Thermal insulation mortar and processing method thereof

Abstract

The invention belongs to the technical field of thermal insulation mortar manufacturing, and particularly relates to thermal insulation mortar and a processing method thereof and thermal insulation mortar processing equipment. The thermal insulation mortar processing equipment comprises a fixing block, a sliding frame is slidably connected to the fixing block, a transverse rod is fixedly connected to the sliding frame, a sliding sleeve is slidably connected to the transverse rod, a transmission structure is slidably connected to the sliding sleeve, and a matching structure is fixedly connected to the transverse rod; the transmission structure can be in contact with the matching structure, an extrusion roller is connected to the transmission structure, a machining table is connected to the sliding sleeve, a plurality of filtering holes are formed in the machining table, the matching structure comprises a guide rod fixedly connected to the sliding frame, and a plurality of transmission arc blocks are arranged on the guide rod; the thermal insulation mortar processing equipment is used for a manufacturing process for manufacturing thermal insulation mortar, and the process comprises the following steps that firstly, the processing table is operated to move, and then the sliding frame slides upwards on the fixing block to lift the processing table out of the container; the device can efficiently remove caked materials in fly ash, and provides guarantee for subsequent processing.

Description

Technical Field

[0001] The invention belongs to the technical field of thermal insulation mortar manufacturing, and in particular relates to a thermal insulation mortar and a processing method thereof. Background Art

[0002] In the field of building energy conservation, thermal insulation mortar is widely used due to its excellent thermal insulation performance. Fly ash, as an industrial solid waste, is often used as an admixture of thermal insulation mortar due to its light weight, porosity and low cost, in order to reduce production costs and improve the durability of the mortar;

[0003] However, fly ash is easily affected by moisture or external force during collection, transportation and storage, forming agglomerates, which are often mixed with unburned carbon particles, metal debris and large impurities. If these agglomerates are not effectively removed, they will easily cause uneven mixing, affect performance and damage equipment in the subsequent production process. Therefore, a device that can efficiently remove agglomerated materials in fly ash is needed to provide guarantee for subsequent processing. Summary of the invention

[0004] In view of this, the technical problem to be solved by the present invention is to provide a thermal insulation mortar and a processing method thereof, which can effectively remove agglomerated materials in fly ash and provide guarantee for subsequent processing.

[0005] A thermal insulation mortar processing device comprises a fixed block, a slide frame is slidably connected to the fixed block, a cross bar is fixedly connected to the slide frame, a sliding sleeve is slidably connected to the cross bar, a transmission structure is slidably connected to the sliding sleeve, a matching structure is fixedly connected to the cross bar, the transmission structure can contact the matching structure, an extrusion roller is connected to the transmission structure, the sliding sleeve is connected to a processing table, and a plurality of filtering holes are provided on the processing table.

[0006] The matching structure includes a guide rod fixedly connected to the slide, and a plurality of transmission arc blocks are arranged on the guide rod. The heights of the plurality of transmission arc blocks gradually increase from right to left. The transmission structure includes a moving rod slidably connected to the sliding sleeve, a first compression spring is fixedly connected between the sliding sleeve and the moving rod, and a cylindrical rod is slidably connected to the moving rod.

[0007] The utility model also comprises a T-shaped frame which is slidably connected to the moving rod, and a squeezing roller is slidably connected to the T-shaped frame.

[0008] A connecting plate is fixedly connected to the squeezing roller.

[0009] A connecting ring is fixedly connected to the T-shaped frame, a rotating plate is fixedly connected to the rotating rod, a blanking plate is fixedly connected to the rotating plate, and a plurality of through holes are opened on the blanking plate.

