is two, and the two rotating cylinders are respectively slidably and adaptively sleeved on the front and rear sides of the outer wall of the first rotating rod; the number of the second sliders is several, and the several second sliders are respectively arranged on the inner walls of the two rotating cylinders at equal intervals along the circumferential direction. The second sliders are slidably and adaptively inserted into the outer sides of the inner cavities of the second sliding grooves; the cutting circular knives are sleeved on the middle parts of the outer walls of the rotating cylinders and locked; the driven bevel gear is sleeved on the middle part of the outer wall of the first rotating rod and locked by a set screw; the first motor is screwed to the middle part of the top end of the bracket; the first connecting rod is locked to the output end of the first motor through a coupling; the driving bevel gear is sleeved on the top of the outer wall of the first connecting rod and locked by a set screw, and the driving bevel gear meshes with the driven bevel gear.

[0010] Further, in order to adjust the position of the cutting circular knife, the cutting and deburring mechanism further includes: two screws, the outer walls of the two screws are respectively rotatably arranged on the front and rear sides of the top end of the bracket through bearings; the number of the connecting frames is two, and the two connecting frames are respectively screwed on the outer walls of the two screws. The front and rear top ends of the two connecting frames are respectively rotatably sleeved on the front and rear sides of the outer walls of the two rotating cylinders.

[0011] Further, in order to adjust the tension of the copper foil, the tension adjusting mechanism includes: four first sliders, which are respectively slidably and adaptively inserted into the left and right sides of the inner cavity of two first chutes, and the first sliders are slidably sleeved on the outer wall of the first guide rod; two tension rollers, the front and rear ends of the two tension rollers are respectively rotatably arranged on the inner sides of the four first sliders through bearings, the copper foil is lapped on the outer wall of the tension rollers, and the cutting circular knife is located between the two tension rollers; the top end of the connecting rod is rotatably arranged on the outer side of the first slider through a pin shaft; there are two push blocks, which are respectively embedded in the front and rear sides of the inner cavity of the driving cavity, the two push blocks are respectively slidably sleeved on the bottom ends of the outer walls of four second guide rods, and the bottom ends of the four connecting rods are respectively rotatably arranged on the outer sides of the two push blocks through pin shafts; the front and rear ends of the second connecting rod are respectively arranged on the inner sides of the two push blocks.

[0012] Further, in order to push the push plate to move up and down, the driving mechanism includes: a hydraulic cylinder, which is arranged at the bottom end of the inner cavity of the bracket; a base is arranged at the top end of the hydraulic cylinder, an activity cavity is opened at the top of the base, and a plurality of extrusion grooves communicating with the inner cavity of the activity cavity are equidistantly arranged along the circumference on the top outer wall of the base; a baffle plate is slidably and adaptively inserted into the inner side of the inner cavity of the extrusion groove; a spring is embedded in the inner cavity of the extrusion groove, and one end of the spring is clamped on the outer side of the baffle plate; a clamping column is slidably and adaptively inserted into the inner cavity of the extrusion groove, the outer end of the clamping column slidably extends out of the inner cavity of the extrusion groove, and the other end of the spring is clamped on the outer wall of the clamping column.

[0013] Further, in order to adjust the extrusion degree of the spring, the driving mechanism further includes: a second motor, which is screwed to the bottom end of the inner cavity of the base; the bottom end of the third connecting rod is locked to the output end of the second motor through a coupling, the top end of the third connecting rod rotatably extends into the inner cavity of the activity cavity and is rotatably arranged at the top end of the inner cavity of the activity cavity through a bearing; a first gear is sleeved on the top outer wall of the third connecting rod and locked through a set screw, and the first gear is located in the inner cavity of the activity cavity; there are a plurality of second rotating rods, and the plurality of second rotating rods are respectively rotatably arranged at the top end of the inner cavity of the activity cavity through bearings at equal intervals along the circumference, and the plurality of second rotating rods respectively correspond to the positions of the plurality of extrusion grooves one by one; a second gear is sleeved on the outer wall of the second rotating rod and locked through a set screw, and the second gear meshes with the first gear; a sliding column is arranged on the inner side of the bottom end of the second gear; there are a plurality of push plates, the outer ends of the plurality of push plates are respectively arranged on the inner sides of the plurality of baffle plates, the inner sides of the push plates slidably extend into the inner cavity of the activity cavity, and the sliding column is slidably and adaptively inserted into the middle of the inner cavity of the push plate.

