Building module and processing method thereof

By setting up a vibrating sleeve and a motor system in the U-shaped seat of the building module, and using the coordination of the paddle and the convex edges, uniform vibration of the concrete module is achieved, solving the problem of uneven vibration in traditional methods, and improving the module quality and structural performance.

CN119928036AInactive Publication Date: 2025-05-06赵群英
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Patent Information

Application Number
CN202510247373.7
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-03-04
Publication Date
2025-05-06
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

The traditional concrete module processing method is uneven in vibrating, resulting in insufficient vibration of the core concrete and inability to discharge internal gases effectively, affecting the quality and structural performance of the module.

Method used

A building module and its processing method are adopted. By setting a vibrating sleeve and a motor system in the U-shaped seat, multiple paddles are used to cooperate with the convex ribs to generate vibration, ensuring that the concrete module can be fully vibrated from the core to the outside and discharge internal gas.

Benefits of technology

It realizes uniform vibration of the concrete module, effectively discharges internal gas, improves the compactness and mass consistency of the module, and extends the durability of the building structure.

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Abstract

The invention relates to the technical field of building module machining, in particular to a building module and a machining method thereof. The machining method of the building module comprises the following steps that S1, the distance between the two baffles 201 is adjusted; s2, injecting concrete; s3, the concrete is driven to vibrate, and gas in the concrete is exhausted; s4, the concrete is further driven to vibrate, and gas in the concrete is exhausted; s5, the vibration mode is enhanced, and the concrete vibration effect is improved; and S6, standing until the concrete is solidified, separating the building module, and taking out the building module to complete the preparation of the building module. The concrete module has the beneficial effects that the concrete module can be fully vibrated from the core part to the outside, so that gas in the concrete is fully discharged, and the situation that the quality of the concrete module is affected due to the fact that gas is left due to the fact that the interior cannot be effectively vibrated is avoided.
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Description

Technical Field

[0001] The present invention relates to the technical field of building module processing, and more specifically to a building module and a processing method thereof. Background Art

[0002] In the construction industry, the processing quality of concrete modules directly affects the overall performance and durability of the building structure. The traditional method of processing concrete modules usually uses external vibrating equipment to vibrate the concrete to remove bubbles in the concrete and improve the density of the concrete. However, the traditional method has the following problems:

[0003] Uneven vibration: Traditional external vibration equipment can only vibrate the outside of the concrete module and it is difficult to penetrate into the core of the concrete, resulting in insufficient vibration of the core concrete and the inability to effectively discharge the internal gas.

[0004] Residual bubbles: Due to uneven vibration, bubbles are easily retained inside the concrete. These bubbles will form pores after the concrete hardens, reducing the strength and durability of the concrete.

[0005] Unstable quality: Traditional methods make it difficult to ensure the consistency of quality of each concrete module. Some modules may have quality problems due to insufficient vibration, affecting the safety of the building structure.

[0006] In order to solve the above problems, the present invention proposes a new construction module processing method to ensure that the concrete module can be fully vibrated from the core to the outside, so that the gas inside the concrete can be fully discharged. Summary of the invention

[0007] In order to overcome the shortcomings of the prior art, the present invention provides a building module and a processing method thereof, which has the beneficial effect of enabling the concrete module to be fully vibrated from the core to the outside, thereby allowing the gas inside the concrete to be fully discharged, thereby avoiding the interior being unable to be effectively vibrated and residual gas, which affects the quality of the concrete module.

[0008] The technical solution adopted by the present invention to solve its technical problem is:

[0009] A building module comprises a U-shaped seat, the bottom surface of the U-shaped seat is cooperatively connected with a bottom plate, two baffles are symmetrically arranged in the U-shaped seat and are attached to the bottom plate, the outer sides of the two baffles are fixedly connected with U-shaped sleeves, the two baffles are sealed with vibrating sleeves, the outer sides of the two vibrating sleeves are fixedly connected with fixed frames, the lower ends of the two fixed frames are respectively slidably connected to the inner sides of the two U-shaped sleeves, the two fixed frames are fixedly connected with electric push rods II, the telescopic ends of the two electric push rods II are respectively fixedly connected to the two U-shaped sleeves, two motors II are symmetrically fixedly connected to the two fixed frames, the telescopic ends of each motor II are connected with a rotating shaft, and each rotating shaft located in the vibrating sleeve is surrounded and fixedly connected with a plurality of paddles.