[0010] The thermal insulation mortar processing equipment is used to manufacture a manufacturing process of thermal insulation mortar, and the process includes the following steps:

[0011] Step 1: operate the processing table to move, and then slide the slide upward on the fixed block to lift the processing table out of the container;

[0012] Step 2: Operate the sliding sleeve to slide to the left on the horizontal bar and periodically slide the T-shaped frame on the moving rod;

[0013] Step 3: Continue to operate the rotating rod;

[0014] Step 4: Repeat steps 3 to 4 several times;

[0015] Step 5: Slide the upper plate open, and then operate the cylindrical rod to slide to a position staggered with multiple transmission arc blocks;

[0016] Step 6: Operate the sliding sleeve to slide to the right on the crossbar, and then slide the upper plate back to its original position;

[0017] Step 7: Start the air blower to blow the materials in the processing table;

[0018] Step 8: Slide open the lower plate to manually crush the fly ash in the receiving tank to achieve a comprehensive crushing effect;

[0019] Step 9: The fully crushed fly ash, lightweight aggregate and cementitious material are mixed and ground and stirred with water to form slurry A;

[0020] Step 10: Mix and grind the polystyrene fiber, foaming agent and foam stabilizer, and add water to form slurry B;

[0021] Step 11: Mix and foam slurry A and slurry B to form a finished thermal insulation mortar. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] The present invention is further described in detail below with reference to the accompanying drawings and specific implementation methods.

[0023] Figure 1 is a schematic diagram of the structure of the slide;

[0024] Figure 2 is a schematic diagram of the structure of the moving rod;

[0025] Figure 3 It is a structural schematic diagram of a T-frame;

[0026] Figure 4 It is a structural schematic diagram of the squeezing roller;

[0027] Figure 5 It is a structural schematic diagram of the processing table;

[0028] Figure 6 is a schematic diagram of the structure of the sliding sleeve;

[0029] Figure 7 It is a structural diagram of the vertical rod;

[0030] Figure 8 is a schematic diagram of the structure of the moving rod;

[0031] Fig. 9 and Fig.10 The figure is a schematic diagram of the overall structure of a thermal insulation mortar processing equipment. DETAILED DESCRIPTION

[0032] A thermal insulation mortar processing equipment comprises a fixed block 105, a slide 104 is slidably connected to the fixed block 105, a cross bar 101 is fixed to the slide 104, a sleeve 201 is slidably connected to the cross bar 101, a transmission structure is slidably connected to the sleeve 201, a matching structure is fixed to the cross bar 101, the transmission structure can contact the matching structure, an extrusion roller 302 is connected to the transmission structure, a processing table 401 is connected to the sleeve 201, a plurality of filter holes 402 are provided on the processing table 401, during the sliding process of the sleeve 201, the matching structure can slide up and down reciprocatingly on the sleeve 201, a first electric push rod capable of pushing the slide 104 to slide is fixed to the fixed block 105, a first motor is fixed to the cross bar 101, a first lead screw is fixed to the output shaft of the first motor, the first lead screw and the sleeve 201 are screw-driven, and the fixed block 105 is fixed to a cylinder capable of pushing the fixed block 105 to move left and right by bolts.

[0033] The matching structure includes a guide rod 102 fixedly connected to the slide 104, and a plurality of transmission arc blocks 103 are arranged on the guide rod 102. The heights of the plurality of transmission arc blocks 103 gradually increase from right to left. The transmission structure includes a moving rod 202 slidably connected to the sliding sleeve 201. A first compression spring is fixedly connected between the sliding sleeve 201 and the moving rod 202. A cylindrical rod 203 is slidably connected to the moving rod 202. The widths of the plurality of transmission arc blocks 103 are the same as half the width of the guide rod 102. A second electric push rod that can push the cylindrical rod 203 to slide is fixedly connected to the moving rod 202.

[0034] It also includes a T-shaped frame 301 slidably connected to the moving rod 202 , a squeezing roller 302 is slidably connected to the T-shaped frame 301 , and a third electric push rod capable of pushing the T-shaped frame 301 to slide is fixedly connected to the moving rod 202 .

[0035] The T-shaped frame 301 is rotatably connected with a rotating rod 305, the squeezing roller 302 is fixedly connected with a vertical rod 306, the rotating rod 305 can move the vertical rod 306, a second compression spring is fixedly connected between the squeezing roller 302 and the T-shaped frame 301, a second motor is fixedly connected to the T-shaped frame 301, a gear is fixedly connected to the output shaft of the second motor, a gear ring is fixedly connected to the rotating rod 305, the gear and the gear ring are meshed, and a second compression spring is fixedly connected between the squeezing roller 302 and the T-shaped frame 301.