[0014] Further, in order to drive the second connecting rod to drive the push plate to move up and down, the driving mechanism further includes: a limiting rod, the number of limiting rods is several, and several limiting rods are respectively arranged at equal circumferential intervals on the outer side of the top end of the base; the clamping seat is slidably sleeved on the top end of the outer wall of the limiting rod, the inner cavity of the clamping seat is slidably sleeved on the top end of the base, the bottom end of the clamping seat is in contact with and matches the top end of the clamping column, and an installation cavity is formed at the top end of the clamping seat; the bottom end of the push rod is slidably and adaptively inserted into the inner cavity of the installation cavity, the top end of the push rod is slidably extended into the inner cavity of the driving cavity, and the top end of the push rod is sleeved on the middle part of the outer wall of the second connecting rod.

[0015] Further, in order to prevent the copper foil from being torn or damaged due to excessive tension, the driving mechanism further includes: a button switch, which is arranged at the top end of the inner cavity of the clamping seat, and there is a gap between the bottom end of the button switch and the top end of the base, and the button switch is electrically connected to the hydraulic cylinder; a pressure sensor, which is arranged at the bottom end of the inner cavity of the installation cavity, and the bottom end of the push rod is in contact with the top end of the pressure sensor.

[0016] Compared with the prior art, the beneficial effects of the present invention are:

[0017] (1) In the present invention, the copper foil is supported and conveyed by the conveying roller, and the first motor drives the driving bevel gear to rotate through the first connecting rod, so that the first rotating rod can be driven to rotate by the cooperation between the driving bevel gear and the driven bevel gear. The rotation of the first rotating rod can drive the cutting circular knife to rotate through the cooperation between the second chute and the second slider by means of the rotating cylinder, so that the copper foil can be cut by the cutting circular knife. By rotating the screw rod, the connecting frame can drive the cutting circular knife to move through the rotating cylinder, so that the position of the result circular knife can be adjusted.

[0018] (2) In the present invention, the tension of the copper foil can be adjusted by adjusting the distance between the two tension rollers. The hydraulic cylinder pushes the base to move upward, so that the clamping column is driven to move upward by the base. The upward movement of the clamping column can drive the clamping seat to move upward under the thrust of the spring. The upward movement of the clamping seat can drive the second connecting rod to move upward through the push rod, so that the push block is driven to move upward by the second connecting rod. The upward movement of the push block can drive the four first sliders to drive the two tension rollers to move outward by means of the connecting rod, so that the distance between the two tension rollers can be increased, and thus the tension of the copper foil can be increased. The pressure sensor is squeezed by the push rod to detect the tension of the copper foil in real time, preventing the copper foil from being torn or damaged due to excessive tension.

[0019] (3) The device realizes precise adjustment of the copper foil tension at the cutting station, effectively solving the problems of deviation, fracture, deformation and other defects of the copper foil during cutting in the prior art. The device not only significantly improves the cutting quality and subsequent processing efficiency of the copper foil, but also extends the service life of the cutting blade, reduces the production cost, and provides an efficient and reliable solution for the precision processing of the copper foil. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings required for the description of the embodiments will be briefly introduced below. Obviously, the drawings in the following description are only some embodiments of the present invention. For those of ordinary skill in the art, other drawings can be obtained based on these drawings without creative efforts.

[0021] Figure 1 It is a schematic structural diagram of the present invention.

[0022] Figure 2 It is a right view of the present invention.

[0023] Figure 3 It is an exploded view of the present invention.

[0024] Figure 4 It is a schematic structural diagram of the driving mechanism.

[0025] Figure 5 It is a main sectional view of the driving mechanism.

[0026] Figure 6 It is an exploded view of the base.

[0027] Figure 7 It is a schematic structural diagram of the button switch.