[0010] The inner walls of the two vibrating sleeves are fixedly provided with convex edges on both upper and lower sides relative to the rotating shaft.

[0011] The outer walls of the two baffles that are in contact with the baffles are both equipped with powerful vibrators. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] The present invention is further described in detail below with reference to the accompanying drawings and specific implementation methods.

[0013] Figure 1 A schematic diagram of the structure of a building module Figure 1 ;

[0014] Figure 2 A schematic diagram of the structure of a building module Figure 2 ;

[0015] Figure 3 It is a structural schematic diagram of the U-shaped seat;

[0016] Figure 4 is a schematic diagram of the structure of the base plate;

[0017] Figure 5 is a schematic diagram of the structure of the baffle;

[0018] Figure 6 It is a schematic diagram of the structure of the baffle and the vibrating sleeve;

[0019] Figure 7 It is a structural schematic diagram of the vibrating sleeve;

[0020] Figure 8 is a schematic diagram of the structure of the pick;

[0021] Fig. 9 It is a schematic diagram of the structure of the powerful vibrator and the baffle;

[0022] Fig.10 is a schematic diagram of the structure of the slide;

[0023] Fig.11 It is a schematic diagram of the structure of the vibrating ring.

[0024] In the figure: U-shaped seat 101; bottom plate 102; plug plate 103; motor I 104; screw 105; side rail 106; electric push rod I 107; baffle 201; U-shaped sleeve 202; vibrating sleeve 203; fixed frame 204; electric push rod II 205; convex ridge 206; motor II 207; rotating shaft 208; paddle 209; slide frame 301; fork frame 302; motor III 303; gear 304; vibrating ring 305; arc convex surface 306; gear ring 307; column rod 308; rib 309; round rod 401; compression spring 402; vertical rod 403; slide groove rod 404; convex column 405. DETAILED DESCRIPTION

[0025] like Figures 1 to 8 As shown:

[0026] A building module includes a U-shaped seat 101, the bottom surface of the U-shaped seat 101 is matched and connected with a bottom plate 102, two baffles 201 are symmetrically arranged in the U-shaped seat 101 and are attached to the bottom plate 102, the outer sides of the two baffles 201 distributed on the left and right are fixedly connected with U-shaped sleeves 202, the two baffles 201 are sealed and inserted with vibrating sleeves 203, the outer sides of the two vibrating sleeves 203 are fixedly connected with fixing frames 204, and the lower ends of the two fixing frames 204 are respectively slidable Connected to the inner side of the two U-shaped sleeves 202, the two fixed frames 204 are fixed with electric push rods II 205, the telescopic ends of the two electric push rods II 205 are respectively fixed to the two U-shaped sleeves 202, and the two fixed frames 204 are symmetrically fixed with two motors II 207, and the telescopic end of each motor II 207 is connected to a rotating shaft 208 through a coupling, and each rotating shaft 208 located in the vibrating sleeve 203 is surrounded and fixed with a plurality of paddles 209;

[0027] Concrete is injected between the two baffles 201 in the U-shaped seat 101, and the electric push rods II 205 on both sides are controlled to start and drive the two fixing frames 204 to move inward, and the two fixing frames 204 drive the two vibrating sleeves 203 to extend into the interior of the concrete, and the motors II 207 on both sides are controlled to start and drive the multiple paddles 209 on the corresponding rotating shaft 208 to continuously rotate. During the rotation process, the multiple paddles 209 continuously contact the inner wall of the vibrating sleeve 203, so that the vibrating sleeve 203 vibrates, and the vibration of the vibrating sleeve 203 is transmitted to the interior of the concrete, thereby driving the concrete to vibrate and discharge the internal gas;

[0028] When the vibrating sleeve 203 continues to vibrate, the telescopic ends of the two electric push rods II 205 are controlled to be retracted, driving the two vibrating sleeves 203 to be pulled outward until the inner side surfaces of the two vibrating sleeves 203 are coplanar with the inner side surfaces of the two baffles 201, thereby achieving full vibration of the concrete module from the inside to the outside through the two vibrating sleeves 203. The two vibrating sleeves 203 are initially located at the core of the concrete module. As the two vibrating sleeves 203 continue to vibrate, the two vibrating sleeves 203 continuously slide outward and are pulled out, so that the concrete module can be fully vibrated from the core to the outside, thereby fully discharging the gas inside the concrete, avoiding the internal ineffective vibration and residual gas, which affects the quality of the concrete module.