[0036] The squeezing roller 302 is fixedly connected with a connecting plate 308 , and a rubber sleeve with a plurality of protrusions is connected to the squeezing roller 302 by screwing bolts into the connecting plate 308 .

[0037] The T-shaped frame 301 is fixedly connected with a connecting ring 303, the rotating rod 305 is fixedly connected with a rotating plate 304, the rotating plate 304 is fixedly connected with a blanking plate 307, and the blanking plate 307 is provided with a plurality of through holes. A container with a groove of the same shape as the blanking plate 307 at the bottom is connected to the connecting ring 303 by screwing bolts into the connecting ring 303.

[0038] It also includes two baffles 403 fixedly connected to the processing table 401, each baffle 403 is provided with a broken groove 404, the processing table 401 is rotatably connected to the sliding sleeve 201, and the sliding sleeve 201 is fixedly connected to a third motor capable of driving the processing table 401 to rotate.

[0039] An upper plate 405 is slidably connected to the processing table 401, a receiving groove is provided on the processing table 401, a lower plate 408 is slidably connected to the processing table 401, and an air blower 407 is fixedly connected to the processing table 401. The upper plate 405 can cover the upper side of the receiving groove, and the air blower 407 can cover the lower side of the receiving groove. A plurality of sharp protrusions are provided in the receiving groove, and the air blower 407 can blow air into the lower plate 408.

[0040] The thermal insulation mortar processing equipment is used to manufacture a manufacturing process of thermal insulation mortar, and the process includes the following steps:

[0041] Step 1: operate the processing table 401 to move, and then make the slide 104 slide upward on the fixed block 105 to lift the processing table 401 out of the container;

[0042] Step 2: operate the sliding sleeve 201 to slide leftward on the cross bar 101 and periodically slide the T-shaped frame 301 on the moving rod 202;

[0043] Step 3: Continue to operate the rotating rod 305 to rotate;

[0044] Step 4: Repeat steps 3 to 4 several times;

[0045] Step 5: Slide the upper plate 405 open, and then operate the cylindrical rod 203 to slide to a position staggered with the plurality of transmission arc blocks 103;

[0046] Step 6: operate the sliding sleeve 201 to slide rightward on the cross bar 101, and then slide the upper plate 405 back to its original position;

[0047] Step 7: Start the air blower 407 to blow the materials in the processing table 401;

[0048] Step 8: Slide open the lower plate 408 to manually crush the fly ash in the receiving tank to achieve a comprehensive crushing effect;

[0049] Step 9: The fully crushed fly ash, lightweight aggregate and cementitious material are mixed and ground and stirred with water to form slurry A;

[0050] Step 10: Mix and grind the polystyrene fiber, foaming agent and foam stabilizer, and add water to form slurry B;

[0051] Step 11: Mix and foam slurry A and slurry B to form a finished thermal insulation mortar.

[0052] A thermal insulation mortar comprises the following raw materials in parts by weight: 600 parts of fly ash, 200 parts of lightweight aggregate, 15 parts of cementitious material, 8 parts of polystyrene fiber, 8 parts of foaming agent and 8 parts of foam stabilizer.

[0053] The cylinder is connected to a container containing fly ash by tightening bolts, so that the cylinder pushes the fixed block 105 to slide and fill the material into the processing table 401. When the fly ash that can be contained in the processing table 401 reaches the maximum capacity, the operating slide 104 slides upward on the fixed block 105 to lift the processing table 401 out of the container. At this time, the fly ash that is small enough will fall from the multiple filter holes 402, while the agglomerated fly ash will remain on the processing table 401. At this time, the operating sleeve 201 slides leftward on the cross bar 101. In this process, the matching structure can contact the transmission structure, thereby making the matching structure slide. The sleeve 201 slides up and down reciprocatingly, and the squeezing roller 302 slides up and down synchronously at this time, and then the squeezing roller 302 is used to squeeze and crush the agglomerated fly ash on the processing table 401, and the crushed fly ash will fall from the multiple filter holes 402 on the processing table 401, so as to achieve the effect of targeted crushing of the agglomerated fly ash, and then the fixed block 105 is moved to different positions and the above operation is repeated, and then the material in the container is fully scooped and crushed, so as to achieve the effect of crushing the agglomerated material, and then realize the function of efficiently removing the agglomerated material in the fly ash, providing guarantee for subsequent processing.