[0028] Figure 8 For Figure 3 Enlarged view of part A in

[0029] Figure 9 For Figure 3 Enlarged view of part B in

[0030] Figure 10 For Figure 5 Enlarged view of part C in

[0031] Figure 11 For Figure 5 Enlarged view of part D in

[0032] Figure 12 For Figure 7 Enlarged view of part E in

[0033] The list of components represented by each label in the figure is as follows: 1. Bracket; 2. Driving cavity; 3. First chute; 4. First guide rod; 5. Second guide rod; 6. Conveyor roller; 7. Cutting and deburring mechanism; 71. First rotating rod; 72. Second chute; 73. Second slider; 74. Rotating cylinder; 75. Cutting circular knife; 76. Screw; 77. Connecting frame; 78. Driven bevel gear; 79. First motor; 710. First connecting rod; 711. Driving bevel gear; 8. Tension adjusting mechanism; 81. First slider; 82. Tension roller; 83. Link; 84. Pushing block; 85. Second connecting rod; 9. Driving mechanism; 91. Hydraulic cylinder; 92. Base; 93. Moving cavity; 94. Extrusion groove; 95. Spring; 96. Clamping post; 97. Second motor; 98. Third connecting rod; 99. First gear; 910. Second rotating rod; 911. Second gear; 912. Slide post; 913. Pushing plate; 914. Baffle; 915. Limiting rod; 916. Clamping seat; 917. Installation cavity; 918. Button switch; 919. Pressure sensor; 920. Push rod; 10. Copper foil. Specific embodiments

[0034] The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present invention without making creative efforts shall fall within the protection scope of the present invention.

[0035] In the description of the present invention, it should be understood that the orientation or positional relationship indicated by the terms "upper", "lower", "front", "rear", "left", "right", "top", "bottom", "inner", "outer", etc. is based on the orientation or positional relationship shown in the accompanying drawings, and is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus should not be construed as a limitation of the present invention.

[0036] Refer to Figures 1 - 12, a cutting device for processing and producing a conductive copper foil material, comprising: a bracket 1, a driving cavity 2, a first sliding groove 3, a first guide rod 4, a second guide rod 5, a conveying roller 6, a cutting and deburring mechanism 7, a tension adjusting mechanism 8, a driving mechanism 9 and a copper foil 10. A driving cavity 2 is formed at the top of the bracket 1. First sliding grooves 3 are formed at the top ends of the front and rear sides of the bracket 1 along the left-right direction. The left and right ends of the first guide rod 4 are respectively arranged on the left and right sides of the inner cavity of the first sliding groove 3. The first guide rod 4 is used to limit the first slider 81. The number of the second guide rods 5 is four. The four second guide rods 5 are divided into two groups in pairs. The upper and lower ends of the two groups of second guide rods 5 are respectively arranged at the middle parts of the front, rear, upper and lower sides of the inner cavity of the driving cavity 2. The second guide rod 5 is used to limit the pushing block 84. The number of the conveying rollers 6 is two. The front and rear ends of the two conveying rollers 6 are respectively rotatably arranged at the top ends of the left and right sides of the front and rear sides of the inner cavity of the bracket 1 through bearings. The conveying roller 6 is used to support the copper foil 10. The cutting and deburring mechanism 7 is arranged at the middle part of the top end of the bracket 1. The cutting and deburring mechanism 7 is used to remove the burrs of the copper foil 10. The tension adjusting mechanism 8 is arranged on the front and rear sides of the bracket 1. The tension adjusting mechanism 8 is used to adjust the tension of the copper foil 10. The driving mechanism 9 is arranged at the bottom end of the inner cavity of the bracket 1. The driving mechanism 9 is used to push the pushing block 84 to move up and down. The copper foil 10 is lapped on the outer wall of the conveying roller 6. The copper foil 10 is prior art and will not be elaborated here.