[0029] like Figure 7 As shown:

[0030] The inner walls of the two vibrating sleeves 203 are fixed with ridges 206 on both upper and lower sides relative to the rotating shaft 208;

[0031] During the rotation of the multiple paddles 209, the corresponding ridges 206 are continuously moved. In the process of moving the ridges 206, the vibrating sleeve 203 is vibrated. The vibration of the vibrating sleeve 203 is transmitted to the interior of the concrete, thereby driving the concrete to vibrate and discharge the internal gas. Therefore, the cooperation between the multiple paddles 209 and the ridges 206 improves the vibration effect of the vibrating sleeve 203, thereby improving the vibration effect on the concrete. The material of the ridges 206 and the paddles 209 provides an option of hard rubber, and other materials that can produce a vibration effect are also applicable.

[0032] like Fig. 9 As shown:

[0033] The outer walls of the two baffles 201 that are in contact with the baffles 201 are both equipped with powerful vibrators;

[0034] When the two vibrating sleeves 203 are pulled out from the concrete module, they can drive two powerful vibrating members to fit on the outer walls of the two baffles 201 to perform high-intensity vibration, thereby improving the density of the concrete module.

[0035] like Figures 9 to 11 As shown:

[0036] The strong vibrating member includes a slide 301 connected to the U-shaped sleeve 202, a motor III 303 is fixedly connected to the slide 301, a gear 304 is fixedly connected to the output shaft of the motor III 303, two fork frames 302 are symmetrically fixed to the slide 301, a gear ring 307 meshing and drivingly connected with the gear 304 is rotatably connected between the two fork frames 302, a vibrating ring 305 is fixedly connected to the gear ring 307, a plurality of arcuate convex surfaces 306 are formed around the vibrating ring 305, and a plurality of ribs 309 that can contact the arcuate convex surfaces 306 are evenly distributed around the baffle 201;

[0037] The control motor III 303 is started to drive the gear 304 to rotate. The gear 304 drives the vibrating ring 305 to rotate between the two fork frames 302 by meshing with the ring gear 307. During the rotation of the vibrating ring 305, the multiple arc-shaped convex surfaces 306 thereon continuously move the multiple ribs 309 to squeeze and generate vibration. The vibration is transmitted to the interior of the concrete through the baffle 201, further driving the concrete to vibrate and discharge the internal gas.

[0038] like Figure 5 and 9 As shown:

[0039] The powerful vibrator also includes two round rods 401 fixedly connected to the baffle 201, and the slide 301 is slidably connected to the two round rods 401. The two round rods 401 are both sleeved with compression springs 402, and the two ends of the compression spring 402 are respectively fixedly connected to the baffle 201 and the slide 301;

[0040] The compression spring 402 applies a pulling force to the slide 301 in the direction close to the baffle 201, so that the vibrating ring 305 can be pressed against the baffle 201. During this period, when the multiple arc-shaped convex surfaces 306 on the rotating vibrating ring 305 are in continuous contact with the ribs 309, the tension of the compression spring 402 also enables the arc-shaped convex surfaces 306 to always maintain contact with the multiple ribs 309 and generate vibration, thereby vibrating the concrete module.

[0041] like Figure 5 , 6 , 9 and 10:

[0042] The powerful vibrator also includes columns 308 symmetrically fixed to the two ends of the slide 301, and two vertical rods 403 symmetrically fixed to the U-shaped sleeve 202, and the two vertical rods 403 are hinged with a slide rod 404, and the two columns 308 are respectively slidably connected in the slide grooves outside the two slide groove rods 404;

[0043] The outer sides of the two vibrating sleeves 203 are symmetrically formed with two protruding columns 405;

[0044] Under normal conditions, the tension of the compression spring 402 causes the column rod 308 to have a tension force in the direction of approaching the baffle 201, thereby causing the slide rod 404 to remain as Fig. 9 In the inclined state shown, when the vibrating sleeve 203 moves outward, the slide rods 404 on both sides of the vibrating sleeve 203 will squeeze the inner sides of the two slide rods 404, thereby driving the two slide rods 404 to rotate around the axis of the corresponding vertical rod 403, and the outer sides of the slide rods 404 will cause the slide 301 to drive the vibrating ring 305 to move toward the baffle 201 by pushing the column rod 308, thereby increasing the force of the vibrating ring 305 pressing on the baffle 201. In this state, when the rotating vibrating ring 305 presses against the baffle 201 with a greater force, the vibration mode after contacting the multiple ribs 309 is enhanced, thereby improving the vibration effect on the concrete.