[0054] When sliding from right to left, the cylindrical rod 203 on the sliding sleeve 201 will always be in contact with the guide rod 102. When the cylindrical rod 203 moves to a position where it can contact with multiple transmission arc blocks 103, as the subsequent sliding of the sliding sleeve 201 continues, the cylindrical rod 203 will contact with multiple transmission arc blocks 103 in sequence. Whenever the cylindrical rod 203 contacts a transmission arc block 103, the moving rod 202 will slide upward on the sliding sleeve 201, thereby lifting the sliding sleeve 201 as a whole. When the cylindrical rod 203 is staggered with the transmission arc block 103, the moving rod 202 will 202 quickly slides down and resets, so that the squeezing roller 302 completes a squeezing and crushing effect, and then as the sliding sleeve 201 continues to slide, the moving rod 202 slides down multiple times, and the squeezing roller 302 completes multiple squeezing and crushing effects, and the arrangement of multiple transmission arc blocks 103 with different heights makes the squeezing roller 302 slide up by different distances, so that the deformation degree of the first compression spring is different, so that the first compression spring can provide squeezing effects of different strengths, which is further convenient for the fly ash contained in the processing table 401 to be fully and efficiently squeezed and crushed.

[0055] When the moving rod 202 needs to slide back and forth to reset, the cylindrical rod 203 is slid to a position staggered with the multiple transmission arc blocks 103. The width of the multiple transmission arc blocks 103 is the same as half the width of the guide rod 102, so that the cylindrical rod 203 can only contact the guide rod 102 during reverse sliding reset, and will not contact the multiple transmission arc blocks 103, thereby ensuring the smooth reset operation of the moving rod 202, and then repeating the sliding sleeve 201 to crush the material on the processing table 401 for multiple times, thereby improving the crushing effect of the material.

[0056] When performing extrusion crushing, the T-frame 301 can be operated to slide on the moving rod 202, thereby changing the extrusion position of the extrusion roller 302, so that the extrusion roller 302 can press and crush different positions in the processing table 401, thereby achieving a comprehensive crushing effect. At the same time, after the extrusion roller 302 slides down to the position where it can contact the material for extrusion crushing each time, the extrusion roller 302 can be operated to slide on the T-frame 301, so that the extrusion roller 302 can also slide horizontally on the T-frame 301, and then the extrusion roller 302 can rub the material horizontally after extrusion, thereby further improving the crushing effect of the material.

[0057] When the roller 302 is in the position of being in contact with the material, the roller 302 will be in contact with the vertical rod 306, and the roller 302 will be in contact with the vertical rod 306, so that the roller 302 can slide on the T-frame 301 to overcome the elastic force of the second compression spring, thereby achieving the rubbing and squeezing crushing effect of the roller 302 on the material. When the cylindrical rod 203 is in contact with the transmission arc block 103, so that the moving rod 202 moves up, the vertical rod 306 can be staggered with the roller 305, so as to stop the reciprocating sliding operation, that is, only when the roller 302 is in the position of being in contact with the material, the roller 302 will rub horizontally, so as to complete the function of improving the crushing. When the T-frame 301 slides up, the roller 302 will not move, so as to reduce the stretching times of the second compression spring, thereby slowing down the aging of the second compression spring and extending the service life of the equipment.