[0037] Specifically, the deburring and cutting mechanism 7 includes: a first rotating rod 71, a second chute 72, a second slider 73, a rotating cylinder 74, a cutting circular knife 75, a screw rod 76, a connecting frame 77, a driven bevel gear 78, a first motor 79, a first connecting rod 710, and a driving bevel gear 711. The front and rear ends of the first rotating rod 71 are respectively rotatably arranged on the top of the front and rear sides of the bracket 1 through bearings. The first rotating rod 71 is located below the copper foil 10. A plurality of second chutes 72 are circumferentially and equidistantly formed on the front and rear sides of the outer wall of the first rotating rod 71. The number of rotating cylinders 74 is two, and the two rotating cylinders 74 are respectively slidably and adaptively sleeved on the front and rear sides of the outer wall of the first rotating rod 71. The rotating cylinder 74 is used to drive the cutting circular knife 75 to rotate. The number of second sliders 73 is several, and the several second sliders 73 are respectively circumferentially and equidistantly arranged on the inner walls of the two rotating cylinders 74. The second sliders 73 are slidably and adaptively inserted into the outer sides of the inner cavities of the second chutes 72. The cutting circular knife 75 is sleeved on the middle of the outer wall of the rotating cylinder 74 and locked. The cutting circular knife 75 is used to cut the copper foil 10. The driven bevel gear 78 is sleeved on the middle of the outer wall of the first rotating rod 71 and locked by a set screw. The first motor 79 is screw-connected to the middle of the top of the bracket 1. The first motor 79 is a prior art, and the first motor 79 is a servo motor. The first motor 79 is connected with a servo controller, which will not be elaborated here too much. The first motor 79 is used to drive the driving bevel gear 711 to rotate here. The first connecting rod 710 is locked to the output end of the first motor 79 through a coupling. The driving bevel gear 711 is sleeved on the top of the outer wall of the first connecting rod 710 and locked by a set screw. The driving bevel gear 711 and the driven bevel gear 78 are meshed with each other. The number of screw rods 76 is two, and the outer walls of the two screw rods 76 are respectively rotatably arranged on the front and rear sides of the top of the bracket 1 through bearings. The number of connecting frames 77 is two, and the two connecting frames 77 are respectively screwed on the outer walls of the two screw rods 76. The front and rear top ends of the two connecting frames 77 are respectively rotatably sleeved on the front and rear sides of the outer walls of the two rotating cylinders 74. The movement of the connecting frame 77 can drive the cutting circular knife 75 to move through the rotating cylinder 74.

[0038] Specifically, the tension adjusting mechanism 8 includes: a first slider 81, a tension roller 82, a connecting rod 83, a pushing block 84, and a second connecting rod 85. There are four first sliders 81, and the four first sliders 81 are respectively slidably and adaptively inserted into the left and right sides of the inner cavity of the two first chutes 3. The first slider 81 is slidably sleeved on the outer wall of the first guide rod 4. The first slider 81 is used to support the tension roller 82. There are two tension rollers 82, and the front and rear ends of the two tension rollers 82 are respectively rotatably arranged on the inner sides of the four first sliders 81 through bearings. The copper foil 10 is lapped on the outer wall of the tension roller 82. The cutting circular knife 75 is located between the two tension rollers 82. The tension roller 82 is used to adjust the tension of the copper foil 10. The top end of the connecting rod 83 is rotatably arranged on the outer side of the first slider 81 through a pin shaft. The connecting rod 83 is used to drive the first slider 81 to move. There are two pushing blocks 84, and the two pushing blocks 84 are respectively embedded in the front and rear sides of the inner cavity of the driving cavity 2. The two pushing blocks 84 are respectively slidably sleeved on the bottom ends of the outer walls of the four second guide rods 5. The bottom ends of the four connecting rods 83 are respectively rotatably arranged on the outer sides of the two pushing blocks 84. The front and rear ends of the second connecting rod 85 are respectively arranged on the inner sides of the two pushing blocks 84.