[0045] like Figures 2 to 4 As shown:

[0046] The two baffles 201 are sealed and slidably connected in the U-shaped seat 101, and the two sides of the U-shaped seat 101 are fixedly connected with side rails 106. The two U-shaped sleeves 202 are respectively slidably connected to the side rails 106 on both sides. The bottom surface of the U-shaped seat 101 is symmetrically fixed with two electric push rods Ⅰ107, and the telescopic ends of the two electric push rods Ⅰ107 are respectively fixed to the two U-shaped sleeves 202;

[0047] The electric push rods Ⅰ107 on both sides are started to drive the two U-shaped frames 202 to move closer to or away from each other, thereby changing the distance between the two baffles 201, and then being able to process building modules of different sizes.

[0048] like Figures 3 to 4 As shown:

[0049] The front and rear sides of the bottom plate 102 are fixedly connected with plug plates 103. Two motors I 104 are symmetrically fixedly connected to the U-shaped seat 101. The output shafts of the two motors I 104 are connected to screw rods 105 through couplings. The two plug plates 103 are respectively threadedly connected to the two screw rods 105.

[0050] The two motors I 104 are started to drive the two screws 105 to rotate. The two screws 105 cooperate with the two plug plates 103 to drive the bottom plate 102 to move downward, so that the statically solidified concrete moves downward with the bottom plate 102. The bottom plate 102 drives the concrete module to separate from the two baffles 201, thereby separating the building modules, taking out the building modules, and completing the preparation of the building modules.

[0051] The processing method of the building module comprises the following steps:

[0052] S1: Adjust the distance between the two baffles 201;

[0053] S2: injecting concrete between the two baffles 201 in the U-shaped seat 101;

[0054] S3: Control multiple motors II 207 to start and drive multiple paddles 209 on multiple rotating shafts 208 to rotate, and the multiple paddles 209 continuously contact the convex ridges 206 to make the vibrating sleeve 203 vibrate, thereby driving the concrete to vibrate and discharge the internal gas;

[0055] S4: Control motor III 303 to start, and drive the vibrating ring 305 to rotate through the meshing of gear 304 and gear ring 307. The multiple arc-shaped convex surfaces 306 continuously move the multiple ribs 309 to squeeze and generate vibration. The vibration is transmitted to the concrete through the baffle 201, further driving the concrete to vibrate and discharge the internal gas.

[0056] S5: Control the vibrating sleeve 203 to move outward to the slide slot rod 404 to squeeze the inner side of the slide slot rod 404, and the outer side of the slide slot rod 404 toggles the column rod 308 to prompt the slide 301 to drive the vibrating ring 305 to move in the direction close to the baffle 201, and the force of the vibrating ring 305 squeezing on the baffle 201 becomes greater, thereby enhancing the vibration mode and improving the vibration effect on the concrete;

[0057] S6: Let the concrete stand until it solidifies, separate the building modules, take out the building modules, and complete the preparation of the building modules.

Claims

1. A building module, characterized in that: The invention comprises a U-shaped seat (101), the bottom surface of the U-shaped seat (101) is matched and connected with a bottom plate (102), two baffles (201) are symmetrically arranged in the U-shaped seat (101) and are attached to the bottom plate (102), the outer sides of the two baffles (201) are fixedly connected with a U-shaped sleeve frame (202), the two baffles (201) are sealed and inserted with a vibrating sleeve (203), the outer sides of the two vibrating sleeves (203) are fixedly connected with a fixing frame (204), and the lower ends of the two fixing frames (204) are respectively slidably connected to the bottom plate (102). On the inner sides of the two U-shaped sleeves (202), two fixed frames (204) are both fixedly connected with electric push rods II (205), the telescopic ends of the two electric push rods II (205) are respectively fixedly connected to the two U-shaped sleeves (202), two motors II (207) are symmetrically fixedly connected to the two fixed frames (204), the telescopic end of each motor II (207) is connected to a rotating shaft (208), and each rotating shaft (208) located in the vibrating sleeve (203) is surrounded and fixedly connected with a plurality of paddles (209).