[0058] In actual use, a rubber sleeve with multiple protrusions can be connected to the squeezing roller 302, and then the squeezing roller 302 is used to slide up and down multiple times to complete the material crushing process. The rubber sleeve with multiple protrusions on the squeezing roller 302 will move up and down synchronously with the T-frame 301, so that the multiple protrusions on the rubber sleeve will contact the material, further improving the crushing effect of the material. At the same time, when the squeezing roller 302 slides on the T-frame 301 in the subsequent operation, the multiple protrusions can also effectively rub the material, further improving the crushing effect.

[0059] The protrusions can be triangular, rhombus or conical protrusions to ensure subsequent enhanced crushing effect.

[0060] In actual use, a container containing raw materials to be mixed with fly ash can be connected to the connecting ring 303, and then with the continuous rotation of the rotating rod 305, the blanking plate 307 will periodically coincide with the position of the same-shaped notch on the lower side of the container, so that the raw materials in the container can fall regularly from multiple through holes, so that the device can also automatically add materials to the fly ash regularly, so as to facilitate the uniform mixing of other materials with the fly ash, further improving the convenience of the actual preparation process, and at the same time, the continuous compression and crushing effect generated during the extrusion process can cause the T-frame 301 to vibrate slightly as a whole, and then cause the container on the connecting ring 303 to vibrate, thereby avoiding the situation where the raw materials are blocked in the through holes and cannot be discharged.

[0061] The two baffles 403 can respectively shield the front and rear sides of the processing table 401, ensuring that the material will not fall out of the two sides of the processing table 401 during the subsequent extrusion process, which brings convenience to the subsequent extrusion process. At the same time, after a certain amount of material is scooped up by the processing table 401, the processing table 401 can be operated to reciprocate on the sliding sleeve 201, so that the excess material scooped up can be poured out from the two sides of the processing table 401, so that the excess material can fall out of the two broken grooves 404, thereby controlling the amount of material on the processing table 401, ensuring that there will not be too much material in the processing table 401 during subsequent crushing, which further brings convenience to actual use;

[0062] At the same time, during the crushing process, the processing table 401 can also be regularly operated to rotate to different angles on the sliding sleeve 201, so that the material on the processing table 401 can evenly contact the multiple filter holes 402, so that sufficiently small materials can fall completely from the multiple filter holes 402. At the same time, the continuously rotating processing table 401 can make the material contact with the extrusion roller 302 at different angles, thereby further improving the crushing effect of the material and improving the extrusion crushing function.

[0063] After multiple extrusion and crushing operations, the upper plate 405 can be operated to slide on the processing table 401 to make way for the receiving groove, and then the sliding sleeve 201 can be continuously slid from left to right on the cross bar 101. During this process, the cylindrical rod 203 is at a staggered position with multiple transmission arc blocks 103. At this time, the continuously sliding sliding sleeve 201 can make the extrusion roller 302 slide synchronously with the sliding sleeve 201, so as to send the remaining uncrushed agglomerated materials on the processing table 401 into the receiving groove, and then use the receiving groove to uniformly store the materials that have not been crushed in time, and then the upper plate 405 can be slid back to improve the storage effect of the materials. Then the blower 407 can be started, and the blower 407 can be used to blow the material in the receiving tank, so that the material continues to fly in the receiving tank, and then the material contacts the sharp protrusions, so as to further crush the agglomerated material, and further improve the crushing effect. At the same time, during the subsequent operation of the equipment, the whole equipment can be moved above an open space, and then the lower plate 408 can be slid to make the material in the receiving tank fall out, and then the crushing of the agglomerated material can be observed. If the agglomerated material is still not completely crushed, the agglomerated material can be further completely crushed manually, and the convenience of the subsequent processing process can be further ensured.

Claims

1. A thermal insulation mortar processing equipment, characterized in that: The invention comprises a fixed block (105), a slide frame (104) is slidably connected to the fixed block (105), a cross bar (101) is fixedly connected to the slide frame (104), a sliding sleeve (201) is slidably connected to the cross bar (101), a transmission structure is slidably connected to the sliding sleeve (201), a matching structure is fixedly connected to the cross bar (101), the transmission structure can contact the matching structure, an extrusion roller (302) is connected to the transmission structure, a processing table (401) is connected to the sliding sleeve (201), and a plurality of filtering holes (402) are provided on the processing table (401).