[0039] Specifically, the driving mechanism 9 includes: a hydraulic cylinder 91, a base 92, a movable cavity 93, an extrusion groove 94, a spring 95, a clamping post 96, a second motor 97, a third connecting rod 98, a first gear 99, a second rotating rod 910, a second gear 911, a sliding column 912, a push plate 913, a baffle plate 914, a limiting rod 915, a clamping seat 916, an installation cavity 917, a button switch 918, a pressure sensor 919, and a push rod 920. The hydraulic cylinder 91 is arranged at the bottom end of the inner cavity of the bracket 1. The hydraulic cylinder 91 is a prior art and will not be elaborated here. The hydraulic cylinder 91 is used to push the base 92 to move up and down. The base 92 is arranged at the top end of the hydraulic cylinder 91. A movable cavity 93 is opened at the top of the base 92. A plurality of extrusion grooves 94 communicating with the inner cavity of the movable cavity 93 are equidistantly arranged along the circumferential direction on the outer wall top of the base 92. The baffle plate 914 is slidably and adaptively inserted into the inner side of the inner cavity of the extrusion groove 94. The baffle plate 914 can be used to squeeze the spring 95 to generate elastic deformation. The spring 95 is embedded in the inner cavity of the extrusion groove 94. One end of the spring 95 is clamped to the outer side of the baffle plate 914. The spring 95 is a torsion spring and generates elastic deformation after being extruded or stretched by an external force and returns to its initial state after the external force is removed. The spring 95 is used to push the clamping post 96 here. The clamping post 96 is slidably and adaptively inserted into the inner cavity of the extrusion groove 94. The outer end of the clamping post 96 slidably extends out of the inner cavity of the extrusion groove 94. The other end of the spring 95 is clamped to the outer wall of the clamping post 96. The clamping post 96 is used to push the clamping seat 916 to move upward. The second motor 97 is screwed to the bottom end of the inner cavity of the base 92. The second motor 97 is a prior art. The second motor 97 is a servo motor. The second motor 97 is connected with a servo controller and will not be elaborated here. The second motor 97 is used to drive the first gear 99 to rotate here. The bottom end of the third connecting rod 98 is locked to the output end of the second motor 97 through a coupling. The top end of the third connecting rod 98 rotatably extends into the inner cavity of the movable cavity 93 and is rotatably arranged at the top end of the inner cavity of the movable cavity 93 through a bearing. The first gear 99 is sleeved on the outer wall top of the third connecting rod 98 and is locked through a set screw. The first gear 99 is located in the inner cavity of the movable cavity 93. The number of the second rotating rods 910 is several. Several second rotating rods 910 are respectively rotatably arranged at the top end of the inner cavity of the movable cavity 93 through bearings equidistantly along the circumferential direction. Several second rotating rods 910 respectively correspond to several extrusion grooves 94 in position. The second gear 911 is sleeved on the outer wall of the second rotating rod 910 and is locked through a set screw. The second gear 911 meshes with the first gear 99. The sliding column 912 is arranged at the inner bottom end of the second gear 911. The circumferential movement of the sliding column 912 can cooperate with the push plate 913 to push the baffle plate 914 to move. The number of the push plates 913 is several. The outer ends of several push plates 913 are respectively arranged on the inner sides of several baffle plates 914. The inner sides of the push plates 913 slidably extend into the inner cavity of the movable cavity 93. The sliding column 912 is slidably and adaptively inserted into the middle of the inner cavity of the push plate 913. The number of the limiting rods 915 is several,A number of limit rods 915 are respectively arranged equidistantly along the circumferential direction on the outer side of the top end of the base 92. The limit rods 915 are used to limit the card seat 916, and when the base 92 moves downward, the limit rods 915 can be used to pull the card seat 916 downward. The card seat 916 is slidably sleeved on the outer wall top end of the limit rod 915, and the inner cavity of the card seat 916 is slidably sleeved on the top end of the base 92. The bottom end of the card seat 916 is in contact with and matches the top end of the clamping post 96. An installation cavity 917 is provided at the top end of the card seat 916. The card seat 916 is used to install the push rod 920. The bottom end of the push rod 920 is slidably and adaptively inserted into the inner cavity of the installation cavity 917. The top end of the push rod 920 is slidably extended into the inner cavity of the driving cavity 2. The top end of the push rod 920 is sleeved on the middle part of the outer wall of the second connecting rod 85. The push rod 920 is used to push the second connecting rod 85 to drive the two push blocks 84 to move up and down. The button switch 918 is arranged at the top end of the inner cavity of the card seat 916. There is a gap between the bottom end of the button switch 918 and the top end of the base 92. The button switch 918 is electrically connected to the hydraulic cylinder 91. The button switch 918 is a prior art and will not be elaborated here. The button switch 918 is used here to control the stop of the hydraulic cylinder 91. The pressure sensor 919 is arranged at the bottom end of the inner cavity of the installation cavity 917. The bottom end of the push rod 920 is in contact with the top end of the pressure sensor 919. The pressure sensor 919 is a prior art and will not be elaborated here. The pressure sensor 919 is used here to monitor the thrust exerted by the push rod 920 on the second connecting rod 85.,

[0040] In the present invention, in step one, during use, the conveying roller 6 can be used to support and convey the copper foil 10. According to the width of the copper foil 10, the positions of the two cutting circular knives 75 are adjusted. The screw rod 76 is rotated. The rotational force generated by the rotation of the screw rod 76 can drive the connecting frame 77 to drive the rotating cylinder 74 to move along the first rotating rod 71, so that the rotating cylinder 74 can be used to drive the cutting circular knife 75 to move until the cutting circular knife 75 moves to an appropriate position. The first motor 79 is started. The rotation of the output end of the first motor 79 can drive the driving bevel gear 711 to rotate through the first connecting rod 710. The rotation of the driving bevel gear 711 can drive the first rotating rod 71 to rotate through the driven bevel gear 78. Furthermore, the rotation of the first rotating rod 71 can drive the rotating cylinder 74 to rotate through the cooperation between the second sliding groove 72 and the second sliding block 73. The rotation of the rotating cylinder 74 can drive the cutting circular knife 75 to rotate, so that the rotating cutting circular knife 75 can be used to cut the burrs of the copper foil 10 during the conveying process;