2. A building module according to claim 1, characterized in that: The inner walls of the two vibrating sleeves (203) are fixedly connected with convex ridges (206) on both upper and lower sides relative to the rotating shaft (208).

3. A building module according to claim 2, characterized in that: The outer walls of the two baffles (201) that are in contact with the baffles (201) are both equipped with powerful vibrators.

4. A building module according to claim 3, characterized in that: The strong vibrating member comprises a slide (301) connected to a U-shaped sleeve (202); a motor III (303) is fixedly connected to the slide (301); a gear (304) is fixedly connected to the output shaft of the motor III (303); two fork frames (302) are symmetrically fixedly connected to the slide (301); a gear ring (307) meshing and transmission-connected with the gear (304) is rotatably connected between the two fork frames (302); a vibrating ring (305) is fixedly connected to the gear ring (307); a plurality of arcuate convex surfaces (306) are formed around the vibrating ring (305); and a plurality of ribs (309) capable of contacting the arcuate convex surfaces (306) are evenly distributed around the baffle (201).

5. A building module according to claim 4, characterized in that: The powerful vibrating member also includes two round rods (401) fixedly connected to the baffle (201), the slide (301) is slidably connected to the two round rods (401), and the two round rods (401) are both sleeved with compression springs (402), and the two ends of the compression spring (402) are respectively fixedly connected to the baffle (201) and the slide (301).

6. A building module according to claim 5, characterized in that: The powerful vibrator also includes columns (308) symmetrically fixed to the two ends of the slide (301), and two vertical rods (403) symmetrically fixed to the U-shaped sleeve (202), the two vertical rods (403) are hinged with a slide rod (404), and the two columns (308) are respectively slidably connected in the slide grooves outside the two slide groove rods (404).

7. A building module according to claim 6, characterized in that: Two protruding columns (405) are symmetrically formed on the outer sides of the two vibrating sleeves (203).

8. A building module according to claim 7, characterized in that: The two baffles (201) are sealed and slidably connected in the U-shaped seat (101), both sides of the U-shaped seat (101) are fixedly connected with side rails (106), and the two U-shaped sleeves (202) are respectively slidably connected to the side rails (106) on both sides. The bottom surface of the U-shaped seat (101) is symmetrically fixed with two electric push rods I (107), and the telescopic ends of the two electric push rods I (107) are respectively fixedly connected to the two U-shaped sleeves (202).

9. A building module according to claim 8, characterized in that: The front and rear sides of the bottom plate (102) are both fixedly connected with plug plates (103); two motors I (104) are symmetrically fixedly connected to the U-shaped seat (101); the output shafts of the two motors I (104) are both connected with screw rods (105); and the two plug plates (103) are respectively threadedly connected to the two screw rods (105).

10. A method for processing a building module according to claim 9, characterized in that: The following steps are involved: S1: adjusting the distance between the two baffles (201); S2: injecting concrete between the two baffles (201) in the U-shaped seat (101); S3: Controlling the plurality of motors II (207) to start and drive the plurality of paddles (209) on the plurality of rotating shafts (208) to rotate, the plurality of paddles (209) continuously contacting the convex edges (206) to cause the vibrating sleeve (203) to vibrate, thereby driving the concrete to vibrate and discharge the gas inside the concrete; S4: Controlling the motor III (303) to start and drive the vibrating ring (305) to rotate through the meshing of the gear (304) and the gear ring (307), and the multiple arc-shaped convex surfaces (306) continuously move the multiple ribs (309) to generate vibration, and the vibration is transmitted to the concrete through the baffle (201); S5: Control the vibrating sleeve (203) to move outward to the slide groove rod (404) to press the inner side of the slide groove rod (404), and the outer side of the slide groove rod (404) moves the column rod (308) to prompt the slide frame (301) to drive the vibrating ring (305) to move in a direction close to the baffle plate (201), and the force of the vibrating ring (305) pressing on the baffle plate (201) becomes greater; S6: Let the concrete stand until it solidifies, separate the building modules, take out the building modules, and complete the preparation of the building modules.