2. The thermal insulation mortar processing equipment according to claim 1, characterized in that: The matching structure comprises a guide rod (102) fixedly connected to a slide frame (104), a plurality of transmission arc blocks (103) being arranged on the guide rod (102), the heights of the plurality of transmission arc blocks (103) gradually increasing from right to left, the transmission structure comprises a moving rod (202) slidably connected to a sliding sleeve (201), a first compression spring being fixedly connected between the sliding sleeve (201) and the moving rod (202), and a cylindrical rod (203) being slidably connected to the moving rod (202).

3. The thermal insulation mortar processing equipment according to claim 2, characterized in that: It also comprises a T-shaped frame (301) slidably connected to the moving rod (202), and a squeezing roller (302) is slidably connected to the T-shaped frame (301).

4. The thermal insulation mortar processing equipment according to claim 3, characterized in that: The T-shaped frame (301) is rotatably connected with a rotating rod (305), the squeezing roller (302) is fixedly connected with a vertical rod (306), the rotating rod (305) can move the vertical rod (306), and a second compression spring is fixedly connected between the squeezing roller (302) and the T-shaped frame (301).

5. The thermal insulation mortar processing equipment according to claim 4, characterized in that: A connecting plate (308) is fixedly connected to the squeezing roller (302).

6. The thermal insulation mortar processing equipment according to claim 5, characterized in that: A connecting ring (303) is fixedly connected to the T-shaped frame (301), a rotating plate (304) is fixedly connected to the rotating rod (305), a blanking plate (307) is fixedly connected to the rotating plate (304), and a plurality of through holes are formed on the blanking plate (307).

7. The thermal insulation mortar processing equipment according to claim 6, characterized in that: It also includes two baffles (403) fixedly connected to the processing table (401), each baffle (403) is provided with a broken groove (404), and the processing table (401) is rotatably connected to the sliding sleeve (201).

8. The thermal insulation mortar processing equipment according to claim 7, characterized in that: An upper plate (405) is slidably connected to the processing table (401), a receiving groove is provided on the processing table (401), a lower plate (408) is slidably connected to the processing table (401), and an air blower (407) is fixedly connected to the processing table (401).

9. The method for processing thermal insulation mortar using the thermal insulation mortar processing equipment according to claim 5 is characterized in that: The method comprises the following steps: Step 1: operate the processing table (401) to move, and then make the slide (104) slide upward on the fixed block (105) to lift the processing table (401) out of the container; Step 2: operate the sliding sleeve (201) to slide leftward on the cross bar (101) and periodically slide the T-shaped frame (301) on the moving rod (202); Step 3: Continue to operate the rotating rod (305) to rotate; Step 4: Repeat steps 3 to 4 several times; Step 5: Slide the upper plate (405) open, and then operate the cylindrical rod (203) to slide to a position staggered with the plurality of transmission arc blocks (103); Step 6: operate the sliding sleeve (201) to slide rightward on the cross bar (101), and then slide the upper plate (405) back to its original position; Step 7: Start the air blower (407) to blow the material in the processing table (401); Step 8: Slide open the lower plate (408) to manually crush the fly ash in the receiving tank to achieve a comprehensive crushing effect; Step 9: The fully crushed fly ash, lightweight aggregate and cementitious material are mixed and ground and stirred with water to form slurry A; Step 10: Mix and grind the polystyrene fiber, foaming agent and foam stabilizer, and add water to form slurry B; Step 11: Mix and foam slurry A and slurry B to form a finished thermal insulation mortar.

10. A thermal insulation mortar, characterized in that: The thermal insulation mortar comprises the following raw materials in parts by weight: 500-600 parts of fly ash, 100-200 parts of lightweight aggregate, 10-15 parts of cementitious material, 5-8 parts of polystyrene fiber, 5-8 parts of foaming agent and 5-8 parts of foam stabilizer.

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