[0041] Step 2: Adjust the extrusion degree of the spring 95 according to the maximum tension borne by the 10 grams of copper foil being transported, so as to adjust the elastic force of the spring 95. Start the second motor 97. The output end of the second motor 97 can drive the first gear 99 to rotate through the third connecting rod 98. The rotation of the first gear 99 can cause the second gear 911 to rotate. Furthermore, the rotating second gear 911 can drive the sliding column 912 to move circumferentially. The circumferentially moving sliding column 912 can cooperate with the push plate 913 to cause the push plate 913 to push the baffle 914 to move along the inner cavity of the extrusion groove 94 until the baffle 914 moves to an appropriate position and the spring 95 is extruded to an appropriate degree, so as to make the elastic force of the spring 95 reach an appropriate degree. During the transportation of the copper foil 10, the pressure sensor 919 can be used to detect the thrust exerted by the second connecting rod 85 on the push rod 920, which can reflect the tension of the copper foil 10 sideways. When it is necessary to increase the tension of the copper foil 10, start the hydraulic cylinder 91. The hydraulic cylinder 91 is used to push the base 92 to drive the clamping column 96 to move upward. Since the spring 95 is used to push the clamping column 96 to move outward, when the clamping column 96 moves upward, the clamping column 96 can be used to push the clamping seat 916 to drive the push rod 920 to move upward. The upward movement of the push rod 920 can push the second connecting rod 85 to drive the two push blocks 84 to move upward. Thus, the upward movement of the push blocks 84 can cause the first slider 81 to drive the tension roller 82 to move outward through the connecting rod 83, so as to increase the distance between the two tension rollers 82, and further increase the tension of the copper foil 10. At the same time, the pressure sensor 919 can be used to detect the thrust exerted by the second connecting rod 85 on the push rod 920, which can reflect the tension of the copper foil 10 sideways, until the copper foil 10 reaches an appropriate tension;

[0042] Step 3: During the process of increasing the tension of the copper foil 10, if the monitored value of the pressure sensor 919 deviates, or the pressure sensor 919 fails and cannot accurately detect the thrust exerted by the second connecting rod 85 on the push rod 920. For example, when the copper foil 10 reaches an appropriate tension and the hydraulic cylinder 91 continues to push the base 92 upward due to the failure of the pressure sensor 919. At this time, the thrust exerted by the second connecting rod 85 on the push rod 920 is greater than the elastic force of the spring 95. Thus, when the base 92 continues to move upward, under the extrusion of the bottom end of the clamping seat 916, the clamping column 96 can be made to move into the inner cavity of the extrusion groove 94 and squeeze the spring 95 to cause elastic deformation until the clamping column 96 separates from the bottom end of the clamping seat 916. At this time, the hydraulic cylinder 91 continues to push the base 92 upward, causing the base 92 to move upward along the inner cavity of the clamping seat 916 until the base 92 presses the button switch 918, causing the hydraulic cylinder 91 to close, so as to prevent the copper foil 10 from being torn or damaged due to excessive tension.

[0043] The device realizes precise adjustment of the copper foil tension at the cutting station, effectively solving the problems of offset, fracture, deformation and other defects of the copper foil during cutting in the prior art. The device not only significantly improves the cutting quality of the copper foil and the subsequent processing efficiency, but also prolongs the service life of the cutting blade, reduces the production cost, and provides an efficient and reliable solution for the precision processing of the copper foil.

[0044] The preferred embodiments of the present invention disclosed above are only used to help explain the present invention. The preferred embodiments do not describe all the details in detail, nor do they limit the invention to the specific embodiments. Obviously, many modifications and changes can be made according to the content of this specification. These embodiments are selected and specifically described in this specification to better explain the principle and practical application of the present invention, so that those skilled in the art can understand and utilize the present invention well. The present invention is only limited by the claims and their full scope and equivalents.

Claims

1. A cutting device for processing and producing a conductive copper foil material, characterized in that, Including: A bracket (1), a driving cavity (2) is provided at the top of the bracket (1), and first sliding grooves (3) are respectively provided at the top ends of the front and rear sides of the bracket (1) along the left - right direction; A first guide rod (4), the left and right ends of the first guide rod (4) are respectively arranged on the left and right sides of the inner cavity of the first sliding groove (3); Second guide rods (5), the number of the second guide rods (5) is four, and the four second guide rods (5) are grouped in pairs into two groups. The upper and lower ends of the two groups of second guide rods (5) are respectively arranged in the middle of the front, rear, upper and lower sides of the inner cavity of the driving cavity (2); Conveyor rollers (6), the number of the conveyor rollers (6) is two, and the front and rear ends of the two conveyor rollers (6) are respectively rotatably arranged at the top of the left and right ends of the front and rear sides of the inner cavity of the bracket (1) through bearings; A cutting and deburring mechanism (7), the cutting and deburring mechanism (7) is arranged in the middle of the top end of the bracket (1); A tension adjusting mechanism (8), the tension adjusting mechanism (8) is arranged on the front and rear sides of the bracket (1); A driving mechanism (9), the driving mechanism (9) is arranged at the bottom end of the inner cavity of the bracket (1); A copper foil (10), the copper foil (10) is lapped on the outer wall of the conveyor roller (6); The driving mechanism (9) includes: A hydraulic cylinder (91), the hydraulic cylinder (91) is arranged at the bottom end of the inner cavity of the bracket (1); A base (92), the base (92) is arranged at the top end of the hydraulic cylinder (91), an activity cavity (93) is provided at the top of the base (92), and a plurality of extrusion grooves (94) communicating with the inner cavity of the activity cavity (93) are equidistantly arranged along the circumferential direction on the outer wall top of the base (92); A baffle (914), the baffle (914) is slidably and adaptively inserted into the inner side of the inner cavity of the extrusion groove (94); A spring (95), the spring (95) is embedded in the inner cavity of the extrusion groove (94), and one end of the spring (95) is clamped on the outer side of the baffle (914); A clamping column (96), the clamping column (96) is slidably and adaptively inserted into the inner cavity of the extrusion groove (94), the outer end of the clamping column (96) slidably extends out of the inner cavity of the extrusion groove (94), and the other end of the spring (95) is clamped on the outer wall of the clamping column (96); Limit rods (915), the number of the limit rods (915) is several, and the several limit rods (915) are respectively arranged equidistantly along the circumferential direction on the outer side of the top end of the base (92); A clamping seat (916), the clamping seat (916) is slidably sleeved on the top end of the outer wall of the limit rod (915), the inner cavity of the clamping seat (916) is slidably sleeved on the top end of the base (92), the bottom end of the clamping seat (916) is in contact with and matches the top end of the clamping column (96), and an installation cavity (917) is provided at the top end of the clamping seat (916); A push rod (920), the bottom end of the push rod (920) is slidably and adaptively inserted into the inner cavity of the installation cavity (917), and the top end of the push rod (920) slidably extends into the inner cavity of the driving cavity (2); A push-button switch (918), the push-button switch (918) is arranged at the top end of the inner cavity of the card seat (916), there is a gap between the bottom end of the push-button switch (918) and the top end of the base (92), and the push-button switch (918) is electrically connected to the hydraulic cylinder (91); A pressure sensor (919), the pressure sensor (919) is arranged at the bottom end of the inner cavity of the installation cavity (917), the bottom end of the push rod (920) is in contact with the top end of the pressure sensor (919), and the pressure sensor (919) is squeezed by the push rod (920) to detect the tension of the copper foil in real time.

2. The cutting device for processing and producing a conductive copper foil material according to claim 1, wherein, The cutting and deburring mechanism (7) includes: A first rotating rod (71), the front and rear ends of the first rotating rod (71) are respectively rotatably arranged on the front and rear sides of the top of the bracket (1) through bearings, the first rotating rod (71) is located below the copper foil (10), and a plurality of second sliding grooves (72) are evenly arranged along the circumferential direction on the front and rear sides of the outer wall of the first rotating rod (71); Rotating cylinders (74), the number of the rotating cylinders (74) is two, and the two rotating cylinders (74) are respectively slidably and adaptively sleeved on the front and rear sides of the outer wall of the first rotating rod (71); Second sliders (73), the number of the second sliders (73) is several, and the several second sliders (73) are respectively arranged along the circumferential direction on the inner walls of the two rotating cylinders (74), and the second sliders (73) are slidably and adaptively inserted into the outer sides of the inner cavities of the second sliding grooves (72); A cutting circular knife (75), the cutting circular knife (75) is sleeved on the middle part of the outer wall of the rotating cylinder (74) and locked; A driven bevel gear (78), the driven bevel gear (78) is sleeved on the middle part of the outer wall of the first rotating rod (71) and locked by a set screw; A first motor (79), the first motor (79) is screwed to the middle part of the top of the bracket (1); A first connecting rod (710), the first connecting rod (710) is locked to the output end of the first motor (79) through a coupling; A driving bevel gear (711), the driving bevel gear (711) is sleeved on the top of the outer wall of the first connecting rod (710) and locked by a set screw, and the driving bevel gear (711) meshes with the driven bevel gear (78).

3. The cutting device for processing and producing a conductive copper foil material according to claim 2, characterized in that, The cutting and deburring mechanism (7) further includes: Screws (76), the number of the screws (76) is two, and the outer walls of the two screws (76) are respectively rotatably arranged on the front and rear sides of the top of the bracket (1) through bearings; Connecting frames (77), the number of the connecting frames (77) is two, the two connecting frames (77) are respectively screwed on the outer walls of the two screws (76), and the front and rear sides of the top ends of the two connecting frames (77) are respectively rotatably sleeved on the front and rear sides of the outer walls of the two rotating cylinders (74).

4. A cutting device for processing and producing a conductive copper foil material according to claim 3, characterized in that, The tension adjusting mechanism (8) includes: The first slider (81), the number of the first sliders (81) is four, and the four first sliders (81) are respectively slidably and adaptively inserted into the left and right sides of the inner cavity of the two first chutes (3), and the first slider (81) is slidably sleeved on the outer wall of the first guide rod (4); The tension rollers (82), the number of the tension rollers (82) is two, and the front and rear ends of the two tension rollers (82) are respectively rotatably arranged on the inner sides of the four first sliders (81) through bearings. The copper foil (10) is lapped on the outer wall of the tension roller (82), and the cutting circular knife (75) is located between the two tension rollers (82); The connecting rod (83), the top end of the connecting rod (83) is rotatably arranged on the outer side of the first slider (81) through a pin shaft; The push blocks (84), the number of the push blocks (84) is two, and the two push blocks (84) are respectively embedded in the front and rear sides of the inner cavity of the driving cavity (2). The two push blocks (84) are respectively slidably sleeved on the bottom ends of the outer walls of the four second guide rods (5), and the bottom ends of the four connecting rods (83) are respectively rotatably arranged on the outer sides of the two push blocks (84) through pin shafts; The second connecting rod (85), the front and rear ends of the second connecting rod (85) are respectively arranged on the inner sides of the two push blocks (84).

5. A cutting device for processing and producing a conductive copper foil material according to claim 4, characterized in that, The driving mechanism (9) further includes: The second motor (97), the second motor (97) is screwed to the bottom end of the inner cavity of the base (92); The third connecting rod (98), the bottom end of the third connecting rod (98) is locked to the output end of the second motor (97) through a coupling. The top end of the third connecting rod (98) rotatably extends into the inner cavity of the movable cavity (93) and is rotatably arranged at the top end of the inner cavity of the movable cavity (93) through a bearing; The first gear (99), the first gear (99) is sleeved on the outer wall of the top of the third connecting rod (98) and is locked by a set screw. The first gear (99) is located in the inner cavity of the movable cavity (93); The second rotating rods (910), the number of the second rotating rods (910) is several, and the several second rotating rods (910) are respectively rotatably arranged at the top end of the inner cavity of the movable cavity (93) at equal circumferential intervals through bearings. The several second rotating rods (910) respectively correspond to the positions of the several extrusion grooves (94); The second gears (911), the second gears (911) are sleeved on the outer walls of the second rotating rods (910) and are locked by set screws. The second gears (911) are meshed with the first gear (99); The sliding columns (912), the sliding columns (912) are arranged on the inner side of the bottom end of the second gear (911); The push plates (913), the number of the push plates (913) is several, and the outer ends of the several push plates (913) are respectively arranged on the inner sides of the several baffles (914). The inner sides of the push plates (913) slidably extend into the inner cavity of the movable cavity (93), and the sliding columns (912) are slidably and adaptively inserted into the middle of the inner cavities of the push plates (913).

6. The cutting equipment for processing and producing a conductive copper foil material according to claim 5, characterized in that, The top end of the push rod (920) is sleeved on the middle of the outer wall of the second connecting rod (85).

Citation Information

Patent Citations

  • Slitting mechanism and method of electrolytic copper foil crude foil engine

    CN116922470A